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Sony XAV-62BT Service Manual
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Sony XAV-62BT Service Manual

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XAV-62BT/622/E62BT/E622
SERVICE MANUAL
Ver. 1.0 2011.02
9
FOR UNITED STATES CUSTOMERS. NOT
APPLICABLE IN CANADA, INCLUDING
IN THE PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX
ÉTATS-UNIS. NON APPLICABLE AU
CANADA, Y COMPRIS LA PROVINCE DE
QUÉBEC.
AUDIO POWER SPECIFICATIONS
(XAV-62BT: US model /
XAV-622: US model)
CEA2006 Standard
Power Output: 17 Watts RMS
4 Ohms < 1% THD+N
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Monitor section
Display type: Wide LCD color monitor
Dimensions: 6.1 in
System: TFT active matrix
Number of pixels:
1,152,000 pixels (800 × 3 (RGB) × 480)
Color system:
PAL/NTSC/SECAM/PAL-M automatic select
Tuner section
FM
Tuning range:
XAV-62BT: US and Canadian models/
XAV-622: US and Canadian models
87.5 – 107.9 MHz
Tuning range:
XAV-62BT: AEP and UK models/
XAV-622: AEP, UK, E (PAL) and
Saudi Arabia models
87.5 – 108.0 MHz
Tuning range:
XAV-E62BT/XAV-E622
FM1/FM2: 87.5 – 108.0 MHz (at 50 kHz step)
FM3: 65 – 74 MHz (at 30 kHz step)
Tuning range:
XAV-62BT: E (NTSC) model/
XAV-622: E (NTSC) model
87.5 – 108.0 MHz (at 100 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
FM tuning step:
XAV-62BT: E (NTSC) model/
XAV-622: E (NTSC) model
100 kHz/200 kHz switchable
9-893-085-01
Sony Corporation
2011B05-1
©
2011.02
Published by Sony Techno Create Corporation
Photo: XAV-622

SPECIFICATIONS

Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM (XAV-62BT: US, Canadian and
E (NTSC) models/XAV-622:
US, Canadian and E (NTSC) models)
Tuning range:
530 – 1,710 kHz
Antenna (aerial) terminal:
4 at
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: 26 μV
AM (XAV-622: E (PAL) and
Saudi Arabia models)
Tuning range:
531 – 1,602 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: 26 μV
MW/LW (XAV-62BT: AEP and
UK models/XAV-622: AEP and
UK models/XAV-E62BT/XAV-E622)
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: MW: 26 μV, LW:45 μV
DVD/CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.01%
Region code: Labeled on the bottom of the unit
Canadian Model
Russian Model
Saudi Arabia Model
Model Name Using Similar Mechanism
Mechanism Type
Optical Pick-up Name
USB Player section
Interface: USB (Full-speed)
Maximum current: 500 mA
Wireless Communication
Communication System:
Bluetooth Standard version 2.0 + EDR
Output:
Bluetooth Standard Power Class 2 (Max. +4 dBm)
Maximum communication range:
Line of sight approx. 10 m (33 ft)*
Frequency band:
2.4 GHz band (2.4000 – 2.4835 GHz)
Modulation method: FHSS
3
Compatible Bluetooth Profiles*
:
A2DP (Advanced Audio Distribution Profile)
AVRCP (Audio Video Remote Control Profile) 1.3
HFP (Handsfree Profile) 1.5
PBAP (Phone Book Access Profile)
OPP (Object Push Profile)
*1 Applies to XAV-62BT/XAV-E62BT only.
*2 The actual range will vary depending on factors
such as obstacles between devices, magnetic
fields around a microwave oven, static electricity,
reception sensitivity, antenna's performance,
operating system, software application, etc.
*3 Bluetooth standard profiles indicate the purpose of
Bluetooth communication between devices.
Power amplifier section
Outputs: Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W × 4 (at 4 ohms)
General
Outputs:
Video output terminal (rear)
Audio output terminals (rear/sub switchable)
Power antenna (aerial) relay control terminal
Power amplifier control terminal
– Continued on next page –
US Model
AEP Model
UK Model
E Model
XAV-62BT/622
XAV-E62BT/E622
XAV-622
NEW
MG-613XB-187
KHS-360A
1
*
2
AV CENTER

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Summary of Contents for Sony XAV-62BT

  • Page 1: Specifications

    Bluetooth Standard version 2.0 + EDR Frequency response: 20 – 15,000 Hz QUÉBEC. Output: Bluetooth Standard Power Class 2 (Max. +4 dBm) AM (XAV-62BT: US, Canadian and AUDIO POWER SPECIFICATIONS Maximum communication range: E (NTSC) models/XAV-622: (XAV-62BT: US model / Line of sight approx.
  • Page 2 THESE COMPONENTS WITH SONY PARTS PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. PUBLIÉS PAR SONY.

  • Page 3: Table Of Contents

    3-6. Bracket (Front) Block ............. 20 5-17. Printed Wiring Boards - VIDEO, NAVI Boards - ... 45 3-7. Bracket (Back) Block (XAV-62BT/E62BT) ....21 5-18. Schematic Diagram - VIDEO, NAVI Boards - ....45 3-8. Bracket (Back) Block (XAV-622: US, Canadian, AEP, 5-19.

