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Melservo MR-J3-70B
Mitsubishi Electric Melservo MR-J3-70B Manuals
Manuals and User Guides for Mitsubishi Electric Melservo MR-J3-70B. We have
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Mitsubishi Electric Melservo MR-J3-70B manuals available for free PDF download: Handbook, Manual, Instruction Manual
Mitsubishi Electric Melservo MR-J3-70B Handbook (590 pages)
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 13.98 MB
Table of Contents
Table of Contents
10
Summary of Mr-J3/Mr-J3W Replacement
18
Major Replacement Target Model
19
Servo Amplifier Replacement Target Model
19
Servo Motor Replacement Target Model
19
Flow of Replacement
20
Summary
20
Flow of Review on Replacement
20
Configuration Diagram
21
Changes from MR-J3 Series to MR-J4 Series
22
Changes from MR-J3W Series to MR-J4 Series
24
Review on Replacement
26
Checking the System Prior to Replacement
26
Determination of Base Replacement Model
26
Attachment Compatibility Check
32
Detailed Review on Replacement Model
32
Peripheral Equipment Check
32
Startup Procedure Check
32
Related Materials
32
Catalog
32
Instruction Manual
32
Replacement Tool for Replacing MR-J3 with MR-J4
33
MITSUBISHI ELECTRIC FA Global Website
33
Summary
33
Case Study on Replacement of Mr-J3-_A
35
Review on Replacement Method
35
Replacement Method
35
Differences between Mr-J3-_A_ and Mr-J4-_A
37
Function Comparison Table
37
Comparison of Standard Connection Diagrams
39
List of Corresponding Connectors and Terminal Blocks
41
Comparison of Peripheral Equipment
46
Comparison of Parameters
47
Setting Requisite Parameters Upon Replacement
47
Parameter Comparison List
49
Comparison of Parameter Details
53
Important Points for Replacement
96
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_ 3- 1 to
98
Case Study on Replacement of Mr-J3-_B
99
Review on Replacement Method
99
Replacement Method
100
Differences between Mr-J3-_B_ and Mr-J4-_B
103
Function Comparison Table
103
Comparison of Networks
105
Comparison of Standard Connection Diagrams
105
List of Corresponding Connectors and Terminal Blocks
106
Comparison of Peripheral Equipment
109
Comparison of Parameters
109
Setting Requisite Parameters Upon Replacement
110
Parameter Comparison List
111
Comparison of Parameter Details
114
Application of Functions
144
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B 4- 1 to
146
Case Study on Replacement of Mr-J3W-_B
147
Review on Replacement Method
147
Servo Amplifier Replacement Model
147
Replacement Method
148
Differences between Mr-J3W-_B and Mr-J4W2-_B
151
Function Comparison Table
151
Configuration Including Auxiliary Equipment
153
Comparison of Networks
157
Comparison of Standard Connection Diagrams
157
List of Corresponding Connectors and Terminal Blocks
159
Class
159
DC/24 V DC Class
162
Comparison of Peripheral Equipment
164
Comparison of Parameters
165
Setting Requisite Parameters Upon Replacement
166
Parameter Comparison List
167
Comparison of Parameter Details
171
Application of Functions
194
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_ 5- 1 to
196
Functions and Configuration
197
Differences between MR-J3-DU_ and MR-J4-DU
197
Combination of Converter Unit, Drive Unit, and Servo Motor
198
Configuration Including Peripheral Equipment
200
Installation
202
Installation Direction and Clearances
202
Magnetic Contactor Control Connector (CNP1)
204
Signals and Wiring
206
Comparison of Standard Connection Diagrams
206
When Magnetic Contactor Drive Output Is Enabled (Factory Setting)
206
When Magnetic Contactor Control Connector (CNP1) Is Made Invalid
211
Power-On Sequence
216
List of Corresponding Connectors and Terminal Blocks
224
Converter Unit
224
Converter Unit Parameter Comparison List
232
Converter Unit Comparison of Parameter Details
233
Drive Unit
236
Drive Unit Comparison of Parameter Details
236
Characteristics
238
Overload Protection Characteristics
238
Power Supply Capacity and Generated Loss
241
Inrush Currents at Power-On of Main Circuit/Control Circuit
243
