Sign In
Upload
Manuals
Brands
ABB Manuals
Industrial Equipment
HT595584
ABB HT595584 Manuals
Manuals and User Guides for ABB HT595584. We have
1
ABB HT595584 manual available for free PDF download: Operation Manual
ABB HT595584 Operation Manual (144 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 25.54 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function
34
Layout and Function of the Turbocharger
34
Fig. 2: Connection of the Compressor Wheel Cooling
35
Fig. 3: Warning Plates on the Turbocharger
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Turbocharger Suspension Points
38
Removal and Installation
38
Table 2: Weight of Complete Turbocharger Unit
38
Turbocharger Weight
38
Fig. 6: Turbocharger Suspension Points
39
Removing the Turbocharger
39
Fig. 7: Removing the Foot Mounting
40
Fig. 8: Loosening the Clamping Nut
41
Fig. 9: Turbocharger Suspension Points
42
Installing the Turbocharger
42
Fig. 10: Removing Auxiliary Screw
43
Fig. 11: Compressor-End Foot
44
Fig. 12: Turbine-End Foot
44
Table 3: Foot Screws, Dimension and Strength Class
44
Table 4: Foot Screws, Dimension CE
44
Table 5: Foot Screws, Dimension te
44
Table 6: Foot Screws, Number of Cup Springs
45
Fig. 13: CE Foot Contact Surface
46
Fig. 14: te Foot: Handling of Cup Spring Contact Surface / Foot Contact Surface
46
Fig. 15: Tightening the Foot Screws (1)
47
Fig. 16: Tightening Procedure
48
Table 7: Torque-Controlled Tightening of the Pressure Screws
48
Commissioning
49
Oil Supply
49
Inspection Procedures
50
Commissioning after Taking out of Operation
51
Fig. 17: Lubricating Oil Pressure Measuring Point
52
Monitoring During Operation
52
Oil Pressure, Oil Temperature
52
Table 8: Oil Pressure Range
52
Table 10: Oil Temperature at the Outlet
53
Table 9: Oil Temperature at the Inlet
53
Fig. 18: Speed Measurement
54
Turbocharger Speed
54
Noise Emission
57
Operation and Service
57
Fig. 19: Noise Insulation, Bellows
58
Service Work
59
Expected Replacement Intervals
62
Stopping the Engine
63
Table 11: Expected Replacement Intervals
63
Table 12: Recommended Replacement Intervals
63
Foreword to Maintenance
64
Periodic Maintenance
64
Cleaning the Filter Silencer
65
Fig. 20: Cleaning the Filter Silencer
65
Fig. 21: Cleaning the Filter Silencer (2)
67
Table 13: Tightening Torque (81272)
67
Table 14: Tightening Torque (81273)
67
Cleaning the Slotted Diffuser
68
Fig. 22: Cleaning the Slotted Diffuser
68
Cleaning the Compressor During Operation
69
Table 15: Compressor Cleaning Parameters
71
Fig. 23: Operation of Water Pressure Vessel
73
Table 16: Compressor Cleaning Parameters
74
Cleaning Turbine and Nozzle Ring
75
Fig. 24: Turbine and Nozzle Ring Cleaning Cycle
77
Fig. 25: Cleaning Cycle of Turbine and Nozzle Ring with Load Ramp
78
Fig. 26: Procedure Wet Cleaning of Turbine and Nozzle Ring
79
Table 17: Cleaning Parameters Wet Cleaning of Turbine and Nozzle Ring
80
Malfunctions When Starting
81
Table 18: Malfunctions When Starting - Delayed Start-Up
81
Table 19: Malfunctions When Starting - Vibrations
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
81
Troubleshooting
81
Malfunctions During Operation
82
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 22: Malfunctions During Operation - Drop in Speed
82
Table 23: Malfunctions During Operation - Speed Increases
82
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
83
Surging of the Turbocharger
84
Table 26: Malfunctions During Operation - Charge Air Pressure too High
84
Table 27: Surging of the Turbocharger
84
Malfunctions When Stopping
85
Table 28: Malfunctions When Stopping - Runout Noises
85
Table 29: Malfunctions When Stopping - Shortened Runout Time
85
Speed Measurement System
86
Table 30: Malfunction, no Speed Measurement Signal or Poor Signal Amplitude
86
Table 31: Malfunction, Measured Speed too High
86
Table 32: Malfunction, Measured Speed too Low
86
Disassembly and Assembly
87
Introduction
87
Fig. 27: Weight of Assemblies
89
Table 33: Assembly Weights
89
Weight of Assemblies
89
Fig. 28: Removing the Filter Silencer
