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Sony KDL-32V5500 Service Manual
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Sony KDL-32V5500 Service Manual

Flat panel color tv
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SERVICE MANUAL
MODEL
KDL-32V5500
KDL-37V5500
KDL-40V5500
EX2L-Coriander
MODEL
DEST
KDL-46V5500
OIRT/UK/WE
KDL-52V5500
OIRT/UK/WE
OIRT/UK/WE
- 1 -
FLAT PANEL COLOR TV
CHASSIS
DEST
OIRT/UK/WE
OIRT/UK/WE
RM-ED016

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Summary of Contents for Sony KDL-32V5500

  • Page 1 EX2L-Coriander SERVICE MANUAL CHASSIS MODEL MODEL DEST DEST KDL-32V5500 KDL-46V5500 OIRT/UK/WE OIRT/UK/WE KDL-37V5500 KDL-52V5500 OIRT/UK/WE OIRT/UK/WE KDL-40V5500 OIRT/UK/WE RM-ED016 FLAT PANEL COLOR TV - 1 -...

  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -...

  • Page 3: General

    Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
  • Page 4 CAUTION Due to changes in the caution note for MDF-61 connector, the caution note has been placed in Appendix-A. - 4 -...

  • Page 5: Specifications

    SPECIFICATIONS Model name KDL- KDL- KDL- KDL- KDL- 52V55/56xx 46V55/56xx, 40V55/56xx, 37V55/56xx, 32V55/56xx, 46W55/57xx, 40W55/57xx, 37W55/57xx 32W55/57xx, 46WE5xx 40WE5xx, 32E55xx 40E55xx Power and others Power requirements 220 V – 240 V AC, 50 Hz Screen size (measured 52 inches (Approx. 46 inches (Approx.
  • Page 6 System Panel system LCD (Liquid Crystal Display) Panel TV system Analogue: Depending on your country/area selection: B/G/H, D/K, L, I Digital: DVB-T/DVB-C Colour/video system Analogue: PAL, PAL60 (only video input), SE CAM, NTSC3.58, NTSC4.43 (only video input) Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4 Channel coverage Analogue: VHF: E2–E12/UHF: E21–E69/CATV: S1–S20/HYPER: S21–S41 D/K: R1–R12, R21–R69/L: F2–F10, B–Q, F21–F69/I: UHF B21–B69...

  • Page 7: Connectors

    CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left)

  • Page 8: Self Diagnosis

    Ver 5.0 EX2L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash- ing LED) and then communicate with each device in turn to establish if a device is faulty.

  • Page 9: Disassembly

    SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal 2-2. Stand Assy Removal > = > => > See Appendix-B. Remove the 4 stand fixing screws indicated and lift the TV set up and away from the ‘Stand assy’. Screw Part number(s) and Description(s) 1) 2-580-608-01 SCREW, +PSW M5X16 2-3.

  • Page 10: Ba Board Removal (52 Inches)

    2-5. BA Board Removal 2-6. D5 Board Removal (52 inches) Screw (Part No. 2-580-590-01) Screws Screws Screws To remove the ‘BA’ board remove the 1 screw securing the To remove the ‘D5’ board disconnect all connectors and then cable clip, disconnect all connectors and then remove the 9 remove the 4 screws circled and ease the board gently away screws circled and ease the board gently away from the back from the back of the TV set.

  • Page 11: G4 Board Removal (37 Inches)

    2-9. G4 Board Removal (37 inches) 2-10. G5 Board Removal (52 inches) Screws Screws To remove the ‘G5’ board disconnect all the connectors and To remove the ‘G4’ board disconnect all the connectors and remove the 4 screws circled, then ease the board gently away remove the 4 screws circled, then ease the board gently away from the back of the TV set.

  • Page 12: Ip1 Board Removal (40 Inches)

    2-13. IP1 Board Removal (40 inches) 2-14. IP2 Board Removal (46 inches) Screws Screws To remove the ‘IP1’ board disconnect all connectors and then To remove the ‘IP2’ board disconnect all connectors and then remove the 4 screws circled and ease the board gently away remove the 4 screws circled and ease the board gently away from the back of the TV set.

