Toro 30496 Manuals

Manuals and User Guides for Toro 30496. We have 2 Toro 30496 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 30496 Service Manual (466 pages)

Floating Deck Mid-Size

Brand: Toro | Category: Lawn Mower | Size: 8.99 MB

Table of Contents
4
Safety Information

10
- General Information
  10
- Think Safety First
  10
Specifications

12
Chassis

30
- Electric Clutch Replacment
  30
- PTO Idler Replacement
  38
  - PTO Idler Removal
    38
  - PTO Idler Installation
    41
- Parking Brake Service - Hydro
  43
  - Checking the Parking Brake
    43
  - Adjusting the Parking Brake
    44
  - Parking Brake Removal
    45
  - Parking Brake Installation
    49
- Wheel Drive Belt and Wheel Hub Replacement - Gear Drive
  53
  - Wheel Drive Belt & Wheel Hub Removal
    54
  - Wheel Drive Belt & Wheel Hub Installation
    59
- Brake Band Replacement
  65
  - Brake Band Removal
    65
  - Brake Band Installation
    69
- Carrier Frame Replacement
  74
  - Carrier Frame Removal
    74
  - Carrier Frame Installation
    77
- Carrier Frame & Mower Deck Adjustments
  80
  - Checking the Carrier Frame & Engine Deck Alignment
    80
- Castor Wheel Replacement
  82
  - Castor Wheel Removal
    82
  - Castor Wheel Service
    83
  - Castor Wheel Installation
    88
CHASSIS Cont.

89
- Castor Wheel Fork Bushing Replacement
  89
  - Castor Wheel Fork Bushing Removal
    89
  - Castor Wheel Fork Bushing Installation
    90
- Fuel Tank Replacement
  91
  - Fuel Tank Removal
    91
  - Fuel Tank Installation
    96
- Battery Tray Replacement
  99
  - Battery Tray Removal
    99
  - Battery Tray Installation
    101
- MID-Size Weight Replacement
  103
- Checking the Brake (T-Bar)
  104
- Adjusting the Brake (T-Bar)
  105
Linkage

108
LINKAGE Cont.

233
- Neutral Stud Adjustment (Pistol Grip)
  233
- Adjusting the Control Rod (Pistol Grip)
  235
  - Checking the Control Rod
    235
  - Adjusting the Control Rod
    235
- Tracking Adjustment (Pistol Grip)
  236
- Tracking Adjustment (T-2)
  237
- Neutral Adjustment (T-2)
  237
- Control Bar Adjustment (T-Bar)
  239
Engine

242
- Engine Removal - Pistol Grip Hydro
  242
- Engine Installation - Pistol Grip Hydro
  250
- Muffl er Guard
  261
- Engine Removal - Gear Drive
  262
- Engine Installation - Gear Drive
  269
Hydrostatic Drive System

280
- Hydro Drive Transmission Traction Belt Replacement
  280
  - Hydro Drive Transmission Traction Belt Removal
    280
  - Hydro Drive Transmission Traction Belt Installation
    283
- Hydro Idler Replacement
  286
  - Hydro Idler Removal
    286
  - Hydro Idler Installation
    288
- Hydraulic Pump Replacement
  290
  - Hydraulic Pump Removal
    291
  - Hydraulic Pump Installation
    294
- Wheel Motor Replacement
  298
  - Wheel Motor Removal
    298
  - Wheel Motor Installation
    301
- Hydraulic Reservoir Replacement
  305
  - Hydraulic Reservoir Removal
    305
  - Hydraulic Reservoir Installation
    306
- Hydraulic Testing
  308
- Bleeding the Hydraulic System
  311
- Checking the Hydraulic Lines
  312
- Hydraulic Schematic
  313
Gear Drive