Options and Peripheral Equipment
244
Comparison Table of Cable Option Combinations
244
MR-J3CDL05M (0.5 M) Protection Coordination Cable
245
Selection Example of Wires
246
MR-J3 Series, Power Supply Wire Size
246
MR-J4 Series, Power Supply Wire Size
248
Selection of Molded-Case Circuit Breakers, Fuses, Magnetic Contactors (Example)
250
MR-J3-DU_ Molded-Case Circuit Breakers, Fuses, Magnetic Contactors (Recommended)
250
MR-J4-DU_ Molded-Case Circuit Breakers, Fuses, Magnetic Contactors (Recommended)
250
BU2-(H) Brake Unit
252
Selection
252
Brake Unit Parameter Setting
253
Connection Example
253
Dimensions
269
Regenerative Option
271
Combination and Regenerative Power
271
External Dynamic Brake
272
MR-J3 Series
272
MR-J4 Series
273
Dimensions
273
MR-J3 Series
273
MR-J4 Series
275
Part 6: Common Reference Material 6- 1 to
278
Specification Differences
279
Detailed Specification/Function Differences
279
Servo Amplifier
281
Main Circuit Terminal Block
281
Comparison of Encoder Signals (CN2)
286
Dynamic Brake: Coasting Distance
287
Forced Stop Deceleration Function Selection
297
Servo Setup Software: Setup Software (SETUP221E) => MR Configurator2
299
Servo Amplifier Initializing Time
300
The Pulse Width of the Encoder Z-Phase Pulse
302
Overload Protection Characteristics
303
Comparison of Networks
310
Comparison of Servo System Network Specifications
310
Servo Amplifier Dimensions/Attachment Differences
312
MR-J3 Series => MR-J4 Series Comparison Table of Servo Amplifier Dimensions/Installation Differences
312
General-Purpose Interface/Sscnet Interface 200 V/100 V Class (22 Kw or Less)
312
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
317
General Purpose Interface/Sscnet Interface 200 V Class (30 Kw or More)
321
General Purpose Interface/Sscnet Interface 400 V Class (30 Kw or More)
323
SSCNET Interface (MR-J3W Series)
325
Parameter Conversion
326
Operation Procedure of Parameter Conversion
326
MR-J3-_A_ Parameter Diversion Procedure
327
Parameter Reading from the Servo Amplifier MR- J3-_A
327
Converting the Parameters of MR-J3-_A_ and Writing Them to the MR-J4-_A
327
Servo Amplifier
327
Conversion Rules (MR-J3-_A_ => MR-J4-_A_)
333
Parameters that Need to be Checked after Parameter Conversion
337
MR-J3-_B_ and MR-J3W-_B Parameter Diversion Procedure
338
Changing QD75MH to QD77MS/LD77MS
339
Changing Q17Nhcpu/Q17Ndcpu/Q170Mcpu to Q17Ndscpu/Q170Mscpu(-S1)
341
Conversion Rules (MR-J3-_B_ and MR-J3W-_B => MR-J4-_B_ and MR-J4W2-_B)
343
Parameters that Need to be Checked after Parameter Conversion
346
Common Points to Note
348
Method for Checking the Software Version
348
Checking with MR Configurator2 (SW1DNC-MRC2-E)
348
Communication Function (Mitsubishi General-Purpose Ac Servo Protocol)
349
Structure
350
Configuration Diagram
350
Precautions for Using RS-422/RS-232C/USB Communication Function
352
Communication Specifications
353
Outline of Communication
353
Parameter Setting
353
Protocol
354
Transmission Data Configuration
354
Character Codes
355
Error Codes
356
Checksum
356
Time-Out Processing
356
Retry Processing
357
Initialization
357
Communication Procedure Example
358
Command and Data No. List
359
Reading Command
359
Writing Commands
365
Detailed Explanations of Commands
367
Data Processing
367
Status Display Mode
369
Parameter
370
External I/O Signal Status (DIO Diagnosis)
374
Input Device On/Off
377
Disabling/Enabling I/O Devices (DIO)
378
Input Devices On/Off (Test Operation)
379
Test Operation Mode
380
Output Signal Pin On/Off (Output Signal (DO) Forced Output)
384
Alarm History
385
Current Alarm
386
Other Commands
387
Hf-_P/Ha-_P/Hc-_P Motor Drive
389
MR-J3 Series Motors Which Are Available with MR-J4-_A_ and MR-J4-_B
389
MR-J3 Series Motors Which Are Available with MR-J4W2-_B
394
Application of Functions
395
J3 Compatibility Mode
395
J3 Outline of J3 Compatibility Mode
395
Operation Modes Supported by J3 Compatibility Mode
395
J3 Compatibility Mode Supported Function List
396
Distinguishing J3 Compatibility Mode
398
How to Switch J4 Mode/J3 Compatibility Mode
399
