Related Manuals for ABB HVC 200
Summary of Contents for ABB HVC 200
- Page 1 A B B CH A R G I N G S TATI O N Operation and installation manual PU Control Box depot (CE version) for HVC 200/300/360 multi-outlet cabinet...
- Page 2 Manufacturer and contact data Manufacturer name and address Contact ABB E-mobility, ABB E-mobility in your country can give you support on the EVSE. Heertjeslaan 6 The latest version of this document is available on the website: 2629 JG Delft https://new.abb.com/ev-charging...
- Page 3 Table of contents Optionals 1. Introduction and general information 3.9.1 External LED Tower lights 3.9.2 External Emergency stop button Disclaimer and warranty conditions 3.9.3 External Charge stop button Function and target of this document 3.9.4 Long distance communication kit Language 3.9.5 Power supply box How to use this document Abbreviations...
- Page 4 “Operation and installation manual” - “PU Control Box depot (CE version)” Electrical installation of Contact Dome 7.2.1 Control Pilot (CP) and PE connection 7.2.2 Connect the DC power cables to the contact dome External Stop button, Emergency button and LED Tower lights connection (optional) Installation of Long distance kit (optional) 7.4.1 Long distance kit composition...
- Page 5 User Disclaimer and warranty conditions ABB E-mobility shall not be liable for any damages, losses, costs or expenses resulting from the improper handling of the EVSE, in particular resulting from non compliance with the instructions of this document and other applicable regulations and standards (e.g. installation, transport, occupational health and other safety standards).
- Page 6 “Operation and installation manual” - “PU Control Box depot (CE version)” The document is applicable to the ABB E-mobility HVC (Heavy Vehicle Charger) EVSE based on the CCS charging standard: • PU Control Box depot (CE version) NOTE The Control Box is part of HVC systems and must be connected to the HVC 200-300-360 power cabinet.
- Page 7 Terminology Description Network operating center Facility of the manufacturer to do a remote check on the correct operation of of ABB EV Infrastructure the EVSE Cabinet Enclosure of the EVSE, including the components on the inside Extra length of cable from the top of the foundation so that the cable length...
- Page 8 “Operation and installation manual” - “PU Control Box depot (CE version)” Document revision history Version Date Description November 2023 Initial version September 2024 Par. 3.5.2; 7.1.8 Removed OCP NOTE Latest version of the manual is available online (ABB Library ID 9AKK108468A7442)
- Page 9 Safety 2. Safety This chapter contains the safety instructions which must obey during installation, commissioning, operation and maintenance of the equipment. Always obey and follow the reading order of instruction exactly as described in this manual to prevent injury or damage to the equipment. The manufacturer accepts no liability for failure to comply with the instructions for a correct installation and cannot be held responsible for any other upstream or downstream equipments.
- Page 10 “Operation and installation manual” - “PU Control Box depot (CE version)” Liability The manufacturer declares that the equipment complies with the regulations currently in force in the country of installation and has issued the corresponding declaration of conformity. The manufacturer is not liable for damages, losses, costs or expenses incurred by any user of the EVSE (e.g. the installation engineer or owner of the equipment) if such damages, losses, costs or expenses result from a failure to comply with the applicable safety instructions given by the manufacturer, including, but not limited to, the following:...
- Page 11 Safety Intended use This equipment has the exclusive function of fast EV charging and it is intended to be used both in indoor and outdoor environments. NOTE Depot charging (overnight): truck and bus fleets that have short daily operating cycles often rely on overnight charging at the depot when a lower power can be used to charge the vehicles.
- Page 12 “Operation and installation manual” - “PU Control Box depot (CE version)” 2.2.2 Residual risks Despite the warnings and safety systems, there are still some residual risks that cannot be eliminated.These risks are listed in the following table with some suggestions to prevent them: Risk analysis and description Suggested action Noise pollution due to installation in unsuitable...
- Page 13 Safety Symbol Description Rotating parts that can cause a risk of entrapment Hot surface that gives risk of burn injuries With signal word ‘NOTE’: A note gives more data, to make it easier to do the steps, for example Information about the condition of the EVSE before you start the procedure Requirements for personnel for a procedure General safety instructions for a procedure Information about spare parts that are necessary for a procedure...