  • Page 4: Servicing Notes

    XAV-62BT/622/E62BT/E622 SECTION 1 SERVICING NOTES : LEAD FREE MARK NOTES ON HANDLING THE OPTICAL PICK-UP Unleaded solder has the following characteristics. BLOCK OR BASE UNIT • Unleaded solder melts at a temperature about 40 °C higher The laser diode in the optical pick-up block may suffer electro- than ordinary solder.
  • Page 5 XAV-62BT/622/E62BT/E622 NOTE FOR FLEXIBLE BOARD OF THE OPTICAL 5. When the user isn’t setting the security code, the following screen is displayed on the monitor. PICK-UP When connecting or disconnecting the fl exible board of the opti- cal pick-up to or from the CN2 of the SERVO board, follow the procedure given below.
  • Page 6 XAV-62BT/622/E62BT/E622 NOTE OF INSTALLING EACH FLEXIBLE CABLE When you install a fl exible cable on the following connector, please install it correctly. There is a possibility that this machine damages when not correctly installing it. Ref. No. Ref. No. Board...

  • Page 7: General

    “Installing the microphone (XAV-62BT only) ( )” on the reverse side. Blue The microphone input cord is available on XAV-62BT only. Whether in use or not, Bleu Rouge route the microphone input cord such that ANT REM Azul Rojo it does not interfere with driving.
  • Page 8 No ejerza excesiva fuerza sobre los botones de la unidad. Il peut être possible d’installer cet appareil dans certaines dealer or your nearest Sony dealer for further details. capteur du frein à main. La position de montage du No presione la pantalla LCD.
  • Page 9 The microphone input cord is available on XAV-62BT only. Whether in use or not, route adaptador a la toma de antena de la unidad.
  • Page 10 Consult your car Monte la unidad en el soporte suministrado dealer or your nearest Sony dealer for further details. Assicurarsi di collegare il cavo del freno a mano (verde Una volta completate le procedure di installazione e I chiaro) del cavo di collegamento dell’alimentazione...
  • Page 11 (XAV-62BT only) ( )” on the reverse side. The microphone input cord is available Blue on XAV-62BT only. Whether in use or Azul Rojo not, route the microphone input cord ANT REM such that it does not interfere with Max.
  • Page 12 Consult your car estacionamiento (verde claro) del cable de conexión de la orificios para tornillos correspondientes en función de su dealer or your nearest Sony dealer for further details. fuente de alimentación al cable de conmutación del automóvil: La T indica TOYOTA;...

  • Page 13: Connection Diagram

    XAV-62BT/622/E62BT/E622 (XAV-622: E (PAL) and Saudi Arabia models) REAR AUX Equipment used in illustrations (not supplied) FRONT AUDIO AUDIO IN CAMERA IN Video camera* Front speaker iPod REAR AUX REAR VIDEO Rear speaker VIDEO IN Rear view camera REAR/SUB * not supplied...

  • Page 14: Reset Button

    MITSUBISHI and N for NISSAN. brake switch cord. The mounting position of the parking brake switch cord depends on your car. Consult your car dealer or your nearest Sony dealer for further details. Removing the bracket Before installing the unit, remove the bracket from the unit.
  • Page 15 XAV-62BT/622/E62BT/E622 (XAV-E62BT/E622) Кабель с контактом RCA (не прилагается) Шнур із контактами RCA (не постачається). Микрофон прилагается только с моделями XAV-E62BT. Для получения Мікрофон постачається лише з моделлю XAV-E62BT. Щоб дізнатися докладніше дополнительной информации об установке микрофона см. “Установка про встановлення мікрофона, див. розділ «Установлення мікрофона (лише для...
  • Page 16 У деяких марках японських автомобілів цей пристрій прилагаемого кронштейна. Если вам не удается это можна встановити без кронштейна з комплекту Подключeниe кaбeля Приєднання шнура сделать, обратитесь за консультацией к дилеру Sony. постачання. Якщо це зробити не вдається, зверніться Схема підключення cтояночного тоpмозa перемикача стоянкового...

  • Page 17: Disassembly

    (Page 18) 3-4. DVD MECHANISM DECK (MG-613XB-187) 3-5. DISP BOARD (Page 19) (Page 20) 3-6. BRACKET (FRONT) BLOCK 3-7. BRACKET (BACK) BLOCK (XAV-62BT/E62BT) (Page 20) (Page 21) 3-8. BRACKET (BACK) BLOCK (XAV-622: US, Canadian, AEP, UK, E (NTSC)/E622) (Page 21) 3-9.

  • Page 18: Front Panel Block

    XAV-62BT/622/E62BT/E622 3-3. FRONT PANEL BLOCK Note: When you install the flexible flat cable (60 core) and the flexible flat cable (20 core), please install them correctly. There is a possibility that this machine damages when not correctly installing it. Insert is straight...

  • Page 19: Dvd Mechanism Deck (Mg-613Xb-187)

    XAV-62BT/622/E62BT/E622 3-4. DVD MECHANISM DECK (MG-613XB-187) 7 laser caution label (E (PAL)) 8 DVD mechanism deck (EXCEPT US, (MG-613XB-187) Canadian, E (PAL)) 7 laser caution label 6 filament tape 1 two screws (PTT2.6 2 Lift up the 5 cover (FFC) DVD mechanism deck (MG-613XB-187).

  • Page 20: Disp Board

    XAV-62BT/622/E62BT/E622 3-5. DISP BOARD 1 LCD flexible board (CN1591) 2 LCD flexible board (CN1401) 6 insulating sheet (LCD) 4 four screws (T) 3 touch panel flexible board (CN1421) Note: When you install the LCD flexible board and the touch panel flexible board, please install them correctly.

  • Page 21: Bracket (Back) Block (Xav-62Bt/E62Bt)

    XAV-62BT/622/E62BT/E622 3-7. BRACKET (BACK) BLOCK (XAV-62BT/E62BT) 2 screw 3 connection cord (MIC) (PTT2.6 6 cover (bracket) 7 filament tape 4 screw qs two screws (PTT2.6 (PTT2.6 qa reverse cable 1 connector (CN1803) qd bracket (back) block 5 two screws 8 connector (PTT2.6...

