User Manuals: Bosch Rexroth NYCe 4000 Motion Control

Manuals and User Guides for Bosch Rexroth NYCe 4000 Motion Control. We have 9 Bosch Rexroth NYCe 4000 Motion Control manuals available for free PDF download: Hardware Manual, Instructions Manual, Design Manual, Instruction Manual, Manual

Bosch Rexroth NYCe 4000 Hardware Manual (243 pages)

Multi-axis motion control system

Brand: Bosch | Category: Control Systems | Size: 29.78 MB

Table of Contents
4
Introduction
10
Purpose of Documentation
10
General Information
10
Cross Reference Component Name, Order Number, Short Name
11
Introduction
11
Nyce 4000 System Housings
11
Nyce 4000 Mcus, Drive, Digital I/O and SERCOS III Master Modules
12
Nyce 4000 Accessories
12
Safety Instructions for Electric Drives and Controls
16
Definitions of Terms
16
Explanation of Signal Words and the Safety Alert Symbol
17
General Information
18
Using the Safety Instructions and Passing Them on to Others
18
Requirements for Safe Use
18
Hazards by Improper Use
20
Instructions with Regard to Specific Dangers
20
Protection against Contact with Electrical Parts and Housings
20
Safety Extra-Low Voltage as Protection against Electric Shock
22
Protection against Dangerous Movements
22
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
25
Protection against Contact with Hot Parts
25
Protection During Handling and Mounting
26
Important Directions for Use
28
Appropriate Use
28
Areas of Use and Application
28
Inappropriate Use
29
Acceptance Tests and Approvals
29
Introduction
29
Low Voltage Directive
29
EMC Directive
30
Rohs
31
System Overview
32
Hardware Architecture
32
Motion Node Modules
33
System Housing with Backplane
35
NY4110: MCU Module
38
Overview
38
Module Identification
39
Module Dimensions
40
Field Diagnostics
40
System Power Supply
41
Service Mode and Stop Axes Inputs
42
FW1, FW2, FW3 Connection Information
43
Installation Requirements
44
Before You Begin
44
Cable Connections
44
Security
44
NY4112: Ethernet MCU Module
46
Overview
46
Module Identification
46
Module Dimensions
47
Field Diagnostics
48
24V System Power Supply
48
Service Mode and Stop Axes Inputs
49
ETH1, ETH2 Connection Information
51
Installation Requirements
51
Before You Begin
51
Cable Connections
51
Environmental Conditions
52
IT-Security
52
NY4114: Ethernet MCU Module
54
Overview
54
Module Identification
55
Module Dimensions
56
Field Diagnostics
56
24V System Power Supply
58
Service Mode and Stop Axes Inputs
58
ETH1, ETH2, ETH3 Connection Information
60
USB Connection Information
60
Installation Requirements
61
Before You Begin
61
Cable Connections
61
Environmental Conditions
61
System Software Recovery
62
Security
65
NY4120 and NY4120/10: PWM Drive Module
68
Overview
68
Module Identification
69
Module Dimensions
70
Field Diagnostics
70
Power Switch On/Off Precautions
71
I/O Connector
72
Analog Inputs
73
Analog Outputs
75
Digital Inputs
77
Digital Outputs
80
Digital High Speed Inputs and Outputs
83
Volt Digital Inputs
85
Encoder Inputs and Encoder Power Supply
86
Drive Output
87
Characteristics
87
Motor Types
88
Connection Information
89
Drive Power
90
NY4125: 5-Axis Low Power PWM Drive Module
92
Overview
92
Module Identification
93
Module Dimensions
94
Field Diagnostics
94
Power Switch On/Off Precautions
95
I/O Connector
96
Digital Inputs
97
Digital Outputs
99
Digital High Speed Inputs and Outputs
102
TTL Digital Inputs
104
Encoder Inputs and Encoder Power Supply
105
Drive Output
105
Characteristics
105
Motor Types
106
Connection Information
107
Drive Power
108
NY4130: DC Drive Module
110
Overview
110
Module Identification
111
Module Dimensions
112
Field Diagnostics
112
Power Switch On/Off Precautions
113
I/O Connector
114
Analog Inputs
115
Analog Outputs
117
Digital Inputs
119
Digital Outputs
122
Digital High Speed Inputs and Outputs
125
Volt Digital Inputs
126
Encoder Inputs and Encoder Power Supply
128
Drive Output
128
Characteristics
128
Motor Type
129
Connection Information
129
Drive Power
131
Installation Requirements
132
NY4140: High Voltage Drive Module
134
Overview
134
Module Identification
135
Module Dimensions
136
Field Diagnostics
136
Power Switch On/Off Precautions
137
I/O Connector
138
Analog Inputs
139
Analog Outputs
141
Digital Inputs
143
Digital Outputs
146
Digital High Speed Inputs and Outputs
149
Volt Digital Inputs
150
Encoder Inputs and Encoder Power Supply
152
Drive Output
152
Characteristics
152
Motor Types
153
Connection Information
154
Drive Power
155
NY4150 and NY4150/10: SERCOS III Master Module
156
Overview
156
Module Identification
157
Module Dimensions
158
Field Diagnostics
159
Supported Nyce 4000 Functionality with NY4150
160
I/O Connector
161
Analog Inputs
162
Digital Outputs
162
Connection NY4150 - Indradrive
162
Installation Requirements
163
Encoders
166
Introduction
166
Encoder Power Supply Switch
167
Timing Aspects of the Control Loop
168
Encoders and BLDC Motor with +5 Volt Hall Sensors
173
Quadrature Encoder
174
Analog Position Sensor
179
Rexroth MSM Incremental Encoder
181
Rexroth MSM Absolute Encoder
184
Sanyo Denki Absolute Encoder
190
Endat2.2 Encoder
195
Sincos Encoder
197
Endat2.1 Encoder
201
Hiperface Encoder
205
NY4199 Sincos Option Module for Sincos Based Encoders
209
Overview
209
Module Identification
210
Module Dimensions
211
Installation Instructions for the NY4199 Sincos Option Module
212
Network
214
Introduction
214
IEEE 1394B Multi-Node Configuration NY4110 MCU
214
IEEE 802.3 Multi-Node Configuration NY4112 MCU
215
Introduction
215
Direct Cable Connection between PC and NY4112-Based Node(S)
216
Connection between PC and NY4112-Based Node Using a Switch
216
DHCP Support
217
IEEE 802.3 Multi-Node Configuration NY4114 MCU
217
Introduction
217
Direct Cable Connection between PC and NY4114-Based Node(S)
218
Connection between PC and NY4114-Based Node Using a Switch
218
DHCP Support
219
Nyce 4000 Hardware Glossary
220
Drive Power Precautions for Ny412X/Ny4140
222
Drive Power Filtering for Ny412X/Ny4140
222
Introduction
222
Filtering on Ny40X3, NY4074 and Ny40X2 System Housings
223
Filtering on Ny40X0 System Housings
223
Motor Chokes
224
Regenerative Braking
225
Environmental Conditions
226
Thermal
226
Shock and Vibration
226
Electromagnetic Compatibility
226
Environment
226
Derating Conditions
227
Introduction
227
Forced Cooled Systems, NY4120
227
Convection Cooled Systems, NY4120
228
Forced Cooled Systems, NY4125
229
Convection Cooled Systems, NY4125
230
Forced Cooled Systems, NY4130
231
Convection Cooled Systems, NY4130
231
Forced Cooled Systems, NY4140
232
Convection Cooled Systems, NY4140
232
Cleaning, Disposal and Environmental Protection
236
Cleaning
236
Disposal
236
Environmental Protection
236
Service and Support
238
Helpdesk
238
Service-Hotline
238
Internet
238
Before Contacting Us
238
Appendix - EU Declaration of Conformity - Modules
240