- Page 14 “Operation and installation manual” - “PU Control Box depot (CE version)” Personal protective equipment A Personal Protective Equipment (PPE) is clothing or equipment designed to protect/reduce employees from exposure to work place hazards and the risk of injury. Symbol Description Protecting clothing Safety gloves Safety shoes...
- Page 15 Safety 2.5.2 Safety instructions during installation • Make sure that there are any supply voltages on the input cables during the complete installation procedure. • Keep unqualified personnel at a safe distance during installation. • Only use electrical wires of sufficient gauge and insulation to handle the rated current and voltage demand.
- Page 16 The manufacturer (ABB E-mobility) and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
- Page 17 Safety For the regulations of individual countries, refer to the national and international certification bodies as follows: Country Standard Description ASTM American Society for Testing and Materials International Organization for Standardization CENELEC European Committee for Electrotechnical Standardization Italy Comitato Elettrotecnico Italiano International International Electrotechnical Commission International...
- Page 18 “Operation and installation manual” - “PU Control Box depot (CE version)” 3. Description This chapter contains information about the models, details of the equipment, characteristics and technical data, overall dimensions and equipment identification. A description of the equipment characteristics is provided to identify its main components and specify the technical terminology used in the manual.
- Page 19 Global ID MODEL CODE CODE Global ID Weight www.abb.com FOR USE WITH ELECTRICAL VEHICLES Refer to manual ABB E-Mobility B.V. Heertjeslaan 6, IPXX 2629 JG Delft, The Nederlands MADE IN ITALY Prod. date WW YYYY Ref. Description Country of origin...
- Page 20 Part Function Power distribution board To supply the electrical energy to EVSE HVC 200/300/360 Power cabinet 2 or 4 outputs. Output power 200, 300 or 360 kW C1-C4 Charging Interfaces installed on Available Charging Posts for connection with outputs 1-4...
- Page 21 To supply the electricity from the power distribution board to the EVSE Auxiliary AC input cable To supply electricity to Control Box from the HVC 200/300/360 DC output cables from power cabinet To conduct the DC output from the HVC 200/300/360 to the Control Box...
- Page 22 “Operation and installation manual” - “PU Control Box depot (CE version)” PU Control Box depot - Overview 3.5.1 Overview - Outside Ref. Part Function Front door To access the internal parts of the EVSE Charging status beacon To show the EVSE status based on the colours Type plate To show the identification and technical data of the box Wall/Structure brackets...
- Page 23 Description 3.5.2 Overview - Inside Ref. Part Function Protection barrier. If opened, it allows access to the Internal flip cover internal connection and components Cable conduits To arrange and protect the cables inside the box DC SPD DC lines surge protection device DC SPD fuses DC SPD protection fuses To connect Interlock, DC guard, Power supply...
- Page 24 “Operation and installation manual” - “PU Control Box depot (CE version)” To connect DC aux. line coming from Power Supply DC aux. power supply terminal blocks Box or HVC-200/300/360 Power Cabinet Standard communication line between Control Box X2, X3 Ethernet connectors and HVC-200/300/360 Power Cabinet Optional “Long distance kit”...
- Page 25 Description 3.5.3 Overview - Cable glands Ref. Part Function DC+ input Positive DC input pole DC- input Negative DC input pole DC+ input (Spare) Spare cable gland for positive pole DC- input (Spare) Spare cable gland for negative pole Power supply feedback Power supply feedback cable Interlock + DC guard Interlock and DC guard cable...
- Page 26 “Operation and installation manual” - “PU Control Box depot (CE version)” 3.5.4 Overview - Contact Dome NOTE The arrow indicates the direction in which the EV moves Ref. Part Function Bracket To mount the contact dome to roof/structure DC + busbar To connect the positive DC power cables Control pilot (CP) busbar To connect the Control Pilot cable...
- Page 27 Description EVSE status beacon The EVSE is equipped with a beacon on the front of the box, that indicates the status based on the colours. In the table are described the main status: LEDs color Description The EVSE is in idle mode and ready for use: The beacon of the EVSE is solid green The EVSE is in waiting/getting ready to charge:...
- Page 28 “Operation and installation manual” - “PU Control Box depot (CE version)” Working principles Colours Description Bold lines: power connection Thin lines: auxiliary power connection Ethernet line Control signal or monitoring signal CAN bus...