  • Page 22: Bracket (Back) Block (Xav-622: E (Pal), Saudi Arabia Models)

    XAV-62BT/622/E62BT/E622 3-9. BRACKET (BACK) BLOCK (XAV-622: E (PAL), Saudi Arabia models) 3 cover (bracket) 4 filament tape 1 screw 0 two screws (PTT2.6 (PTT2.6 9 reverse cable 2 two screws (PTT2.6 qa bracket back block 6 connector (CN781) 8 connector...

  • Page 23: Dvd Mechanism Block

    XAV-62BT/622/E62BT/E622 3-11. DVD MECHANISM BLOCK Note 2: When you install the flexible flat cable (60 core), please install it correctly. There is a possibility that this machine damages when not correctly installing it. 6 dust protection sheet 5 bracket (CD)

  • Page 24: Chassis (T612Z) Sub Assy, Sensor Board

    XAV-62BT/622/E62BT/E622 3-13. CHASSIS (T612Z) SUB ASSY, SENSOR BOARD 3 claw 1 two screws 1 two screws (P1.7 2.2) (P1.7 2.2) 4 chassis (T612Z) sub assy 5 Remove the three solders. 6 SENSOR borad 2 claw 3-14. CHASSIS (OP, ZA) COMPLETE ASSY...

  • Page 25: Electrical Adjustments

    XAV-62BT/622/E62BT/E622 SECTION 4 ELECTRICAL ADJUSTMENTS Replacement of the cable MONITOR SECTION You need to replace the cable, because RS232-JIG OVERLL If any of the following parts was replaced, execute the “Flicker ASSY can not be used as is. Adjustment” as mentioned below.
  • Page 26 XAV-62BT/622/E62BT/E622 1-3. Connection with unit 3. The switch of RS232-JIG OVERALL ASSY is “L”. Procedure: 1. Remove cover referring to “DISASSEMBLY (Page 17)”. 2. Insert the 5pin cable into the connector of the MAIN board (CN402). Note: Connect 5pin cable after removing the front panel block and DVD mechanism deck referring to “DISASSEMBLY (Page 17)”.
  • Page 27 XAV-62BT/622/E62BT/E622 2. FLICKER ADJUSTMENT Check Location: SERVO SECTION Procedure: If any of the following parts was replaced, perform the “IOP – SERVO Board (Side B) – 1. The setting of “1. SETTINGS” is completed. Check” as mentioned below. 2. Input the PAL white 40% raster signal from Rear AUX VIDEO IN jack on the BRACKET (BACK).

  • Page 28: Diagrams

    XAV-62BT/622/E62BT/E622 SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAM - SERVO Section - OPTICAL PICK-UP BLOCK R-ch is omitted due to same as L-ch. DVD PROCESSOR D/A CONVERTER (KHS-360A) SIGNAL PATH FL, SL, SW : AUDIO (Page 29) 157 RFP VO1 FL...

  • Page 29: Block Diagram - Audio Section

    I2C_SCK (Page 28) MPXOUT XTAL2 EEPROM 4MHz MPXIN IC504 XTAL1 28 27 24 21 (US, Canadian) SONY BUS INTERFACE CN601 IC601 (BUS CONTROL IN) MASTER CONTROLLER IC502 (2/4) DATA IN UNISO DATA I/O DATA OUT 8 UNISI CLK_IN 11 UNICKO AUX2 GND R-ch is omitted due to same as L-ch.

  • Page 30: Block Diagram - Video Section

    XAV-62BT/622/E62BT/E622 5-3. BLOCK DIAGRAM - VIDEO Section - (XAV-622: E (PAL), Saudi Arabia) VIDEO DECODER IC1701 CN081 11 VIN1 FPR_BUS 2 YIN2 FPG_BUS 9 CIN1 NAVI_CSYNC CSYNC FPB_BUS U, V, Y, FPCLK FPCLK 37 VIDEO_COMP FPVS (Page 28) 10 CIN0...

  • Page 31: Block Diagram - Display Section

    XAV-62BT/622/E62BT/E622 5-4. BLOCK DIAGRAM - DISPLAY Section - LCD1401 VIDEO PROCESSOR MASTER CONTROLLER VISUAL CONTROLLER LIQUID CRYSTAL SIGNAL PATH IC2201 IC502 (3/4) IC402 (2/2) DISPLAY PANEL : VIDEO VISUAL_RX 24 VISUAL_Tx FPR_BUS R0 – R5 VISUAL_TX 22 VISUAL_Rx VISUAL_IF 18 MASTER_IF...

  • Page 32: Block Diagram - Bluetooth/Panel/Power Supply Section

    XAV-62BT/622/E62BT/E622 5-5. BLOCK DIAGRAM - Bluetooth/PANEL/POWER SUPPLY Section M801 (FAN) +1.9V REGULATOR REGULATOR D +1.9V IC801 (2/2) IC103 DR +5V 33 MECHA_5V KEY_PWM (Page 31) AUDIO +8.5V 30 AUDIO_8.5V D1508 +10.4V 34 DISP+B SOURCE/ LED DRIVE D1507 Q901, 902 CN801 (2/2)
  • Page 33 XAV-62BT/622/E62BT/E622 THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • Circuit Boards Location (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: • X : Parts extracted from the component side.

