Siemens SIMOTICS XP 1MB 4 Series Manuals

Manuals and User Guides for Siemens SIMOTICS XP 1MB 4 Series. We have 1 Siemens SIMOTICS XP 1MB 4 Series manual available for free PDF download: Operating Instructions Manual

Siemens SIMOTICS XP 1MB 4 Series Operating Instructions Manual (176 pages)

Low-voltage motors

Brand: Siemens | Category: Industrial Equipment | Size: 18.77 MB

Table of Contents
5
Introduction
11
About SIMOTICS
11
About this Manual
11
Content
11
Target Group
12
Avoiding Dangers
13
Standard Scope
13
Websites of Third-Party Companies
13
SIMOTICS Documentation
13
Service and Support
14
Siemens Industry Online Support on the Web
14
Spare Parts Services
15
Important Product Information
16
Safety Information
17
General Safety Instructions
17
Information for those Responsible for the Plant/System
17
The 5 Safety Rules
18
Qualified Personnel
18
Safe Handling
18
Use in Hazardous Areas
20
Electrostatic Sensitive Devices
22
Electromagnetic Compatibility
23
Interference Immunity
23
Influence on the Line Power Supply through a Strongly Irregular Torque
23
Interference Voltages When Operating the Converter
24
Special Designs and Construction Versions
24
Certificate with Special Conditions
24
Description
27
Area of Application
27
Rating Plates
28
Installation
30
Regulations
30
Cooling and Ventilation
32
Machines with a Fan
32
Machines Without a Fan (Optional)
32
Bearings
33
Axial and Radial Forces
33
Balancing
33
Types of Construction/Method of Installation
34
Degree of Protection
36
Degree of Protection for Explosion-Proof Machines
36
Environmental Conditions
36
Optional Built-On and Built-In Accessories
37
Marking
38
Terminal Box
40
Paint Finish
40
Preparing for Use
43
Safety-Related Aspects to Consider When Configuring the Plant
43
Observing the Operating Mode
43
Machines Without Final Paint Coating
43
Delivery
44
Transport and Storage
44
Safety Instructions for Transport
44
Storage
47
Temperature Limits During Storage
48
Securing the Rotor
49
Commissioning after Storage
51
Insulation Resistance and Polarization Index
51
Lubricating the Rolling Bearings
51
Regreasing Rolling Bearings after Storage Periods of up to Two Years
51
Releasing the Rotor Shipping Brace before Commissioning
51
Ensure Adequate Cooling
52
Thermal Protection
53
Interlock Circuit for Anti-Condensation Heating
55
Noise Emission
55
Voltage and Frequency Fluctuations During Line Operation
55
Rotational Speed Limit Values
56
System-Inherent Frequencies
56
Electromagnetic Compatibility
56
Converter Operation
57
Parameterizing the Converter
57
Converter Input Voltage
58
Reducing Bearing Currents
58
Insulated Bearings for Converter Operation
59
Tandem Operation
61
Speed Limits for Converter Operation
61
Assembly
63
Safety Instructions for Installation
63
Preparing for Installation
64
Requirements for Installation
64
Insulation Resistance
65
Insulation Resistance and Polarization Index
65
Checking the Insulation Resistance and Polarization Index of the Winding
66
Mounting and Installed the Machine
69
Preparing the Assembly Area
69
Lift the Machine to Where It will be Mounted and Position It
69
Machines with Type of Construction IM B15, IM B9, IM V8 and IM V9
70
Foot Mounting
70
Alignment and Fastening
71
Repainting/Touching up the Paint Finish of Explosion-Protected Machines
71
Measures for Alignment and Mounting
71
Flatness of the Supporting Surfaces for Conventional Motors
72
Machine Frame Mounting Feet (Special Design)
72
Installing the Machine
73
Preconditions for Smooth, Vibration-Free Operation
73
Aligning the Machine to the Driven Machine and Mounting
73
Type of Construction Without Flange
73
Horizontal Types of Construction with Mounting Feet
73
Horizontal Types of Construction with Flange
74
Vertical Types of Construction with Flange
74
Removing the Rotor Shipping Brace
75
Recommended Alignment Accuracy
75
Mounting the Drive Output Elements
76
Electrical Connection
79
Connecting the Machine
80
Safe Connection
80
Selecting Cables
81
Thermal Protection
81
Terminal Box
82
Circuit Diagram Inside the Terminal Box Cover
82
Direction of Rotation
82
Terminal Marking
83
Additional Bores in the Terminal Box
83
Cable Entry
83
Protruding Connection Cables
84