- Page 29 Description Optionals 3.9.1 External LED Tower lights A LED Tower lights can be installed externally to view and check the EVSE status from different positions without having to check the beacon on the box itself. Each signal tower module is equipped with a bayonet fixing with integral contact system. The modules are fastened together by aligning the corresponding white marks then with a gentle twist they are locked into place.
- Page 30 “Operation and installation manual” - “PU Control Box depot (CE version)” 3.9.2 External Emergency stop button The external Emergency stop button (EMO) is used to stop the charge session in case of an emergency (the beacon will become red). The Emergency stop button is equipped with 2 contacts normally closed (NC) Ref.
- Page 31 Description 3.9.4 Long distance communication kit The CAN/Ethernet communication between the Power Cabinet and Control Box is done via an ethernet cable (standard configuration). However, in case of installations with distance more than 100 m between Power Cabinet and Control Box, the Long distance communication kit, based on a fiber optic communication line, can be used.
- Page 32 “Operation and installation manual” - “PU Control Box depot (CE version)” 3.9.5 Power supply box The power supply box is an optional equipment to supply till 3 Control Boxes. It is internally equipped with 2 power supplies in order to have a backup in case of failure and guarantee service continuity. 3.9.5.1 Power supply box - Overview...
- Page 33 Description Output diodes To separate the outputs of the 2 power supplies +24 Vdc power supply Main +24 Vdc power supply +24 Vdc power supply Backup +24 Vdc power supply Type plate To show the identification data of the box To ensure access to the inside of the box by Front door qualified and authorized persons...
- Page 34 “Operation and installation manual” - “PU Control Box depot (CE version)” 4. Transport, handling and unpacking In this section are explained all the transport specification, including handling and unpacking procedures of the EVSE. Chapter recipients: • Owner • Installer...
- Page 35 Transport, handling and unpacking Transport of the EVSE - Preliminary operation A transport company delivers the EVSE close to the site. The movement of the EVSE to its final location is their responsibility. NOTE If you need to store the equipment before installation, obey the ambient conditions for storage. DO NOT store the equipment in a location exposed to severe weather conditions (e.g.
- Page 36 “Operation and installation manual” - “PU Control Box depot (CE version)” 4.1.1 Move the EVSE with a forklift truck • Move the forks of the forklift truck in the gaps of the pallet. WARNING Risk of pinching or crushing, the equipment is heavy •...
- Page 37 • Make sure that all parts are delivered according to the order. • If you find damage or the parts are not according to the order, contact the local representative of the manufacturer (ABB EV Infrastructure). 4.2.2 Components supplied with the EVSE...
- Page 38 “Operation and installation manual” - “PU Control Box depot (CE version)” 5. Access to the internal parts In this section are illustrated all the acces procedures. Chapter recipients: • Installer...
- Page 39 Access to the internal parts Access to the internal parts - PU Control Box depot Hazardous voltage Make sure that only qualified persons have access to the door key. NOTE There is one unique door key for the Control Box. 5.1.1 Open the lock of the door - PU Control Box depot •...
- Page 40 “Operation and installation manual” - “PU Control Box depot (CE version)” 5.1.3 Close the doors - PU Control Box depot Hazardous voltage Make sure that only qualified persons have access to the door key. NOTE There is one unique door key for each cabinet. In order to close the doors of the EVSE, repeat the operations described in the “Open doors paragraphs”...
- Page 41 Access to the internal parts Access to the internal parts - Power Supply Box (optional) Hazardous voltage Make sure that only qualified persons have access to the door key. NOTE There is one unique door key for the Control Box. 5.2.1 Open the lock of the door - Power Supply Box •...
- Page 42 “Operation and installation manual” - “PU Control Box depot (CE version)” 6. Installation In this section are illustrated all the installation procedure. Chapter recipients: • Owner • Installer...
- Page 43 Installation Wall/Structure installation of the Control Box The installation of the Control Box can be done on a wall or roof structure: NOTE This type of installation can be done using the supplied wall brackets. The equipment must be installed horizontally: Horizontal installation is Vertical installation is Reverse installation is...
- Page 44 “Operation and installation manual” - “PU Control Box depot (CE version)” 6.1.2 Install the brackets on the Control Box NOTE Install all four brackets vertically. • Align the hole in the brackets (A) with the hole in the box (B). •...
- Page 45 Installation • Depending on the type of anchor chosen, drill the required 4 holes to mount the bracket. WARNING It is an installer’s responsibility to choose appropriate type of anchors. The choice must be based on the type of support (concrete wall, wood or other support) and their ability to support at least 4 times the equipment’s weight.
