ORDER NO. MD0512480C3 CD Stereo System SA-AK240GCP Colour (S)... Silver Type Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual (Order No. MD0509368C0) for this mechanism. Specifications n AMPLIFIER SECTION Mic jack RMS output power Terminal Mono, 3.5 mm jack...
SA-AK240GCP Bit rate Power consumption 95 W MP3, WMA 32 kbps to 320 kbps Power consumption in standby 0.6 W mode Sampling frequency Dimensions (W x H x D) 250 x 330 x 343 mm MP3/WMA 32 kHz, 44.1 kHz, 48 kHz Mass 6.9 kg...
Page 3
SA-AK240GCP 17.2. (A) CD Servo Circuit 18.6. (F) Deck P.C.B. , (G) Deck Mechanism P.C.B. & (H) Tuner 17.3. (B) Main (Tuner) Circuit Pack P.C.B. 17.4. (B) Main Circuit 19 Illustration of ICs, Transistors and Diodes 17.5. (C) Panel Circuit 20 Terminal Function of IC's 17.6.
SA-AK240GCP 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly installed.
SA-AK240GCP · No sound is heard when the power is turned on. · Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
SA-AK240GCP 3 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of clothes or our human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK240GCP 4 Precaution of laser diode CAUTION: This unit utilizes a class 1 laser diode in the optical pickup unit . Invisible laser radiation is emitted from the optical pickup lens. Wavelength: 780nm When the unit is turned on: 1. Do not look directly into the optical pickup lens.
SA-AK240GCP 5 Handling the Lead-free Solder 5.1. About lead free solder (PbF) Distinction of PbF P.C.B.: P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: · Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron.
SA-AK240GCP 6 New Features 6.1. CRS1 Mechanism Overview 6.1.1. General Feature · This is a five disc changer mechanism for CD/DVD. The outline figure is shown below.
Page 10
SA-AK240GCP · The mechanism has "CHANGE WHILE PLAY" function. It open other trays for disc exchanging while one tray is at PLAY position performing recording or reproducing. · The mechanism can quickly change all trays with "CHANGE ALL" function. All trays can be move to OPEN position with one operation.
SA-AK240GCP Note: * represent tray number (from 1 ~ 5) 6.1.4. New CD Mechanism (CRS1) Note: This service manual does not contain the following information for the mention CD Mechanism drive: · Schematic Diagram, Block Diagram and P.C.B. layout of CD Loading P.C.B.
SA-AK240GCP 9 Self diagnosis and special mode setting This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode. 9.1. Special Mode Table Item FL Display Key Operation Mode Name Description Front Key Self -Diagnostic enter...
Page 16
SA-AK240GCP Item FL Display Key Operation Mode Name Description Front Key FL Display Test To check In doctor mode: segments display (All 1. Press [DIMMER] button on remote control. segments will light up and LED will blink at 0.5 second interval)
SA-AK240GCP 9.2. Error code Table Self-Diagnosis Function (refer Section 9.1) provides information on any problems occuring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is...
Page 18
SA-AK240GCP The error code is automatically display after entering into self-diagnostic mode. Error Code Diagnosis Contents Description of error Automatic FL Display Remarks Mode SW, plunger For deck mechanism unit (For deck 1/2). and capstan motor Press [ ] on main unit for abnormal next error.
Page 19
SA-AK240GCP Error Code Diagnosis Contents Description of error Automatic FL Display Remarks ITOP UD assembly UD Rack does not move For CD changer unit (CRS1). to front direction. This Press [SINGLE CHANGE] on main unit lead to UD base not for next error.
Page 20
SA-AK240GCP Error Code Diagnosis Contents Description of error Automatic FL Display Remarks F2NG Fail - safe mode. (For When the tray close For CD changer unit (CRS1). Press [SINGLE CHANGE] on main unit open/close tray operation is performed, it unit(s)) fails to close.
SA-AK240GCP 10 Assembling and Disassembling 10.1. Caution Special Note: This model uses a new CD changer unit CRS1. In this following section does not contain the necessary disassembly & assembly information for the CD changer unit (CRS1) except the disasembly & assembly of traverse unit. Kindly refer to the original service manual for the CD changer unit.
SA-AK240GCP 10.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart as below.
SA-AK240GCP 10.4. Disassembly of Top Cabinet Step 1 Remove 3 screws at each side and 5 screws at rear panel. Step 2 Lift up both sides of the top cabinet, push the top cabinet towards the rear to remove the top cabinet.
Page 25
SA-AK240GCP Step 3 Release the claws on both ends. Step 5 Remove 2 screws. Step 6 Remove the Mecha Chassis. Note: For disassembly & assembly of traverse unit, please refer to section 10.15 of this service manual.Please refer to original Service Manual for the Disassembly and Assembly of the CD Changer Unit (CRS1).
