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Sony XM-2002GTW Service Manual

Sony XM-2002GTW Service Manual

Stereo power amplifier
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SERVICE MANUAL
Ver. 1.0 2006. 11
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
200 watts per channel minimum continuous average power into
4 ohms, both channels driven from 20 Hz to 20 kHz with no more
than 0.1% total harmonic distortion per Car Audio Ad Hoc
Committee standards.
Other Specifications
Circuit system
OTL (output transformerless) circuit
Pulse power supply
Inputs
RCA pin jacks
High level input connector
Outputs
Speaker terminals
Through out pin jacks
Suitable speaker impedance
2 – 8 Ω (stereo)
4 – 8 Ω (when used as a bridging amplifier)
Maximum outputs
400 W × 2 (at 4 Ω)
600 W × 2 (at 2 Ω)
1,200 W (monaural) at 4 Ω
Rated outputs (supply voltage at 14.4 V)
200 W × 2 (20 Hz – 20 kHz, 0.1% THD,
at 4 Ω)
250 W × 2 (20 Hz – 20 kHz, 0.15% THD,
at 2 Ω)
500 W (monaural) (20 Hz – 20 kHz, 0.15% THD,
at 4 Ω)
Frequency response
5 Hz – 50 kHz (
Input level adjustment range
0.3 – 6.0 V (RCA pin jacks)
1.2 – 12.0 V (High level input)
Sony Corporation
9-887-478-01
2006K04-1
eVehicle Division
© 2006. 11
Published by Sony Techno Create Corporation
XM-2002GTW

SPECIFICATIONS

+0
dB)
–3
Low-pass filter
50 – 300 Hz, –12 dB/oct
Low boost
0 – 10 dB (40 Hz)
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
at rated output : 48 A (at 4 Ω)
Current drain
Remote input : 1 mA
Dimensions
Approx. 402 × 55 × 275 mm
(15
× 2
× 10
7/8
1/4
(w/h/d) not incl. projecting parts and controls
Mass
Approx. 5.15 kg (11 lb. 6 oz.) not incl. accessories
Supplied accessories
Mounting screws (4)
High level input cord (1)
Design and specifications are subject to change without
notice.
STEREO POWER AMPLIFIER
US Model
in.)
7/8
1

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Table of Contents
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Summary of Contents for Sony XM-2002GTW

  • Page 1: Specifications

    5 Hz – 50 kHz ( –3 Input level adjustment range 0.3 – 6.0 V (RCA pin jacks) 1.2 – 12.0 V (High level input) STEREO POWER AMPLIFIER Sony Corporation 9-887-478-01 2006K04-1 eVehicle Division © 2006. 11 Published by Sony Techno Create Corporation...
  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: General

    XM-2002GTW SECTION 1 GENERAL This section is extracted from instruction manual. Features Características Low boost • Salida máxima de potencia de 400 W por canal (a Amplificación de bajas frecuencias • Maximum power output of 400 W per channel 4 Ω).
  • Page 4: Connections

    XM-2002GTW Connections Conexiones 2-Speaker System Sistema de 2 altavoces Caution Precaución Car audio unit For details on the settings of switches and controls, refer to “Location and Function of Sistema de audio • Antes de realizar las conexiones, desconecte el •...
  • Page 5 XM-2002GTW Dual Mode System (With a Bridged Subwoofer) 2-way System Sistema de modo dual (con un altavoz potenciador de Sistema de 2 vías graves en puente) Two output channels Car audio unit Dos canales de salida Sistema de audio para automóvil...
  • Page 6 XM-2002GTW High Level Input Connection (2-Speaker System) Conexión de entrada de nivel alto (sistema de 2 altavoces) Left speaker output White Blanco Salida del altavoz izquierdo Car audio unit Black-striped cord Cable con rayas negras Sistema de audio para automóvil...
  • Page 7: Disassembly

    XM-2002GTW SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. COVER ASSY (Page 7) 2-2. TOP PLATE SECTION (Page 8) 2-5. LED ILLUM BOARD, 2-3. AMPLIFIER BOARD SECTION LED PROT BOARD (Page 8) (Page 9) 2-4.
  • Page 8 XM-2002GTW 2-2. TOP PLATE SECTION 2 four screws (+BTP 3 × 8) 3 three screws (+BTP 3 × 8) 1 screw (+BVST 3 × 6) 6 top plate section 5 CN810 2-3. AMPLIFIER BOARD SECTION 4 two screws 5 three screws (+BTP 3 ×...
  • Page 9: Front Panel