  • Page 34: Printed Wiring Boards - Servo Section

    XAV-62BT/622/E62BT/E622 5-6. PRINTED WIRING BOARDS - SERVO Section - • See page 33 for Circuit Boards Location. • : Uses unleaded solder. OPTICAL PICK-UP BLOCK (KHS-360A) SERVO BOARD (SIDE B) TP45 TP32 TP44 R231 TP30 TP47 TP51 (IOPCD) (IOPDVD) TP43...

  • Page 35: Schematic Diagram - Servo Section (1/3)

    XAV-62BT/622/E62BT/E622 5-7. SCHEMATIC DIAGRAM - SERVO Section (1/3) - • See page 52 for IC Block Diagrams. SERVO BOARD (1/3) FB45 LIMIT SW GND TP23 FCS+ LIMIT SW TP24 TRK+ FB44 TP59 TP25 4.7k TRK- FB37 TP26 COIL V TP50...

  • Page 36: Schematic Diagram - Servo Section (2/3)

    XAV-62BT/622/E62BT/E622 5-8. SCHEMATIC DIAGRAM - SERVO Section (2/3) - • See page 52 for Waveforms. • See page 52 for IC Block Diagrams. • See page 61 for IC Pin Function Description. SERVO (Page 37) BOARD (3/3) SERVO BOARD (2/3)

  • Page 37: Schematic Diagram - Servo Section (3/3)

    XAV-62BT/622/E62BT/E622 5-9. SCHEMATIC DIAGRAM - SERVO Section (3/3) - • See page 52 for IC Block Diagrams. SERVO BOARD (3/3) TP130 AMCLK ALRCLK ABCLK LRCK DOUT R105 DGND IC B/D C118 AGND VINL D/A CONVERTER AIN_R VREF VINR PCM1680DBQ AIN_L 4.7k...

  • Page 38: Printed Wiring Boards - Main Section (1/2)

    IC451 Q455 E (NTSC)/XAV-622: E, EA Q452 CL190 (US, CND, E (NTSC)) R146 R147 CL188 C459 C454 R119 R594 XAV-62BT: E (NTSC) R461 R597 XAV-62BT XAV-E62BT CL187 R592 Q454 R151 (EXCEPT US, CND, E (NTSC)) /XAV-622: E, EA R118 R109...

  • Page 39: Printed Wiring Board - Main Section (2/2)

    XAV-62BT/622/E62BT/E622 5-11. PRINTED WIRING BOARD - MAIN Section (2/2) - • See page 33 for Circuit Boards Location. • : Uses unleaded solder. (US, CND) AUX/BUS (FRONT VIEW) AUDIO IN REAR/SUB FRONT CN601 F801 MAIN BOARD J601 CONTROL (REMOTE IN)

  • Page 40: Schematic Diagram - Main Section (1/5)

    MAIN BOARD (5/5) R610 R625 (Page 44) CN601 Q608 CONTROL DRC5144E0L IC B/D R607 IC601 Q607, 608 BATTERY SONY BUS INTERFACE CHECK IC601 Q601 R606 BA8271F-E2 DRC5114E0L R616 BATTERY CHECK 14 13 12 11 10 R623 TH601 Q607 2SC3052EF-T1-LEF D606...

  • Page 41: Schematic Diagram - Main Section (2/5)

    • See page 52 for Waveforms. • See page 52 for IC Block Diagrams. • See page 61 for IC Pin Function Description. (Page 40) MAIN BOARD (1/5) MAIN BOARD (2/5) XAV-62BT: E (NTSC)/ XAV-622: E, EA (US, CND, E (NTSC)) N_GND MAIN R505 BOARD...

  • Page 42: Schematic Diagram - Main Section (3/5)

    XAV-62BT/622/E62BT/E622 5-14. SCHEMATIC DIAGRAM - MAIN Section (3/5) - • See page 52 for IC Block Diagrams. MAIN BOARD (3/5) (XAV-62BT/E62BT) R810 D806 RKZ18B2KGP1 BT BOARD R812 4.7k D807 RKZ18B2KGP1 MIC IN (1/3) R814 C806 D808 RKZ18B2KGP1 J602 R811 CL301...

  • Page 43: Schematic Diagram - Main Section (4/5)

    XAV-62BT/622/E62BT/E622 5-15. SCHEMATIC DIAGRAM - MAIN Section (4/5) - • See page 52 for Waveforms. • See page 61 for IC Pin Function Description. MAIN BOARD (4/5) DISPON GERDA_TX GERDA_RX GERDA_RST MAIN BOARD GERDA_IF (1/5) (Page 40) C526 1000p CAM103...

  • Page 44: Schematic Diagram - Main Section (5/5)

    XAV-62BT/622/E62BT/E622 5-16. SCHEMATIC DIAGRAM - MAIN Section (5/5) - • See page 52 for IC Block Diagrams. MAIN BOARD (5/5) (XAV-622: E (PAL), EA) CN751 JL751 VIDEO_GND JL752 N_CSYNC NAVI_CSYNC JL753 NAVI 470k 470k JL754 BOARD (EXCEPT US, CND) CN082...

  • Page 45: Printed Wiring Boards - Video,Navi Boards

    XAV-62BT/622/E62BT/E622 5-17. PRINTED WIRING BOARDS - VIDEO,NAVI Boards - 5-18. SCHEMATIC DIAGRAM - VIDEO, NAVI Boards - • See page 33 for Circuit Boards Location. • : Uses unleaded solder. VIDEO BOARD J781 CN781 R782 JL781 VIDEO BOARD REAR VIDEO_OUT...

