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Pioneer DVR-210-S Manual
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Pioneer DVR-210-S Manual

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See also: Service Manual
DVD Recorder Training Guide
DVR-210-S & DVR-310-S
Technical Training Department
1925 E. Dominguez Street
Long Beach, CA 90810

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Summary of Contents for Pioneer DVR-210-S

  • Page 1 DVD Recorder Training Guide DVR-210-S & DVR-310-S Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810...

  • Page 3: Table Of Contents

    Contents Features………….…..3~10 Start Up Sequence………43 Recording Time….…...11~12 Disassembly…………….44~46 Model Comparison.…...13 Overall Block……………47~48 Block Diagrams……….14~20 Adjustments…………….49~50 CPU Assignment……...21 CDRM (ID)……….…….51~52 Circuit Board Layout.…22~25 Service Mode……………53~60 Block TUMJ Assy…….26~29 DV/1394 Debug Mode….61~62 Main Assy……………..30~36 Error Rate……………….63~64 Power Supply Unit…….37~39 Video adjustments……….65~68 DVD-R/RW Unit………40~41 SI Correction…………….69~70 Specifications……………71...

  • Page 4: Features

    Features • Disc history • Easy timer recording • Advanced Disc Navigator • Chapter editing • Chase play , Simultaneous rec & play • DV terminal (IN/OUT) • Other convenient features (Video mode) – Undo finalizing (DVD-RW) – Title menu with thumbnail –...
  • Page 5 Disc history Disc information on up to 30 discs is stored in the memory of DVD recorder. Without inserting a disc each disc’s status and contents can be seen on GUI by pushing only one key.

  • Page 6: Easy Timer Recording

    Easy timer recording This is an optimal setup method for time block programming. The setup is completed by marking time segments using only the cursor key without entering the number.
  • Page 7 Advanced Disc Navigator A selected title in the Disc Navigator shown with full motion pictures. This makes it easy to search the specific disc contents. Full Motion picture...

  • Page 8: Chapter Editing

    Chapter editing A selected scene in the Chapter Edit shown with full motion pictures. This makes it easy to search and edit the specific contents. Full Motion picture...
  • Page 9 Chase play, Simultaneous rec & play Chase play You can playback Recording title Simultaneous recording & playback You can playback another title...
  • Page 10 DV terminal (IN/OUT) The DV input is connectable via i.LINK. The contents can be edited digitally and can be controlled by remote controller. This allows consumers to create their own DVD. A chapter marker is inserted automatically every time there is break in the time code on the DV tape.

  • Page 11: Features

    　 Other Convenient features(Video mode) Undo Finalize On DVD-RW discs recorded in “Video” mode You can add more contents even after the disc was finalized with [Undo Finalize] feature. Title menu with thumbnail When finalizing a “Video” mode disc, a menu with still pictures is created on the disc. Wall paper samples of title menu The DVR-210/310-S allow you to select a wall paper from nine patterns.

  • Page 12: Recording Time

    　Recording time DVD-R/RW Rec mode Recording time FINE about 1 hour about 2 hours about 4 hours about 6 hours Manual 1 to 6 hours at 32steps...
  • Page 13 DVR-210 / DVR-310-S AV Encoding Method VR mode Video mode MPEG Recording MPEG Recording Rate Level Rec.time Resolution Level Rec. time Resolution Encode Rate Encode (Mbps) Mode (Mbps) Mode 360 mins. 1.73 360 mins. 1.73 345 mins. 1.81 345 mins. 1.81 330 mins.

