B&G H5000 Installation Manual
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Summary of Contents for B&G H5000
- Page 1 H5000 Installation Manual ENGLISH www.bandg.com...
- Page 2 Used to draw the reader’s attention to a comment or some important information. Warning : Used when it is necessary to warn personnel that they should proceed carefully to prevent risk of injury and/or damage to equipment/personnel. Preface | H5000 Installation...
- Page 3 • CE under EMC directive 2004/108/EC • Level 2 devices of the Radio communications (Electromagnetic Compatibility) standard 2008 • The relevant Declaration of conformity is available in the H5000 section on the following website: www.bandg.com H5000 displays meet the technical standards in accordance with Part 15.103 of the FCC rules.
- Page 4 Warning: Operational Hazard The H5000 system is an electronic navigation aid and is designed to assist in the navigation of your yacht. It is not designed to totally replace conventional navigation procedures and precautions. All necessary precautions should be taken to ensure that the yacht is not placed into danger.
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Page 5: Table Of Contents
14 NMEA 2000® device connection Wiring guidelines 16 Network layout Bridged network 18 Network power supply 19 H5000 Central Processor Unit - CPU 20 Status LEDs 21 CPU Installation 25 H5000 Central Processor wiring 26 Power supply 26 Masthead Unit 26 Analog input 3 &... - Page 6 49 Dockside 57 Maintenance 57 General maintenance 58 Software upgrade 58 H5000 CPU 59 H5000 Pilot Computer / Pilot Controller 59 Graphic Display 60 Race display 60 Analog / Serial expansion module 60 Navico NMEA 2000 devices 61 Technical drawings &...
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Page 7: Introduction
B&G is renowned for tried and trusted solutions and is ever evolving to off er the best technology to the customer. About this manual Instructions in this handbook describe the installation and routine maintenance of the H5000 system. Introduction | H5000 Installation... -
Page 8: System Introduction
System introduction The innovative B&G H5000 instrument system is powered by a smart Central Processing Unit (CPU) with the ability to run three levels of software, Hydra, Hercules and Performance. H5000 is designed for all sailing types from cruising to racing and provides the sophistication you need without over-complication. -
Page 9: H5000 System Example
H5000 system example An example of a typical H5000 system. At the centre of the system is the Central Processor Unit (CPU). All sensor information is fed back to the CPU and can be easily controlled and confi gured via the Graphic Display or webserver. -
Page 10: H5000 Performance System Example
H5000 performance system example PLOT MARK GO TO VESSEL MENU PQRS WXYZ STBY AUTO CHART RADAR ECHO INFO PAGES 20 20 Description Description Fwd & Aft vertical MHU Motion sensor HV Display Alarm module Graphic Display H5000 CPU Race Display... -
Page 11: H5000 Typical Autopilot System
H5000 typical autopilot system No. Description No. Description DST800 combined Speed Masthead unit / Depth / Temperature sensor Graphic Display H5000 Pilot Computer H5000 Pilot Controller Rudder Feedback Unit GPS antenna Hydraulic Ram Micro-C CAN bus Compass backbone H5000 CPU... -
Page 12: Planning Mounting Locations
Planning Mounting locations H5000 CPU The H5000 CPU should be installed in a dry place with easy accessibility. The enclosure is water resistant to IP65 but will not survive prolonged immersion. The engine box is NOT a good place to install your instrument system processors; it is hot and electrically noisy. - Page 13 Leave suffi cient clearance space to connect all relevant cables. For overall width and height requirements, please see the dimensions section and mounting template of each device. Planning | H5000 Installation...