  • Page 46: Printed Wiring Board - Display Section (1/2)

    XAV-62BT/622/E62BT/E622 5-19. PRINTED WIRING BOARD - DISPLAY Section (1/2) - • See page 33 for Circuit Boards Location. • : Uses unleaded solder. DISP BOARD (SIDE A) (XAV-62BT/E62BT) L1991 L1992 L1993 BT BOARD (2/2) CN1991 Q1301 R2510 C1303 RB2509 R1302...

  • Page 47: Printed Wiring Boards - Display Section (2/2)

    XAV-62BT/622/E62BT/E622 5-20. PRINTED WIRING BOARDS - DISPLAY Section (2/2) - • See page 33 for Circuit Boards Location. • : Uses unleaded solder. (XAV-62BT/E62BT) ANT991 Bluetooth ANTENNA D1301 DISP BOARD (SIDE B) D1301 DISC SLOT INDICATOR R2521 C2514 IC2511 R2515...

  • Page 48: Schematic Diagram - Display Section (1/3)

    XAV-62BT/622/E62BT/E622 5-21. SCHEMATIC DIAGRAM - DISPLAY Section (1/3) - • See page 52 for Waveforms. • See page 52 for IC Block Diagrams. • See page 61 for IC Pin Function Description. DISP BOARD (1/3) CN1591 R1594 C1584 CAM003 JL1594...

  • Page 49: Schematic Diagram - Display Section (2/3)

    XAV-62BT/622/E62BT/E622 5-22. SCHEMATIC DIAGRAM - DISPLAY Section (2/3) - • See page 52 for Waveforms. • See page 52 for IC Block Diagrams. • See page 61 for IC Pin Function Description. DISP BOARD (2/3) IC B/D IC2271 +1.2V REGULATOR...

  • Page 50: Schematic Diagram - Display Section (3/3)

    XAV-62BT/622/E62BT/E622 5-23. SCHEMATIC DIAGRAM - DISPLAY Section (3/3) - DISP BOARD (3/3) R2501 L2401 4.7uH C2413 C2412 C2411 C2410 C2407 C2406 C2405 C2404 C2403 C2409 C2408 IC2501 IC2511 IC2401 FLASH MEMORY FLASH MEMORY IC2501 IC2511 SD-RAM S29GL128P90TFIR20D-902A1 S29GL128P90TFIR20D-902A2 IC2401 M12L2561616A-7TIG2K...