  • Page 14: Model Comparison

    Video mode comparison from Previous model, DVR-7000 DVR-7000 DVR-210, 310 Video recording method CBR recording VBR recording (Constant Bit Rate) (Variable Bit Rate) Improved picture quality. Recording mode (FINE(1H), SP(2H), LP(4H), EP(6H) V1(1H), V2(2H) & MN (1-32: 6-1H) Same as VR mode Audio recording method Dolby Digital LPCM (48KHz, 16bit)

  • Page 15: Block Diagrams

    DVR-210/310-S BLOCK DIAGRAMS...
  • Page 16 Overall Block Diagram 1394 Link 1394 DV-codec Phy. IEEE1394 TUMJ ASSY Sampling Rate Frame Video 3D Y/C Converter DVD-R/RW Drive Audio Tuner PAL/NTSC AV-Enc. /Line （REC） Decoder IC1001 Tuner/FL AV-codec Control CPU 32bit RISC ATA I/F M65672WG MAIN ASSY 3D DNR Video AV-Dec.

  • Page 17: Overall Block Diagram

    Overall Block Diagram The new Pioneer design DVDR/RW recorders incorporate the R-6 drive with a single AV signal processing chip. (IC1001 M65672WG) This chip performs the following functions: 3-D Y/C separation, Video decoding, Frame TBC, MPEG video encoding, Dolby digital consumer encoding,...
  • Page 18 SIGNAL FLOW Record Tuner/ Line Input (KU) 1394 Link 1394 DV-codec Phy. Select (L,R) or (SAP) Select (L,R) or (Mono+SAP) for Video Format Recording for VR Format Recording And select (L,L), (R,R) or (L,R) to Output Frame Video 3D Y/C Stereo DVD-R/RW Drive Decoder...
  • Page 19 Signal Flow (Record Tuner/Line) In the TUJM assy the Control CPU will direct the Input selector to send the selected A/V input signal or Tuner Station signal to the main A/V processing IC. When selecting the tuner to record you must also select (L,R) or (mono+SAP) as your audio record source.
  • Page 20 SIGNAL FLOW 1394 Link 1394 Playback DV-codec Phy. Convert Sampling Rate from 48kHz to 32kHz Frame Video 3D Y/C Stereo DVD-R/RW Drive Decoder Video Tuner PAL/NTSC Input AV-Enc. （REC） Decoder Selector Audio Audio Line-In IC1001 DVD-VR DVD-Video AV-codec 32bit RISC Tuner/FL ATA I/F M65672WG...
  • Page 21 Signal Flow (Playback) The playback MPEG signals from the R6 DVD drive enter the ATA interface on IC1001 and are audio/video decoded and subject to 3D digital noise reduction. Additional settings are available in the user menu to adjust picture quality: Pure Cinema, Y noise reduction, C noise reduction, QNR (block noise reduction), Detail, White level, Black level, Black setup, Hue and Chroma levels can all be adjusted separately or factory presets can be selected.

  • Page 22: Cpu Assignment

    CPU Control Assignment Tuner, FL, Key controls TUFL Time management and u-CON Timer REC management. Serial communication 1 Chip System CODEC IC1001 communication Control system With ATAPI command Recording & Playback operation Writer R6 Writer UNIT Writer System control...

  • Page 23: Circuit Board Layout

    Circuit Board Layout...

  • Page 24: Circuit Board Layout

    Circuit Board Layout REAR Power Supply Unit (VWR1373) TUMJ ASSY (VWV1960) DRIVE ASSY R6 (VXX2898) FRJB ASSY (VWV1964) MAIN ASSY (VWV1952) FRONT FLKY ASSY (VWG2443)
  • Page 25 Device Layout MAIN ASSY (Side A) Power Supply TUMJ TUMJ CN3001 CN2001 CN4001 For Serial DL 27M Master Audio ADC Clock VC4201 Writer Unit Master Clock IC3301 IC5204 DV SDRAM Sampling Rate Converter IC5202 LINK/DV IC5101 CODEC X5101 DVJB ASSY CN5102...
  • Page 26 Device Layout MAIN ASSY (Side B) Audio DAC IC1201 DEC SDRAM IC1001 1-chip System Codec [BGA] IC1103 IC1301 Backup SRAM ENC SDRAM...