- Page 46 “Operation and installation manual” - “PU Control Box depot (CE version)” Ceiling installation of the Contact Dome The contact dome is mounted using the mounting bracket and must be aligned parallel to the road surface. The exact positioning of the contact dome is dependent on the position of the pantograph on the vehicle roof (is therefore necessary to seek the approval of pantograph supplier).
- Page 47 Installation 4 x Ø 9 mm • Take the mounting bracket (C) up and hold it against the ceiling (E). • Align the holes in the bracket with the holes in the ceiling. • Install the fasteners (F) with the washers.
- Page 48 “Operation and installation manual” - “PU Control Box depot (CE version)” Wall/Structure installation of the Power Supply Box (optional) The installation of the Power Supply Box can be done on a wall or roof structure: NOTE This type of installation can be done using the supplied wall brackets. The equipment must be installed horizontally.
- Page 49 Installation 6.3.2 Install the brackets on the Power Supply Box NOTE Install the four brackets either horizontally or vertically. • Align the hole in the brackets (A) with the hole in the box (B). • Install the washer (D) on the screw (C) and install the bracket on the back of box. 6.3.3 Install the Power Supply Box on the wall/structure •...
- Page 50 “Operation and installation manual” - “PU Control Box depot (CE version)” • Depending on the type of anchor chosen, drill the required 4 holes to mount the bracket. WARNING It is an installer’s responsibility to choose appropriate type of anchors. The choice must be based on the type of support (concrete wall, wood or other support) and their ability to support at least 4 times the equipment’s weight.
- Page 51 Electrical connection 7. Electrical connection In this section are listed all the electrical connection procedure. Chapter recipients: • Installer...
- Page 52 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.1 Electrical installation of PU Control Box depot 7.1.1 Protective earth (PE) connection HAZARDOUS VOLTAGE Before carrying out any operation, check that any external switch of voltage sources (downstream to the EVSE) are in OFF position and check for input voltage absence! The Protective Earth (coming from the Power Cabinet) must be connected to point marked with the protective earth symbol and using a cable with an appropriate conductor cross-section for the maximum ground fault...
- Page 53 Electrical connection NOTE Any failure of the EVSE not connected to PE is not covered by the warranty. In compliance with standards it is necessary to install a earthing cable in one of the protective earth terminal with a minimum section as indicated in the table below: Cable Cross section PE (Yellow/Green)
- Page 54 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.1.2 DC auxiliary connection Power cabinet Control box PU HVC-200/300/360 The DC auxiliary power supply can be provided to the Control Box in two ways: 24V DC Power Supply 24V DC Power Supply Cable ferrule 6 mm...
- Page 55 Electrical connection • Open the box and open the internal flip protective cover. Refer to “5.1. Access to the internal parts - PU Control Box depot”. • Unscrew and remove the ring of DC power input cable gland (J). • Route the PE wire cable through the cable gland (ring and body).
- Page 56 “Operation and installation manual” - “PU Control Box depot (CE version)” • Open the box and remove the lower internal protective cover. Refer to “5.1. Access to the internal parts - PU Control Box depot”. • Unscrew and remove the rings of the DC power input cable glands (D) and (B).
- Page 57 Electrical connection 7.1.4 Interlock and DC Guard connection The interlock and the DC guard are two control systems that work interconnected with each other. • The system interlock is a current loop that runs between all devices of the system (in this case the Power Cabinet and the PU Control Box depot).
- Page 58 “Operation and installation manual” - “PU Control Box depot (CE version)” • Open the box and open the internal flip protective cover. Refer to “5.1. Access to the internal parts - PU Control Box depot”. • Unscrew and remove the rings of the DC power input cable gland (F).
- Page 59 If an on-site internet connection is available, the charger will be automatically configured to transmit telemetry data to the ABB EVCI Cloud without the need to install any additional devices (the logging functionality is already integrated into the charger by default). ABB’s EVCI cloud platform consists of several solutions for monitoring and management of chargers in real-time.
- Page 60 “Operation and installation manual” - “PU Control Box depot (CE version)” • Cut the Ethernet cable (from the Power Cabinet) to the correct length to reach the X2 connector. The wire must be route inside the cable ducts. NOTE The cable inside the cable duct must not be too tight.