  • Page 51: Printed Wiring Boards - Jack, Key Boards

    XAV-62BT/622/E62BT/E622 5-24. PRINTED WIRING BOARDS - JACK, KEY Boards - 5-25. SCHEMATIC DIAGRAM - JACK, KEY Boards - • See page 33 for Circuit Boards Location. • : Uses unleaded solder. KEY BOARD D1504 KEY BOARD KEY BOARD (SIDE A) (SIDE B) RKZ6.8B2KGP1...
  • Page 52 XAV-62BT/622/E62BT/E622 • Waveforms • IC Block Diagrams – SERVO Board – – MAIN Board – – SERVO Board – IC1 BH5510KV-E2 IC4 r; (USBXO) IC4 <zbm (RFP), <zb, (RFN) IC502 9 (XCOUT) (DVD play mode) 36 35 33 32 VREF 37 1.9 Vp-p...
  • Page 53 XAV-62BT/622/E62BT/E622 IC6 PCM1680DBQ ZERO1 1 ZERO2 SYSTEM CLOCK SYSTEM ZERO MANAGER CLOCK DETECT POWER SUPPLY VOUT1 OUTPUT AMP AND MS/ADR 2 CONVERTER LOW-PASS FILTER FUNCTION MC/SCL 3 CONTROL MD/SDA 4 VOUT2 OUTPUT AMP AND INETERFACE CONVERTER LOW-PASS FILTER VCOM SCK 5...
  • Page 54 XAV-62BT/622/E62BT/E622 – MAIN Board – IC1 TEF6617T/V1/S470, 518 AMRFIN 1 AMOUT2 AMOUT1 AMRFDEC 2 TUNER AMIFAGC1 FMIN2 3 AMSELIN2 TUNER FMIN1 4 AMSELIN1 GNDRF 5 VCC+8.5V 6 TESTCT VCOREF AMRFAGC 7 TUNING VCOLOOP LOUT 8 STEREO DECODER SYSTEM HIGH CUT...
  • Page 55 XAV-62BT/622/E62BT/E622 IC301 BD3467FV-E2 FADER FADER BOOST OUTC FADER FADER A1 1 BOOST OUTS A2 2 FADER FADER B1 3 OUTR1 BOOST B2 4 FADER FADER OUTR2 BOOST CP1 5 FADER FADER CN 6 OUTF1 BOOST CP2 7 FADER FADER OUTF2...
  • Page 56 XAV-62BT/622/E62BT/E622 IC503 TK11133CSCL-G IC601 BA8271F-E2 OVER HEAT & OVER CURRENT PROTECTION RESET SWITCH CONTROL – CIRCUIT BANDGAP REFERENCE IC602 BD9007HFP-TR VIN 1 VREF INTERNAL BIAS SW 2 FB 3 SOFT CURRENT START LIMIT GND 4 – ERROR SDWN COMPARATOR INV 5 –...
  • Page 57 XAV-62BT/622/E62BT/E622 IC603 BD9070FP-E2 PVIN PVIN N.C. – N.C. VREGB 1 – – VIN 2 LOGIC N.C. 3 SLOPE – N.C. 4 PGND 5 UVLO, TSD, SOFT GND 6 OVP, OCP, SCP START – RT 7 SYNC VREF EN 8 VREG...
  • Page 58 XAV-62BT/622/E62BT/E622 IC801 TDF8556AJ/N3 I2C_SIO OUT-FL– C BUS I2C_SCK OUT-FL+ OUT-RL– P-GND1 OUT-RL+ IN-RL IN-FL S-GND PROTECTION/ DIAGNOSTIC IN-FR IN-RR BEEP OUT-RR+ P-GND3 OUT-RR– OUT-FR+ STANDBY/ MUTE OUT-FR– CHIP DETECT/ P-GND4 DIAGNOSTIC TEMPERATURE PROTECTION DIAG ENABLE LOGIC ANT-REM SWITCH CRES SWITCH...
  • Page 59 XAV-62BT/622/E62BT/E622 IC1361 NJM2377M (TE2) VREF L. O U. V. LO S. C. P ER AMP IC1581 BD6590MUV-E2 CURRENT INTERNAL DRIVER POWER CONTROL UVLO 5.5V INTERNAL CLAMP – RESET INTERNAL POWER SUPPLY ISET RESISTOR SOFT LED6 DRIVER ERROR START SW 1...
  • Page 60 XAV-62BT/622/E62BT/E622 IC2271 MM3404A12NRE CE 1 BIAS VOLTAGE – REFERENCE CURRENT LIMIT VOUT GND 2 IC2291 TK11133CSCL-G OVER HEAT & OVER CURRENT PROTECTION CONTROL – CIRCUIT BANDGAP REFERENCE...
  • Page 61 XAV-62BT/622/E62BT/E622 • IC Pin Function Description SERVO BOARD IC4 ZR36988HQCG-AN (DVD PROCESSOR) Pin No. Pin Name Description MEMDAT2 to MEMDAT7, 1 to 9 Two-way data bus with the fl ash memory MEMDAT13 to MEMDAT15 VDDC Power supply terminal (+1.8V) VDDP Power supply terminal (+3.3V)
  • Page 62 XAV-62BT/622/E62BT/E622 Pin No. Pin Name Description RAMDAT10 to RAMDAT12, 78 to 83 Two-way data bus with the SD-RAM RAMDAT5 to RAMDAT3 VDDP Power supply terminal (+3.3V) GNDC Ground terminal RAMDAT13, 86, 87 Two-way data bus with the SD-RAM RAMDAT2 VDDC Power supply terminal (+1.8V)
  • Page 63 XAV-62BT/622/E62BT/E622 Pin No. Pin Name Description DAC4 Analog YUV video signal (Y) output to the video decoder VDDDAC Power supply terminal (+3.3V) DAC3 Analog composite video signal (CVBS) output to the video amplifi er and video processor DAC2 Analog YUV video signal (V) output to the video decoder VDDDAC Power supply terminal (+3.3V)
  • Page 64 XAV-62BT/622/E62BT/E622 MAIN BOARD IC402 R5F364A6DZ99FA (VISUAL CONTROLLER) Pin No. Pin Name Description 1, 2 Not used VCOM_AMP VCOM amp voltage control signal output terminal Not used VCOM_BIAS VCOM bias voltage control signal output terminal 5 to 7 Not used BYTE External data bus width selection signal input terminal Fixed at “L”...
  • Page 65 XAV-62BT/622/E62BT/E622 Pin No. Pin Name Description GERDA_IF Communication start signal output to the video processor 81 to 79 Not used TP_Y Y axis input from the touch panel switch TP_X X axis input from the touch panel switch 86 to 92...
  • Page 66 External data bus terminal at the fl ash writing mode Fixed at “L” in this unit Not used Ground line selection signal output terminal “L”: AUX2 mode, “H”: SONY bus mode BUS/AUX (US and Canadian models) PARKING_IN Side brake (parking brake) position detection signal input terminal “L”: brake on...
  • Page 67 USB_ON Power supply on/off control signal output terminal for USB section “H”: power on Back up power supply detection signal input from the SONY bus interface “H”: buck up power on (US and Canadian models) BU_IN Back up power supply detection signal input terminal “H”: back up power on (except US and Canadian models)
  • Page 68 XAV-62BT/622/E62BT/E622 DISP BOARD IC1701 TW8816DELA3-GR (VIDEO DECODER) Pin No. Pin Name Description YIN3 Analog YUV video signal (Y) input from the DVD processor Analog RGB video signal (green) input from the EXT connector for external navigation YIN2 (XAV-622: E (PAL) and Saudi Arabia models)
  • Page 69 XAV-62BT/622/E62BT/E622 Pin No. Pin Name Description VSS33 Ground terminal MCUEN MCU enable signal input terminal Not used XTAL27O System clock output terminal (27 MHz) XTAL27I System clock input terminal (27 MHz) Reset signal input from the visual controller “L”: reset...
  • Page 70 XAV-62BT/622/E62BT/E622 DISP BOARD IC2201 MN103SH23UB (VIDEO PROCESSOR) Pin No. Pin Name Description OSCXO System clock output terminal (33 MHz) OSCXI System clock input terminal (33 MHz) SDRA3, SDRA4, 3 to 7 SDRA2, SDRA5, Address signal output to the SD-RAM SDRA1...
  • Page 71 XAV-62BT/622/E62BT/E622 Pin No. Pin Name Description Power supply terminal (+3.3V) NFROE Output enable signal output to the fl ash memory 76 to 83 FAD0 to FAD7 Address signal output to the fl ash memory Ground terminal Power supply terminal (+3.3V)
  • Page 72 XAV-62BT/622/E62BT/E622 Pin No. Pin Name Description Analog composite video signal input from the AUX VIDEO IN jack AV1IN (XAV-622: E (PAL) and Saudi Arabia models) AVDDA2 Power supply terminal (+3.3V) AV2VREFH Reference voltage output terminal AV2VREFL Reference voltage output terminal...