  • Page 27: Block Tumj Assy

    BLOCK DIAGRAM TUMJ ASSY...
  • Page 28 AV Signal Flow TUMJ Assy VIDEO 《 TUFLu com》 AUDIO SELV1, SELV2, SELV3, SWSTBY CONT 《 TUFL u com》 SYNCAFT IC2251 IC2001 JA2832 EEP ROM TUFL μ-CON CVBS/Y/C IN 1 IC2271 IC3301 PD5966 JA1301:S VIDEO JA1302:V SELECTOR CVBS/Y/C IN 2 (Front) LA73030 SYNCMAIN...
  • Page 29 AV Signal Flow (TUMJ Assy) The TUMJ assembly contains a TV tuner, separate Audio and Video selector IC’s and an Output Video driver IC. All AV inputs and outputs to the main assembly except the DV input/output are processed on the assembly.
  • Page 30 TUMJ ASSY TUNER u-CON etc. * TUFL u-con 　　There are 2 types of TUFL u-con IC for DVR-310-S. 　　(1) Flash type (It is possible to update the firmware.) [Service mode: F] 　　(2) Mask type (Part number label on the IC) [Service mode: M] TUFL u-con IC is easily damaged by electrostatic discharge.

  • Page 31: Main Assy

    MAIN ASSY...

  • Page 32: Block Diagram

    MAIN BOARD Block Diagram IC4205 VIDEO IC3402 MASTER 27MCLK AUDIO CLOCK CLK: 33/36M CONT CLK: 27M VMCLK AMCLK1 AMCLK2 CN2001 IC2501 IC1201 IC1001 CSYNCIN ALTERA DEC SDRAM PRISM PDY081A 64Mb SYSTEM CLK: 108M M65672WG CONTROL IC2301 IC2331 μ-CON CVBS/Y CVBS/Y IC1301 AGC/ ACC VIDEO AMP...
  • Page 33 MAIN BOARD MEMORIZED DATA CPU SDRAM (IC1101) The execution area and working area of the program FLASH ROM (IC1102) The storing area of the program code and setting information SRAM (IC1103) The working area for record, and the storing area of setting information (backup RAM) DEC SDRAM (IC1201) The working area of MPEG playback and OSD/ Thumbnail (OSD is mainly for Disc Menu creation in Video mode)
  • Page 34 Main Assy Check Point [Symptom] No Picture, No Audio [Point] Check Inputs & Outputs of Analog signal (Video and Audio) @CN2001 Video Signal 　　24pin ! V/YIN 　　26pin ! CIN 　　04pin ! Y S/Composite output 　　06pin ! COUT 　　08pin ! Y 　　10pin ! Cb Component Output 　　12pin ! Cr...
  • Page 35 MAIN BOARD PRISM LSI Function 1Chip Codec LSI (M65672WG) (IC1001) [Functions] Previous model used 11 LSIs. * 10bit*27MHz(1ch),8bit*27MHz(3ch) Video ADC * PAL/NTSC Decoder Process ： 0.13μm、CMOS6 layer（6Cu） * 3D Y/C Separator Gate size ： approx. 400Mil. Gate（exc. memory） * Frame TBC Power supply ：　1.2V for internal, * 3D DNR 3.3V for external（5V max）...
  • Page 36 MAIN BOARD Internal Block Diagram for PRISM LSI DV-codec 1394Phy DVD-R/RW Drive Audio ADC Audio I/F Audio DAC AV Enc. 3D Y/C Dec. Video Select Drive & Scaling Mixing Enc. AV Dec. 525P M65672WG...
  • Page 37 MAIN BOARD LSI Specification for DV 3. Audio Sampling Rate Converter (IC3301) 1. DV CODEC / IEEE1394 Link LSI (IC5202) Voltage 3.3V Voltage I/O: 3.3V Function the following sampling rates are converted Internal: 2.5V in order to absorb frequency deflection. Function DV Decode 48kHz (DV Clock) ! 48kHz (Recorder Clock)

  • Page 38: Power Supply Unit

    Power Supply Unit...