- Page 61 Electrical connection 7.1.6 PE connection (to the Contact Dome) The Protective Earth connection wire to the Contact Dome is mandatory. Control box PU Contact Dome Control Pilot (Contact Dome) Control Pilot M6 cable lug CP (Control Pilot) CP: -X4:3 CP PE (Shield): -X4:2 PE out PE (Contact Dome) M10 cable lug...
- Page 62 “Operation and installation manual” - “PU Control Box depot (CE version)” • Open the box and open the Internal flip cover. Refer “5.1. Access to the internal parts - PU Control Box depot”. • Unscrew and remove the ring of PE cable gland (M). •...
- Page 63 Electrical connection 7.1.7 Control Pilot (CP) connection (to the Contact Dome) The Control Pilot connection is used to verify correct contact between pantograph and the PU Control Box depot and give consent to start the charging session. Control box PU Contact Dome Control Pilot (Contact Dome) Control Pilot...
- Page 64 “Operation and installation manual” - “PU Control Box depot (CE version)” • Open the box and open the internal flip protective cover. Refer to “5.1. Access to the internal parts - PU Control Box depot”. • Unscrew and remove the rings of the Control Pilot cable gland (P).
- Page 65 Electrical connection 7.1.8 DC output power connection (to the Contact Dome) This connection is used to bring DC power from the Control Box to the Contact Dome which will be used for charging the EV. Control box PU Contact Dome DC Power Out DC Power Out (Contact Dome) M8 cable lug...
- Page 66 “Operation and installation manual” - “PU Control Box depot (CE version)” • Cut the DC wires (to the Contact Dome) to the correct length to reach the DC busbars and install cable lugs on them (supplied and pre-installed on the busburs). •...
- Page 67 Electrical connection 7.1.9 Power supply feedback connection (optional) The Power Supply Feedback signals must be connected to the Control Box only if the otional Power Supply Box is installed on the system. The Power Supply Feedback signals is used to check the status of the power supply voltage.
- Page 68 “Operation and installation manual” - “PU Control Box depot (CE version)” • Open the box and open the internal flip protective cover. Refer to “5.2. Access to the internal parts - Power Supply Box (optional)”. • Unscrew and remove the rings of the Power Supply Feedback cable gland (E).
- Page 69 Electrical connection 7.2 Electrical installation of Contact Dome CAUTION Electrical connection on Contact Dome is carried out on the exposed metallic connection lugs. The connections must be cleaned (any oxide layer must be removed) before installation and greased with contact grease. 7.2.1 Control Pilot (CP) and PE connection The Protective Earth connection wire to the Contact Dome is mandatory.
- Page 70 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.2.2 Connect the DC power cables to the contact dome This connection is used to bring DC power from the Control Box to the Contact Dome which will be used for charging the EV.
- Page 71 Electrical connection 7.3 External Stop button, Emergency button and LED Tower lights connection (optional) The connection of the external optional devices must be made on X1 (B) connector passing the cable through the cable gland (G). Connection specifications 0.22 ... 4 mm² wire with non insulated ferrule X1 _ Connecting capacity 0.22 ...
- Page 72 “Operation and installation manual” - “PU Control Box depot (CE version)” • Cut the cables to the correct length to reach the X1 screw terminal blocks. The wire must be route inside the cable duct. NOTE The cable inside the cable duct must not be too tight.
- Page 73 Electrical connection 7.4 Installation of Long distance kit (optional) In case of installations with distance more than 100 m between Power Cabinet and PU Control Box depot, the Long distance communication kit, based on a fiber optic communication line, can be used. When using this kit, ethernet cable between Cabinet and charge post is replaced by glass fiber cable.
- Page 74 “Operation and installation manual” - “PU Control Box depot (CE version)” Please note that the fiber optic cable must pass through the M20 gland installed on the Control Box. In alternative: • Order a fiber optic cable with M20 gland assembled on it. •...
- Page 75 Electrical connection • Take the wiring harness X3-1 K4-11 indicated and connect it as X3-3 indicated in the picture . ETH to fiber converter X-11 or X12_Depot charge box Ethernet connector X3-1 K4-11 X3-3 K1-11_Interface relay-bottom side X3-3 (US2)_ ETH to fiber converter X3-1 (US1)_ ETH to fiber converter X3-2 (GND)_ ETH to fiber converter J5_CCB2 board...
