ABB ACS800-01-0025-5 Manuals

Manuals and User Guides for ABB ACS800-01-0025-5. We have 1 ABB ACS800-01-0025-5 manual available for free PDF download: Hardware Manual

ABB ACS800-01-0025-5 Hardware Manual

ABB ACS800-01-0025-5 Hardware Manual (174 pages)

Brand: ABB | Category: DC Drives | Size: 5.8 MB

Table of Contents

List of Related Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
- Operation
  9
- Permanent Magnet Motor
  10
  - Installation and Maintenance Work
    10
  - Start-Up and Operation
    10
  - Table of Contents
    11
Table of Contents

19
Introduction to this Manual

19
Operation Principle and Hardware Description

25
- What this Chapter Contains
  25
- Product Overview
  25
- Type Code
  26
- Main Circuit and Control
  27
  - Diagram
    27
  - Operation
    27
  - Printed Circuit Boards
    28
  - Motor Control
    28
Mechanical Installation

29
- What this Chapter Contains
  29
- Unpacking the Unit
  29
  - Example 1
    30
  - Example 2
    31
- Checking the Delivery
  32
- Before Installation
  32
  - Requirements for the Installation Site
    32
    
    Wall
    32
    
    Floor
    32
    
    Free Space Around the Unit
    33
- Mounting the Drive on the Wall
  34
- Cabinet Installation
  35
  - Preventing Cooling Air Recirculation
    35
  - Unit above Another
    36
Planning the Electrical Installation

37
Electrical Installation

61
- What this Chapter Contains
  61
- Checking the Insulation of the Installation
  61
  - Drive
    61
  - Supply Cable
    61
  - Motor and Motor Cable
    62
- IT (Ungrounded) Systems
  62
- Connecting the Power Cables
  63
- Cabinet Installation (IP21, UL Type 1)
  70
  - Frame Size R5
    70
  - Frame Size R6
    71
- Connecting the Control Cables
  72
  - Terminals
    72
  - Degrees Grounding
    74
  - Connecting the Shield Wires
    74
  - Cabling of I/O and Fieldbus Modules
    75
  - Pulse Encoder Module Cabling
    75
  - Fastening the Control Cables and Covers
    76
- Installation of Option Modules and PC
  76
  - Fibre Optic Link
    76
Installation of the AGPS Board (Prevention of Unexpected Start-Up, +Q950)

77
- What this Chapter Contains
  77
- Prevention of Unexpected Start-Up (+Q950)
  77
- Installation of the AGPS Board
  77
  - Circuit Diagram
    80
- Start-Up and Validation
  81
- Use
  81
- Maintenance
  81
- Dimensional Drawing
  81
Installation of the ASTO Board (Safe Torque Off, +Q967)

83
- What this Chapter Contains
  83
- Safe Torque off (+Q967)
  83
- Installation of the ASTO Board
  83
  - Circuit Diagram
    86
- Start-Up and Validation
  86
- Dimensional Drawing
  86
Motor Control and I/O Board (RMIO)

87
- What this Chapter Contains
  87
- Note on Terminal Labelling
  87
- Note on External Power Supply
  87
- RMIO Board Specifications
  90
  - Analogue Inputs
    90
  - Constant Voltage Output
    90
  - Auxiliary Power Output
    90
  - Analogue Outputs
    90
  - Digital Inputs
    90
  - Relay Outputs
    91
  - DDCS Fibre Optic Link
    91
  - 24 V DC Power Input
    91
Installation Checklist

93
- What this Chapter Contains
  93
- Checklist
  93
Start-Up and Use

95
- What this Chapter Contains
  95
- Startup Procedure
  95
- Control Panel
  95
  - Removing the Control Panel
    95
Maintenance

97
- What this Chapter Contains
  97
- Safety
  97
- Maintenance Intervals
  97
- Heatsink
  98
- Fan
  98
  - Fan Replacement (R2, R3)
    98
  - Fan Replacement (R4)
    99
  - Fan Replacement (R5)
    100
  - Fan Replacement (R6)
    101
- Additional Fan
  102
  - Replacement (R2, R3)
    102
  - Replacement (R4, R5)
    102
  - Replacement (R6)
    102
- Capacitors
  103
  - Reforming
    103
- Leds
  103
Technical Data

105
- What this Chapter Contains
  105
- IEC Data
  105
  - Ratings
    105
  - Symbols
    107
  - Sizing
    107
  - Derating
    108
    
    Temperature Derating
    108
    
    Altitude Derating
    108
  - Fuses
    108
    
    Frame Sizes R2 to R4
    108
    
    Frame Sizes R5 and R6
    110
    
    Calculation Example
    110
    
    Fuse Tables for Frame Sizes R5 and R6
    111
    
    Standard Gg Fuses
    111
    
    Ultrarapid (Ar) Fuses
    113
    
    Quick Guide for Selecting between Gg and Ar Fuses
    114
  - Cable Types
    116
  - Cable Entries
    117
  - Dimensions, Weights and Noise
    117
  - Package Dimensions and Weights
    117
- NEMA Data
  118
  - Ratings
    118
  - Symbols
    119
  - Sizing
    119
  - Derating
    119
  - Fuses
    120
  - Cable Types
    121
  - Cable Entries
    122
  - Dimensions, Weights and Noise
    122
  - Package Dimensions and Weights
    122
- Input Power Connection
  123
- Motor Connection
  123
- Efficiency
  123
- Cooling
  124
- Degree of Protection
  124
- AGPS-11C (Option +Q950)
  124
- ASTO-11C (Option +Q967)
  124
- Ambient Conditions
  125
- Materials
  126
- Applicable Standards
  126
- CE Marking
  127
- Compliance with en 61800-3:2004
  127
  - Definitions
    127
    
    First Environment (Drive of Category C2)
    128
    
    Second Environment (Drive of Category C3)
    128
    
    Second Environment (Drive of Category C4)
    129
    
    C-Tick" Marking
    129
- Marine Type Approvals
  129
- UL/CSA Markings
  130
  - UL Checklist
    130
- Disclaimer
  130
Dimensional Drawings

131
Resistor Braking

159
External +24 V DC Power Supply for the RMIO Board Via Terminal X34

165
- What this Chapter Contains
  165
- Parameter Settings
  165
- Connecting +24 V DC External Power Supply
  166
RDCO-01/02/03/04 DDCS Communication Option Modules

169
- What this Chapter Contains
  169
- Overview
  169
  - Delivery Check
    170
- Module Layout
  170
- Installation
  170
- Installation Procedure
  171
- Technical Data
  171
Further Information

173
- Product and Service Inquiries
  173
- Product Training
  173
- Providing Feedback on ABB Drives Manuals
  173
- Document Library on the Internet
  173

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