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Endura AZ20 series
ABB Endura AZ20 series Manuals
Manuals and User Guides for ABB Endura AZ20 series. We have
8
ABB Endura AZ20 series manuals available for free PDF download: User Manual, Maintenance Manual, Manual, Instructions Manual, Instruction
ABB Endura AZ20 series User Manual (102 pages)
integral and remote transmitter, Combustion oxygen monitor
Brand:
ABB
| Category:
Measuring Instruments
| Size: 2.62 MB
Table of Contents
Table of Contents
3
1 Safety
5
Health & Safety
5
Electrical Safety - CEI / IEC 61010-1:2001-2
5
Symbols - CEI / IEC 61010-1:2001-2
5
Product Recycling Information
6
Product Disposal
7
Restriction of Hazardous Substances (Rohs)
7
REACH Directive
7
Safety Precautions
7
Safety Conventions
8
Safety Recommendations
8
Service and Repairs
8
Potential Safety Hazards
8
2 Introduction
9
3 Mechanical Installation
10
Unpacking
10
End of Life Disposal
10
Cleaning
10
Installation Conditions - Transmitter
11
Overall Dimensions
12
Remote Transmitter Dimensions
12
Probe Dimensions
12
4 Electrical Installation
13
Electrical Safety
13
AC Power Supply Connections
14
Remote Transmitter - Access to Terminals
15
Remote Transmitter - Cable Gland Entries and Main Board Connections
16
Remote Transmitter - Remote AZ10 Sensor Cable Connections
17
Systems with £5 M (£18 Ft) Cable Length
17
Systems with ³5 M (³18 Ft) Cable Length
18
Remote Transmitter - Remote AZ20 Probe Cable Connections
19
Remote Transmitter - Remote AZ25 Probe Connections
20
Remote Transmitter - Remote AZ25 Autocal Unit Connections
22
Remote Transmitter - Power Supply and Output Connections
23
Remote Transmitter - Internal Heater Fuse Replacement
24
Integral Transmitter - Access to Connections
24
Integral Transmitter - Probe Cable Connections
25
Integral Transmitter - Power Supply and Output Connections
26
Integral Transmitter - Internal Heater Fuse Replacement
27
5 Programming
28
Navigating Menus and Parameters
28
Overview of Operator Pages and Menus
29
Operator
29
Operator Menu
30
Passwords and Security Options
32
Accessing Secure Levels and Entering Passwords
32
Menus
34
Easy Setup
35
Calibrate
38
Diagnostics
46
Device Setup
47
Display
50
Process Alarm
55
Input/Output
56
Communication
63
Device Info
65
6 Calibration
66
Overview of Calibration Procedures
66
Calibrating the System
67
7 HART -Protocol
70
Hardware and Software Requirements
70
HART-Protocol Connection
71
HART Universal Commands Set
72
HART Common Practice Command Set
74
Device Status Information
76
Field Device Status First Byte
76
Field Device Status Second Byte
77
Additional Transmitter Status Information - Command 48
78
8 Troubleshooting
80
Diagnostics Classification Codes
80
Diagnostics Messages
81
Failure Messages
81
Out of Specification Messages
84
Maintenance Messages
86
Check Function Messages
88
Performance Log
90
Log Entries
90
Performance Log Codes
91
9 Remote Computer Connection
93
Utility Software for PC
93
Installing the Utility Software
93
Connecting the Irda Port
94
Configuring the Service Port Switch
94
Cyclic Data
95
Parameter Dump
95
Remote HMI (Human Machine Interface)
96
HART Client
96
10 Spares and Accessories
97
Documentation & Software
97
Transmitter Spares
97
11 System Specification
98
12 Transmitter Specification
99
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ABB Endura AZ20 series Maintenance Manual (56 pages)
Probe Combustion oxygen monitor
Brand:
ABB
| Category:
Monitor
| Size: 2.11 MB
Table of Contents
Table of Contents
3
1 Safety
5
Health & Safety
5
Symbols - CEI / IEC 61010-1:2001-2
5
Electrical Safety - CEI / IEC 61010-1:2001-2
5
Product Recycling Information
6
Product Disposal
6
Restriction of Hazardous Substances (Rohs)
6
Safety Precautions
6
Safety Conventions
6
Safety Recommendations
7
Service and Repairs