- Page 76 “Operation and installation manual” - “PU Control Box depot (CE version)” ETH to fiber converter X-11 or X12_Depot charge box Ethernet connector • Take the wiring harness indicated and connect it as indicated in the picture . K1-11_Interface relay-bottom side X3-3 (US2)_ ETH to fiber converter X3-2 X3-2...
- Page 77 Electrical connection • Insert the fiber optic cable through the cable gland (K). • Remove the protection covers from the optical connectors. • Connect the two fiber cables - Rx. Connect it with Tx coming from power cabinet. - Tx. Connect it with Rx coming from power cabinet.
- Page 78 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.5 Electrical installation of Power Supply Box (optional) 7.5.1 Connect the Protective earth (PE) HAZARDOUS VOLTAGE Before carrying out any operation, check that any external switch of voltage sources (downstream to the Power Supply Box) are in OFF position and check for input voltage absence! The Protective Earth (coming from the Power Cabinet) must be connected to point marked with the protective earth symbol and using a cable with an appropriate conductor cross-section for the maximum ground fault...
- Page 79 Electrical connection NOTE Any failure of the equipment not connected to PE is not covered by the warranty. In compliance with standards it is necessary to install a earthing cable in one of the protective earth terminal with a minimum section as indicated in the table below: Cable Cross section PE (Yellow/Green)
- Page 80 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.5.2 AC auxiliary connection The AC auxiliary power supply can be provided to the Power Supply Box in two ways: • Provided by the dedicated single phase AC output of HVC-200/300/360 Power Cabinet (recommended option).
- Page 81 Electrical connection • Route the AC auxiliary cable through the cable gland ring and body. • Cut the AC auxiliary cable to the correct length to reach the X1 screw terminal blocks (A). The wire must be route inside the cable duct. NOTE The cable inside the cable duct must not be too tight.
- Page 82 24V DC: -X1:3 +24V DC CP3 Cable ferrule 6 mm Cable ferrule 0V GND 0V DC: -X1:5 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.5.3 DC output auxiliary connection The DC output auxiliary cables from the Power Supply Box is used to supply the Control Box: Power cabinet Control box PU HVC-200/300/360...
- Page 83 Electrical connection • Cut the DC cable to the correct length to reach the X1 screw terminal blocks. NOTE The cable inside the cable duct must not be too tight. • Strip the insulation and crimp a ferrule on the positive pole (+) and negative pole (-).
- Page 84 “Operation and installation manual” - “PU Control Box depot (CE version)” 7.5.4 Power supply feedback connection The Power supply feedback signals is used to check the status of the power supply voltage. This allows to use the backup power supply in case of failure of the main one. Power cabinet Control box PU HVC-200/300/360...
- Page 85 Electrical connection • Cut the DC cable to the correct length to reach the X1 screw terminal blocks. NOTE The cable inside the cable duct must not be too tight. • Strip the insulation and crimp a ferrule on the Power Supply Feedback wires.
- Page 86 “Operation and installation manual” - “PU Control Box depot (CE version)” 8. Operation and correct use This chapter will give instruction on the correct use of the EVSE. Chapter recipients: • Owner • Installer • User...
- Page 87 4G LTE bands 2 (1900 MHz), 4 (1700/2100MHz), or 12 (700 MHz). NOTE The Charger supports SIM cards provided by ABB only. Any other types of SIM cards are not supported. The signal strength must be greater than -85 dBm and should be measured with a cellular network signal meter.
- Page 88 “Operation and installation manual” - “PU Control Box depot (CE version)” the manufacturer when the EVSE is ready for commissioning. General risk: Make sure that you have approval of the manufacturer to use the EVSE after commissioning. After approval, do not perform any change on the EVSE. •...
- Page 89 Operation and correct use 8.3.2 Stop a charge session NOTE The charge session will automatically stop after completing the bulk charge mode (standard setting is 99% for this setup but can be customized). • To manually stop a charge session an external stop button connected to the Control Box should be installed. Otherwise the charging session can be stopped by the Electrical Vehicle control panel.
- Page 90 “Operation and installation manual” - “PU Control Box depot (CE version)” 9. Maintenance and troubleshooting In this section the user will be istructed on maintenance and cleaning procedures. Preliminary requirements Owner...