  • Page 13: Service Menus

    SECTION 3 SERVICE MENUS 3-1. How to enter the Service Mode 3-3. Writing TVM Data Service adjustments to this model can be performed using the Press “Mute” on the remote commander. The word “SERVICE” supplied Remote Commander RM-ED016. changes to “WRITE” (See Pic.3). Turn on the power to the TV set and enter into the stand-by mode.

  • Page 14: Block Diagram

    4-1. BLOCK DIAGRAM EX2L Block Diagram Panel 240/200Hz Digital model: MS (JIG) SPEL SPEL EMMA3TL Ether Analog model: EMMA2TL Panel AEP: M t 120/100Hz (w/o DLNA) Other: NM NICAM/A2 SPEL NAND DDR2 DDR2 Tuner 512Mbx2 512Mb Aerial/Cable Tuner variation Panel TMDS HDMI 60/50Hz FHD...

  • Page 15: Circuit Board Location

    • : earth - chassis. NOTE: The G2, G4 and G5 boards are not Sony boards so their schematic diagrams Note: Schematic diagrams are for reference only. Please refer to the electrical parts list for and printed wiring boards are not shown in this Service Manual.

  • Page 16: Ba Board Schematic Diagram

    BA-EX2L 5V_MAIN *R7603 DDC_5V_1 *R7600 *R7635 D7603 VD7620 1/18 TUNER, MAIN MICROCONTROLLER, HDMI/AV SIDE/PC INPUT, SCARTS VD7621 DDC +5V VD7603 VD7606 DDC DA T DDC CLK VD7600 *RB7600 CLK- RXC_1R- D3.3V 5V_MAIN RXC_1R+ CLK+ RX0_1R- C7605 FL7600 0 . 0 1 RX0_1R+ 1005 C7609...
  • Page 17 BA-EX2L AV1/ VIDEO3 Q4200 RT3S02M-T111-1 CL5017 SPDIF_IN SPDIF_IN R5020 016:2B 5V_MAIN C4209 2/18 VSW_A5.0V 1608 R4203 016:2C 5 . 6 k GND_D GND_D Portion9 0 1 6 : 2 I L4200 BAVI00 22uH R4207 R4211 Q4201 C4223 C4213 RT3S02M-T111-1 0 . 1 GND_D AAIL0 MAAOL0...
  • Page 18 BA-EX2L A1.8V D3.3V A1.8V JL1002 REG12V S-1132B18-U5T1G IC1001 C1015 VOUT REG12V 1608 ON/OFF C1007 F1000 C1017 3216 3.15A Q1004 GND_D MP6K61FU7TR 1608 3.3V_MAIN GND_D C1003 0 . 1 3.3V_MAIN R1001 470k 1/16W PLL1.05V CHIP 1005 BOOT1 NR6028T4R7M PWR_CTRL_EMMA1.05V CL1001 0 1 4 : 1 1 I ; 0 0 5 : 9 C ; 0 0 5 : 9 F L1002 4.7uH C1000...
  • Page 19 BA-EX2L P o r t i o n 3 D3.3V X_BOOT_RST 007:2F;007:8H;010:5B RB2009 R2002 1/16W CL2013 CHIP C2002 D3.3V GND_D PLLSYGND P o r t i o n 7 AA19 D1.05V P o r t i o n 1 PLLUMGND AA20 PLSBGND PLSVGND...