7
Potential Safety Hazards
7
2 Introduction
7
3 Troubleshooting - Quick Checks
8
Equipment Required
8
Pre-Check Requirements
8
Checking the Heater Resistance
9
Checking the ACJC Resistance (AZ20 Probe Only)
10
Checking the Cell Isolation
10
4 Troubleshooting - Functional Checks
11
Equipment Required
11
Thermocouple / Electrode Assembly Functional Checks
11
Checking Cell Output Voltage
12
Cell Function Check
13
Detailed Cell Accuracy Check
13
System Functional Check
14
5 Dismantling and Reassembly - Probe
15
Before Removing / Replacing the Probe
15
Before Dismantling a Probe
15
Preparation
15
Tools Required
15
Replacement Kits and Spares
15
Removing / Refitting an Integral Probe
16
Removing / Refitting a Remote Probe
16
Replacing the End Cap and Seal
17
Removing the End Cap
17
Fitting a New End Cap
17
Replacing the Diffuser Flame Arrestor and / or Cell
18
Removing the Diffuser Flame Arrestor
18
Removing the Cell and C-Ring
18
Fitting a New C-Ring and Cell
20
Fitting the Diffuser Flame Arrestor
20
Replacing the Thermocouple / Electrode Assembly
22
Removing the Thermocouple / Electrode Assembly
22
Fitting a New Thermocouple / Electrode Assembly
24
Replacing the Heater Assembly
26
Removing the Heater Assembly
26
Dismantling the Heater Assembly
28
Assembling the New Heater Assembly
29
Fitting the New Heater Assembly
30
Fitting Autocal as an Upgrade
32
Accessing the Autocal Mounting Plate
32
Fitting an Autocal Assembly
33
Replacing / Fitting Restrictors
36
Replacing the PT1000 Temperature Sensor
37
6 Dismantling and Reassembly - Transmitter
38
Replacing the Transmitter Cartridge
38
Replacing the Remote Transmitter Cartridge
38
Replacing the Integral Transmitter Cartridge
39
Replacing the Integral Transmitter Backplane
40
Removing the Backplane
40
Fitting a New Backplane
40
Replacing the Remote Transmitter Backplane
41
Removing the Backplane
41
Fitting a New Backplane
41
Probe Cable Connections to Remote Transmitter
42
Power Supply and Output Connections to Remote Transmitter
43
Illustrated Parts List – Probe
44
7 Illustrated Parts List - Probe
45
Cell Assembly
45
Thermocouple / Electrode Assembly
46
PT1000 Temperature Sensor
46
Heater Assembly
46
8 Illustrated Parts List - Transmitter
47
Cartridge
47
AZ20 Integral (Type 3) Probe Backplane
47
AZ20 Remote (Type 4) Probe Backplane
47
Appendix A - Connection Diagrams
48
AZ20 Integral Probe
48
AZ20 Remote Probe
49
Appendix B - Probe Electrical Connections
50
AZ20 Probe Transmitter Cable Connections
50
AZ20/ZFG2 Replacement Probe Transmitter Cable Connections
50
Autocal Connections at AZ20 Probe
51
Autocal Pressure Switch Connections
52
Autocal Solenoid Valve Terminal Connections
52
ABB Endura AZ20 series User Manual (40 pages)
Combustion oxygen monitor
Brand:
ABB
| Category:
Measuring Instruments
| Size: 1.39 MB
Table of Contents
Table of Contents
3
1 Safety
4
Health & Safety
4
Electrical Safety - CEI / IEC 61010-1:2001-2
4
Symbols - CEI / IEC 61010-1:2001-2
4
Product Recycling Information
5
Product Disposal
5
Restriction of Hazardous Substances (Rohs)
6
Safety Precautions
6
Safety Conventions
6
Safety Recommendations
6
Service and Repairs
6
Potential Safety Hazards
6
2 System Overview
7
3 Mechanical Installation
8
General Installation Requirements
8
Unpacking
8
Identifying the Probe
8
Siting
9
System Overview
9
Pneumatic Connections
10
Pneumatic Connection Configurations
10
Pneumatic Connections for Probes with Restrictors
11
Pneumatic Connections for Probes Without Restrictors
12
Overall Dimensions
13
Remote Endura AZ20 Probe
13
Integral Endura AZ20 Probe
13
Endura AZ20 Probe Flanges - All Probe Lengths
14
Mounting Plates for ABB Standard Flanges
15
M (1.7 Ft) Probe - Part No. AZ200 796
15
To 4.0 M (3.3 to 13.1 Ft) Probes - Part No. AZ200 795
15