Connecting Protruding Cables
85
Thread Sizes in the Terminal Box
85
Internal Equipotential Bonding
85
Cable Glands
86
Mounting Position of Sheet Metal Nuts in Screw-Type Connections
86
Tightening Torques
87
Connecting the Grounding Conductor
87
Minimum Surface Area of Grounding Conductor
87
Grounding Connection Type
88
Temperature Sensor/Anti-Condensation Heating Connection
89
Connecting Optional Integrated Devices and Equipment
89
Conductor Connection
90
Connection With/Without Cable Lugs
92
Cable Ends with Wire End Sleeves
93
Connecting Aluminum Conductors
93
Minimum Air Clearances
94
Connecting the Converter
94
Final Checks
96
Commissioning
97
Measures before Commissioning
97
Insulation Resistance and Polarization Index
99
Checking the Machine Cooling
99
Commissioning the Separately Driven Fan
99
Further Documents
100
Setpoint Values for Monitoring the Bearing Temperature
101
Switching on
101
Test Run
102
Operation
105
Safety Instructions for Operation
105
Safety Instructions Relating to Ventilation and Cooling
109
Switching on with the Anti-Condensation Heating Active
110
Switching on the Machine
111
Switch off the Separately Driven Fan
111
Switching on Again after an EMERGENCY off
111
Stoppages
111
Avoidance of Damage to Rolling Bearings During Stoppages
113
Decommissioning the Machine
113
Re-Commissioning the Machine
113
Faults
114
Inspections in the Event of Faults
114
Electrical Faults
114
Mechanical Faults
115
Rolling Bearing Faults
115
Faults at the External Fan
116
Deactivating
116
Maintenance
117
General
117
Inspection and Maintenance
118
Safety Instructions for Inspection and Maintenance
118
Inspections in the Event of Faults
120
First Inspection after Installation or Repair
121
General Inspection
121
Assessing the Rolling Bearings
122
Mechanical Explosion Protection for Rolling Bearings
123
Maintenance Intervals
123
Re-Greasing
124
Cleaning
125
Risk of Explosion Due to Damaged Seals
126
Drain Condensate
126
Insulation Resistance and Polarization Index
126
Maintaining the External Fan (Forced Ventilation)
127
Repainting
128
Corrective Maintenance
129
Machines with a Certificate Extended with an "X
129
Anti-Condensation Heating
130
Fundamentals
131
Rolling Bearings
131
Replacing Bearings in Explosion-Proof Machines
133
Fitting Bearings
133
Explosion Hazard Due to Overheating of the Rolling Bearings
135
Shaft Sealing, Mounting Dimensions and Alignment
135
Fan
136
Mounting Fans
136
Cable Entries, Sealing Plugs and Thread Adapters
137
Tightening Torques
137
Screw Lock Washers
137
Links
137
Reassembly: Miscellaneous Information
137
Optional Add-On Units
138
O-Ring Seal
138
Spare Parts
139
Parts Order
139
Purchasing Commercially Available Spare Parts
140
Determining the Spare Parts Via the Internet
140
Replacing Rolling Bearings
140
Rolling Bearings
140
Anti-Condensation Heating
141
Groups of Parts
141
Ordering Example
142
Machine Parts
143
Part Lists
143
Standardized Parts
145
Exploded Drawings
146
1MB1 Shaft Heights 63
146
1MB1 Shaft Heights 71
148
1MB1 Shaft Heights 80
149
1MB1 Shaft Heights 100
150
1MB1 Shaft Heights 180
151
1MB1 Shaft Heights 225
152
1MB5 Shaft Height. 315 Cast Iron
153
1MB5 Shaft Height. 355 Cast Iron
154
Terminal Box 1MB1 Shaft Heights 63
155
Terminal Box 1MB1 Shaft Heights 71
156
Terminal Box 1MB1 Shaft Heights 80
157
Terminal Box 1MB1 Shaft Heights 200
158
Terminal Box 1MB1 Shaft Heights 250
160
Terminal Box 1MB1 Shaft Height 315 Cast Iron
162
Terminal Box 1MB5 Shaft Height 315 Cast Iron
164
1MB5 Terminal Box Shaft Height 355 Cast Iron
165
Separately Driven Fan Optional Shaft Height 225
166
Disposal
167
Introduction
167
Rohs - Restricting the Use of Certain Hazardous Substances
167
Note Regarding Article 33 of the REACH Regulation
167
Preparing for Disassembly
168
Dismantling the Machine
168
Disposal of Components
168
Technical Data
171
Tightening Torques
171
Tightening Torques for Screw and Bolt Connections
171
Stud-Type Bushings
172
Terminal Boxes, End Shields, Grounding Conductors, Sheet Metal Fan Covers
172
Terminal Board and Grounding
172
Tightening Torques of Additional Connecting Terminals
172
Quality Documents
173
Quality Documents SIMOTICS in SIOS
173

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