  • Page 73: Exploded Views

    CONNECTION CODE FOR AUTOMOBILE 1-834-678-11 LEAD WIRE WITH CONNECTOR (POWER CORD) (US, CND, E, EA) (XAV-62BT/E62BT) 7-685-792-09 SCREW +PTT 2.6X6 (S) A-1804-682-A BT BOARD, COMPLETE (XAV-62BT/E62BT) 2-050-124-02 SCREW +BTT 2.6X5.2 (XAV-62BT/E62BT) 1-828-543-11 CORD (WITH CONNECTOR) (ISO) (POWER CORD) (AEP, UK, RU)

  • Page 74: Front Panel Section

    BUTTON (SOURCE) (SOURCE OFF, TOP) 4-148-658-01 BRACKET (LCD 6) 4-157-049-01 SCREW +Z S1.7X4 3-042-244-41 SCREW (T) X-2581-294-1 PANEL (SV) ASSY, FRONT (XAV-62BT: US, CND) 4-256-181-01 SUPPORT (JACK) X-2581-305-1 PANEL (SV) ASSY, FRONT A-1804-065-A DISP BOARD, COMPLETE (XAV-622: US, CND, (XAV-62BT: AEP, UK, E (NTSC))

  • Page 75: Chassis Section

    CORD, CONNECTION (MIC) (MIC IN) (XAV-62BT/E62BT) A-1804-062-A MAIN BOARD, COMPLETE (XAV-622: EA) F801 1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE) (10A/32V) A-1804-676-A MAIN BOARD, COMPLETE (XAV-62BT: US, CND) M801 1-787-976-11 FAN, DC (25X25) A-1804-677-A MAIN BOARD, COMPLETE (XAV-62BT: AEP, UK) 7-685-792-09 SCREW +PTT 2.6X6 (S)

  • Page 76: Dvd Mechanism Deck Section (Mg-613Xb-187)

    XAV-62BT/622/E62BT/E622 6-4. DVD MECHANISM DECK SECTION (MG-613XB-187) not supplied not supplied not supplied (loading motor (M1)) not supplied (SENSOR board) not supplied not supplied Note: Adhesive (ST-854GH) 10 × 33 m tape cannot re-used. Please replace to brand-new part ones adhesive (ST-854GH) 10 × 33 m tape is removed.