Bosch Rexroth NYCe 4000 Design Manual (52 pages)

Linear motion system

Brand: Bosch | Category: Industrial Equipment | Size: 15.15 MB

Table of Contents
3
Introduction
5
What Is LMS
5
Intended Audience
5
What Is in this Manual
6
Abbreviations
6
References
7
Linear Motion System Overview
9
Introduction
9
Main Specifications
9
General
9
LMS Maximum System Configurations
9
Hardware Overview and Specifications
13
Introduction
13
Hardware Overview
13
Mechanical Construction
13
Complete LMS Including Control Components
14
Specifications LMS Components
16
Coils
16
Carrier with Magnet Plates
19
Sensors
20
Specifications Control Components
21
System Housings
21
Motion Control Unit
21
Drive Module
21
SERCOS III Master Module
22
Plc
23
Specifications Electrical Components
23
Power Supplies
23
Hardware Components Selection
25
Introduction
25
System Specifications and Requirements
26
Introduction
26
Position Accuracy
26
Carrier
26
Motion Profile and Airgap
26
Number of Carriers and Overall System Layout
27
Friction Force
27
Drive Size Calculations
28
Curved Track Geometry
28
Introduction
28
Curve Radius
28
Coil Size
30
Curved Track Specification
30
LMS Component Selection
30
Coils
30
Magnet Plates
31
Nyce 4000 Node and Drives
31
Sensors
31
Guiding System
32
Mechanical Design Rules
33
Guiding Roller Block Alignment
33
Coil Placement
34
Hall Sensor
35
MR Sensor and Magnetic Scale
37
Curved Track Coil and Sensor Placement
39
Carrier Design
40
Magnet Plate and Coil Mounting
40
Track Stiffness
43
Electrical Implementation
45
Introduction
45
Wiring Shielding and Grounding
45
Wiring and Shielding
45
Grounding
47
Safety
49
Introduction
49
Mechanical Safety
49
Electrical Safety
49