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Page 14: System Architecture
Essential network information • The network consists of a linear “backbone” from which “drop cables” connect to H5000 and NMEA 2000 devices • H5000 products use Micro-C style connectors, this allows compatibility with NMEA 2000 networks. Note: Some B&G products use Simnet proprietary connectors, but are compatible via adaptor cables. -
Page 15: Wiring Guidelines
(which are terminated). “Star” shaped layouts are ineffi cient, may cause incorrect operation and should be avoided. Note: H5000 uses Micro-C network cabling compatible with NMEA 2000 devices. Don’t do this... Do this... -
Page 16: Network Layout
Backbone length is calculated by adding cable lengths a, b and c as shown below. Note: Cable lengths a & c should not exceed 6 meters. Description Description Network devices Micro-C T-Joiner Micro-C CAN bus Micro-C 4-way connector backbone Micro-C Terminator System architecture | H5000 Installation... -
Page 17: Bridged Network
For networks that exceed the recommended network cabling maximum length a bridged network adaptor can be used. Note: When using a network bridge it is important that both networks are powered and terminated as per H5000 network guidelines. PILOT Description... -
Page 18: Network Power Supply
Network power supply The H5000 network requires its own 12 V DC power supply protected by a 5 amp fuse or breaker. For 24 V systems, use a DC-DC converter to supply 12 V Connect power at any location along the backbone for smaller systems. -
Page 19: H5000 Central Processor Unit - Cpu
H5000 Central Processor Unit - CPU Description Description CPU lid with 6 x captive Grommet retaining clip screws 10 hole cable grommet 5 hole cable grommet CPU terminals H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 20: Status Leds
No light Default state when not in use Flashing green Software upgrade in progress Solid green Software upgrade successful Solid red Software upgrade failed ETHERNET Flashing green Data being transmitted H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 21: Cpu Installation
The lid comes away from the CPU. The 6 captive screws remain fi xed to the lid. Remove the grommet retaining clip Remove the cable grommet Feed the cut cable through the cable grommet. H5000 Central Processor Unit - CPU | H5000 Installation... - Page 22 Press the cable grommet back into place ensuring there is suffi cient cable for the plug to reach the correct terminal. Note: Do not attach the terminal plug until the cable has been fed through the cable grommet! H5000 Central Processor Unit - CPU | H5000 Installation...
- Page 23 Replace the grommet retaining clip. Example of a basic CPU wired unit shown below. H5000 Central Processor Unit - CPU | H5000 Installation...
- Page 24 Before replacing the lid ensure that the grommet and retaining clip are fi tted correctly. The lid will then clamp everything in place. Tighten the 6 captive lid screws clockwise. H5000 Central Processor Unit - CPU | H5000 Installation...
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Page 25: H5000 Central Processor Wiring
Analog - Inputs 1 & 2 USB port Pulse input Reset button Man Overboard and Ethernet (Webserver) Alarm Note: There is a connection diagram on the inside of the processor lid. H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 26: Power Supply
Color Description Sensor 0 Volts Dependent Sensor 12 Volts Dependent Sensor 5 Volts Dependent Sensor 0 - 5 Volts Dependent (Analog 4) Sensor 0 - 5 Volts Dependent (Analog 3) Screen H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 27: Analog Input 1 & 2
0 - 5 Volts Dependent (Analog 1) Screen Pulse (Paddlewheel - Speed) Color Description Black 0 Volts 5 Volts Green Pulse Screen Man Overboard Button input Color Description Black Send Return H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 28: Digital Output (Alarm)
12 Volts 0 Volts NMEA 0183 - Channel 2 Color Description Sensor TX_A ( - ) Dependent Sensor TX_B (+) Dependent Sensor RX_A ( - ) Dependent Sensor RX_B (+) Dependent H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 29: Network (Nmea 2000 Compatible)
Blue Data low -ve USB update port The USB port is used for software upgrades only. For further information follow the software upgrade procedure in the maintenance section of this manual. H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 30: Reset Button
Ethernet port Ethernet port. Direct connection to a computer or WiFi router. Use the Webserver to access the CPU advanced calibration, set-up and diagnostics. Port can use standard or crossover cables. H5000 Central Processor Unit - CPU | H5000 Installation... -
Page 31: Webserver
Connect a computer directly to the CPU via an ethernet cable. Wireless via a WiFi-1 router Connect wireless devices to the CPU via a WiFi-1 Note: To connect the WiFi-1 router to the H5000 CPU an Ethernet to RJ45 converter cable is required. Webserver | H5000 Installation... - Page 32 Unit will attempt to select a DHCP server for 2 minutes after power on. If the server is not detected the unit will revert to IP address [ 192.168.0.2 ] 4 Once connected correctly the B&G H5000 Webserver home screen will appear. Note: It will say “Websocket: Connected”...