SA-AK240GCP 10.7. Disassembly of Main P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit · Follow the (Step 1) - (Step 3) of Item 10.5 - Disassembly of Rear Panel Step 1 Disconnect FFC cables (CN2803, CN2806 and CN2951).
SA-AK240GCP 10.9. Disassembly of Power P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit · Follow the (Step 1) - (Step 3) of Item 10.5 - Disassembly of Rear Panel ·...
SA-AK240GCP 10.10. Disassembly of Front Panel Unit · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit Step 1 Disconnect connectors (CN2803, CN2806, CN2951, CN5950 &...
SA-AK240GCP Step 4 Remove the front panel unit. each side) of bottom chassis to be aligned to front panel’s slot. Assembly is secured upon hearing clicking sound. Note: Ensure 2 claws located at the bottom chassis is seated into the 2 slots at bottom of front panel at 2 catches (one on 10.11.
SA-AK240GCP 10.12. Disassembly of Deck mechanism unit · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
Page 31
SA-AK240GCP Step 3: Remove the traverse unit as arrow shown. · Assembly of Traverse Unit Step 1: Press and hold the plunger lever and rotate the gear as arrows shown until it stop. Step 1: Turn over the unit and install the traverse unit.
SA-AK240GCP Step 2: Push the traverse slide plate as arrow shown to lock the traverse unit. 10.15. Disassembly of optical pickup unit (CD mechanism) · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet ·...
Page 33
SA-AK240GCP Step 8 Remove the catch of the drive rack, and take out the drive rack. Step 4 Remove the traverse deck. Note: As floating springs (4 pieces) come off at the same time, be careful not to lose them.
SA-AK240GCP 10.16. Disassembly of Deck Mechanism · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit · Follow the (Step 1) - (Step 4) of Item 10.10 - Disassembly of Front Panel Unit ·...
Page 35
SA-AK240GCP Step 1 Release the catch, and then remove the pinch roller (F). Step 2 Release 2 claws and detach the head block connector. Step 3 Remove 2 screws. Step 4 Remove head block. 10.16.2. Disassembly of capstan motor ass’y, capstan belt A, capstan belt B and winding belt Step 1 Detach the head block connector (Deck P.C.B.).
Page 36
SA-AK240GCP Step 7 Put the capstan belt A temporarily as shown below. Step 2 Put the winding belt on the pulley temporarily. Step 3 Install the flywheel F. Step 4 Put the winding belt on the flywheel F. Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
Page 37
SA-AK240GCP Step 10 Install 3 screws. Step 11 Put the capstan belt B as shown below. Step 12 Put the capstan belt A on the motor ass’y pulley.
SA-AK240GCP 10.17. Replacement for cassette lid · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet Step 1 Lift up the lever upward, open the cassette deck. (For Step 2 Push up the cassette lid (L/R) in the direction of arrow.
SA-AK240GCP 11 Service Fixture and Tools Service Tools Extension FFC (A) Deck P.C.B. - Main P.C.B. REEX0485 (14 Pins) (B) Panel P.C.B. - Deck Mechanism P.C.B. REEX0484 (10 Pins) 12 Service Positions Note: For description of the disassembly procedures, see the Section 10.
SA-AK240GCP 13 Adjustment Procedures 13.1. Cassette Deck Section 13.1.2. Bias Voltage Check · Measurement Condition 1. Set the unit “AUX” position. − − − − Reverse-mode selector switch: 2. Insert the Normal blank tape (QZZCRA) into DECK 2 and the unit to “REC” mode (use “l REC/STOP” key).
SA-AK240GCP 13.2. Tuner Section This section include details on the alignment of AM-IF and AM RF adjustment. 13.2.1. AM-IF Alignment 1. Set up the equipments as shown in Fig. 5. 2. Select [TUNER] mode on selector and set to [AM] mode.
SA-AK240GCP 14 Voltage and Waveform Chart Note: Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.
SA-AK240GCP 15 Wiring Connection Diagram FM ANT AM ANT H5104/ W5104 JK2601 CN5103 To Fan CN2810 TUNER PACK P.C.B POWER P.C.B MAIN P.C.B SOLDER SIDE TUNER PACK CN2801 SOLDER SIDE CN5102 BLACK CN2809 MOTOR CN2808 CN2805 JK5101 CN2806 CN2803 CN2951 30 .
SA-AK240GCP 17 Schematic Diagram (All schematic diagrams may be modified at any time with the development of the new technology) 17.1. Notes of Schematic Diagrams S951 : MODE Switch S952 : HALF Switch S971 : MODE Switch S972 : HALF Switch...