Long Probe to 0.5 M (1.7 Ft) Probe Adaptor Plate - Part No. AZ200 794
15
Mounting
16
Probe
16
M (1.64 Ft) Probe to Large Probe Adapter Plate Mounting
17
End of Life Disposal
18
Endura AZ20 Probe and Transmitter Weights (Unpacked and Packed)
18
4 Connections
19
Electrical Safety
19
Cable Preparation
20
Endura AZ20 Probe to Remote Endura AZ20 Transmitter
20
Electrical Connections
22
Endura AZ20 Probe Transmitter Connections
22
Autocal Connections at Endura AZ20 Probe
23
Gas and Air Connections
24
Restrictors
24
Connection Types
24
Orientation of External Connections
24
Test Gas Inlets
25
Vent
26
Reference Air Inlet
26
Inline Shut-Off Valves
26
Internal Test Gas and Reference Air Tubes
27
5 Start-Up and Operation
28
Preparation
28
Setting up Test Gases
28
Autocal System with Restrictors
28
Autocal System Without Restrictors
29
Non-Autocal System with Restrictors
29
Non-Autocal System Without Restrictors
29
6 Endura AZ20 Probe Specification
30
Appendix A - Principle of Operation
31
Appendix B - Endura AZ20/ZFG2 Replacement Probe
32
Endura AZ20/ZFG2 Replacement Probe Conduit Electrical Connections
33
Electrical Connections
33
Endura AZ20/ZFG2 Replacement Probe
34
Conduit Reference Air Connections
34
B.1.2 Endura AZ20/ZFG2 Replacement Probe Conduit Reference Air Connections
34
ZDT-FG Analyzer Connections
35
Disconnecting the Existing ZFG2 Probe
35
Connecting the Endura AZ20/ZFG2 Replacement Probe
35
ZMT Transmitter Connections
36
Disconnecting the Existing ZFG2 Probe
36
Connecting the Endura AZ20/ZFG2 Replacement Probe
36
Appendix C - Using an External Automatic Calibration Panel
37
Appendix D - Accessories and Spares
38
Documentation
38
Probe Spares
38
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ABB Endura AZ20 series Manual (16 pages)
Oxygen analyzer
Brand:
ABB
| Category:
Measuring Instruments
| Size: 2.06 MB
Table of Contents
Table of Contents
2
Overview - Versions with SIL Available
3
AZ20 Safe Area Oxygen Analyzer
3
AZ30 Hazardous Area Oxygen Analyzer
3
Acronyms and Abbreviations
3
Safety Function
3
Safe" Failure
3
Dangerous Failure
3
Type a Subsystems
3
Hardware Fault Tolerance (HFT)
3
Safe Failure Fraction (SFF)
3
Standards and Definitions of Terms
4
Standard IEC 61508 (2010), Part 1 and 2
4
Dangerous Failure
4
Safety-Related System
4
Safety Function
4
Other Applicable Documents and Papers
5
Zirconia Probe as Part of the Safety Function
5
System
5
Device-Specific Data Related to Functional Safety
5
Failure Rates
5
Functional Safety Compliance - Prerequisites to
6
Operate the Device
6
Configuration
7
Locking/Unlocking the Configuration Level
7
Reset Password
7
Configuration of the Transmitter
8
Process Display
10
Information Level (Operator Menu)
10
Configuration Level (Menu)
10
Parameter Descriptions
11
Proof Test
12
Calibration
12
AZ20 Calibration
12
AZ30 Calibration
12
Inspection
12
Repair
12
10 SIL Certificate
13
ABB Endura AZ20 series Instruction (8 pages)
Reference air pump, Pumped reference air unit
Brand:
ABB
| Category:
Measuring Instruments
| Size: 1.47 MB
Table of Contents
Health and Safety
2
Document Symbols
2
Product Symbols
2
Safety Precautions
2
Product Recycling and Disposal (Europe Only)
3
Service and Repairs
3
Information on ROHS Directive 2011/65/EU (Rohs II)
3
Installation
4
Electrical Safety
4
Electrical Connections
5
Maintenance
7
Replacing the Air Filter
7
ABB Endura AZ20 series Instructions Manual (8 pages)
probe; Combustion oxygen monitor Installing large surface area filter
Brand:
ABB
| Category:
Measuring Instruments
| Size: 0.66 MB
ABB Endura AZ20 series Manual (7 pages)
Oxygen monitor
Brand:
ABB
| Category:
Measuring Instruments
| Size: 0.55 MB
ABB Endura AZ20 series Manual (6 pages)
Pumped Reference Air Unit
Brand:
ABB
| Category:
Measuring Instruments
| Size: 0.18 MB
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