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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full
supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards of the product.
1.
SAFETY INSTRUCTIONS
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
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Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to the repair kit.
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WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
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pushing device and must be used as such, with care.
WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
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Maintain repair kit in good order. Replace/repair with genuine parts only. Non-genuine parts may be dangerous and will invalidate the warranty.
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Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
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Keep the repair kit clean for best and safest performance.
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WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
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Use only with the supplied Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty.
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The kit accessories may be used with other popular makes of kit.
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We recommend the use of BS approved safety impact goggles and heavy duty gloves when working with this kit. Both are available from your
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authorised Sealey dealer.
Ensure there is positive engagement of repair kit accessories to the vehicle body before pushing.
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Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
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If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
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WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
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precautions to protect your personal safety whilst using the repair kit.
Ensure the hydraulic hose is not bent or kinked but laid out correctly.
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Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
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When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
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DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
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WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
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DO NOT overextend the ram as the plunger may be forced out of the ram end.
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DO NOT heat accessories as this may weaken them.
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DO NOT modify accessories for use with this kit.
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When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
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2.
CONTENTS
RE83/4 4 ton capacity kit
ITEM
PART NO.
DESCRIPTION
1
604/1P
PLASTIC BOX
A2
604/A2
21” SUPERSNAP
A3
604/A3
18” SUPERSNAP
A4
604/A4
10” SUPERSNAP
A5
604/A5
6-1/2” SUPERSNAP
A6
604/A6
3-1/4” TUBE ADAPTOR
7
604/7
SERRATED SADDLE
8
604/8
MALE CONNECTOR
A9
604/A9
MALE ADAPTOR
SUPERSNAP
RE83/4
Model:
ITEM
A10
TUBING
11
®
TUBING
12
®
TUBING
13
®
TUBING
14
®
15
16
17
40
41
42
BODY REPAIR KIT
®
PART NO.
DESCRIPTION
604/A10
FEMALE ADAPTOR
604/11
SPREADER RAM
604/12
2-3/4” RUBBER HEAD
604/13
FLAT BASE
604/14
SPREADER RAM TOE
604/15
SPREADER PLUNGER TOE
604/16
WEDGE HEAD
604/17
90
V-BASE
O
604/40
10 TON HYDRAULIC UNIT
604/41
RAM
604/42
HOSE
RE83/4 - 3 - 221203
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Summary of Contents for Sealey SUPERSNAP RE83/4
- Page 1 Maintain repair kit in good order. Replace/repair with genuine parts only. Non-genuine parts may be dangerous and will invalidate the warranty. Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
- Page 2 INTRODUCTION Kit features snap together pipe work for speed and threaded attachments for strength. Connecting parts are zinc or cad plated for long, rust- free life. Components are manufactured from high quality steel and finished with red supergloss paint. IMPORTANT: Only fully trained and qualified persons should use this equipment.
- Page 3 Four other common combinations are illustrated below: Serrated saddle V Base INSTRUCTIONS FOR USE WARNING! Ensure you have read and understood chapter 1 safety instructions. fig 3 Note: These instructions are intended to provide a guide to the basic operation of the body repair kit and in no way intended to replace the advice/instruction of a qualified mechanic/car body repair specialist.
- Page 4 Remove filler plug and add hydraulic oil until it is level with the full mark (fig 4). WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid, as this may cause serious damage to the pump/ram and will invalidate the warranty! Use only Sealey hydraulic oil. General Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump, hose and accessories.