  • Page 39: Power Supply Unit

    POWER SUPPLY UNIT Regulated Supplies: * TUMJ 　EV+6V ! V+3_3E（3.3V） ! Backup for RTC（RTC） 　EV+6V ! V+5E（5V） ! INPUT & Display（FL Driver, F-Key, Remote Sensor） ! Tuner Module 　V+37E（37V） 　EV+6V ! V+5M（5V） ! Tuner u com 　EV+6V ! V+5VI（5V） ! Video IN(Video Selector) 　SW+6V ! V+5VO（5V）...
  • Page 40 POWER SUPPLY UNIT Check point [Service] 　Only Fuses on secondary circuit can be replaced for repair. If other components parts are faulty, replace whole POWER SUPPLY UNIT for safety regulation. ! AEK7050 （3A） 　P101 　P201, P401, P403, P404 ! AEK7067 （2A） [ Note ] 　CN204（Yellow）...

  • Page 41: Dvd-R/Rw Unit

    DVD-R/RW Writer Unit...
  • Page 42 Block Diagram for DVD writer R6 Writer DISC Spindle Motor Main PCB Assembly 4 in 1 Connector Power OEIC converter Supply Pick-Up TE,FE +5V / +12V FM OEIC μPC3320GC AWOBBL μPD63620GM RF,TE,FE Regulator DVD/CD Decoder APC,OPC ATAPI 650n Laser DVD/CD Encoder Wobble LD Driver ATAPI...
  • Page 43 Blank Page...

  • Page 44: Start Up Sequence

    Start Up Sequence System Codec IC (Inital Program Loader) Tuner/FL U-com DVD-R/RW Drive Connect power cord. System microcomputer starts up. Drive microcomputer starts up. Tuner/FL microcomputer starts up. Initialization of peripheral-circuit register, RAM, etc. LSI Check Initialization of peripheral-circuit register, RAM, etc. LSI NG displayed on FL display Clock indication on FL display...

  • Page 45: Disassembly

    Disassembly Bonnet S, Tray Panel Assy Front Panel Section Remove the bonnet by removing eight screws. Remove two screws. Press the STANDBY/ON button to turn on the power. Remove four hooks. Press the 0 button to open the tray. Remove front panel section. Remove the tray panel assy.
  • Page 46 DRIVE Assy R6 MAIN Assy Remove two screws. Remove four screws. Remove five screws. Disconnect flexible cable from DVJB Assy. Disconnect the connector. Stand the MAIN Assy on edge. Remove the DRIVE Assy R6. DVJB Assy MAIN Assy CN2009 DRIVE Assy R6 Service Position Insert a insulation sheet between the MAIN Assy and chassis.
  • Page 47 DRIVE Assy R6 (DVD-R/RW WRITER) Remove four aluminium tape strips. Remove the bonnet. Remove four screws. Bonnet DRIVE Assy R6 Remove clamper holder by removing the four screws. Clamper holder Remove one screw. Remove front bezel by removing the two hooks. Hook Hook Pickup lens location...

  • Page 48: Overall Block

    Overall Block Diagram U3001 VXF1022 Y/Comp TV FRONT-END Selector RF IN IC3301 AOUT VOUT LA73030 CN1301 CN3002 (15P) (15P) CIN2 FRJB ASSY JA1301 YIN2 Audio Selector with Electirc ATT WIDEBAND SPECTRAL IC2801 LC75342M IC3105 CXA2064M JA1302 VIDEO Audio MPX VIN2 Decoder LIN2 INPUT3...

  • Page 49: Mhlp Assy

    : Recording system signal route : Playback system signal route • R ch is same as L ch. DVJB ASSY DV TERMINAL JA1303 CN1302 (7P) 1,3 2 CN5102 CN3001(1/2) 1,3 2 (7P) (32P) IC5204 SEL.V/Y DV SDRAM 16Mbit SEL.C IC2001 IC2271 38 39 37 36 PD5942A8...