How to Use the J3 Compatibility Mode
400
Cautions for Switching J4 Mode/J3 Compatibility Mode
401
Cautions for the J3 Compatibility Mode
401
Change of Specifications of "J3 Compatibility Mode" Switching Process
402
J3 Extension Function
405
Master-Slave Operation Function
407
Scale Measurement Function
411
Functions and Configuration
411
Scale Measurement Encoder
413
How to Use Scale Measurement Function
416
Part 7: Review on Replacement of Motor 7- 1 to
418
Servo Motor Replacement
419
Servo Motor Substitute Model and Compatibility
419
Comparison of Servo Motor Specifications
430
Comparison of Servo Motor Mounting Dimensions
430
Detailed Comparison of Servo Motor Mounting Dimensions
436
Comparison of Mounting Dimensions for Geared Servo Motors
439
Comparison of Actual Reduction Ratios for Geared Servo Motors
442
Comparison of Moment of Inertia
443
Comparison of Servo Motor Connector Specifications
454
Comparison of Servo Motor Torque Characteristics
475
Part 8: Review on Replacement of Optional Peripheral Equipment 8- 1 to
486
Comparison Table of Regenerative Option Combinations
487
Regenerative Options 200 V Class /100 V Class
488
Combination and Regenerative Power for the MR-J3/MR-J3W Series
488
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
489
External Form Comparison
490
Regenerative Options 400 V Class
491
Combination and Regenerative Power for the MR-J3 Series
491
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
492
External Form Comparison
493
Comparison Table of Dynamic Brake Option Combinations
495
External Form Comparison
496
Comparison Table of Cable Option Combinations
497
Changes from MR-J3 Series to MR-J4 Series
497
Changes from MR-J3W Series to MR-J4W2-_B Servo Amplifier
499
Power Supply Wire Size
500
Selection of Power Supply Wire Size (Example)
500
MR-J3 Series Power Supply Wire Size
500
MR-J4 Series Power Supply Wire Size
504
MR-J3W Series Power Supply Wire Size
506
MR-J4W2-_B Servo Amplifier, Power Supply Wire Size
508
Selection Example of Crimp Terminals
510
MR-J3 Series Crimp Terminal
510
MR-J4 Series Crimp Terminal
511
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
512
MR-J3 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
512
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors (Recommended)
513
MR-J3W Series, No-Fuse Breakers, Fuses, Magnetic Contactors
515
MR-J4W2-_B Servo Amplifier, No-Fuse Breakers, Fuses, Magnetic Contactors
516
Battery
518
Combinations of Batteries and the Servo Amplifier
518
MR-J3 Series Battery
519
MR-J4 Series Battery
520
Battery Replacement Procedure
520
When Using the MR-BAT6V1SET Battery
521
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
522
When Using MR-BT6VCASE Battery Case
523
MR-J3W Series Battery
524
MR-BTCASE Battery Case and MR-BAT Battery
524
MR-J4W2-_B Servo Amplifier, Battery
525
MR-BT6VCASE Battery Case
525
MR-BAT6V1 Battery
531
MR-BAT6V1SET-A Battery (MR-J4W2-0303B6 Only)
532
Emc Filter (Recommended)
535
MR-J3/MR-J3W/MR-J4 Series EMC Filter (Recommended) (100 V/200 V/400 V Class)
535
Connection Example
536
Dimensions
537
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
541
MR-J3 Series Power Factor Improving DC Reactor
541
MR-J3/MR-J3W Series Power Factor Improving AC Reactor
544
MR-J4 Series Power Factor Improving DC Reactors 200 V Class
546
MR-J4 Series Power Factor Improving DC Reactors 400 V Class
548
MR-J4 Series Power Factor Improving AC Reactors 200 V/100 V Class
550
MR-J4 Series Power Factor Improving AC Reactors 400 V Class
552
Setup Software (Setup221E)
554
MR-J3/MR-J3W Series Setup Software (SETUP221E)
554
Specifications
554
MR-J4 Series MR Configurator2
555
Specifications
555
System Configuration
556
Components
556
Connection with Servo Amplifier
557
Precautions for Using USB Communication Function
557
Panel through Attachment
558
MR-J3 Series (MR-J3ACN)
558
MR-J4 Series (MR-J4ACN15K/MR-J3ACN)
560
Part 9: Startup Procedure Manual
564
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Mitsubishi Electric Melservo MR-J3-70B Manual (500 pages)
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 13.83 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J3/MR-J3W Replacement 1- 1 to
16
Summary of Mr-J3/Mr-J3W Replacement
16
Major Replacement Target Model
17
Servo Amplifier Replacement Target Model
17
Servo Motor Replacement Target Model
17
Flow of Replacement
18
Summary
18
Flow of Review on Replacement
18
Configuration Diagram
19
Changes from MR-J3 Series to MR-J4 Series
20
Changes from MR-J3W Series to MR-J4 Series
22
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
24
Attachment Compatibility Check
28
Detailed Review on Replacement Model
28
Peripheral Equipment Check
28
Startup Procedure Check
28
Related Materials
28
Catalog
28
Instruction Manual
28
Replacement Tool for Replacing MR-J3 with MR-J4
29
MITSUBISHI ELECTRIC FA Global Website
29
Summary
29
Case Study on Replacement of Mr-J3-_A
31
Review on Replacement Method
31
Replacement Method
31
Differences between Mr-J3-_A_ and Mr-J4-_A
33
Function Comparison Table
33
Comparison of Standard Connection Diagrams
35
List of Corresponding Connectors and Terminal Blocks
37
Comparison of Peripheral Equipment
42
Comparison of Parameters
43
Setting Requisite Parameters Upon Replacement
43
Parameter Comparison List
45
Comparison of Parameter Details
49
Important Points for Replacement
92
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_ 3- 1 to
94
Case Study on Replacement of Mr-J3-_B
95
Review on Replacement Method
95
Replacement Method
96
Differences between Mr-J3-_B_ and Mr-J4-_B
99
Function Comparison Table
99
Comparison of Networks
101
Comparison of Standard Connection Diagrams
101
List of Corresponding Connectors and Terminal Blocks
102
Comparison of Peripheral Equipment
105
Comparison of Parameters
106
Setting Requisite Parameters Upon Replacement
107
Parameter Comparison List
108
Comparison of Parameter Details
111
Application of Functions
142
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B 4- 1 to
144
Case Study on Replacement of Mr-J3W-_B
145
Review on Replacement Method
145
Servo Amplifier Replacement Model
145
Replacement Method
146
Differences between Mr-J3W-_B and Mr-J4W2-_B
149
Function Comparison Table
149
Configuration Including Auxiliary Equipment
150
Comparison of Networks
152
Comparison of Standard Connection Diagrams
152
List of Corresponding Connectors and Terminal Blocks
153
Main Circuit Terminal Block
155
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions/Installation Differences
156
Comparison Dimensions
156
Installation Differences
156
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions
156
Comparison of Peripheral Equipment
156
Comparison of Parameters
157
Setting Requisite Parameters Upon Replacement
158
Parameter Comparison List
159
Comparison of Parameter Details
163
Application of Functions
185
Part 5: Common Reference Material 5- 1 to
186
Specification Differences
187
Detailed Specification/Function Differences
187
Servo Amplifier
189
Main Circuit Terminal Block
189
Comparison of Encoder Signals (CN2)
193
Dynamic Brake: Coasting Distance
194
Forced Stop Deceleration Function Selection
202
Servo Setup Software: Setup Software (SETUP221E) => MR Configurator2
204
Servo Amplifier Initializing Time
205
The Pulse Width of the Encoder Z-Phase Pulse
207
Comparison of Networks
208
Comparison of Servo System Network Specifications
208
Servo Amplifier Dimensions/Attachment Differences
210
MR-J3 Series => MR-J4 Series Comparison Table of Servo Amplifier Dimensions/Installation Differences
210
General-Purpose Interface/Sscnet III Interface 200 V/100 V Class (22 Kw or Less)
210
General-Purpose Interface/Sscnet III Interface 400 V Class (22 Kw or Less)
215
Parameter Conversion
219
Operation Procedure of Parameter Conversion
219
Converting the Parameters of MR-J3-_A_ and Writing Them to the MR-J4-_A
220
MR-J3-_A_ Parameter Diversion Procedure
220
Parameter Reading from the Servo Amplifier MR- J3-_A
220
Servo Amplifier
220
Conversion Rules (MR-J3-_A_ => MR-J4-_A_)
226
Parameters that Need to be Checked after Parameter Conversion
230
MR-J3-_B_ and MR-J3W-_B Parameter Diversion Procedure
231
Changing QD75MH to QD77MS/LD77MS
232
Changing Q17Nhcpu/Q17Ndcpu/Q170Mcpu to Q17Ndscpu/Q170Mscpu(-S1)
234
Conversion Rules (MR-J3-_B_ and MR-J3W-_B => MR-J4-_B_ and MR-J4W2-_B)
236
Parameters that Need to be Checked after Parameter Conversion
239
Common Points to Note
241
Method for Checking the Software Version
241
Checking with MR Configurator2 (SW1DNC-MRC2-E)
241
Communication Function (Mitsubishi General-Purpose Ac Servo Protocol)
242
Structure
243
Configuration Diagram
243
Precautions for Using RS-422/RS-232C/USB Communication Function
245
Communication Specifications
246
Outline of Communication
246
Parameter Setting
246
Protocol
247
Transmission Data Configuration
247
Character Codes
248
Checksum
249
Error Codes
249
Time-Out Processing
249
Initialization
250
Retry Processing
250
Communication Procedure Example
251
Command and Data No. List
252
Reading Command
252
Writing Commands
258
Detailed Explanations of Commands
260
Data Processing
260
Status Display Mode
262
Parameter
263
External I/O Signal Status (DIO Diagnosis)
267
Input Device On/Off
270
Disabling/Enabling I/O Devices (DIO)
271
Input Devices On/Off (Test Operation)
272
Test Operation Mode
273
Output Signal Pin On/Off (Output Signal (DO) Forced Output)
277
Alarm History
278
Current Alarm
279
Other Commands
280
Hf-_P/Ha-_P/Hc-_P Motor Drive
282
MR-J3 Series Motors Which Are Available with MR-J4-_A_ and MR-J4-_B
282
Application of Functions
285
J3 Compatibility Mode
285
J3 Outline of J3 Compatibility Mode
285
Operation Modes Supported by J3 Compatibility Mode
285
J3 Compatibility Mode Supported Function List
286
How to Switch J4 Mode/J3 Compatibility Mode
288
How to Use the J3 Compatibility Mode
289
Cautions for Switching J4 Mode/J3 Compatibility Mode
290
Cautions for the J3 Compatibility Mode
290
Change of Specifications of "J3 Compatibility Mode" Switching Process
291
Extension Function
294
Master-Slave Operation Function
351
Scale Measurement Function
355
Functions and Configuration
355
Scale Measurement Encoder
357
How to Use Scale Measurement Function
360
Servo Motor Replacement
363
Servo Motor Substitute Model and Compatibility
363
Comparison of Servo Motor Specifications
373
Comparison of Servo Motor Mounting Dimensions
373
Detailed Comparison of Servo Motor Mounting Dimensions
378
Comparison of Mounting Dimensions for Geared Servo Motors (for High Precision Applications: HC-RP_G5 → HG-SR_G5)
379
Comparison of Actual Reduction Ratios for Geared Servo Motors
381
Comparison of Moment of Inertia
382
Comparison of Servo Motor Connector Specifications
393
Comparison of Servo Motor Torque Characteristics
414
Comparison Table of Regenerative Option Combinations
425
Regenerative Options (200 V Class /100 V Class)
426
Combination and Regenerative Power for the MR-J3/MR-J3W Series
426
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
427
External Form Comparison
428
Regenerative Options (400 V Class)
429
Combination and Regenerative Power for the MR-J3 Series
429
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
430
External Form Comparison
431
Comparison Table of Dynamic Brake Option Combinations
432
External Form Comparison
432
Comparison Table of Cable Option Combinations
433
Changes from MR-J3 Series to MR-J4 Series
433
Changes from MR-J3W Series to MR-J4W2-_B Servo Amplifier
435
Power Supply Wire Size
436
Selection of Power Supply Wire Size (Example)
436
MR-J3 Series Power Supply Wire Size
436
MR-J4 Series Power Supply Wire Size
440
MR-J3W Series Power Supply Wire Size
442
MR-J4W2-_B Servo Amplifier, Power Supply Wire Size
443
Selection Example of Crimp Terminals
444
MR-J3 Series Crimp Terminal
444
MR-J4 Series Crimp Terminal
445
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
446
MR-J3 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
446
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors (Recommended)
447
MR-J3W Series, No-Fuse Breakers, Fuses, Magnetic Contactors
448
MR-J4W2-_B Servo Amplifier, No-Fuse Breakers, Fuses, Magnetic Contactors
449
Battery
450
Combinations of Batteries and the Servo Amplifier
450
MR-J3 Series Battery
451
MR-J4 Series Battery
452
Battery Replacement Procedure
452
When Using the MR-BAT6V1SET Battery
453
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
454
When Using MR-BT6VCASE Battery Case
455
MR-J3W Series Battery
456
MR-BTCASE Battery Case and MR-BAT Battery
456
MR-J4W2-_B Servo Amplifier, Battery
457
MR-BT6VCASE Battery Case
457
MR-BAT6V1 Battery
463
Emc Filter (Recommended)
464
MR-J3/MR-J3W/MR-J4 Series EMC Filter (Recommended) (100 V/200 V/400 V Class)
464
Connection Example
465
Dimensions
466
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
470
MR-J3 Series Power Factor Improving DC Reactor
470
MR-J3/MR-J3W Series Power Factor Improving AC Reactor
472
MR-J4 Series Power Factor Improving DC Reactors (200 V Class)
474
MR-J4 Series Power Factor Improving DC Reactors (400 V Class)
476
MR-J4 Series Power Factor Improving AC Reactors (200 V/100 V Class)
478
MR-J4 Series Power Factor Improving AC Reactors (400 V Class)
480
Setup Software (Setup221E)
482
MR-J3/MR-J3W Series Setup Software (SETUP221E)
482
Specifications
482
MR-J4 Series MR Configurator2
483
Specifications
483
System Configuration
484
Components
484
Connection with Servo Amplifier
485
Precautions for Using USB Communication Function
485
Panel through Attachment
486
MR-J3 Series (MR-J3ACN)
486
MR-J4 Series (MR-J4ACN15K/MR-J3ACN)
488
Mitsubishi Electric Melservo MR-J3-70B Instruction Manual (408 pages)
Melservo J3 Series General-Purpose AC Servo SSCNET Compatible
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 17.73 MB
Table of Contents
Safety Instructions
2
Table of Contents
16
Functions and Configuration
22
Introduction
22
Function Block Diagram
23
Servo Amplifier
23
Servo Amplifier Standard Specifications
26
Function List
28
Model Code Definition
29
Combination with Servo Motor
31
Structure
32
Parts Identification
32
Connector
32
Removal and Reinstallation of the
39
Configuration Including Auxiliary Equipment
42
Installation
50
Installation Direction and Clearances
50
Keep out Foreign Materials
52
Cable Stress
52
SSCNET Cable Laying
53
Inspection Items
55
Parts Having Service Lives
55
Signals and Wiring
56
Input Power Supply Circuit
57
I/O Signal Connection Example
65
Explanation of Power Supply System
67
Signal Explanations
67
Power-On Sequence
68
CNP1, CNP2, CNP3 Wiring Method
69
Connectors and Signal Arrangements
78
Signal (Device) Explanations
79
Alarm Occurrence Timing Chart
82
Interfaces
83
Internal Connection Diagram
83
Detailed Description of Interfaces
84
Source I/O Interfaces
86
Treatment of Cable Shield External Conductor
87
SSCNET Cable Connection
88
Connection of Servo Amplifier and Servo Motor
90
Connection Instructions
90
Power Supply Cable Wiring Diagrams
91
Servo Motor with Electromagnetic Brake
101
Safety Precautions
101
Timing Charts
102
Wiring Diagrams (HF-MP Series HF-KP Series Servo Motor)
104
Grounding
105
Control Axis Selection
106
Switching Power on for the First Time
108
Startup Procedure
108
Wiring Check
109
Surrounding Environment
110
Start up
111
Servo Amplifier Display
112
Test Operation
114
Test Operation Mode
115
Test Operation Mode in MR Configurator
115
Motorless Operation in Controller
117
Basic Setting Parameters (No.pa )
118
Parameter List
118
Parameter Write Inhibit
119
Selection of Regenerative Option
120
Using Absolute Position Detection System
121
Forced Stop Input Selection
121
Auto Tuning
122
In-Position Range
123
Selection of Servo Motor Rotation Direction
124
Encoder Output Pulse
124
Gain/Filter Parameters (No. PB )
126
Parameter List
126
Detail List
127
Extension Setting Parameters (No. PC )
134
Parameter List
134
List of Details
135
Analog Monitor
138
Alarm History Clear
140
I/O Setting Parameters (No. PD )
141
Parameter List
141
List of Details
142
Different Adjustment Methods
144
Adjustment on a Single Servo Amplifier
144
Adjustment Using MR Configurator
145
Auto Tuning Mode
146
Auto Tuning Mode Operation
147
Adjustment Procedure by Auto Tuning
148
Response Level Setting in Auto Tuning Mode
149
Manual Mode 1 (Simple Manual Adjustment)
150
Interpolation Mode
154
Differences between MELSERVO-J2-Super and MELSERVO-J3 in Auto Tuning
155
Adaptive Filter
156
Function Block Diagram
156
Machine Resonance Suppression Filter
159
Advanced Vibration Suppression Control
161
Low-Pass Filter
165
Gain Changing Function
165
Applications
165
Function Block Diagram
166
Parameters
167
Gain Changing Operation
169
Troubleshooting
172
Alarms and Warning List
172
Remedies for Alarms
173
Troubleshooting
174
Remedies for Warnings
179
Outline Drawings
182
Characteristics
194
Overload Protection Characteristics
194
Power Supply Equipment Capacity and Generated Loss
196
Dynamic Brake Characteristics
199
Dynamic Brake Operation
199
The Dynamic Brake at the Load Inertia Moment
201
Cable Flexing Life
202
Inrush Currents at Power-On of Main Circuit and Control Circuit
203
Cable/Connector Sets
204
Combinations of Cable/Connector Sets
205
Encoder Cable/Connector Sets
211
Motor Power Supply Cables
220
Motor Brake Cables
221
SSCNET Cable
222
Regenerative Options
224
Options
234
FR-BU2-(H) Brake Unit
237
Brake Unit Parameter Setting
238
Selection
238
Connection Example
239
Outline Dimension Drawings
246
Power Regeneration Converter
248
Power Regeneration Common Converter
251
External Dynamic Brake
259
Junction Terminal Block PS7DW-20V14B-F (Recommended)
264
MR Configurator
266
Battery MR-J3BAT
267
Heat Sink Outside Mounting Attachment (MR-J3ACN)
268
Recommended Wires
270
No-Fuse Breakers, Fuses, Magnetic Contactors
274
Power Factor Improving DC Reactor
274
Power Factor Improving AC Reactors
276
Relays (Recommended)
277
Surge Absorbers (Recommended)
278
Noise Reduction Techniques
278
Line Noise Filter (FR-BLF)
283
Leakage Current Breaker
285
EMC Filter (Recommended)
287
Features
292
Specifications
293
Battery Installation Procedure
294
Confirmation of Absolute Position Detection Data
296
Functions and Menus
298
Function Block Diagram
299
Packing List
301
Standard Specifications
302
Model Definition
305
Combinations of Converter Units, Drive Unit and Servo Motors
306
Parts Identification
307
Removal and Reinstallation of the Terminal Block Cover
310
Servo System with Auxiliary Equipment
316
Installation
317
Installation Direction and Clearances
318
Inspection
319
Signals and Wiring
320
Magnetic Contactor Control Connector (CNP1)
321
Input Power Supply Circuit
323
Terminal
328
How to Use the Connection Bars
329
Connectors and Signal Arrangements
330
Converter Unit Signal (Device) Explanations
332
Timing Chart
334
Servo Motor Side Details
342
Display Section and Operation Section of the Converter Unit
344
Parameter Mode
349
Parameters for Converter Unit
350
Parameter List
350
List of Details
351
Converter Unit
352
Troubleshooting
352
Outline Drawings
359
Overload Protection Characteristics
362
Power Supply Equipment Capacity and Generated Loss
363
Dynamic Brake Characteristics
364
Inrush Currents at Power-On of Main Circuit and Control Circuit
366
Options
367
External Dynamic Brake
374
Recommended Wires
377
No-Fuse Breakers, Fuses, Magnetic Contactors
378
Power Factor Improving DC Reactor
379
Leakage Current Breaker
381
EMC Filter (Recommended)
383
FR-BU2-(H) Brake Unit
385
Appendix
398
App 1. Parameter List
398
App 2. Signal Layout Recording Paper
400
App 3. Twin Type Connector : Outline Drawing for 721-2105/026-000(WAGO)
400
App 4. Change of Connector Sets to the Rohs Compatible Products
401
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Mitsubishi Electric Melservo MR-J3-70B Instruction Manual (225 pages)
General-Purpose SSCNET III Compatible
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 8.22 MB
Table of Contents
Table of Contents
14
Functions and Configuration
18
Introduction
18
Function Block Diagram
19
Servo Amplifier Standard Specifications
21
Function List
22
Model Code Definition
23
Combination with Servo Motor
24
Structure
25
Parts Identification
25
Removal and Reinstallation of the
29
Configuration Including Auxiliary Equipment
31
Installation
36
Installation Direction and Clearances
36
Keep out Foreign Materials
37
Cable Stress
37
SSCNET Cable Laying
38
Inspection Items
40
Parts Having Service Lives
40
Signals and Wiring
42
Input Power Supply Circuit
43
I/O Signal Connection Example
47
Explanation of Power Supply System
49
Signal Explanations
49
Power-On Sequence
50
CNP1, CNP2, CNP3 Wiring Method
51
Connectors and Signal Arrangements
57
Signal (Device) Explanations
58
Alarm Occurrence Timing Chart
61
Interfaces
62
Internal Connection Diagram
62
Detailed Description of Interfaces
63
Source I/O Interfaces
65
Instructions for the 3M Connector
66
SSCNET Cable Connection
67
Connection of Servo Amplifier and Servo Motor
69
Connection Instructions
69
Power Supply Cable Wiring Diagrams
70
Servo Motor with Electromagnetic Brake
72
Safety Precautions
72
Timing Charts
73
Wiring Diagrams (HF-MP Series HF-KP Series Servo Motor)
75
Grounding
76
Control Axis Selection
77
Startup
78
Switching Power on for the First Time
78
Startup Procedure
78
Wiring Check
78
Surrounding Environment
78
Startup
79
Servo Amplifier Display
81
Test Operation
84
Test Operation Mode
85
Test Operation Mode in MR Configurator
85
Motorless Operation in Controller
87
Parameters
88
Basic Setting Parameters (No.pa )
88
Parameter List
88
Parameter Write Inhibit
89
Selection of Regenerative Brake Option
90
Using Absolute Position Detection System
90
Forced Stop Input Selection
91
Auto Tuning
92
In-Position Range
93
Selection of Servo Motor Rotation Direction
94
Encoder Output Pulse
94
Gain/Filter Parameters (No. PB )
96
Parameter List
96
Detail List
97
Extension Setting Parameters (No. PC )
104
Parameter List
104
List of Details
105
Analog Monitor
108
Alarm History Clear
110
I/O Setting Parameters (No. PD )
111
Parameter List
111
List of Details
112
General Gain Adjustment
114
Different Adjustment Methods
114
Adjustment on a Single Servo Amplifier
114
Adjustment Using Servo Configuration Software
115
Auto Tuning
116
Auto Tuning Mode
116
Auto Tuning Mode Operation
117
Adjustment Procedure by Auto Tuning
118
Response Level Setting in Auto Tuning Mode
119
Manual Mode 1 (Simple Manual Adjustment)
120
Interpolation Mode
124
Differences in Auto Tuning between MELSERVO-J2 and MELSERVO-J2-Super
125
Special Adjustment Functions
126
Function Block Diagram
126
Adaptive Filter
126
Machine Resonance Suppression Filter
129
Advanced Vibration Suppression Control
131
Low-Pass Filter
135
Gain Changing Function
135
Function Block Diagram
136
Parameters
137
Gain Changing Operation
139
Troubleshooting
142
Alarms and Warning List
142
Remedies for Alarms
143
Remedies for Warnings
148
Outline Drawings
150
Servo Amplifier
150
Connector
156
Characteristics
158
Overload Protection Characteristics
158
Power Supply Equipment Capacity and Generated Loss
159
Dynamic Brake Characteristics
161
Cable Flexing Life
163
Inrush Currents at Power-On of Main Circuit and Control Circuit
163
Options and Auxiliary Equipment
164
Cable/Connector Sets
164
Combinations of Cable/Connector Sets
165
Encoder Cable/Connector Sets
170
Motor Power Supply Cables
179
Motor Brake Cables
180
SSCNET Cable
182
Regenerative Brake Options
183
Brake Unit
190
Power Regeneration Converter
192
Junction Terminal Block PS7DW-20V14B-F (Recommended)
195
MR Configurator
197
Battery Unit MR-J3BAT
198
Recommended Wires
199
Fuse Breakers, Fuses, Magnetic Contactors
202
Power Factor Improving DC Reactor
203
Power Factor Improving Reactors
204
Relays (Recommended)
204
Surge Absorbers (Recommended)
205
Noise Reduction Techniques
205
Leakage Current Breaker
211
EMC Filter (Recommended)
213
Absolute Position Detection System
216
Features
216
Specifications
217
Battery Installation Procedure
218
Confirmation of Absolute Position Detection Data
219
Appendix
220
App 1. Parameter List
220
App 2. Signal Layout Recording Paper
221
App 3. Twin Type Connector : Outline Drawing for 721-2105/026-000(WAGO)
222
App 4. Combination of Servo Amplifier and Servo Motor
223
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