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Page 33: Expansion Modules
Ensure the cables are positioned to the left of the centre pillar and the plug can reach the connectors without placing tension on the wires. Expansion Modules | H5000 Installation... -
Page 34: H5000 Expansion Module Wiring
H5000 Expansion Module wiring The Analog and Serial Expansion Module connector terminals have diff ering functions. Below is a list of the connectors their terminal numbers and their functions. Note: The functions of individual ports on the Expansion Modules are set via the webserver interface. -
Page 35: H5000 Expansion Module Wiring Example
H5000 Expansion Module wiring example Below is an example of how to wire an Analog module with a masthead unit and paddle wheel sensor. Masthead Unit Screen Orange Black Blue Green Violet Paddle Wheel Sensor Screen Black Green Masthead Paddle Wheel Sensor... -
Page 36: Module Jumpers
This bypasses the isolated power supply within the module. Note: Do not bypass the isolated power supply unless necessary Expansion Modules | H5000 Installation... -
Page 37: External Sensor Wiring Analog Expansion
5 Volts Sensor Signal Analog 1 dependent 0 V to +5 V Sensor Signal Analog 2 dependent 0 V to +5 V Sensor Signal Analog 3 dependent 0 V to +5 V External sensor wiring Analog Expansion | H5000 Installation... -
Page 38: Paddle Wheel
1, 2 & 3, if connected to connector 2 then they will be channels 4, 5 & 6. Paddle wheel Color Input Screen Black 0 Volts 5 Volts Green Speed External sensor wiringAnalog Expansion | H5000 Installation... -
Page 39: Paddle Wheel & Sea Temperature
Paddle wheel & Sea temperature Color Input Screen Black 0 Volts Red & White 5 Volts Yellow Sea Temperature Green Speed Note: 10 K ohm resistor required between terminal 5 and 3 External sensor wiringAnalog Expansion | H5000 Installation... -
Page 40: External Sensor Wiring Serial Expansion
Green HGSC Data out + Blue HGSC Data out - White HGSC Data in + Yellow HGSC Data in - Note: A link wire is required between terminals 3 & 6 External sensor wiring Serial Expansion | H5000 Installation... -
Page 41: Sensor Modules
Mark the hole positions, drill pilot holes and fi x into position with two self tapping screws Note: If installing a 3D Motion Sensor ensure that it is installed vertically and facing forwards towards the bow of the boat as shown below. Sensor Modules | H5000 Installation... -
Page 42: Autopilot
Wiring Access the terminals by removing the 6 captive screws in the H5000 Pilot Computer lid. Follow the same method as described for the CPU. 30 A FUSE... -
Page 43: Power
Note: The drive cable is hard wired directly to the drive terminal on the PCB. Reversing drive Hydraulic drives and rotary drives need connection to the Engage terminal for clutch operation. H5000 Pilot ENGAGE Rotary drive DRIVE Hydraulic ram MOTOR... -
Page 44: Engage (Clutch)
Solenoid valves, 12 V or 24 V DC Solenoid Valve H5000 Pilot DRIVE Note: For solenoids with higher voltage (110/220 V AC or DC), use external relays/solid state relays. Engage (Clutch) Color Description Engage Drive Dependant Command Drive Dependant... -
Page 45: Nmea 0183
1 2 3 4 TX_B Dependent Sensor TX_A Dependent Rudder Color Description Brown Frequency + Grey Frequency - Remote Color Description Remote Lamp Dependant Remote Starboard Dependant Remote Port 1 2 3 4 Dependant Remote Ground Dependant Autopilot | H5000 Installation... -
Page 46: Simnet (Network)
AUTOPILOT RESET HAS BEEN PERFORMED, the installation settings are all reset to factory preset (default) values. • The prompt will appear and a complete setup has to be made. • The Sea Trial settings are dependent on successful completion of the Dockside settings. Autopilot | H5000 Installation... -
Page 47: H5000 Pilot Controller
H5000 Pilot Controller Keys The H5000 Pilot Controller is operated by 8 keys. These are used to operate the autopilot and adjust autopilot parameters. 1 MODE Change the autopilot mode / Scrolls up in menu options / Increases values. With active autopilot: Toggles between Wind mode and Auto mode. - Page 48 Connectors The H5000 Pilot Controller is equipped with 1 Micro-C fl ying lead.. Network The H5000 Pilot Controller can be connected at any point on the network. Note: The H5000 Pilot Controller is only compatible with the B&G H5000 Pilot.
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Page 49: Commissioning
Commissioning If an H5000 Pilot Computer and H5000 Pilot Controller are connected to the network then autopilot control and setup functionality can be accessed via the H5000 Pilot Controller. The installation settings must be performed as part Warning: of the commissioning of the autopilot system. Failure to do so correctly may prohibit the autopilot from functioning properly! The Installation menu can only be accessed in Standby mode. - Page 50 Many boats have ±45° (90° H.O. - H.O.) rudder angle as standard. So if you are not going to make any adjustment to the displayed angle you should still highlight the reading and confi rm. This is necessary to prevent the rudder from hitting the end stops. Commissioning | H5000 Installation...
