Related Manuals for Toro 04591
Summary of Contents for Toro 04591
- Page 1 Form No. 3463-797 Rev A Greensmaster ® eTriFlex 3370 Traction Unit Model No. 04591—Serial No. 400000000 and Up *3463-797* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an authorized Toro distributor and have the model and serial numbers of your product ready.
-
Page 3: Table Of Contents
Contents Understanding the Lithium-Ion Battery Charger............38 Maintenance ............40 Safety ............... 4 Maintenance Safety.......... 40 General Machine Safety Warnings...... 4 Recommended Maintenance Schedule(s) ... 40 Lawn Mower Safety Warnings ......5 Daily Maintenance Checklist......41 Additional Safety Messages ....... 6 Pre-Maintenance Procedures ...... -
Page 4: Safety
Safety outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. General Machine Safety If operating the machine in a damp location is unavoidable, use a residual Warnings current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. -
Page 5: Lawn Mower Safety Warnings
Machine use and care Use the machine only with specifically designated batteries. Use of any other Do not force the machine. Use the batteries may create a risk of injury and fire. correct machine for your application. The correct machine will do the job better When battery pack is not in use, keep and safer at the rate for which it was it away from other metal objects, like... -
Page 6: Additional Safety Messages
Additional Safety Messages may be injured by the lawnmower during operation. Thoroughly inspect the area where the Safety-Alert Symbol lawnmower is to be used and remove all stones, sticks, wires, bones, and other The safety-alert symbol (Figure 2) shown in this foreign objects. -
Page 7: Safety And Instructional Decals
• Keep bystanders and children out of the operating area. • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. Safety and Instructional decal119-9346 119-9346... - Page 8 decal139-8320 139-8320 decal137-8058 137-8058 1. Warning—all operators 4. Warning; tipping should read the Operator’s hazard—drive slowly 1. Traction speed—fast; 5. Lower and engage the Manual and be trained when turning; do not turn reel—transport reels. before operating the sharply while traveling 2.
- Page 9 decal144-0277 144-0277 1. Positive terminal 4. Do not dispose improperly. 2. Read the Operator’s 5. Do not expose to fire. Manual. 3. Recycle the battery. decal139-8321 139-8321 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the decal147-0287 maximum recommended slope indicated on the decal.
- Page 10 decal147-3126 147-3126 1. Warning–disconnect the main-power connectors to disconnect the battery power; read the Operator’s Manual before performing maintenance. decal137-8052 137-8052 decal145-5301 145-5301 1. Negative battery terminal decal145-5338 145-5338 1. Warning—read the Operator’s Manual. 4. Electric shock hazard—do not perform maintenance on the battery.
-
Page 11: Setup
– No parts required Adjust the machine settings. Rear Weight Kit (order separately; Add rear weight (if applicable). contact your authorized Toro distributor) Production year decal CE warning decal (Part Number 139-8321) Install the CE/UKCA decals (if required). CE/UKCA decal (Part Number 138-9470) –... -
Page 12: Installing The Roll Bar
Hex-head bolt (3/8 x 1-1/2 inch) Nut (3/8 inch) Procedure Procedure Acquire the Seat Kit (contact your authorized Toro distributor) and refer to the kit Installation Instructions Remove the top crate support from the crate. to install the seat. Remove the roll bar from the crate. -
Page 13: Installing The Steering Wheel
Install the wheel to the steering shaft using the washer and locknut (Figure Torque the locknut to 27 to 35 N∙m (20 to 26 ft-lb). Install the cap to the wheel (Figure Installing the Grass-Basket g277097 Figure 5 Hooks Standard Seat (Model 04508) 1. -
Page 14: Installing The Cutting Units
Installing the Cutting Units Parts needed for this procedure: Cutting unit (order separately; contact your authorized Toro distributor) Grass basket Electric counterweight Capscrew O-ring g036342 Figure 9 1. Capscrew 3. Existing counterweight Procedure 2. Electrical counterweight Prepare the cutting units for installation; refer to your cutting unit Operator’s Manual. -
Page 15: Adjusting The Machine Settings
This machine complies with applicable standards with the Rear Weight Kit installed. Refer to your authorized Toro distributor for the Rear Weight Kit. If the machine comes with a 3-Wheel Drive kit, you do not need to install the Rear Weight Kit. -
Page 16: Reducing The Tire Pressure
Mounting the Battery Charger on a Wall Optional No Parts Required g280284 Procedure Figure 11 1. CE/UKCA decal 3. Frame tube You can mount the charger on a wall using the 2. Production year decal wall-mount key holes cut into the back of the unit. Use screws that have a 6 mm (1/4 inch) diameter shaft and a head diameter of 11 mm (0.45 inch). -
Page 17: Product Overview
Controls Product Overview g267033 Figure 14 1. Function-control switch 3. InfoCenter 2. Lift/lower joystick 4. Key switch g389163 Figure 13 Key Switch 1. Grass basket 6. Operator’s seat 2. Traction pedal 7. Roll bar The key switch has 2 positions: O and O (Figure 3. - Page 18 You can shift from M to T or T RANSPORT RANSPORT to M (not to N ) while the machine is in EUTRAL motion; no damage will result You can move the switch from T or M RANSPORT to N and the machine will come to a stop.