: +B SIGNAL : FM/AM SIGNAL LINE : TAPE RECORD SIGNAL LINE : CD SIGNAL LINE MAIN CIRCUIT : TAPE PLAYBACK SIGNAL LINE : -B SIGNAL : MAIN SIGNAL LINE SA-AK240GCP MAIN CIRCUIT C2263 R2161 R2261 4.7K W2511 R2701 R2301...
SA-AK240GCP 17.7. (E) Power Circuit SCHEMATIC DIAGRAM - 6 POWER CIRCUIT : -B SIGNAL LINE : +B SIGNAL LINE : MAIN SIGNAL LINE SA-AK240GCP POWER CIRCUIT IC5301 IC5301 C1BA00000407 2-CH DIGITAL AMP Q5154 2SB0709AHL R5154 PCONT SWITCH R5153 Q5173 B1ABCF000176...
SA-AK240GCP 20 Terminal Function of IC's 20.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal Processor/Digital filter and D/A Converter Pin No. Mark Function Pin No. Mark Function DRAM address signal O/P 11 IREF Reference I/P DRAM address signal O/P 9 PLLF PLL Loop Filter Terminal (Phase...
SA-AK240GCP 20.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function Pin No. Mark Function Motor Driver 92 Input Motor Drive (3) reverse - action output Turntable Motor Drive Signal (“L”:ON) Motor Drive (3) forward - action output Motor Drive (1) Input...
Page 86
SA-AK240GCP Pin No. Mark Function OPEN_SW Open_Sw for CRS1 CHG_CW CRS1 motor CW CHG_CCW CRS1 motor CCW ST_SW Stock_Sw for CRS1 PLAY_SW Play_Sw for CRS1 CHG_PLR Plunger for CRS1 BOTTOM_SW Bottom_SW for CRS1 UP_SENSOR UD-Sensor for CRS1 DECK2 DECK CONDITION INPUT 2...
SA-AK240GCP 22 Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
Page 92
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks RXQ0412-3 HEAD PANEL ASS’Y Q2341 B1ABGC000005 TRANSISTOR 133-1 RMB0405-1 FR ROD SPRING Q2411 B1ABGC000005 TRANSISTOR 133-2 RMM0132-1 FR ROD Q2417 B1ABGC000005...
Page 93
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D2950 B0ACCK000005 DIODE S6306 EVQ21405RJ SW MUSIC PORT D5101 B0BA01100004 DIODE S6308 EVQ21405RJ SW MULTI DISC CHANGE D5102 B0BA02600018 DIODE S7201...
Page 94
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks FL6602 A2BD00000141 ERDS2TJ684T 680K 1/4W R952 ERDS2TJ821T 820 1/4W FUSES R953 ERDS2TJ393T 39K 1/4W R972 ERDS2TJ821T 820 1/4W K5D312BLA015 FUSE R973...
Page 95
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2183 ERJ3GEYJ102V 1K 1/16W R2444 D0GB330JA007 33 1/16W R2193 D0GB472JA041 4.7K 1/16W R2445 D0GB152JA007 1.5K 1/16W R2194 D0GB104JA007 100K 1/16W R2446 D0GB332JA007 3.3K 1/16W...
Page 96
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2705 D0GB332JA007 3.3K 1/16W R2937 ERJ3GEYJ103V 10K 1/16W R2706 D0GB332JA007 3.3K 1/16W R2939 D0GB473JA041 47K 1/16W R2801 ERJ3GEYJ103V 10K 1/16W R2940...
Page 97
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R5304 D0GB562JA007 5.6K 1/16W R7221 ERJ3GEYJ101V 100 1/16W R5305 ERG1SJ220E 22 1W R7253 ERJ3GEYJ100V 10 1/16W R5306 ERG1SJ220E 22 1W R7254...
Page 98
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks W2572 ERJ3GEY0R00V CHIP JUMPER C1017 F1H1H222A013 2200P 50V W2573 ERJ3GEY0R00V CHIP JUMPER C1018 F1H1H332A013 3300P 50V W2575 ERJ3GEY0R00V CHIP JUMPER C1019...
Page 99
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C2263 ECA1HAK010XB 1 50V C2631 ECJ1VC1H151J 150P 50V C2271 F1H1A154A001 0.15 10V C2632 F1H1H102A219 1000P 50V C2272 ECJ1VB1A124K 0.12 10V C2633...
Page 100
SA-AK240GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C5157 F1H1H103A219 0.01 50V C6503 ECJ1VB1H473K 0.047 50V C5158 F1H1H103A219 0.01 50V C6504 ECJ1VB1H104K 0.1 50V C5159 F1H1H103A219 0.01 50V C6505 ECJ1VB1H473K 0.047 50V...