    XM-2002GTW 2-4. FRONT PANEL 2 two screws (+P 3 × 8) AMPLIFIER board 1 three screws (+P 3 × 8) 3 front panel 2-5. LED ILLUM BOARD, LED PROT BOARD 1 screw (+BTP 2.6 × 5) 3 screw 2 LED ILLUM board (+BTP 2.6 ×...
  • Page 10: Electrical Adjustment

    XM-2002GTW SECTION 3 ELECTRICAL ADJUSTMENT Bias Adjustment Note : In Bias Adjustment, adjust RV103 if any of Q108 through Q113 are replaced. Adjust RV203 if any of Q208 through Q213 are replaced. Condition : This adjustment should be performed about one minute after the remote mode is turned on at a room tempera- ture of about 25°C.
  • Page 11: Diagrams

    XM-2002GTW SECTION 4 DIAGRAMS • Semiconductor Location • IC Block Diagram • Waveform THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS Ref. No. Location Ref. No. Location AND SCHEMATIC DIAGRAMS. D104 F-12 Q101 (In addition to this, the necessary note is...
  • Page 12: Printed Wiring Boards -Main Section

    XM-2002GTW 4-1. PRINTED WIRING BOARDS — MAIN SECTION — • Refer to page 11 for Semiconductor Location. : Uses unleaded solder. L905 JR101 C227 JW206 TH808 Q212 Q210 Q209 Q211 Q207 Q213 JW207 Q804 L906 Q208 R238 JW209 JW303 JW302...
  • Page 13: Schematic Diagram –Main Section (1/2)

    XM-2002GTW 4-2. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 11 for Waveform and IC Block Diagram. IC101(1/2) CNJ801 IC102(1/2) C101 C111 R101 C130 C109 R120 CNJ802 C231 R102 R303 C102 R104 C112 S801 R254 R304 R301...
  • Page 14: Schematic Diagram -Main Section (1/2)

    XM-2002GTW 4-3. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — R135 C124 R131 R147 R801 C801 R155 Q112 IC102(2/2) Q105 R145 R800 Q103 Q110 R150 R143 RV103 D801 Q108 D108 R802 R133 C127 R139 Q114 Q102 C123 D106 R160 D104 R149...
  • Page 15: Exploded Views

    XM-2002GTW SECTION 5 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 16: Amplifier Board Section

    XM-2002GTW 5-2. AMPLIFIER BOARD SECTION Q213, Q209, Q210 not supplied Q211, Q208, Q212 Q111, Q108, Q112 not supplied Q113, Q109, Q110 D905, D906 Q908, Q906, Q904 supplied Q907, Q909, Q905 Ref. No. Part No. Description Remark Ref. No. Part No.
  • Page 17: Electrical Parts List

    XM-2002GTW SECTION 6 AMPLIFIER ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 18 XM-2002GTW AMPLIFIER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C915 1-137-194-81 FILM 0.47uF D832 8-719-988-61 DIODE 1SS355TE-17 C916 1-137-372-11 MYLAR 0.022uF D901 8-719-978-33 DIODE DTZ-TT11-6.8B C917 1-131-731-12 ELECT 2200uF D902 8-719-065-46 DIODE 02DZ16-Z(TPH3) C918 1-131-731-12 ELECT...
  • Page 19 XM-2002GTW AMPLIFIER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q107 8-729-041-66 TRANSISTOR 2SC4015TV2 R111 1-216-845-11 METAL CHIP 100K 1/10W Q108 X-3383-027-1 FET PAIR ASSY (N) (IRF540) (set of 3) R120 1-218-875-11 METAL CHIP 0.5% 1/10W...
  • Page 20 XM-2002GTW AMPLIFIER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R234 1-218-875-11 METAL CHIP 0.5% 1/10W R844 1-216-833-11 METAL CHIP 1/10W R235 1-216-813-11 METAL CHIP 1/10W R860 1-249-421-11 CARBON 2.2K 1/4W R236 1-216-813-11 METAL CHIP 1/10W...
  • Page 21 XM-2002GTW AMPLIFIER LED ILLUM LED PROT Ref. No. Part No. Description Remark < THERMISTOR > TH801 1-801-597-11 THERMISTOR TH803 1-801-597-11 THERMISTOR TH808 1-801-597-11 THERMISTOR ************************************************************* LED ILLUM BOARD **************** < DIODE > D852 6-501-444-01 LED SELU2610C-STP6 (ILLUMINATION) D853 6-501-444-01 LED SELU2610C-STP6 (ILLUMINATION) <...
  • Page 22 XM-2002GTW REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2006. 11...

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