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Power Max
Power Max
Model No. 38801—Serial No. 400010798 and Up
Model No. 38802—Serial No. 400010798 and Up
Introduction
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains a chemical or chemicals
known to the State of California to cause cancer,
birth defects, or reproductive harm.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
This machine is intended to be used by residential
homeowners or professional, hired operators. It is
designed for removing snow from paved surfaces, such
as driveways and sidewalks, and other surfaces for
traffic on residential or commercial properties. It is not
designed for removing materials other than snow, nor is
a model with a pivoting scraper designed for clearing off
gravel surfaces.
Read this information carefully to learn how to operate and
maintain your machine properly and to avoid injury and
machine damage. You are responsible for operating the
machine properly and safely.
You may contact Toro directly at www.Toro.com for machine
and accessory information, help finding a dealer, or to register
your machine.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your machine ready.
Figure 1
model and serial numbers on the machine. Write the numbers
in the space provided.
© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Heavy Duty 928 OHXE Snowthrower
®
Heavy Duty 1028 OHXE Snowthrower
identifies the location of the
Register at www.Toro.com.
1. Model and serial number location
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety-alert symbol
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
1. Safety-alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
Original Instructions (EN)
All Rights Reserved *3406-747* A
Printed in the USA
Form No. 3406-747 Rev A
Operator's Manual
Figure 1
(Figure
Figure 2
2),
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Table of Contents
Related Manuals for Toro Power Max Heavy Duty 928 OHXE
Summary of Contents for Toro Power Max Heavy Duty 928 OHXE
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Page 1: Introduction
You are responsible for operating the machine properly and safely. You may contact Toro directly at www.Toro.com for machine Figure 2 and accessory information, help finding a dealer, or to register your machine. -
Page 2: Table Of Contents
Operating the Auger/Impeller Drive......17 label for your machine. To locate a dealer convenient to Operating the Quick Stick®........17 you, access our website at www.Toro.com or contact our Unclogging the Discharge Chute ......18 Toro Customer Care Department at the number(s) listed Operating Tips ............18... -
Page 3: Figure
Safety • Keep clear of any discharge opening. Keep bystanders a safe distance away from the machine. • Keep children out of the operating area. Never allow This machine meets or complies with ANSI B71.3 children to operate the machine. specifications in effect at the time of production. - Page 4 125-1102 1. Engine shut off 3. Variable speed control 4. Fast 2. Slow 120-9805 120-9805 1. Insert the key. 2. Prime the engine 3 times. 3. Engage the choke. 4. Pull the starter cord. 5. Once the engine is running, disengage the choke. 127-5991 1.
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Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle bolt Curved washer Install the upper handle. Locknut – No parts required Install the wheel-clutch-cable ends. – No parts required Install the traction-control linkage. Carriage bolt Install the chute-control rod. -
Page 6: Installing The Upper Handle
Installing the Upper Handle Parts needed for this procedure: Handle bolt Curved washer Locknut Procedure Figure 5 Note: Do not remove the rubber band on the cables until you have installed the upper handle. 1. Lift and rotate the upper handle and position it over the lower handle (Figure Important: Route the cables attached to the... -
Page 7: Installing The Traction-Control Linkage
Figure 10 Figure 7 Note: The gap should be approximately the thickness 1. Wheel-clutch lever of a pencil (6 mm or 1/4 inch). If it is greater, loosen the cable clamp nut, slide the cable jacket up slightly, 3. Remove the nut and washer from the handle, attach tighten the cable clamp nut, and check the gap again. -
Page 8: Installing The Chute-Control Rod
Note: For easier installation, look down through the opening in the speed selector (Figure 14). Figure 14 Figure 12 1. Speed selector 1. Speed-selector lever 3. Inner washer 2. Trunnion 4. Outer washer Note: To make installation easier, leave the flat washer on the trunnion (Figure 12). -
Page 9: Connecting The Headlight And Handwarmer Wire To The Engine
7. Hold the blue trigger cap down and rotate the Quick Stick in a circle to ensure that the chute and deflector operate smoothly. Connecting the Headlight and Handwarmer Wire to the g018656 Figure 15 Engine 1. Short rod 2. Long chute-control rod No Parts Required 4. -
Page 10: Checking The Engine-Oil Level
Checking the Engine-Oil Level Checking the Operation of the Traction Drive No Parts Required No Parts Required Procedure Procedure Note: Your machine comes with oil in the engine crankcase. Before starting the engine, check the oil level CAUTION and add oil if necessary. If the traction drive is not properly adjusted, the Refer to Checking the Engine-Oil Level (page... -
Page 11: Product Overview
Product Overview The machine should move forward. If the machine does not move or moves rearward, complete the following: A. Release the traction lever and shut off the engine. B. Disconnect the trunnion from the speed-selector lever (Figure 12). C. Turn the trunnion upward (counterclockwise) on the speed-control rod (Figure 12). -
Page 12: Operation
Figure 22 1. Snow-cleanout tool (attached to the handle) Operation Before Operation Safety • Use extension cords and receptacles as specified by the manufacturer for all machines with electric-starting g01881 1 motors. Figure 23 • Do not operate the machine without wearing adequate 1. -
Page 13: Starting The Engine
Starting the Engine • Never attempt to make any adjustments while the engine is running (except when specifically recommended by 1. Check the engine-oil level; refer to 6 Checking the manufacturer). Engine-Oil Level (page 10). • Stay alert for hidden hazards or traffic. 2. - Page 14 4. Firmly push in the primer with your thumb as indicated 5. Move the choke to the C position (Figure 27). HOKE by the table below, holding the primer in for a second before releasing it each time (Figure 26). Temperature Suggested Number of Primes...
