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Pioneer KEH-P3206ZY Service Manual
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Pioneer KEH-P3206ZY Service Manual

Am/fm cassette deck
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Service
Manual
AM/FM CASSETTE DECK
KEH-P3206
VEHICLE
DESTINATION
TARUNA
INDONESIA
- This service manual should be used together with the following manual(s):
Model
Order No. Mech. Module
KEH-P3086ZY/X1INES CRT2162
CX-631
CRT1640

EXPLODED VIEWS AND PARTS LIST

EXTERIOR(Page 2)
- EXTERIOR SECTION PARTS LIST
Mark No. Symbol and Description KEH-P3086ZY/X1INES KEH-P3206ZY/X1INES
52 Grille Unit
53 Door
61 Owner's Manual
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE INC.
PIONEER EUROPE NV
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2001
DAIHATSU
PRODUCED AFTER
March 2001
Remarks
2L
Cassette Mech. Module:Mech. Description, Disassembly
Part No.
CXB1906
CXB6628
CAT1936
CAT2216
CRD2724
CRD3315
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
ZY
PART No.
ID No.
86120-87Z10
K-ZZS. FEB. 2001 Printed in Japan
ORDER NO.
CRT2658
X1INES
PIONEER MODEL No.
KEH-P3206ZYZT/X1INES

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Summary of Contents for Pioneer KEH-P3206ZY

  • Page 1: Exploded Views And Parts List

    PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2001 K-ZZS. FEB. 2001 Printed in Japan...

  • Page 2: Table Of Contents

    P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880 C PIONEER ELECTRONIC CORPORATION 1998 K-ZED. JAN.1998 Printed in Japan...

  • Page 3: Safety Information

    KEH-P3086ZY 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
  • Page 4 KEH-P3086ZY NOTE: - Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly. - EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No.
  • Page 5 KEH-P3086ZY 2.2 CASSETTE MECHANISM MODULE Fig. 2...
  • Page 6 KEH-P3086ZY - CASSETTE MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ20P040FMC 36 Worm Wheel ENV1440 2 Washer CBF1037 37 Gear ENR1028 3 Washer CBF1038 38 Lever ENV1442 4 Washer CBG1003 39 Arm ENV1445 5 Deck Unit...

  • Page 7: Schematic Diagram

    KEH-P3086ZY 3. SCHEMATIC DIAGRAM 3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. Large size SCH diagram Guide page ANTENNA JACK Detailed page...
  • Page 8 KEH-P3086ZY FIX EQUALIZER LECTRONIC VOLUME SYSTEM CONTROLLER Fig. 3...
  • Page 9 KEH-P3086ZY...
  • Page 10 KEH-P3086ZY 60mA 40mA 40mA 40mA 40mA Fig. 4...
  • Page 11 KEH-P3086ZY POWER...
  • Page 12 KEH-P3086ZY Fig. 5...
  • Page 13 KEH-P3086ZY 3.2 TUNER UNIT TUNER UNIT PA4023B...
  • Page 14 KEH-P3086ZY Fig. 6...
  • Page 15 KEH-P3086ZY 3.3 CASSETTE MECHANISM MODULE 1452 CN602...
  • Page 16 KEH-P3086ZY Fig. 7 E F G...

  • Page 17: Pcb Connection Diagram

    KEH-P3086ZY 4. PCB CONNECTION DIAGRAM 4.1 MAIN UNIT MAIN UNIT NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB CN804 include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
  • Page 18 KEH-P3086ZY SIDE A CN803 Fig. 8 CN902...
  • Page 19 KEH-P3086ZY MAIN UNIT...
  • Page 20 KEH-P3086ZY SIDE B Fig. 9...
  • Page 21 KEH-P3086ZY 4.2 AMP UNIT SIDE A SIDE B Fig. 11 Fig. 10...

  • Page 22: Keyboard Unit

    KEH-P3086ZY 4.3 KEYBOARD UNIT SIDE B SIDE A Fig. 13 Fig. 12...
  • Page 23 KEH-P3086ZY 4.4 TUNER UNIT SIDE A Fig. 14...
  • Page 24 KEH-P3086ZY SIDE B Fig. 15...
  • Page 25 KEH-P3086ZY 4.5 CASSETTE MECHANISM MODULE DECK UNIT Fig. 16...
  • Page 26 KEH-P3086ZY PCB UNIT SIDE A Fig. 17 SIDE B Fig. 18 REEL PCB Fig. 19...