  • Page 20 BA-EX2L D3.3V R2530 R2674 R2675 1/16W 1/16W 1/16W CHIP CHIP CHIP 1005 Portion6 024:B9 R2517 FE_RADD[0] FE_CI_TSSYNC CHIP FE_RADD[0] 024:B9 FE_CI_TSSYNC GPIO24/CMOSTRT RADD0 R2518 FE_CI_TSVAL CL2528 FE_RADD[3] FE_RADD[1] 024:B9 RB2513 FE_CI_TSVAL CHIP GPIO25/CMOV AL RADD1/NCLE R2519 CL2529 FE_RADD[2] FE_CI_TSCLK FE_RADD[2] 024:B11 FE_CI_TSCLK GPIO26/CMCLKO...
  • Page 21 BA-EX2L P o r t i o n 2 RB3006 EMMA_A0 DDR2_A0 DDR2_1.8V EMMA_A_ODT DDR2_A_ODT DDR2_A_DQ0 DDR2_A_DQ0 EMMA_A11 DDR2_A11 DDR2_A0 MVDD UMDQ0 DDR2_A_DQ1 DDR2_A1 DDR2_A_DQ1 C3000 C3001 C3005 C3009 C3012 MVDD UMDQ1 0 . 0 1 0 . 0 0 1 0 .
  • Page 22 BA-EX2L *R3539 ETH_1.8V_OUT *FB3502 ETH_1.8V_A *C3501 *C3526 *C3504 GND_D GND_D ETH_3.3V_A D3.3V *R3514 *R3516 *FB3503 *D3504 *D3505 *R3540 *C3500 SPEED LINKACT *C3503 *C3527 *C3505 SPEED 0 . 1 AUTONEGO CONFIG[1] 30MHz X3501 GND_D GND_D GND_D 007:2F;007:2B;007:8H CONFIG[0] X_BOOT_RST GND_D ETREFCLK USBXT1 *C3513 USBXT2...
  • Page 23 BA-EX2L A3.3V D3.3V PLL1.05V P o r t i o n 8 EVI1 004:16E 021:10C;021:12H 011:8C GREEN_SCART1/Y_HD2 BAVI13 CL4005 EVI1YC3 *R4126 GPIO0/EVI1YC2/EJTAG2 VDFPVDD1 *R4091 R4147 EVI1YC7 CL4009 0.5% 0.5% GPIO1/EVI1YC3/EJTAG2 VDFDVDD3 CL4008 EVI1YC6 GND_D GPIO2/EVI1YC4/EJTAG2 VDFA VDD3 EVI1YC9 GPIO3/EVI1YC5/EJTAG2 VDPHEDVDD1 R4001 CL4004 EVI1YC2...
  • Page 24 BA-EX2L *CN4501 R4525 TCON_RDY TCON_RDY *RB4504 014:4G 1/16W 014:8E LUT2/NC(HSYNC) DCC_LUT2 DCC_LUT1 LUT1/CAYENNE_RST 014:8E;012:15C DCC_LUT0 LUT0/PANEL_ON(/PE_SEL) 014:7K (SA_MODE) DCC_SEL/SA_MODE *R4530 *R4527 SET_ON2 SET_ON2 *RB4505 014:8K 015:7K;012:8D *R4528 LVDS_HS DCC_LUT1 ACC/FRC_BINT (FRC_BINT) *R4531 014:8E;012:14B (ACC_SEL) HFR_RST BUS_RELEASE R4529 BUS_SW 014:4G 014:8E 1/16W PANEL_ON PANEL_VSYNC...
  • Page 25 BA-EX2L CN5501 STBY_3.3V STBY_3.3V << STBY3.3V >> JL5549 JL5551 JL5553 JL5555 JL5557 JL5559 JL5561 JL5550 JL5552 R5526 JL5548 JL5554 JL5556 JL5558 JL5560 R5545 1/16W RESET RESET R5582 EEPROM C5536 GND_D 1/16W 1/16W R5534 6.3V Q5510 CHIP GND_D R5510 C5526 C5527 CHIP IC5506 CHIP...
