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ACS880-3900-7
ABB ACS880-3900-7 Industrial Drives Manuals
Manuals and User Guides for ABB ACS880-3900-7 Industrial Drives. We have
1
ABB ACS880-3900-7 Industrial Drives manual available for free PDF download: Hardware Manual
ABB ACS880-3900-7 Hardware Manual (88 pages)
3-phase brake units
Brand:
ABB
| Category:
Industrial Electrical
| Size: 7.75 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Related Manuals
10
Categorization by Frame Size and Option Code
10
Use of Component Designations
11
Terms and Abbreviations
11
2 Operation Principle and Hardware Description
13
Contents of this Chapter
13
Product Overview
13
Operation Principle
13
Simplified Main Circuit Diagram of the Drive System
13
Layout Drawings
15
Frame R8I Layout
18
Brake Chopper Module Connectors
19
Connectors X50
19
Fibre Optic Connectors
20
Overview of Power and Control Connections
20
Brake Unit Control Devices
21
Overview of the Control Connections of the BCU Control Unit
22
The Control Panel
22
Control by PC Tools
23
Fieldbus Control
23
DC Switch and Charging Switch
23
Type Designation Labels
23
Brake Unit Type Designation Label
24
Brake Chopper Module Type Designation Label
24
Brake Unit Type Designation Key
25
Brake Chopper Module Type Designation Key
28
3 Mechanical Installation
31
Contents of this Chapter
31
Brake Units
31
User-Defined Brake Resistors
31
4 Guidelines for Planning the Electrical Installation
33
Contents of this Chapter
33
Limitation of Liability
33
Generic Guidelines
33
Selecting the Brake Resistors
33
Selecting and Routing the Brake Resistor Cables
34
Typical Resistor Cable Sizes
34
Minimizing Electromagnetic Interference
34
Maximum Cable Length
34
Placing the Brake Resistors
34
Selecting the Resistor Thermal Switch Cable
35
Protecting the System against Thermal Overload
35
Operation Principle
35
Protecting the System against Short-Circuits
35
5 Electrical Installation
37
Contents of this Chapter
37
Electrical Safety Precautions
38
General Notes
39
Static Electricity
39
Optical Components
39
Checking the Insulation of Brake Resistor and Resistor Cable
39
Connecting the Brake Resistor Cables and Thermal Switch
40
Connection Diagram
40
Connection Procedure of the Resistor Cables
41
Connection Procedure of the Thermal Switch Cable
41
Connecting a PC
43
6 Control Units of the Drive
45
Contents of this Chapter
45
General
45
BCU-X2 Control Unit Layout and Connections
46
Default I/O Diagram of the Brake Control Unit
48
External Power Supply for the Control Unit (XPOW)
49
The XD2D Connector
49
Safe Torque off (XSTO, XSTO OUT)
50
FSO-XX Safety Functions Module Connection (X12)
50
SDHC Memory Card Slot
50
Connector Data
51
BCU-X2 Ground Isolation Diagram
53
7 Installation Checklist of the Drive
55
Contents of this Chapter
55
Checklist
55
8 Start-Up
57
Contents of this Chapter
57
Start-Up Procedure
57
9 Fault Tracing
59
Contents of this Chapter
59
Fault Indications
59
Leds
60
Control Panel and Panel Platform/Holder Leds
60
Control Unit Leds
60
R8I Module Leds
61
Warning and Fault Messages
61
7-Segment Display of the Brake Control Unit
61
10 Maintenance
63
Contents of this Chapter
63
Reference to Maintenance Instructions
63
Replacing Brake Chopper and Brake Resistor Fuses - Bottom Exit
64
Replacing Brake Chopper and Brake Resistor Fuses - Top Exit
65
11 Technical Data
67
Contents of this Chapter
67
Ratings
67
Definitions
69
Derating
70
Input and Output Voltages
70
Type Equivalence Table
71
Typical Resistor Cable Sizes
72
Maximum Cable Length
73
Fuses
73
Dimensions, Weights and Free Space Requirements
74
Losses, Cooling Data and Noise
75
Resistor Connection
76
Efficiency
76
Protection Classes
76
Ambient Conditions
76
Materials
78
Standards
78
Markings
78
Tightening Torques
79
Electrical Connections
79
Mechanical Connections
79
Insulation Supports
79
Cable Lugs
79
Disclaimers
79
Generic Disclaimer
79
Cybersecurity Disclaimer
80
12 Dimension Drawings
81
Contents of this Chapter
81
Dimension Drawing - Bottom Exit
82
Dimension Drawing - Top Exit
84
Further Information
87
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