ABB XSeries G4 6201EX Manuals

Manuals and User Guides for ABB XSeries G4 6201EX. We have 1 ABB XSeries G4 6201EX manual available for free PDF download: User Manual

ABB XSeries G4 6201EX User Manual

ABB XSeries G4 6201EX User Manual (168 pages)

Flow Computer

Brand: ABB | Category: Desktop | Size: 6.89 MB

Table of Contents

Table of Contents
3
Introduction

10
- Organization & Style
  10
- Getting Help
  10
  - Before You Call
    10
- Key Symbols
  10
- Safety Practices and Precautions
  11
  - Safety Guidelines
    12
  - Safety First
    12
  - Equipment Markings
    13
  - Grounding the Product
    13
  - Operating Voltage
    13
  - Danger from Loss of Ground
    13
  - Safe Equipment
    14
  - Fuse Replacement
    14
- Compliance
  14
  - EU Directive 2012/19/EU - Waste Electrical and Electronic Equipment (WEEE)
    14
1 System Description

15
2 Installation

43
- Unpacking and Inspection
  43
  - Unpacking
    43
  - Inspection
    43
  - Damaged Components
    43
- 2" Pole Mount Installation
  43
3 G4 EX Start-Up

63
4 G4 Ex Maintenance

99
- Overview
  99
  - Maintenance Support
    99
  - How to Use this Chapter
    99
  - Cleanliness
    99
  - Front Mounted LCD
    99
  - Returning Parts for Repair
    99
- Backing up Configuration Files
  99
  - Step-By-Step Instructions
    100
- Restoring Configuration Files
  100
  - Step-By-Step Instruction
    100
- Performing a Warm Boot
  100
  - Hardware Warm Boot
    100
  - Software Warm Boot
    101
  - Figure 4-1 Reset Button Location
    101
- Performing a Cold Boot
  102
  - Hardware Cold Boot
    102
  - Software Cold Boot
    103
  - Figure 4-2 Lithium Battery Connector
    103
- Changing the G4 EX Clock
  104
- Replacing the G4 EX Battery Pack
  104
  - Step-By-Step Instructions
    105
  - Figure 4-3 6270 OEU Configuration
    105
- Replacing the G4 EX Board
  106
- Replacing the G4 EX Termination Board
  111
- Replacing the Liquid Crystal Display (LCD) Board
  113
  - Step-By-Step Instructions
    113
- Replacing the Lithium Battery
  114
  - Step-By-Step Instructions
    114
- Replacing the Transducer (EXIMV)
  115
- Calibration
  117
- Onboard I/O Calibration Overview
  124
  - Hold Mode
    124
  - Calibrating Onboard Analog Inputs
    124
  - Onboard Pulse and Digital Inputs
    125
- Zero Transducer
  126
  - Static Pressure
    126
  - Differential Pressure
    126
- RTD Calibration and Bias
  126
- Changing the Orifice Plate
  128
  - Taking Meter Run out of Service (Simplex Fitting)
    128
  - Leaving Meter Run In-Service Procedure (Senior Fitting)
    129
5 Troubleshooting

131
- Overview
  131
  - Troubleshooting Support
    131
  - Visual Alarm Codes
    131
  - Sleep Mode
    131
  - Solar Panel
    131
  - Communication
    131
- Troubleshooting Visual Alarm Codes
  132
- Power Troubleshooting
  138
  - Overview
    138
  - Power Supply Test
    138
  - Charger Circuit Test
    139
  - Figure 5-4 G4 EX Termination Board
    139
  - Solar Panel Charging System Test
    140
  - Table 5-2 Specifications for Solar Panels
    140
  - AC Charging System Unit Test
    141
  - Figure 5-5 6270 OEU Charger Regulator
    141
  - Auxiliary Equipment Isolation Test
    142
  - Figure 5-6 Current Measurement Troubleshooting Cable
    142
  - Sleep Mode
    143
  - Reset Procedures
    143
- Communications Troubleshooting
  144
  - Overview
    144
  - Setting up Communication
    145
  - Figure 5-7 Communication Troubleshooting Flow Chart
    145
  - Transceiver Supply Voltage Test
    146
  - 6270 OEU Supply Voltage Test
    146
  - Transceiver Check
    147
  - Termination Board Supply Voltage Test
    147
  - Communication
    148
  - Termination Board Test
    148
  - Table 5-3 RS-232 Field Wiring on the G4 EX Termination Board
    148
  - OEU Termination Strip Test
    149
  - Communication Test
    150
  - Termination Board Test
    150
  - Figure 5-8 OEU Termination Strip
    150
  - Table 5-4 RS-485 Field Wiring on the G4 EX Termination Board
    151
  - OEU Termination Strip Test
    152
6 Reference Material

153
- Reference Materials on Abb/Totalflow Website
  153
- I/O Daughter Card
  154
- Milliamp Transmitters
  164
  - Powering 4-20 Milliamp Transmitters
    164
  - Example 1
    166
  - Example 2
    166
  - Conclusion
    166

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