  • Page 26 BA-EX2L PANEL_VCC_SW R1383 JL1329 JL1300 PANEL_VCC +5V REG POWERON POWER_ON R1362 TPC8109(TE12L) JL1320 Q1312 1/16W ACOFFDET D1312 AU_13V RN-CP STBY3.3V POWER_ON2 L1307 C1357 JL1305 R1316 10uH UNREG15V 1005 UNREG15V 2012 JL1324 12/18 0 . 0 1 1005 0.5% UNREG15V_GND C1303 RN-CP 1/16W 4700p...
  • Page 27 BA-EX2L 0 1 6 : 2 J TAS_AD33 R7001 WF_L+R 016:9L WF_L+R R7018 D3.3V F7001 1.6A GND_AU STBY_3.3V POWER_ON 015:3B;014:7K POWER STBY_3.3V R7002 FB7001 X_WF_MUTE X_WF_MUTE 016:10E C7002 C7008 CN7151 R7030 C7006 R7010 R7012 R7015 R7016 GND_D R7006 R7007 R7031 GND_D GND_TASD R7038...
  • Page 28 BA-EX2L 5V_MAIN MONO_AM TUNER_9V R7507 14/18 D7500 C7510 C7512 L7502 C7505 L7504 C7520 R7506 1608 C7506 C7511 C7513 C7515 C7519 C7525 5V_MAIN D3.3V C7507 R7509 R7511 C7502 C7526 A VSUP AHVSUP C7521 SIFIN ANA_IN1+ C7508 XX CL7502 D7501 ANA_IN- SC1_OUT_L C7522 C7503 CL7503...
  • Page 29 BA-EX2L LATERAL A/V CONNECTOR CVBS_FRONT SPDIF OPTICAL OUT R9635 R9619 1/10W SIDE_V_DET/V2_DET 0.5% 1608 GND_D GND_D V2_IN_L R9625 R9634 C9638 470k C9646 100p C9643 1000p 1/10W 1608 1608 1608 1608 V2_IN_R R9626 D3.3V C9642 C9647 C9639 R9633 1000p 470k 100p 1/10W 15/18 1608...
  • Page 30 BA-EX2L SCART2 SCART1 CVBS INPUT & OUTPUT *R9811 R9898 JL9803 SCART1_R JL9819 Y/C INPUT REC_R JL9802 MON_OUT_R SCART1_L REC_L MON_OUT_L R9899 *C9803 *C9805 JL9818 *R9897 1000p 1000p C9818 C9820 1608 1608 *R9841 *R9843 1000p 1000p 470k 470k *R9816 *R9818 1608 1608 470k 470k...
  • Page 31 BA-EX2L 3.3V_FE *FB7912 *R7976 CHIP 3.3V_FE 1.2v DVB R7977 D7902 *C7980 *C7981 1608 *R7968 *F7900 0.5A R7966 0 FE_LNA_SW_2 1.2V_DVB_SW *C7938 C7946 5V_FE 0 . 1 0 . 0 1 BTD-HF422T BTD-HF421T BTF-BG441T BTD-AS411T BTD-CG411T *IC7902 GA_D GA_A CHINA TAIW AN S i - Tu n e r MM3291CNRE L7907...
  • Page 32 BA-EX2L FE_CI_CE1B FE_CI_CE1B FE_FOEB FE_FOEB FE_CI_IORDB FE_CI_IORDB FE_CI_IOWRB FE_FWEB FE_FWEB FE_CI_RSTB FE_CI_RSTB FE_CI_REGB FE_CI_REGB D3.3V *R3809 TS from CAM FE_CI_ENB TS to CAM D3.3V D3.3V 18/18 R3806 R3807 *C3806 0 . 1 FE_CI_IREQB FE_CI_IREQB FE_CI_WAITB FE_CI_WAITB *IC3804 FE_CAM_DAT[3] *R3816 FE_CI_RSTB FE_CI_CD1B CD1# FE_RADD[0-14]...