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Page 15: Shutting Off The Engine
Shutting Off the Engine 1. Move the throttle to the S position, and then to the S position (Figure 30) to shut off the engine. You can also shut off the engine by pulling the ignition key outward to the middle position. g019055 Figure 29 1. -
Page 16: Operating The Handwarmers
Operating the Handwarmers Operate the handwarmers as follows: • Flip the switch to the O position to turn on the handwarmers. • Flip the switch to the O position to turn off the handwarmers. Figure 33 2. To stop the traction drive, release the traction lever. Using the Wheel-Clutch Levers The wheel-clutch levers allow you to momentarily disengage the drive to 1 or both wheels with the traction-drive lever still... -
Page 17: Operating The Speed Selector
Momentarily squeezing and releasing the left or right WARNING wheel-clutch lever also allows for steering adjustments to keep If the auger and impeller continue to rotate the machine going in a straight line, especially in deep snow. when you release the auger/impeller lever, you Squeezing both wheel-clutch levers simultaneously disengages could seriously injure yourself or others. -
Page 18: Unclogging The Discharge Chute
Operating Tips • If the chute does not turn as far to the left as it does to the right, ensure that the cable is routed to the inside of the handles. Refer to 1 Installing the Upper Handle (page DANGER •... -
Page 19: After Operation
After Operation Safety • Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure. •... -
Page 20: Maintenance
• Have an Authorized Service Dealer inspect and replace the traction drive belt and/or the auger/impeller drive belt, if necessary. Important: You can find more information about maintaining and servicing your machine at www.Toro.com. Maintenance Safety Read the following safety precautions before performing any maintenance on the machine: •... -
Page 21: Checking The Engine-Oil Level
Checking the Engine-Oil Level Service Interval: Before each use or daily—Check the engine-oil level and add oil if necessary. 1. Remove the dipstick, wipe it clean, then fully install the dipstick. 2. Remove the dipstick and check the oil level (Figure 41). -
Page 22: Checking And Adjusting The Auger/Impeller Cable
Figure 45 Figure 43 1. Pin 3. With the auger/impeller lever disengaged, ensure that 2. 1 to 1.5 mm (1/32 to 1/16 inch) the gap between the auger clutch assembly and the tab is 1.5 mm (1/16 inch) as shown in Figure If the left (traction) cable is not properly adjusted, do the following steps:... -
Page 23: Checking The Auger-Gearbox-Oil Level
6. Loosen or tighten the turnbuckle that adjusts the Figure 49 below to select the best oil viscosity for the tension on the cable (Figure 47). outdoor temperature range expected: 7. Adjust the turnbuckle until you obtain the proper gap. 8. -
Page 24: Lubricating The Hex Shaft
Lightly lubricate the hex shaft yearly with automotive engine can result in burns. (Figure 52). Wait until the engine is cool to replace the spark plug. Use a Toro spark plug or equivalent (Champion® RN9YC or NGK BPR6ES). 1. Remove the boot (Figure 54). Figure 52 1. -
Page 25: Adjusting The Discharge-Chute Latch
Figure 57 2. Loosen the bolt on the cable clamp (Figure 58). G016646 Figure 55 3. Remove and discard the old spark plug. Note: You will need a ratchet wrench extension to remove the spark plug. 4. Set the gap between the electrodes on a new spark plug at 0.76 mm (0.030 inch) as shown in Figure Figure 58... -
Page 26: Replacing The Drive Belts
Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb Figure 63 Use a GE 899 37W halogen light bulb. Do not touch the bulb with your hands or allow dirt or moisture to come into 5. -
Page 27: Storage
Storage WARNING • Fuel vapors can explode. • Do not store fuel more than 30 days. • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. Preparing the Machine for Storage 1. -
Page 28: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The electric starter does not turn (electric 1. The power cord is disconnected at the 1. Connect the power cord to the outlet start only). outlet or the machine. and/or the machine. 2. The power cord is worn, corroded, or 2. - Page 29 5. Unclog the discharge chute. 6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller or is off the pulley. drive belt; refer to www.Toro.com for servicing information or take the machine to an Authorized Service Dealer.
- Page 30 Such use will not reduce the warranty obligations of The Toro Company. 10. Add-on or modified parts that are not approved by The Toro Company may not be used. The use of a non-approved add-on or modified parts by the purchaser will be grounds for disallowing a warranty claim.
- Page 31 Warranted Parts The following emission warranty parts are covered, to the extent these parts were present on the Toro engine/equipment and/or Toro supplied fuel system: 1. Fuel System Parts • Carburetor and internal parts • Cold starting enrichment (primer or choke) •...
- Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.