- Page 51 (Maximum speed is used in NFU mode). This setting will allow you to adjust the rudder speed to be diff erent from the one automatically set in the rudder test. Commissioning | H5000 Installation...
- Page 52 Bring the rudder manually to midship position before starting the test. After a few seconds the H5000 Pilot Computer will issue a series of port and starboard rudder commands and automatically verify correct rudder direction.
- Page 53 Autotune at about 5 knots). Select Autotune to begin the tuning process. Press 1º RIGHT to confi rm Autotune. After the Autotune has been completed the rudder must be controlled manually, as the autopilot has returned to Standby mode. Commissioning | H5000 Installation...
- Page 54 • Low speed requires more rudder gain than high speed Counter rudder Counter Rudder is the parameter that counteracts the eff ect of the boat’s turn rate and inertia. For a short time period it is superimposed Commissioning | H5000 Installation...
- Page 55 The fi gures illustrate the eff ects of various Counter Rudder settings. Counter course rudder setting too low = Overshoot response Counter rudder course setting too high = Sluggish and creeping response Correct course setting of counter rudder, ideal response Commissioning | H5000 Installation...
- Page 56 • The motor Drive Out can be set with the above in mind. Never adjust in more than 10% steps with respect to the reading set during the automatic rudder test. Always perform a new Autotune after the adjustment. Commissioning | H5000 Installation...
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Page 57: Maintenance
The connectors should be checked by visual inspection only. Ensure that cables are connected correctly and any unused terminals are protected. Software upgrade To fi nd out the latest version of software available for your device go to the B&G website www.bandg.com Maintenance | H5000 Installation... -
Page 58: Software Upgrade
Software upgrade H5000 CPU To upgrade the CPU software to the latest version, save the .upd fi le (upgrade fi le) to a USB memory stick. (Must be FAT or FAT32 format, NTFS is not supported) 1 Save .upd fi le to a USB Stick. (Must be in the root folder and not a... -
Page 59: H5000 Pilot Computer / Pilot Controller
H5000 Pilot Computer / Pilot Controller To upgrade the H5000 Pilot Computer or controller to the latest software version, use the Navico Software Upgrade Tool. Follow the Navico SWUP (Software Upgrade) tool or an MFD. Graphic Display To upgrade the Graphic Display software to the latest version save the .upd fi le (upgrade fi le) to a USB memory stick. -
Page 60: Race Display
To upgrade Analog / Serial expansion modules to the latest software version use a MFD or the Navico Software Upgrade Tool. Navico NMEA 2000 devices To upgrade NMEA 2000 devices to the latest software version use a MFD or the Navico Software Upgrade Tool. Software upgrade | H5000 Installation... -
Page 61: Technical Drawings & Specifi Cations
Technical drawings & specifi cations H5000 Central Processor Unit - CPU 211.0 mm (8.31") 195.0 mm (7.68") Weight 0.7 kg, 1.6 lbs Supply voltage 12 V DC Nominal (9-16 V) Power consumption 2.4 Watts (200 mA @ 12 V) Typical Can bus power 0.6 Watts (50 mA @ 12 V) Typical... -
Page 62: Graphic Display
Size 5” (Diagonal) 4:3 Aspect ratio Type Transmissive TFT-LCD White LED back-light Color 16-bit, high color Resolution 480 x 272 pixels Environmental IPX7 Protection Safe distance to 0.3 m (1.0 ft.) compass Technical drawings & specifi cations | H5000 Installation... -
Page 63: Race Display
Size 5” (Diagonal) Transfl ective - 7 segment LCD Type White & Red LED back-light Color Monochrome Resolution 7 segment LCD Environmental IPX7 Protection Safe distance to 0.3 m (1.0 ft.) compass Technical drawings & specifi cations | H5000 Installation... -
Page 64: H5000 Pilot Computer
H5000 Pilot Computer 211.0 mm (8.31") 195.0 mm (7.68") Weight 0.7 kg, 1.6 lbs Supply voltage 12 V DC Nominal (9-16 V) 0.6 Watts (50 mA @ 12 V) Typical Power consumption (NMEA 2000® equivalent 1 LEN) Color Black Environmental... -
Page 65: H5000 Pilot Controller
H5000 Pilot Controller Product Outline 70.0 mm (2.76") 32.0 mm (1.26") 9.0 mm (0.35") 76.5 mm (3.01") Sun Cover Outline Weight 0.18 kg (0.4 lbs) 1.2 Watt (100 mA @ 12 V) Typical Power consumption 1.6 Watts (130 mA @ 12 V) Max. - Page 66 www.bandg.com...