Bosch Rexroth NYCe 4000 Instructions Manual (52 pages)

Multi-axis motion control system Standard Housings NY40x3

Brand: Bosch | Category: Control Systems | Size: 13.03 MB

Table of Contents
3
1 About this Documentation

7
- Overview - Target Groups & Product Phases
  7
- Intended Audience
  7
- Availability
  7
- Included Parts
  8
- Variations
  8
- Further Available Documentation
  8
- Additional Parts
  8
2 Product Identification and Scope of Delivery

9
- Product Identification
  9
- Scope of Delivery
  11
3 Using the Safety Instructions

12
- Safety Instructions - Structure
  12
- Explaining Signal Words and Safety Alert Symbols
  12
4 Intended Use

13
5 Accessories, Spare Parts and Wear Parts

13
6 Ambient Conditions

14
7 Technical Data

14
- General
  14
- Power Supply Ratings
  14
- Drive Power Supply Ratings
  15
- Motor Connector Ratings
  15
8 Standards

16
- Used Standards
  16
- CE Marking
  16
- UL Certification
  17
- China Rohs 2 Marking
  18
9 Interfacing

19
10 Installation and Removal

27
- General
  27
- Mechanical Dimensions
  27
- Mechanical Installation of the System Housing
  39
- Protective Earth Connection
  40
- Motor Connection
  40
- Encoder Connection
  42
- Configuration
  42
- Mechanical Removal of the System Housing
  43
11 Commissioning

43
12 Description of the System Housing

43
13 Diagnosis

45
14 Security

45
15 Maintenance

45
16 Disposal

46
- Products
  46
- Packaging Materials
  46
- Environmental Protection
  46
17 Service and Addresses

47
- Service
  47
- Addresses
  47

Bosch Rexroth NYCe 4000 Instruction Manual (40 pages)

Brand: Bosch | Category: Control Systems | Size: 9.43 MB

Table of Contents
3
1 About this Documentation

7
- Overview - Target Groups & Product Phases
  7
- Intended Audience
  7
- Availability
  7
- Included Parts
  8
- Variations
  8
- Further Available Documentation
  8
- Additional Parts
  8
2 Product Identification and Scope of Delivery

8
- Product Identification
  8
- Scope of Delivery
  11
3 Using the Safety Instructions

12
- Safety Instructions - Structure
  12
- Explaining Signal Words and Safety Alert Symbols
  12
4 Intended Use

13
5 Accessories, Spare Parts and Wear Parts

13
6 Ambient Conditions

13
7 Technical Data

14
- General
  14
- Power Supply Ratings
  14
- Drive Power Supply Ratings
  14
- Motor Connector Ratings
  15
8 Standards

15
- Used Standards
  15
- CE Marking
  15
- UL Certification
  16
- China Rohs 2 Marking
  17
9 Interfacing

17
10 Installation and Removal

24
- General
  24
- Mechanical Dimensions
  24
- Mechanical Installation of the System Housing
  27
- Protective Earth Connection
  28
- Motor Connection
  28
- System Power Supply Connection
  30
- Configuration
  30
- Mechanical Removal of the System Housing
  31
11 Commissioning

31
12 Description of the System Housing

31
13 Diagnosis

33
14 Security

33
15 Maintenance

33
16 Disposal

33
- Products
  33
- Packaging Materials
  33
- Environmental Protection
  34
17 Service and Support

34

Bosch Rexroth NYCe 4000 Manual (32 pages)

Linear motion control system

Brand: Bosch | Category: Control Systems | Size: 6.79 MB

Table of Contents
3
1 About this Documentation

5
- Overview - Target Groups & Product Phases
  5
- Intended Audience
  5
- Availability
  5
- Included Parts
  6
- Variations
  6
- Further Available Documentation
  6
- Additional Parts
  6
2 Product Identification and Scope of Delivery

6
- Product Identification
  6
- Scope of Delivery
  9
3 Using the Safety Instructions

9
- Safety Instructions - Structure
  9
- Explaining Signal Words and Safety Alert Symbols
  10
4 Intended Use

11
5 Accessories, Spare Parts and Wear Parts

11
6 Ambient Conditions

11
7 Technical Data

12
- General
  12
- Power Supply Ratings
  12
8 Standards

12
- Used Standards
  12
- CE Marking
  12
- UL Certification
  13
- China Rohs 2 Marking
  14
9 Interfacing

14
- Overview
  14
- System - Power Supply Connection
  15
- SE - Service Connection
  15
- Fan - Fan Connection
  16
- L0 - Shared Sensor Connection
  16
- Other Interfaces
  16
10 Installation and Removal

16
- General
  16
- Mechanical Dimensions
  17
- Mechanical Installation of the System Housing
  19
- Protective Earth Connection
  21
- System Power Supply Connection
  21
- Configuration
  21
- Mechanical Removal of the System Housing
  21
11 Commissioning

22
12 Description of the System Housing

22
13 Diagnosis

24
14 Security

24
15 Maintenance

24
16 Disposal

24
- Products
  24
- Packaging Materials
  24
- Environmental Protection
  24
17 Service and Support

25
18 Appendix - Declaration of Conformity

26

Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)

Multi-axis motion control system Drive Module

Brand: Bosch | Category: Control Unit | Size: 4.14 MB

Table of Contents
3
1 About this Documentation

5
- Overview - Target Groups & Product Phases
  5
- Intended Audience
  5
- Availability
  5
- Included Parts
  6
- Variations
  6
- Further Available Documentation
  6
- Additional Parts
  6
2 Product Identification and Scope of Delivery

7
- Product Identification
  7
- Scope of Delivery
  8
3 Using the Safety Instructions

8
- Safety Instructions - Structure
  8
- Explaining Signal Words and Safety Alert Symbols
  9
4 Intended Use

10
5 Accessories, Spare Parts and Wear Parts

10
6 Ambient Conditions

10
7 Technical Data

11
- Logic Power Supply
  11
- Drive Power Supply
  11
- I/O Power Supply
  11
8 Standards

12
- Used Standards
  12
- CE Marking
  12
- UL Certification
  13
- China Rohs 2 Marking
  13
9 Interfacing

14
10 Installation and Removal

14
- General
  14
- Mechanical Dimensions
  14
- Installation of the Drive Module
  15
- Removal of the Drive Module
  15
11 Commissioning

16
- General
  16
- Logic Power Supply
  16
- Drive Power Supply
  16
- I/O Power Supply
  16
- Configuration
  16
12 Description of the Drive Module

16
13 Diagnosis

17
14 Security

17
15 Maintenance

18
16 Disposal

18
- Products
  18
- Packaging Materials
  18
- Environmental Protection
  18
17 Service and Support

19
18 Appendix - Declaration of Conformity

20

Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)

Multi-axis motion control system SERCOS III Master Module NY4150/10

Brand: Bosch | Category: Control Systems | Size: 3.22 MB

Table of Contents
3
1 About this Documentation

5
- Overview - Target Groups & Product Phases
  5
- Intended Audience
  5
- Availability
  5
- Included Parts
  6
- Variations
  6
- Further Available Documentation
  6
- Additional Parts
  6
2 Product Identification and Scope of Delivery

7
- Product Identification
  7
- Scope of Delivery
  8
3 Using the Safety Instructions

8
- Safety Instructions - Structure
  8
- Explaining Signal Words and Safety Alert Symbols
  9
4 Intended Use

10
5 Accessories, Spare Parts and Wear Parts

10
6 Ambient Conditions

10
7 Technical Data

11
- Logic Power Supply
  11
8 Standards

11
- Used Standards
  11
- CE Marking
  11
- UL Certification
  12
- China Rohs 2 Marking
  13
9 Interfacing

13
10 Installation and Removal

13
11 Commissioning

15
- General
  15
- Logic Power Supply
  16
- Configuration
  16
12 Description of the SERCOS III Master Module

16
13 Diagnosis

16
14 Security

17
15 Maintenance

18
16 Disposal

18
- Products
  18
- Packaging Materials
  18
- Environmental Protection
  18
17 Service and Support

19
18 Appendix - Declaration of Conformity

20

Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)