  • Page 33: D5 Board Schematic Diagram (52 Inches)

    D5N-EX2L(52 Inches) D6610 L6600 JL6600 68uH JW6601 t@Xgƒ“ JL6602 CN6600 FB6602 FB6600 0.45uH CN6707 0.45uH JL6604 EY6622 C6603 C6600 ET6702 PFC_OUT C6787 0 . 0 1 450V 50V X7R JL6609 PRI_GND JL6610 EY6623 JW6614 R6828 D6604 JL6611 JL6601 S3K60 C6797 FB6614 JL6603 GND_2...

  • Page 34: D6 Board Schematic Diagram (52 Inches)

    D6N-EX2L(52 Inches) D6908 CN6900 EY6900 JW6902 JL6900 JL6904JL6906 PFC_OUT L6900 INVERTER 68uH PRI_GND JL6901 EY6901 JL6905 FB6904 FB6906 JL6907 0.45uH 0.45uH C6900 C6910 C6902 450V 450V D6912 S3K60 FB6908 JL6902 EY6950 EY6962 JW6904 JW6911 C6958 R6920 EY6963 EY6974 6.3kV FB6901 EY6951 R6901 R6905...

  • Page 35: Hl1A Board Schematic Diagram

    HL1A-EX2L JL306 JL307 STBY3.3V REC/US_STBY STBY_LED/HD_LED ON_TIMER PWR/Reserve PICTURE_OFF CN301 R350 CHIP R351 1005 CHIP JL301 R302 JL302 JL303 R304 JL304 JL305 R305 JL308 R301 R303 R352 1005 1/16W 1/16W 1/16W 1/16W RN-CP RN-CP CN302 CHIP 0.5% 0.5% 0.5% 0.5% R353 1005 CHIP...

  • Page 36: Ip1 Board Schematic Diagram (40 Inches)

    IP1-EX2L(40 Inches) 263406611 D6000 Mount Mecha A6001 - 1 1 J a p a n » -51 THAILAND » R6501 JW6056 -71 MALAYSIA » 1/10W L=90mm,H=26.5mm ŒŠ 5´ RN-CP 2012 R6013 C6551 12V @ 6.9A 100p C6023 R6500 250V L6501 0 .
  • Page 37 IP1-EX2L(40 Inches) 001:8B JW6600 PFC_OUT2 PFC_OUT L6600 100uH D6610 EY6600 EY6602 FB6600 FB6602 0.45uH 0.45uH EY6601 EY6603 C6600 450V 12.5mH R6700 L6601 4 . 7 1/10W C6605 RN-CP JL6704 450V VCC_12V EY6604 C6701 001:8B PFC_GND JW6601 R6610 R6713 R6767 GND_1 EY6616 1/4W 1/4W...

  • Page 38: Ip2 Board Schematic Diagram (46 Inches)

    IP2-EX2L(46 Inches) SLA VE Mount Mecha A6001 263406611 D6000 R6561 001:5F 1/10W JW6056 L6554 RN-CP C6568 C6570 L6553 314uH R6576 314uH 470p 470p 6 . 8 JW6502 R6013 12V @ 6.9A C6023 EY6560 R6500 0 . 4 7 S3K60 1/2W C6551 FB6502 100p...
  • Page 39 IP2-EX2L(46 Inches) 001:8B JW6600 SIGN3712 PFC_OUT L6600 100uH D6610 EY6602 EY6612 FB6600 FB6602 C6600 0.45uH 0.45uH 450V EY6708 L6601 EY6603 EY6613 12.5mH R6700 EY6709 4 . 7 1/10W EY6626 RN-CP JL6704 C6605 VCC_12V EY6710 EY6604 450V C6701 D6606 FSF03B60 001:8B EY6627 EY6711 R6610...

  • Page 40: Ba Printed Wiring Board

    Text Search ~ BA Printed Wiring Board Side A ~ 1 - 8 7 8 - 9 4 2 - 2 1 C N 5 5 0 3 C N 7 2 0 1 C N 1 3 0 0 C N 1 3 0 1 C N 5 5 0 1 C N 5 5 0 4...

  • Page 41: Hl1A Printed Wiring Board

    Text Search ~ BA Printed Wiring Board Side B ~ F7201 5A 24V F7902 1.4A W 2 4 1 I C 5 5 0 2 ~ HL1A Printed Wiring Board Side A ~ F7402 0.5A 1 - 8 7 9 - 3 6 7 - 1 1 P I C S T B Y O F F...

  • Page 42: D5 Printed Wiring Board (52 Inches)

    ~ D5 Printed Wiring Board ~ Text Search F B 6 6 1 3 F B 6 6 1 3 P R I _ G N D P R I _ G N D J L 6 6 0 3 J L 6 6 0 5 J L 6 6 0 0 P F C _ O U T...

  • Page 43: D6 Printed Wiring Board (52 Inches)

    Text Search ~ D6 Printed Wiring Board Side A ~ ~ D6 Printed Wiring Board Side B ~ J L 6 9 0 8 T 6 9 5 1 F B 6 9 1 1 E Y 6 9 7 4 E Y 6 9 7 5 F B 6 9 1 1 J W 6 9 2 0...