90
Removing the Air Inlets
90
Fig. 29: Removing the Air Suction Branch
91
Axial Clearance a Prior to Disassembly
92
Fig. 30: Axial Clearance
92
Table 34: Axial Clearance a
92
Fig. 31: Removing Wall Insert
93
Removing the Compressor Casing
93
Fig. 32: Transporting and Turning Wall Insert
94
Fig. 33: Removing the Diffuser
94
Fig. 34: Removing the Compressor Casing
95
Fig. 35: Safety-Relevant Screws
96
Removing the Cartridge Group
96
Fig. 36: Removing Cartridge Group 1
97
Fig. 37: Removing Cartridge Group 2
98
Fig. 38: Removing Turbine Diffuser 1
99
Fig. 39: Removing Turbine Diffuser 2
99
Removing the Nozzle Ring
99
Fig. 40: Removing Cover Ring 1
100
Fig. 41: Removing Cover Ring 2
101
Fig. 42: Removing Nozzle Ring 1
101
Fig. 43: Removing Nozzle Ring 2
102
Fig. 44: Installing Nozzle Ring 1
103
Installing the Nozzle Ring
103
Fig. 45: Installing Nozzle Ring 2
104
Table 35: Tightening Torque (56014)
104
Fig. 46: Installing Cover Ring
105
Table 36: Tightening Torque (57005)
105
Fig. 47: Installing Turbine Diffuser 1
106
Fig. 48: Installing Turbine Diffuser 2
107
Table 37: Tightening Torque (61069)
107
Fig. 49: Installing the Cartridge Group 1
108
Installing the Cartridge Group
108
Fig. 50: Installing the Cartridge Group 2
109
Table 38: Tightening Torque (61059 / 42128)
109
Fig. 51: Installing the Cartridge Group 3
110
Table 39: Tightening Torque (86505)
110
Fig. 52: Preparing the Threaded Stud (25008)
111
Fitting the Spinner Nose Cone
111
Table 40: Inner Thread Size (25008)
111
Fig. 53: Fitting the Spinner Nose Cone (25012)
112
Table 41: Tightening Torque (25013)
112
Fig. 54: Installing the Compressor Casing
113
Installing the Compressor Casing
113
Table 42: Tightening Torque (61037)
113
Table 43: Tightening Torque, Nuts that Are Difficult
113
Table 44: Tightening Torque (61090)
113
Fig. 55: Installing Diffuser
114
Table 45: Tightening Torque (77015)
114
Fig. 56: Turning and Moving in Wall Insert
115
Fig. 57: Fitting Wall Insert
116
Table 46: Tightening Torque (72011)
116
Axial Clearance a after Assembly
117
Fig. 58: Axial Clearance
117
Table 47: Axial Clearance a
117
Fig. 59: Installing the Air Suction Branch
118
Installing the Air Inlets
118
Table 48: Tightening Torque (27027)
118
Fig. 60: Installing the Filter Silencer
119
Table 49: Tightening Torque (27027)
119
Removing and Installing Turbine-End Nozzle Ring
120
Fig. 61: Removing the Nozzle Ring at the Turbine End
121
Fig. 62: Installing the Nozzle Ring at the Turbine End
122
Table 50: Tightening Torque (56014)
122
Table 51: Tightening Torque (61009)
123
Fig. 63: Tightening Torques 1
124
Fig. 64: Tightening Torques 2
124
Table of Tightening Torques
124
Table 52: Tightening Torques
125
Fig. 65: Flange Tightening Sequence
126
Table 53: Tightening Torques 61009
126
Possible Emergency Repairs
127
Taking a Turbocharger out of Operation
127
Locking the Rotor
128
Fig. 66: Fitting the Locking Device
129
Table 54: Locking Device Tightening Torque
129
Fig. 67: Cover Plate (01) / Spacer Sleeves (02) Dimensions
131
Fitting the Cover Plate
131
Table 55: Cover Plate Dimensions 1
131
Table 56: Cover Plate Dimensions 2
131
Table 57: Cover Plate Dimensions 3
131
Fig. 68: Fitting the Cover Plate
132
Blanking off the Inlets and Outlets
133
Engines with Bypass Around the Turbocharger
133
Mothballing the Turbocharger
134
Taking the Engine out of Operation for up to 12 Months
134
Taking the Engine out of Operation for more than 12 Months
135
Disposing of Turbocharger Components
136
Ordering Spare Parts
137
Spare Parts
137
Fig. 69: Turbocharger with Part Numbers
138
Table 58: Customer Spare Part Set (97070)
138
View of Turbocharger with Part Numbers
138
Tools
140
Figures
141
Advertisement
Advertisement
Related Products
ABB HT595846
ABB HT595183
ABB HT595275
ABB HT595384
ABB HT595392
ABB HT595228
ABB HT595881
ABB HT595952
ABB HT595091
ABB HT595688
ABB Categories
Industrial Equipment
Controller
Measuring Instruments
Battery Charger
DC Drives
More ABB Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL