User Manuals: jcb 208S Loader Backhoe

Manuals and User Guides for jcb 208S Loader Backhoe. We have 1 jcb 208S Loader Backhoe manual available for free PDF download: Service Manual

jcb 208S Service Manual

jcb 208S Service Manual (242 pages)

Backhoe Loader

Brand: jcb | Category: Compact Loader | Size: 4.8 MB

Table of Contents

Section 1

7
- Table of Contents
  7
- Identifying Your Machine
  8
- Torque Settings
  10
- Service Tools
  14
- Hydraulics
  15
- Sealing and Retaining Compounds
  17
Section 2

19
- Safety Notices
  20
- General Safety
  21
- Maintenance Safety
  22
- Operating Safety
  22
- Safety Decals
  24
Section 3

27
- Lubricants Health and Safety
  31
- Routine Maintenance Section
  31
- Fuel System
  32
- Service Schedules
  33
- Loader Arm Safety Strut
  35
- Greasing
  36
- Body and Framework
  39
- Checking Seat Belt Condition and Security
  39
- Checking Slew Oil Level
  39
- Oiling Control Levers
  39
- Oiling Door Hinges
  39
- Battery Safety
  40
- Checking the Electrolyte Level
  40
- Electrical System
  40
- Changing the Filter
  43
- Checking the Fluid Level
  43
- Hydraulic System
  43
- Checking the Oil Levels
  45
- Drive Chain Lubrication
  45
- Checking the Wheel Bolt Torques
  47
- Inflating the Tyres
  47
- Non-Inflatable Tyres
  47
- Tyre Table
  47
- Tyres and Wheels
  47
- Air Filter
  48
- Changing the Elements
  48
- Checking the Oil Level - XUD Engine
  49
- Changing the Oil and Filter - XUD Engine
  50
- Changing the Oil and Filter - 100 Series Engine up to Machine No. 807552
  51
- Checking the Oil Level - 100 Series Engine up to Machine No. 807552
  51
- Renewing the Engine Breather from Machine No. 807553 10 - 5B
  54
- Draining the Fuel Filter - XUD Engine
  55
- Cleaning the Coolant Radiator
  59
- Coolant Mixtures
  59
- Changing the Coolant - XUD Engine
  60
- Checking the Coolant Level - XUD Engine
  60
- Adjusting the Alternator Belt
  62
- Fitting a New Alternator Belt
  62
Section 4

63
- Quick Release Couplings
  64
- 6-In-1 Shovels
  66
- General Purpose and Light Duty Shovels
  66
- Pallet Forks
  67
- Manure/Silage Fork with Top Grab
  68
- Attachment Frame
  69
Section 5

71
- Body and Framework Section B
  72
- Floor Plates
  72
- Removal and Replacement
  72
- Loader Arm
  73
- Kingpost Assembly
  77
- Removal and Replacement up to Machine No. 807225
  77
- Removal and Replacement from Machine No. 807226
  79
Section 6

81
- Light Bulbs
  82
- Technical Data
  82
- Up to Machine No. 751599
  83
- From Machine No. 751600 to 752370
  84
- Circuit Protection
  85
- From Machine No. 752371
  85
- Test Methods
  87
- Measuring Continuity
  88
- Measuring DC Voltage
  88
- Measuring Resistance
  88
- Testing a Diode or Diode Wire
  89
- Maintenance
  90
- Safety
  90
- Battery Testing
  91
- Alternator
  92
- Charging Test
  92
- Service Precautions
  92
- Removal and Replacement
  93
- XUD Engines
  93
- Dismantling and Assembly
  95
- Starter Motor
  96
- Starting Circuit Test
  96
- Removal and Replacement
  97
- Circuit Diagram
  98
- Up to Machine No. 751599
  98
- From Machine No. 751600 to 752370
  101
- From Machine No. 752371 to 752675
  102
- From Machine No. 752676
  105
Section 7

111
- Connecting/Disconnecting Hydraulic Hoses
  119
- Contaminant Standards
  120
- Effects of Contamination
  120
- Filters
  120
- Hydraulic Contamination
  120
- Hydraulic Fluid Quality
  120
- Cleaning Operation
  121
- General Description up to Machine No. 752462
  123
- General Description from Machine No. 752463
  124
- Operation
  127
- Drive Motor Operation
  128
- Removal and Replacement
  134
- Pump/Engine Coupling
  135
- Start-Up Procedure
  137
- Check Valves
  139
- Dismantling and Assembly
  139
- Hydrostatic Pump up to Machine No. 751011
  139
- Separating Front and Rear Pumps
  139
- Shaft Seal
  139
- Trunnion Covers
  139
- Dismantling and Assembly
  141
- Fault Finding
  144
- Pumps (Cont'D)
  144
- Dismantling and Assembly
  146
- Hydrostatic Pump from Machine No. 751012
  146
- Removal and Replacement
  146
- Shaft Seal
  146
- Charge Check and High Pressure Relief Valves
  147
- Charge/Anti-Stall Valve
  148
- Pump Neutral Adjustment
  149
- Fault Finding
  150
- Auxiliary Pump
  155
- Dismantling and Assembly (Standard)
  155
- Removal and Replacement
  155
- Dismantling and Assembly (High-Flow)
  157
- Drive Motors
  158
- Dismantling and Assembly
  161
- Loader/Excavator Circuit Problem Solving
  169
- Loader Valve
  171
- Dismantling and Assembly
  174
- Main Relief Valve and Auxiliary Relief Valves
  174
- Pressure Testing
  175
- Check Valve
  177
- Dismantling and Assembly
  179
- Excavator Valve
  179
- Dismantling and Assembly
  181
- Hydraclamp Valve
  181
- Adjusting the Pressure Reducing Valve Cartridge
  183
- Pressure Reducing Solenoid Valve
  183
- Removal and Replacement
  185
- Servo Joysticks
  185
- Dismantling and Assembly
  191
- Typical Ram
  191
- Hydraulic Filter
  197
- Removal and Replacement
  197
- Removal and Replacement
  198
- Suction Strainer
  198
- Specification
  236
- Technical Data - XUD Engine
  236
- Technical Data - 100 Series Engine up to Machine No. 807552
  237
- Technical Data - 400 Series Engine from Machine No. 807553
  238
- Removal and Replacement
  240

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