  • Page 77: Electrical Parts List

    METAL OXIDE: Metal oxide-fi lm resistor. F: nonfl ammable Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1804-682-A BT BOARD, COMPLETE (XAV-62BT/E62BT) C1451 1-107-826-11 CERAMIC CHIP 0.1uF C1452 1-107-826-11 CERAMIC CHIP 0.1uF ****************** C1453 1-107-826-11 CERAMIC CHIP 0.1uF When BT board is defective, exchange the complete mounted board.
  • Page 78 XAV-62BT/622/E62BT/E622 DISP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C1739 1-165-989-11 CERAMIC CHIP 10uF 6.3V C2236 1-125-777-11 CERAMIC CHIP 0.1uF C1751 1-112-001-81 CERAMIC CHIP 270PF C2237 1-125-777-11 CERAMIC CHIP 0.1uF (XAV-622: E (PAL), EA) C2238...
  • Page 79 CONNECTOR, FFC/FPC (ZIF) 10P L1782 1-400-363-21 INDUCTOR CN1991 1-821-559-11 CONNECTOR, COAXIAL (SMT TYPE) L1783 1-400-363-21 INDUCTOR (XAV-62BT/E62BT) L1991 1-481-811-21 INDUCTOR 2.9nH (XAV-62BT/E62BT) CN2201 1-770-622-21 PIN, CONNECTOR 5P L1992 1-400-120-21 INDUCTOR 5.1nH (XAV-62BT/E62BT) L1993 1-481-004-21 INDUCTOR 2.4nH (XAV-62BT/E62BT) < DIODE > L2311...
  • Page 80 XAV-62BT/622/E62BT/E622 DISP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1301 1-216-864-11 SHORT CHIP R1702 1-216-864-11 SHORT CHIP R1302 1-216-817-11 METAL CHIP 1/10W R1703 1-218-977-11 METAL CHIP 100K 1/16W R1321 1-218-977-11 METAL CHIP 100K 1/16W R1704...
  • Page 81 XAV-62BT/622/E62BT/E622 DISP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R2214 1-218-941-11 METAL CHIP 1/16W R2371 1-218-965-11 METAL CHIP 1/16W R2215 1-218-941-11 METAL CHIP 1/16W (XAV-622: E (PAL), EA) R2372 1-218-953-11 METAL CHIP 1/16W R2216 1-218-935-11...
  • Page 82 MAIN BOARD, COMPLETE (XAV-622: E (PAL)) < CONNECTOR > A-1804-062-A MAIN BOARD, COMPLETE (XAV-622: EA) CN1501 1-793-331-31 CONNECTOR, FFC/FPC (LIF) 20P A-1804-676-A MAIN BOARD, COMPLETE (XAV-62BT: US, CND) CN1551 1-842-635-11 CONNECTOR, USB (SOCKET) ( ) A-1804-677-A MAIN BOARD, COMPLETE (XAV-62BT: AEP, UK) CN1552 1-691-550-11 PIN, CONNECTOR (1.5mm) (SMD) 3P...
  • Page 83 XAV-62BT/622/E62BT/E622 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-162-970-11 CERAMIC CHIP 0.01uF C338 1-125-837-11 CERAMIC CHIP 1uF 6.3V 1-162-915-11 CERAMIC CHIP 10PF 0.5PF C339 1-125-889-11 CERAMIC CHIP 2.2uF (US, CND) C340 1-125-837-11 CERAMIC CHIP 1uF 6.3V...
  • Page 84 CERAMIC CHIP 0.47uF CN903 (Not supplied) CONNECTOR, FFC/FPC (ZIF) 20P C803 1-126-963-11 ELECT 4.7uF CN904 1-785-125-21 CONNECTOR 6P (XAV-62BT/E62BT) CN906 1-817-068-21 CONNECTOR 9P (XAV-62BT/E62BT) C804 1-163-009-11 CERAMIC CHIP 0.001uF C805 1-163-009-11 CERAMIC CHIP 0.001uF Note: CN101, CN901 and CN903 cannot exchange with single. When...
  • Page 85 IC NJM2885DL1-19 (TE2) D502 6-502-131-01 DIODE LRB751V-40T1G IC301 6-714-623-01 IC BD3467FV-E2 D503 6-502-131-01 DIODE LRB751V-40T1G D504 6-502-131-01 DIODE LRB751V-40T1G (XAV-62BT/E62BT) IC402 6-717-204-01 IC R5F364A6DZ99FA (for SERVICE) D505 6-502-961-01 DIODE DA2J10100L (XAV-62BT/E62BT) IC451 8-759-048-67 IC BA3121F (XAV-622: E (PAL), EA) D603 6-503-213-01...
  • Page 86 XAV-62BT/622/E62BT/E622 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q401 6-552-430-01 TRANSISTOR DRC5114E0L R113 1-216-864-11 SHORT CHIP R114 1-216-864-11 SHORT CHIP Q402 6-552-430-01 TRANSISTOR DRC5114E0L R115 1-216-864-11 SHORT CHIP Q403 6-552-410-01 TRANSISTOR DRA5114E0L Q404 6-552-430-01...
  • Page 87 1-216-845-11 METAL CHIP 100K 1/10W (EXCEPT XAV-622: E (PAL), EA) R419 1-216-864-11 SHORT CHIP R420 1-216-864-11 SHORT CHIP R516 1-216-864-11 SHORT CHIP 0 (XAV-62BT/E62BT) R517 1-216-821-11 METAL CHIP 1/10W R421 1-216-845-11 METAL CHIP 100K 1/10W R518 1-216-845-11 METAL CHIP 100K...
  • Page 88 1-211-990-11 METAL CHIP 0.5% 1/10W R592 1-216-864-11 SHORT CHIP R705 1-211-990-11 METAL CHIP 0.5% 1/10W (EXCEPT XAV-62BT: E (NTSC)/XAV-622: E, EA) R593 1-216-845-11 METAL CHIP 100K 1/10W R706 1-216-864-11 SHORT CHIP (XAV-62BT: E (NTSC)/XAV-622: E, EA) R708 1-216-845-11 METAL CHIP...
  • Page 89 Part No. Description Remark Ref. No. Part No. Description Remark R817 1-216-065-00 METAL CHIP 4.7K 1/10W R963 1-218-990-11 SHORT CHIP 0 (XAV-62BT/E62BT) R818 1-216-841-11 METAL CHIP 1/10W R964 1-218-990-11 SHORT CHIP 0 (XAV-62BT/E62BT) R819 1-216-811-11 METAL CHIP 1/10W R965 1-218-990-11...
  • Page 90 XAV-62BT/622/E62BT/E622 NAVI SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-864-11 SHORT CHIP 1-125-777-11 CERAMIC CHIP 0.1uF 1-216-864-11 SHORT CHIP 1-119-923-11 CERAMIC CHIP 0.047uF 1-216-864-11 SHORT CHIP 1-216-134-00 METAL CHIP 1/8W 1-119-923-11 CERAMIC CHIP 0.047uF 1-127-772-11 CERAMIC CHIP 0.033uF...
  • Page 91 XAV-62BT/622/E62BT/E622 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C107 1-137-710-91 CERAMIC CHIP 10uF 6.3V FB16 1-414-385-21 INDUCTOR, FERRITE BEAD C108 1-100-381-11 ELECT CHIP 10uF FB17 1-414-385-21 INDUCTOR, FERRITE BEAD C109 1-125-777-11 CERAMIC CHIP 0.1uF...
  • Page 92 XAV-62BT/622/E62BT/E622 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR/FERRITE BEAD > R115 1-208-671-11 METAL CHIP 0.5% 1/16W 1-242-967-11 METAL CHIP 1/16W R116 1-218-961-11 METAL CHIP 4.7K 1/16W 1-218-935-11 METAL CHIP 1/16W R120 1-469-581-21...
  • Page 93 XAV-62BT/622/E62BT/E622 SERVO VIDEO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < SWITCH > ACCESSORIES ************ 1-798-174-31 DETECTOR SWITCH (CHUCKING END) 1-487-638-12 REMOTE COMMANDER (RM-X170) < VIBRATOR > (AEP, UK, E, EA) 4-163-772-01 DISC, APPLICATION 1-814-308-11...
  • Page 94 KEY (FRAME) (1 piece) (EXCEPT US, CND) 4-148-662-01 COLLAR (EXCEPT US, CND) X-2177-512-1 SCREW ASSY (2DIN) (8 pieces, 1 set) 1-542-870-11 MICROPHONE UNIT (Including holder, double-sided tape) (XAV-62BT/E62BT) (US, CND, E, EA) (EXCEPT US, CND) POWER CORD (AEP, UK, RU) FITTING ASSY FRAME KEY (FRAME)
  • Page 95 XAV-62BT/622/E62BT/E622 MEMO...
  • Page 96 XAV-62BT/622/E62BT/E622 REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2011.02...

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