  • Page 44: Ip1 Printed Wiring Board (40 Inches)

    Text Search ~ IP1 Printed Wiring Board Side A ~ E T 6 0 0 0 A - 1 6 0 2 - 2 1 1 - A L 6 1 5 1 J W 6 2 7 J W 6 4 6 C N 6 1 5 4 J W 6 4 4 T 6 8 0 0...
  • Page 45 Text Search ~ IP1 Printed Wiring Board Side B ~ J L 6 4 0 2 E T 6 0 0 0 C N 6 1 5 4 J L 6 4 0 7 Q 6 7 0 2 R 6 7 0 3 J L 6 4 0 5 R 6 1 5 3 R 6 1 5 4 I C 6 1 0 1...

  • Page 46: Ip2 Printed Wiring Board (46 Inches)

    Text Search ~ IP2 Printed Wiring Board Side A ~ 2 1 2 - A D I M M E R A - 1 6 0 2 - R 6 7 4 6 E T 6 0 0 2 B A C K _ L I G H T _ O N / O F F P H 6 3 0 1 P H 6 1 0 0 I N V _ E R R...
  • Page 47 Text Search ~ IP2 Printed Wiring Board Side B ~ C N 6 1 5 4 D I M M E R B A C K _ L I G H T _ O N / O F F I N V _ E R R R 6 1 5 5 E T 6 1 0 1 J L 6 4 0 7...

  • Page 48: Exploded Views

    SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked since they are seldom required for description are not stocked because they are not required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these with a collation number in the remarks column.
  • Page 49 5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2345-861-1 STAND ASSY (M2) 32 inches 1-857-267-11 ETC-INVERTER MT BOARD 32 inches X-2345-864-1 STAND ASSY (ML2) 37/40 inches Ver 2.0 1-857-395-11 ETC-INVERTER MT BOARD 37 inches X-2345-868-1 STAND ASSY (L2A) 46 inches 1-857-249-11 ETC-INVERTER MT BOARD 40 inches...

  • Page 50: Bezel

    5-2. BEZEL REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2345-891-1 BEZEL ASSY (32C) 32 inches X-2345-897-1 BEZEL ASSY (37C) 37 inches X-2345-894-1 BEZEL ASSY (40C) 40 inches X-2345-919-1 BEZEL ASSY (46C) 46 inches X-2345-910-1 BEZEL ASSY (52C) 52 inches - 50 -...

  • Page 51: Rear Cover & Power Supply Cords

    5-3. REAR COVER & POWER SUPPLY CORDS UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2345-889-1 REAR COVER ASSY (32C) 32 inches 4-122-617-01 COVER, ECS(S) (TL Jig) Ver 3.0 3-106-546-31 COVER, ECS (Mem Stick) X-2345-899-1 REAR COVER ASSY (37C) 37 inches X-2345-887-1 REAR COVER ASSY (40) 40 inches...

  • Page 52: Parts List

    ....................69 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D5, D6, G2, G4, G5, IP1 and IP2 boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual.
  • Page 53 Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK A-1702-982-A BA Board, Complete C2014 1-112-777-11 CERAMIC CHIP 0.01UF C2015 1-112-777-11 CERAMIC CHIP 0.01UF <...
  • Page 54 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3021 1-100-909-11 CERAMIC CHIP 10UF 6.3V C3082 1-100-905-11 CERAMIC CHIP 0.001UF C3022 1-112-779-11 CERAMIC CHIP 0.047UF C3083 1-100-905-11 CERAMIC CHIP 0.001UF C3023 1-114-870-11 CERAMIC CHIP 4.7UF C3084 1-100-905-11 CERAMIC CHIP 0.001UF C3025 1-114-870-11 CERAMIC CHIP 4.7UF C3085...
  • Page 55 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4010 1-100-916-11 CERAMIC CHIP 0.1UF C4417 1-112-779-11 CERAMIC CHIP 0.047UF C4011 1-112-777-11 CERAMIC CHIP 0.01UF C4419 1-100-916-11 CERAMIC CHIP 0.1UF C4012 1-100-916-11 CERAMIC CHIP 0.1UF C4420 1-100-916-11 CERAMIC CHIP 0.1UF C4013 1-100-916-11 CERAMIC CHIP 0.1UF C4421 1-100-916-11...
  • Page 56 F4 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5517 1-100-916-11 CERAMIC CHIP 0.1UF C7038 1-100-916-11 CERAMIC CHIP 0.1UF C5518 1-100-916-11 CERAMIC CHIP 0.1UF C7039 1-114-354-11 CAP, CERAMIC 0.1MF X7R (1410) C5519 1-100-916-11 CERAMIC CHIP 0.1UF C7040 1-100-916-11 CERAMIC CHIP 0.1UF C5522 1-100-916-11 CERAMIC CHIP 0.1UF...
  • Page 57 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7326 1-114-520-11 CAP, CERAMIC 1MF X6S (1410) C7915 1-112-775-11 CERAMIC CHIP 0.0022UF C7327 1-114-520-11 CAP, CERAMIC 1MF X6S (1410) C7916 1-114-320-11 CERAMIC CHIP 0.22UF 6.3V C7328 1-112-781-11 CERAMIC CHIP 1UF C7918 1-114-331-11 CERAMIC CHIP 4.7UF C7329 1-112-781-11...
  • Page 58 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C9642 1-100-831-91 CERAMIC CHIP 0.001UF CN9602 1-822-525-11 OPTICAL OUT CONNECTOR C9643 1-100-831-91 CERAMIC CHIP 0.001UF CN9803 1-822-580-11 CONNECTOR DUAL SCART C9645 1-100-905-11 CERAMIC CHIP 0.001UF C9646 1-114-813-11 CERAMIC CHIP 1UF < DIODE > C9647 1-114-813-11 CERAMIC CHIP 1UF...
  • Page 59 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D9825 6-501-754-01 DIODE MAZ8091G0LS0 FB4001 1-400-462-21 FERRITE D9826 6-501-754-01 DIODE MAZ8091G0LS0 FB4002 1-400-462-21 FERRITE D9827 6-501-754-01 DIODE MAZ8091G0LS0 FB5000 1-400-462-21 FERRITE D9828 6-501-754-01 DIODE MAZ8091G0LS0 FB5001 1-400-462-21 FERRITE D9829 6-501-754-01 DIODE MAZ8091G0LS0 FB5500 1-500-922-11 FERRITE...
  • Page 60 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK IC3002 6-713-838-01 IC EDE1116AEBG-8E-F-TR L3000 1-457-730-11 INDUCTOR 2.2UH IC3003 6-713-205-11 IC EDE5116AJBG-8E-E-TR L3500 1-457-223-11 INDUCTOR IC3500 6-712-775-11 IC KSZ8041TLTR L4001 1-469-556-21 INDUCTOR 15UH IC3502 6-711-288-01 IC MIC2005-0.5YM6TR L4200 1-469-557-21 INDUCTOR 22UH IC3801 6-711-471-01 IC TC74LCX245FK(EL,K) L4401...
  • Page 61 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q2500 6-551-775-01 TR 2SA2122G0LS0 R1003 1-208-698-11 METAL CHIP 4.3K 0.5% 1/16W Q2501 6-551-815-01 TR UNR52A1G0LS0 R1004 1-208-911-11 METAL CHIP 0.5% 1/16W Q3000 6-552-212-01 TR MP6K61FU7TR R1005 1-208-698-11 METAL CHIP 4.3K 0.5% 1/16W Q4000 8-729-026-53 TRANSISTOR 2SA1576A-T106-QR...
  • Page 62 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2069 1-218-965-11 METAL CHIP 1/16W R3038 1-218-929-11 METAL CHIP 1/16W R2071 1-218-965-11 METAL CHIP 1/16W R3044 1-208-860-81 METAL CHIP 0.5% 1/16W R2076 1-218-965-11 METAL CHIP 1/16W R3045 1-208-860-81 METAL CHIP 0.5% 1/16W R2086 1-208-883-81 METAL CHIP...