  • Page 50: Adjustments

    ADJUSTMENT TUMJ ASSY ADJUSTMENT Note: * It is not necessary to adjust the ASSY when exchanging the ASSY. But adjustment is necessary when exchanging the Tuner Module and IC3105 stereo decoder IC. Adjustment Name Adj. Point Measurement Point Adjustment Value Adjustment State Input a signal of Mono 1kHz/100% modulation Stereo Decoder ATT adjustment...

  • Page 51: Adjustments

    MAIN ASSY ADJUSTMENT Note: * It is not necessary to adjust the ASSY when exchanging the ASSY, but confirm the setting. Adjustment Name Adj. Point Measurement Point Adjustment Value Adjustment State MAIN ASSY Master clock free-running adjustment 27.000000MHZ No signal input IC3402 Pin8 (XTO) VC4201 ±...

  • Page 52: Cdrm

    CPRM ID NUMBER AND DATA SETTING Use DVD Recorder DATA DISC [GGV1134] and Service Remote Control Unit [GGF1381] Entering the ID Number and ID Data for DVD Recorder For the DVD recorder,it is necessary with the recording/playback of DVD–RW discs to set an individual number (ID number) and ID data to each recorder.
  • Page 53 When the ID data has been read, the data is written to the When the ID data has been written to the FLASH-ROM, the FLASH-ROM. message "Rom Write OK" is displayed on the screen. (The FL display indicates "WRITE ID.") (The FL display indicates "ID DATA OK.") After confirming this message, press CLEAR to exit the input mode.

  • Page 54: Service Mode

    SERVICE MODE For service operations, use the GGF1381 remote control unit for service. The Service-mode screens consist of nine mode screens, which are classified into categories as recording system and VR playback system, and their subscreens. • How to enter Service mode: Press the ESC then DISP keys in that order while no GUI is displayed.
  • Page 55 2. Second screen (ATA/ATAPI debug screen) Subscreen 1 of the second screen is displayed when the ESC, DISP, then "2" keys are pressed, in that order. Note: Each time the DIG/ANA key is pressed, the display changes cyclically among subscreens 1 to 4. •...
  • Page 56 • Subscreen 4: ATA/ATAPI DEBUG OSD_LD degradation judgment The degrees of degradation of the LD (laser diode) for the writer (LDs for CD and DVD separately), temperature, and RF level are displayed. To update the data on the subscreen, press the SEARCH key on the remote control unit for service while subscreen 4 is displayed.
  • Page 57 3. Fourth screen (VR-recording-related error log) Subscreen 1 of the fourth screen is displayed when the ESC, DISP, then "4" keys are pressed, in that order. Note: Each time the DIG/ANA key is pressed, the display changes cyclically among subscreens 1 to 11. •...
  • Page 58 4. Fifth screen (Error log for VR playback) Subscreen 1 of the fifth screen is displayed when the ESC, DISP, then "5" keys are pressed, in that order. Note: Each time the DIG/ANA key is pressed, the display changes cyclically among subscreens 1 to 4. •...
  • Page 59 Table 1: Description of VR-playback-related errors - f i u l i h t l e l i o i t l b i l l e n i l l i a n i l u l i l a i o i t Abbreviations: STC = System Time Clock...
  • Page 60 Table 2: Description of VR-recording-related errors Error Error Description Description Message Message Non Err ∗ Normal Invalid TMVMG Invalid TMP_VMGI content Impossible to modify because of nonmatching Unmatch Stamp ∗ DRAM NG Abnormality in access to the work DRAM time stamps SRAM NG Abnormality in access to the backup work SRAM Virgin DISC...
  • Page 61 Table 3: List of Key Codes How to enter each check mode Test mode remote control unit : [A8**] Remote control unit supplied with the DVR : [AB**] Check Item Key Input Operation / purpose Remarks [ESC] . [A.MON] Turns on/off EE mode cyclically Make sure that CGMS = 11 becomes when EE system Starts the EE system in EE mode...