Multi-axis motion control system Capacitor Kit NY4921 and NY4921/10

Brand: Bosch | Category: Control Systems | Size: 8.21 MB

Table of Contents
3
1 About this Documentation

5
2 Product Identification and Scope of Delivery

7
- Product Identification
  7
- Scope of Delivery
  7
3 Using the Safety Instructions

8
- Safety Instructions - Structure
  8
- Explaining Signal Words and Safety Alert Symbols
  8
4 Intended Use

9
5 Accessories, Spare Parts and Wear Parts

9
6 Ambient Conditions

9
7 Technical Data

10
- Capacitor Ratings
  10
8 Standards

10
- Used Standards
  10
- CE Marking
  10
- UL Certification
  11
- China Rohs 2 Marking
  12
9 Interfacing

12
10 Installation and Removal

12
- General
  12
- Mechanical Dimensions
  13
- Installation of the Capacitor Kit
  15
- Removal of the Capacitor Kit
  17
11 Commissioning

18
- Capacitor Connection
  18
12 Description of the Capacitor Kit

18
13 Diagnosis

18
14 Maintenance

18
15 Disposal

19
- Products
  19
- Packaging Materials
  19
- Environmental Protection
  19
16 Service and Support

20
17 Appendix - Declaration of Conformity

21

Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)

Multi-axis motion control system SinCos Option Module NY4199

Brand: Bosch | Category: Control Systems | Size: 4.44 MB

Table of Contents
3
1 About this Documentation

5
- Overview - Target Groups & Product Phases
  5
- Intended Audience
  5
- Availability
  5
- Included Parts
  6
- Variations
  6
- Further Available Documentation
  6
- Additional Parts
  6
2 Product Identification and Scope of Delivery

7
- Product Identification
  7
- Scope of Delivery
  8
3 Using the Safety Instructions

8
- Safety Instructions - Structure
  8
- Explaining Signal Words and Safety Alert Symbols
  8
4 Intended Use

9
5 Accessories, Spare Parts and Wear Parts

10
6 Ambient Conditions

10
7 Technical Data

10
- Logic Power Supply
  10
8 Standards

10
- Used Standards
  10
- CE Marking
  11
- UL Certification
  11
- China Rohs 2 Marking
  12
9 Interfacing

12
10 Installation and Removal

12
11 Commissioning

15
12 Description of the Sincos Option Module Kit

15
13 Diagnosis

15
14 Maintenance

15
15 Disposal

15
- Products
  15
- Packaging Materials
  15
- Environmental Protection
  15
16 Service and Support

16
17 Appendix - Declaration of Conformity

18

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User Manuals: Bosch Rexroth NYCe 4000 Motion Control

Table of Contents

Table of Contents

Table of Contents

1 About this Documentation

2 Product Identification and Scope of Delivery

3 Using the Safety Instructions

4 Intended Use

5 Accessories, Spare Parts and Wear Parts

6 Ambient Conditions

7 Technical Data

8 Standards

9 Interfacing

10 Installation and Removal

11 Commissioning

12 Description of the System Housing

13 Diagnosis

14 Security

15 Maintenance

16 Disposal

17 Service and Addresses

Table of Contents

1 About this Documentation

2 Product Identification and Scope of Delivery

3 Using the Safety Instructions

4 Intended Use

5 Accessories, Spare Parts and Wear Parts

6 Ambient Conditions

7 Technical Data

8 Standards

9 Interfacing

10 Installation and Removal

11 Commissioning

12 Description of the System Housing

13 Diagnosis

14 Security

15 Maintenance

16 Disposal

17 Service and Support

Table of Contents

1 About this Documentation

2 Product Identification and Scope of Delivery

3 Using the Safety Instructions

4 Intended Use

5 Accessories, Spare Parts and Wear Parts

6 Ambient Conditions

7 Technical Data

8 Standards

9 Interfacing

10 Installation and Removal

11 Commissioning

12 Description of the System Housing

13 Diagnosis

14 Security

15 Maintenance

16 Disposal

17 Service and Support

18 Appendix - Declaration of Conformity

Table of Contents

1 About this Documentation

2 Product Identification and Scope of Delivery

3 Using the Safety Instructions

4 Intended Use

5 Accessories, Spare Parts and Wear Parts

6 Ambient Conditions

7 Technical Data

8 Standards

9 Interfacing

10 Installation and Removal

11 Commissioning

12 Description of the Drive Module

13 Diagnosis

14 Security

15 Maintenance

16 Disposal

17 Service and Support

18 Appendix - Declaration of Conformity

Table of Contents

1 About this Documentation

2 Product Identification and Scope of Delivery