  • Page 63 H5 D2 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R3816 1-218-941-81 METAL CHIP 1/16W R4140 1-218-990-81 SHORT CHIP R3817 1-218-965-11 METAL CHIP 1/16W R4142 1-218-990-81 SHORT CHIP R3818 1-218-965-11 METAL CHIP 1/16W R4144 1-208-687-11 METAL CHIP 1.5K 0.5% 1/16W R3819 1-218-965-11 METAL CHIP...
  • Page 64 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5504 1-218-965-11 METAL CHIP 1/16W R5605 1-218-965-11 METAL CHIP 1/16W R5507 1-218-977-11 METAL CHIP 100K 5% 1/16W R7002 1-218-990-81 SHORT CHIP R5508 1-218-965-11 METAL CHIP 1/16W R7003 1-218-965-11 METAL CHIP 1/16W R5510 1-218-949-11 METAL CHIP 1/16W...
  • Page 65 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7610 1-218-941-81 METAL CHIP 1/16W R7975 1-218-933-11 METAL CHIP 1/16W R7611 1-218-941-81 METAL CHIP 1/16W R7978 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R7612 1-218-961-11 METAL CHIP 4.7K 5% 1/16W R7979 1-218-965-11 METAL CHIP 1/16W R7613 1-218-973-11...
  • Page 66 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R9812 1-218-953-11 METAL CHIP 1/16W R9916 1-208-860-81 METAL CHIP 0.5% 1/16W R9813 1-218-953-11 METAL CHIP 1/16W R9919 1-218-953-11 METAL CHIP 1/16W R9816 1-216-853-11 METAL CHIP 470K 5% 1/10W R9920 1-208-909-11 METAL CHIP 8.2K 0.5% 1/16W R9817 1-216-853-11...
  • Page 67 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB3008 1-234-891-21 RES, CHIP NETWORK 10X8 (3816) RB5528 1-234-372-11 RES, NETWORK 100 (1005X4) RB3009 1-234-891-21 RES, CHIP NETWORK 10X8 (3816) RB5530 1-234-375-21 RES, NETWORK 1K (1005X4) RB3010 1-239-666-81 RESISTOR, NETWORK 22 RB5531 1-234-372-11 RES, NETWORK 100 (1005X4)
  • Page 68 HL1A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < VARISTOR > A-1671-630-A HSN Board, Complete VD3500 1-802-090-21 VARISTOR, CHIP < CAPACITOR > VD5502 1-802-090-21 VARISTOR, CHIP VD5503 1-802-090-21 VARISTOR, CHIP C401 1-112-068-11 CERAMIC CHIP 220PF VD5504 1-802-090-21 VARISTOR, CHIP C402 1-100-909-11 CERAMIC CHIP 10UF...
  • Page 69 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK ACCESSORIES AND CONNECTORS 52 INCHES Ver 3.0 32 INCHES *1-835-715-11 CONNECTOR ASSY 2P (D5(CN6600)-G5)) *1-910-054-52 CONNECTOR ASSY 14P *1-836-138-11 CONNECTOR ASSY 2P (INV(CN01)- G2(CN02)-BA(CN1301)) (G5-D6(CN6900)) *1-910-054-53 CONNECTOR ASSY 13P *1-836-417-21 CONNECTOR ASSY, MDF61 (G2(CN3)-BA(CN1300)) (BALANCER-D5(CN6700)) *1-910-055-75 MULTI HARNESS SPK ASSY...
  • Page 70 English Sony Corporation 09IP7100-1 Sony UK Printed in U.K. Service Promotions Dept. 9-883-431-05 © 2009.09...
  • Page 71 Ver 4.0 Appendix-A Attachment of HIROSE MDF 61 connector 1. Insertion (2) Press the center of (3) Slide the (1) Hold the center the connector to insert slider to lock the of a connector connector Lock Detachment of HIROSE MDF61 connector 2.
  • Page 72 When replacing the MDF61 connector please ensure the wires are not crossed or twisted (See photos below). When replacing the MDF61 connector ensure the harness does not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting (See photos below).
  • Page 73 Ver 4.0 Appendix-B Rear Cover Removal (Step 1) Rear Cover Removal (Step 2) = > > = > = > > > = > > > => > PULL = > > = > > = > > PUSH POINT PUSH LIFT UP THE REAR COVER FROM THE BOTTOM...

This manual is also suitable for:

Kdl-37v5500Kdl-40v5500Kdl-46v5500Kdl-52v5500

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