- Page 91 Maintenance and troubleshooting Maintenance schedule for the owner Frequency Task Procedure Clean: • Cleaning agent with pH value between 6 and 8 • Remove dirt by hand. Do not use abrasive tools. • Remove rough dirt by rinsing with tap water. Do not apply high-pressure water jets.
- Page 92 “Operation and installation manual” - “PU Control Box depot (CE version)” 10. Technical data This chapter contains information about the models, details of the equipment, characteristics and technical data, overall dimensions and equipment identification. A description of the equipment characteristics is provided to identify its main components and specify the technical terminology used in the manual.
- Page 93 Technical data 10.1 Technical specification - PU Control Box depot 10.1.1 Technical data - PU Control Box depot PU Control Box depot Product information and main features Depot charging (Overnight) Opportunity charging Contact Dome Sequential charging Optional DC Auxiliary Power supply Input connection 1x positive, 1x negative 24V (coming from HVC360 power cabinet or optional Power...
- Page 94 “Operation and installation manual” - “PU Control Box depot (CE version)” 10.1.2 Cable glands - PU Control Box depot Clamping Ref. Part Torque [Nm] range [mm] DC+ input 22...32 10Nm DC- input 22...32 10Nm DC+ input (Spare) 22...32 10Nm DC- input (Spare) 22...32 10Nm Power supply feedback...
- Page 95 Technical data 10.1.3 Cable specifications- PU Control Box depot NOTE • All cables must be resistant to being placed in the ground using conduit. • All cables must have an isolation that are self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2. •...
- Page 96 “Operation and installation manual” - “PU Control Box depot (CE version)” 10.1.4 Torque specification - PU Control Box depot PU Control Box depot Parameter Specification [Nm] DC auxiliary screw terminal blocks (X1) Data cables screw terminal blocks (X1) PE busbar DC connection points on the busbars Wall Brackets 10.1.5 Charging interface - PU Control Box depot...
- Page 97 Technical data 10.2 Technical specification - Contact Dome 10.2.1 Technical data - Contact Dome Contact Dome System data + 4° Maximum operating voltage 1000 V DC + 2° Continuous charging current 600 A - 2° Pulse charging current up to 1000 A – 10 min - 2°...
- Page 98 “Operation and installation manual” - “PU Control Box depot (CE version)” 10.3 Technical specification - Power Supply Box (optional) 10.3.1 Technical data - Power Supply Box (optional) Power Supply Box AC Power supply Input connection Single-phase: L + N + PE Nominal input voltage 115 V or 230 V Input voltage range...
- Page 99 Technical data Protective Earth (PE) 6...12 mm 4.5Nm Protective Earth (PE) 6...12 mm 4.5Nm Protective Earth (PE) 6...12 mm 4.5Nm Protective Earth (PE) 6...12 mm 4.5Nm Protective Earth (PE) 6...12 mm 4.5Nm 10.3.3 Cable specifications - Power Supply Box (optional) NOTE •...
- Page 100 “Operation and installation manual” - “PU Control Box depot (CE version)” 11. Attachments In this section additional tecnical drawing, specification, schematics are given. NOTE If you need further information, please contact your local manufacturer service dept. Refer to section “Manufacturer and contact data”...
- Page 101 Attachments 11.1 Overall dimensions 11.1.1 PU Control Box depot Overall dimensions of PU Control Box depot. NOTE The dimensions are expressed in millimeters.
- Page 102 “Operation and installation manual” - “PU Control Box depot (CE version)” 11.1.2 Contact Dome Overall dimensions of the Contact Dome. NOTE The dimensions are expressed in millimeters. Bracket TOP VIEW 4 x Ø 9 mm 1300...
- Page 103 Attachments 11.1.3 Power Supply Box (optional) Overall dimensions of the optional Power Supply Box. NOTE The dimensions are expressed in millimeters.
- Page 104 “Operation and installation manual” - “PU Control Box depot (CE version)” 11.1.4 External LED Tower Lights NOTE The dimensions are expressed in millimeters. Ø Ø...
- Page 105 Attachments 11.2 Connection diagram The connection diagram shows all necessary and optional connections of the PU Control Box depot.
- Page 106 “Operation and installation manual” - “PU Control Box depot (CE version)” The connection diagram shows all the necessary and optional connections of the PU Control Box depot using the Power Supply Box (optional), instead of HVC-200/300/360, to supply the Control Box.
- Page 107 — https://new.abb.com/ev-charging...