-
Page 19: Infocenter
g292767 Figure 20 1. Front left cutting motor 3. Center cutting-unit motor 2. Front right cutting-unit motor g236365 Figure 18 • Traction information screen (Figure 21): shows the current steering angle and the 1. Parking brake 2. Brake pedal amperage allotted to each traction motor. Parking Brake Use the parking brake (Figure... - Page 20 InfoCenter Icon Description (cont'd.) Parking-brake indicator—indicates when the parking brake is engaged Function-control switch is in the position. EUTRAL PTO is engaged Stop or shutdown Key switch g020650 Figure 22 PIN code 1. Indicator light 3. Middle button 2. Right button 4.
- Page 21 Refer to the Service Allows you to calibrate the ALIBRATION Manual or your authorized steering system, traction Toro distributor for more system, and lift actuators. information on the F AULTS Refer to the Service Manual menu.
- Page 22 Lists the model number of the ODEL If you changed the PIN code and forgot the code, machine. contact your authorized Toro distributor for assistance. Lists the serial number of the From the M , use the center button to machine.
-
Page 23: Specifications
Note: If you forget the user defined passcode, you can obtain a temporary passcode from your g389175 authorized Toro distributor. Figure 23 1. Main-power connectors Understanding the Fault-Log Indicator 2. Connector cover If a fault occurs, a fault code appears on the InfoCenter screen and a red flashing light appears above the screen. -
Page 24: Attachments/Accessories
Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com or a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 25: Before Operation
Operation Before Operation Before Operation Safety General Safety • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. •... - Page 26 • Disabling an equipped 3-Wheel-Drive Kit; refer Mowing Reel Speed Options (cont'd.) Disabling an Equipped 3-Wheel-Drive Kit (page 27). • Battery-reserve capacity; refer to Setting the 1550 Battery-Reserve Capacity (page 28). 1700 Note: Each setting is passcode-protected. You may 1850 need to enter a passcode to edit the settings.
- Page 27 Adjusting the Maximum Mowing with the patent-pending Radius Dependent Speed™ (RDS) system. The RDS system is a clip-control Speed and independent wheel-speed feature that varies the speeds of each reel motor and each traction motor to Navigate to the M option to adjust the maintain a constant clip and reduce turf scrubbing in maximum mowing speed.
-
Page 28: Understanding The Infocenter Dialog Messages
Note: When you install the 3-Wheel-Drive Kit, the kit Dialog Messages (cont'd.) is automatically enabled. Setting the Battery-Reserve Inhibit calibration. Parking brake is engaged Capacity Return pedal to neutral Center steering wheel. Continue? Navigate to the B option to set the ESERVE amount of distance needed to transport the machine Manually center rear wheel. -
Page 29: Performing Daily Maintenance
hair and do not wear loose clothing or loose jewelry. • Do not operate the machine while ill, tired, or under the influence of alcohol or drugs. • Use your full attention while operating the machine. Do not engage in any activity that causes distractions;... -
Page 30: Breaking In The Machine
• Ensure that the seat belt is attached and that you cutting units while operating on slopes can cause can release it quickly in an emergency. the machine to become unstable. • Always wear your seat belt. • Use extreme caution with grass-collection systems or other attachments. -
Page 31: Driving The Machine Without Mowing
correctly. Correct the problem if it is not operating DANGER properly. If safety-interlock switches are disconnected • Sit on the seat, move the traction pedal to the or damaged, the machine could operate position, move the function-control switch EUTRAL unexpectedly, which will result in serious to the N position, engage the parking EUTRAL... - Page 32 Note: This procedure drops the cutting units to the turf and starts the reels. Important: The center cutting unit lifts or lowers slightly after the front cutting units do; therefore, you should practice gaining the required timing necessary to minimize the cleanup mowing operation and prevent scalping of the fringe.
-
Page 33: Monitoring The Battery-System Charge Level
InfoCenter. While you A risk of fire, electric shock, or injury may result are operating at this battery percentage, you can from using an accessory not recommended or only transport the machine at a slower speed; the sold by Toro. - Page 34 Unplug the charger from the electrical outlet when significantly overcharged. not in use, before moving it to another location, or • Refer to an authorized Toro distributor to service prior to servicing it. or replace a battery. Maintenance and Storage Training •...