  • Page 27: Electrical Parts List

    KEH-P3086ZY 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..=====Circuit Symbol and No.===Part Name Part No.
  • Page 28 KEH-P3086ZY =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/16S123J CEJA3R3M50 RS1/16S103J CKSRYB102K50 RS1/10S153J CCSRCH100D50 CKSRYB103K25 CAPACITORS CCSRCH100D50 CCSRCH220J50 CKSRYB332K50 CKSRYB222K50 CKSQYB473K16 CCSRCH6R0D50 CKSQYB473K16 CKSRYB222K50 CKSQYB103K25 CKSQYB473K16 CCSRCH120J50 CKSQYB473K16 CCSRCH560J50 CKSQYB104K16...
  • Page 29 KEH-P3086ZY =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/16S104J Transistor 2SC4116 RS1/8S0R0J Transistor 2SC4116 RS1/8S0R0J Transistor 2SC4116 RS1/8S0R0J Transistor 2SC4116 RS1/8S0R0J Transistor 2SC4116 RS1/16S0R0J Transistor 2SC4116 RS1/16S0R0J Transistor 2SC4116 RS1/16S0R0J...
  • Page 30 KEH-P3086ZY =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/10S332J RD1/4PU222J RS1/10S683J RS1/10S472J RS1/10S683J RS1/10S103J RS1/10S122J RS1/10S562J RS1/10S122J RS1/10S562J RS1/10S332J RS1/10S302J RS1/10S332J RS1/10S302J RS1/10S152J RS1/10S473J RS1/10S332J RS1/10S473J RS1/10S683J RS1/10S473J RS1/10S683J RS1/10S473J...
  • Page 31 KEH-P3086ZY =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/10S472J CCSQCH120J50 RS1/10S472J CCSQCH120J50 RS1/10S472J CCSQCH101J50 RS1/10S472J CKSQYB103K50 RS1/10S472J CKSQYB103K50 RS1/10S472J CKSQYB103K50 RS1/8S0R0J CKSQYB102K50 RS1/10S752J CCSQCH101J50 RS1/10S474J 4.7µF/16V CCH1165 RS1/10S474J CKSQYB103K50 RS1/10S104J...
  • Page 32 KEH-P3086ZY =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- CEJANPR47M50 Switch CSG1041 CCSQCH101J50 Switch CSG1041 CCSQCH101J50 Switch CSG1041 CCSQCH101J50 Switch CSG1041 CCSQCH101J50 Switch CSG1041 CKSQYB473K50 Switch CSG1041 CKSQYB473K50 Switch CSG1041 CKSQYB473K50...

  • Page 33: Adjustment

    KEH-P3086ZY 6. ADJUSTMENT - Connection Diagram BACKUP +14.4V mV Meter (1) DC Regulated Power Supply RL– RR– Oscilloscope Antenna Jack TUNER UNIT (TOP VIEW) Pin26 AMP UNIT Pin 19 DC V Pin14 Meter(1) Pin27 MAIN UNIT Pin28 DC V Pin13 Meter(2) VR151 Pin 6...
  • Page 34 KEH-P3086ZY FM ADJUSTMENT NOTE:Before proceeding to further adjustments after switching power ON, let the tuner run for ten minutes to allow the circuits to stabilize. Modulation M : MONO MOD., 400Hz, 30%(22.5kHz Dev.) S : STEREO MOD., 1kHz, L or R=30%(20.25+7.5kHz Dev.) FM SSG Displayed Adjustment...

  • Page 35: General Information

    KEH-P3086ZY 7. GENERAL INFORMATION 7.1 PARTS 7.1.1 IC PA4023B *PD4865A IC's marked by* are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction. Format Meaning C MOS - Pin Functions (PD4865A) Pin No.
  • Page 36 KEH-P3086ZY Pin No. Pin Name Format Function and Operation MUTE System mute output AM/fm AM/FM select output Antenna control output Serial data input for LCD driver Serial data output for LCD driver Serial clock output for LCD driver Chip select output pin for LCD driver Not used PLL data input Data output for PLL IC...
  • Page 37 KEH-P3086ZY TDA7384 Pin Functions(LC75853NW) Pin No. Pin Name Format Function and Operation LCD back light control output Illumination control output Not used 6-27 S6-27 LCD segment signal output 6-27 8-31 Not used 32-40 S32-40 LCD segment signal output 32-40 41-43 COM3-1 LCD common signal output 3-1 44-48...

  • Page 38: Display

    KEH-P3086ZY 7.1.2 DISPLAY - CAW1452 SEGMENT COMMON Fig. 21...

  • Page 39: Diagnosis

    KEH-P3086ZY 7.2 DIAGNOSIS 7.2.1 TEST MODE - Flow Chart Fig. 22...

  • Page 40: Disassembly

    KEH-P3086ZY 7.2.2 DISASSEMBLY - Removing the Case(not shown) 1. Disengage the four stoppers, and then remove the case. Heat Sink - Removing the Cassette Mechanism Module (not shown) 1. Removing the four screws. 2. Disconnect the connector , and then removing the Cassette Mechanism Module.

  • Page 41: Connector Function Description

    KEH-P3086ZY 7.2.3 CONNECTOR FUNCTION DESCRIPTION Front Rch + Rear Rch + Front Lch+ Rear Lch+ Rear Rch - BACKUP(+B) Front Rch - Front Lch - Rear Lch - 5.BUS(-) ANTENNA JACK 1.BUS(+) 6.GND 2.GND 8.AsenB 3.GND 9.Rch(+) 4.NC 10.Rch(-) Fig. 25 11.Lch(-) 7.Lch(+)

  • Page 42: Block Diagram

    KEH-P3086ZY 7.3 BLOCK DIAGRAM MAIN UNIT TUNER UNIT AMP UNIT DECK UNIT KEYBOARD UNIT REEL PCB PCB UNIT Fig. 26...

  • Page 43: Operations And Specifications

    KEH-P3086ZY 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATIONS Listening to the Radio Mute Band select Preset Scan, Bass Tuning Treble Volume Power Preset Channel.Memory Fader Balance Fig. 27 Listening to the Tape Program Dolby B Mute Eject Source select Bass Repeat Rewind B.Skip Music...

  • Page 44: Specifications

    KEH-P3086ZY Listening to the Multi-CD Mute Source select Random play Disc select Bass Repeat Scan TR+/TR-, Treble Power *FF/REV Fader Balance Volume * : Press key for more then two seconds. Fig. 29 SPECIFICATIONS FM tuner General Frequency range ....87.5 to 108.0MHz Power source .

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