  • Page 62: Dv/1394 Debug Mode

    DV/1394 DEBUG MODE Press the ESC, DISP, then "3" keys, in that order. (DV/1394) Init:OK AV:01 DV:01 INT4:02 [Recoder] GUID:00E036000160001 IRM iPCR:C03F0000 oPCR:0000007A [DV] GUID:0080880303480E96 VN:VICTOR MN:GR-D50K TM:C3 TS:75 CT:32 WP:01 PS:FF OS:00 [DVdecoder:Yes] TC:00h20m35s02f RD:02/02/05 RT:10h34m50s ASPECT:4:3 CGMS:000000 APSTB:00 DEC:525-60 SF:32kHz QU:12bit AMODE:4) Stereo [DVencode:No] TC:--h--m--s--f RD:--/--/--/-- RT:--h--m--s...
  • Page 63 Item Description Remarks Stream time-code data are obtained when playback in Time-code data of the DVdecode Stream, or the forward direction is performed. Otherwise, time-code response data of the Time Code command data are obtained through an AV/C command. Rec Date of DVdecode Stream Rec Time of DVdecode Stream ASPECT Aspect Ratio of DVdecode Stream...

  • Page 64: Error Rate

    ERROR RATE MEASUREMENT How to enter Error-Rate Measurement mode Press the ESC key then the SIDE-B key of the remote control unit for service to enter Error-Rate Measurement mode. During playback of DVD-VIDEO, Error-Rate Measurement mode can also be entered by pressing the ESC key then the PLAY key. How to exit Error-Rate Measurement mode Press the ESC key.

  • Page 65: Error Rate

    ∗1 : Whether error-rate measurement is finished or not is judged, as shown in Table 3 below. Table 3: On judgment whether error-rate measurement is finished or not Judgment whether error-rate Recording/playback duration required Recording Mode measurement is finished or not for error-rate measurement The time required for completion of error-rate After playback of a certain amount (∗) of data...

  • Page 66: Video Adjustments

    VIDEO ADJUSTMENT FOR SPECIFIC AREA Purposes: Depending on the area, jitter may appear in a picture received by the tuner, as conditions of signals received by the tuner are different from area to area. To correct this kind of problem, the function of the System Codec AVIO control section for adjusting signals received by the tuner can be used.
  • Page 67 ∗1 : When a setting value is changed, that value is immediately displayed and is stored in nonvolatile memory. • Settings made will not be reset to the default settings even if resetting to the factory-preset values is performed. ∗2 : In General Setting mode, if the channel displayed has specific settings, the following will be displayed. [Display in General Setting mode when the channel currently displayed has specific settings] AVIO Specific Area Mode Input - [ TUNER ]...
  • Page 68 Table 2: Key operations in Specific Channel Setting mode (effective only during recording/playback stop) Operation Setting (∗: Default) Remarks Switches cyclically between General DIG/ANA Setting mode and Specific Channel – – Setting mode. INPUT SELECT, CHANNEL +/– – – Switches inputs or channels. (∗R) 2 ⋅...
  • Page 69 • Settings made will not be reset to the default settings even if resetting to the factory-preset values is performed. • Screen display when Specific Channel settings are made on 12 (maximum) channels: In such a case. If a channel which does not have specific settings is selected, the individual setting state for that channel is not displayed, as shown in the figure below, and the settings cannot be modified.

  • Page 70: Si Correction

    Pioneer CORRECTION OF SERVICE MANUAL Date: No.: MODEL No. S/M No. MODEL No. S/M No. DVR-310-S/KUXU DVR-510H-S/KUXU Please correct your service manual Additional Adjustment 6.3 Recorder's Model Setting 1) JIGS Service Remote Control Unit [GGF1381] 2) The Setup is Necessary When: a) The MAIN ASSY is replaced.
  • Page 71 c) The setting is complete when OSD has disappeared. d) Unplug the power cable. Reset the recorder to all its factory settings. 1. Make sure that the recorder is on. 2. Press and hold [STOP] key and press [STANDBY/ON] key on the front panel. The recorder turns off with all settings reset.

  • Page 72: Specifications

    Output level ......1 Vp-p (75 Ω) Specifications Jacks ........RCA jack S-Video input .

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Dvr-310-s

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