-
Page 35: Inspecting And Cleaning After Mowing
Inspecting and Cleaning Hauling the Machine after Mowing • Use care when loading or unloading the machine into a trailer or a truck. After mowing, thoroughly wash the machine with • Use a full-width ramp for loading the machine into a garden hose without a nozzle so that excessive a trailer or a truck. -
Page 36: Towing The Machine
Towing the Machine Insert a ratchet (3/8 inch) through the hole of the arm bracket and push in the actuator shaft. Note: Refer to Figure 30 for this procedure. DANGER When the actuator is released from the brake, the machine is able to free wheel. A free-wheeling machine can cause serious injury to bystanders. -
Page 37: Maintaining The Lithium-Ion Batteries
For detailed information on shipping a battery, contact To achieve maximum life and use from your batteries, your authorized Toro distributor. follow these guidelines: • Do not open the battery. •... -
Page 38: Understanding The Lithium-Ion Battery Charger
Charging the Lithium-Ion Batteries CAUTION Attempting to charge the batteries with a charger not provided by Toro can result in excessive heat and other related product malfunctions, which can lead to property damage and/or injury. - Page 39 If there is a fault, an error message will appear in the InfoCenter. To correct an error, refer to the machine Service Manual. If none of these solutions correct the issue, contact an authorized Toro distributor. g389188 Figure 33 Completing the Charging Process 1.
-
Page 40: Maintenance
• Disconnect the main-power connectors before original machine and/or not using genuine performing maintenance. Toro parts could lead to serious injury or • If possible, do not perform maintenance while the death. machine is running. Keep away from moving parts. -
Page 41: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the instrument operation. Check the brake operation. Check the tire pressure. Check the reel-to-bedknife contact. - Page 42 g286954 Figure 35 1. Foot step—left side of the machine 3. Caster fork—rear of the machine 2. Jack bracket—right side of the machine After raising the machine, use an appropriate jack stand under the following areas to support the machine (Figure 36): •...
-
Page 43: Raising The Hood
Raising the Hood Electrical System Maintenance Release the hood latch (Figure 37). Electrical System Safety • Disconnect the main-power connectors before repairing the machine. • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. -
Page 44: Locating The Fuses
Locating the Fuses Locating the Fuses for the 60V System The fuses in the 60V electrical system are located under the seat (Figure 38). g279712 Figure 39 1. Right-side cover 2. Bolt Refer to Figure 40 for a description of each fuse on the fuse blocks: g288685 Figure 38... - Page 45 Locating the Reel-Drive Circuit Locating the Precharge Controller Fuses Fuse The fuses for the reel-drive circuit are located under The fuse that protects the precharge controller is the cover on the left side of the machine. Access the located in its own holder on the machine wire harness fuse block by removing the left-side cover and the to the left of the center (rear) battery set (Figure...
-
Page 46: Servicing The Batteries
A lithium-ion battery must be disposed of or recycled in accordance with local and federal regulations. If a battery requires service, contact your authorized Toro distributor for assistance. The only user serviceable parts on a battery are the labels. If you attempt to open the main compartment of a battery, you will void your warranty. -
Page 47: Drive System Maintenance
Changing the Drive System Traction-Motor-Gearbox Maintenance Fluid Checking the Tire Pressure Service Interval: After the first 8 hours Every 800 hours Service Interval: Before each use or daily Fluid specification: SAE 80W90 Vary the tire pressure for all 3 wheels, depending upon your turf conditions, from a minimum of 83 to a Gearbox oil capacity: approximately 384 ml (13 fl oz) maximum of 110 kPa (12 psi to 16 psi). - Page 48 g322517 Figure 49 g322518 Left side of the machine shown Figure 50 1. Drain port 3. Pan 1. Vent hose and fitting 2. Fill port 2. Drain plug Fill the gearbox with 384 ml (13 fl oz) of the Remove the plug from the drain port (Figure 49).
-
Page 49: Brake Maintenance
A worn or damaged blade or bedknife can break, and you can adjust the brakes; contact your authorized a piece could be thrown toward you or bystanders, Toro distributor or refer to the Service Manual for more resulting in serious personal injury or death. information. - Page 50 Installing the Cutting Units Open the latches on the suspension-arm bar (Figure 53) and push the suspension arm down The suspension needs to be lowered in order to install so that the bar fits over both pitch arms on the cutting units. Perform the following steps to lower the cutting unit and ensure that the latches go the suspension: underneath the cutting-unit crossbar...
- Page 51 WARNING If you do not disconnect the power to the machine, someone could accidentally start the cutting units, causing serious injury to hands and feet. Always separate the disconnect the main-power connectors before working on the cutting units. Push the motor retaining bar out of the slots on the motor toward the cutting unit and remove the motor from the cutting unit.
-
Page 52: Checking The Reel-To-Bedknife Contact
Important: Do not raise the suspension to Insert the key into the switch and turn on the the transport position when the reel motors machine. are in the holders in the machine frame. On the InfoCenter control, from the S ERVICE Damage to the motors or wires could result. -
Page 53: Storage
Battery Storage Storage Requirements If you wish to store the machine for a long period Note: of time, perform the steps listed in Preparing the You do not need to remove the batteries from the machine for storage. Machine for Storage (page 53). -
Page 54: Storing The Charger
Examine the charger thoroughly for worn, loose, or damaged parts. To repair or replace parts, contact your authorized Toro distributor for assistance. Store the charger with the power supply cord in a clean, dry place where it will not be bumped or... - Page 55 Notes:...
- Page 56 Notes:...
- Page 57 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 58 Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 5 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
- Page 59 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.
- Page 60 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.