314
- Traction Drive Belt Replacement
  314
  - Traction Drive Belt Removal
    314
  - Traction Drive Belt Installation
    315
- Gear Drive Idler Replacement
  317
  - Gear Drive Idler Removal
    317
  - Gear Drive Idler Installation
    319
- Transmission Driven Pulley Replacement
  320
  - Transmission Driven Pulley Removal
    320
  - Transmission Driven Pulley Installation
    323
- Gear Drive Transmission Replacement
  326
  - Gear Drive Transmission Removal
    326
  - Gear Drive Transmission Installation
    331
Mower Decks

340
MOWER DECKS Cont

397
- Quick Latch Replacement
  398
  - Quick Latch Removal
    398
  - Quick Latch Installation
    399
  - Mower Deck Removal
    400
  - Mower Deck Installation
    401
- Checking the Engine Deck Height
  402
- Checking the Carrier Frame Front-To-Rear Pitch
  403
- Checking the Carrier Frame Side-To-Side Height
  403
- Checking the Mower Deck Front-To-Rear Pitch
  404
- Adjusting the Mower Deck Front-To-Rear Pitch
  405
- Checking the Mower Deck Side-To-Side Height
  405
- Adjusting the Mower Deck Side-To-Side Height
  406
- Matching the Height-Of-Cut
  406
Electrical

408
- Tools
  408
- Components
  408
  - Alternator
    408
  - On/Off Switch
    408
  - Bail Switch
    408
  - Single Pole Switch
    409
  - PTO Switch
    409
  - Relay, Single Pole Dual Throw
    410
  - Ignition Switch
    410
  - Wire Harness T-Bar, Gear Drive (104-8137)
    411
  - PTO Switch
    412
  - Delay Module
    412
  - Clutch Power Supply Test Procedure
    413
  - DC Mini Hour Meter
    415
  - Proximity Switch
    416
  - PTO Brake Clutch Assembly
    416
  - Wire Harness Pistol Grip (106-8780)
    417
  - PTO Switch
    418
  - Wire Harness T-2, Hydro (114-3418)
    419
  - Wire Harness T-Bar, Hydro (114-3420)
    420
  - Normally Open Switch
    421
  - Normally Closed Switch
    421
  - Starter Solenoid
    421
- Operator Presence Control (OPC) Switch Replacement (T-Bar)
  422
  - OPC Switch Removal (T-Bar)
    422
  - OPC Switch Installation (T-Bar)
    423
- PTO Switch Replacement (T-Bar)
  425
  - PTO Switch Removal (T-Bar)
    425
  - PTO Switch Installation (T-Bar)
    426
- Ignition Switch Replacement (T-Bar)
  427
  - Ignition Switch Removal (T-Bar)
    427
  - Ignition Switch Installation (T-Bar)
    428
- Delay Module Replacement (T-Bar)
  430
  - Delay Module Removal (T-Bar)
    430
  - Delay Module Installation (T-Bar)
    431
ELECTRICAL Cont.

433

Toro 30496 Operator's Manual (60 pages)

Commercial Walk-Behind Mower with Floating Deck, T-Bar, Hydro with 36in, 40in, 48in or 52in TURBO FORCE Cutting Unit

Brand: Toro | Category: Lawn Mower | Size: 2.97 MB

Table of Contents
2
Introduction
2
Safety
4
Safe Operating Practices
4
Toro Mower Safety
5
Slope Chart
7
Safety and Instructional Decals
8
Product Overview
11
Controls
11
Specifications
12
Operation
13
Adding Fuel
13
Checking the Engine Oil Level
14
Think Safety First
14
Operating the Parking Brake
14
Starting and Stopping the Engine
14
Operating the Mower Blade Control (PTO)
15
The Safety Interlock System
16
Driving Forward or Backward
16
Stopping the Machine
17
Pushing the Machine by Hand
17
Transporting Machines
18
Side Discharging or Mulching the Grass
18
Adjusting the Height-Of-Cut
18
Adjusting the Anti-Scalp Rollers
19
Adjusting the Flow Baffle
20
Positioning the Flow Baffle
20
Using the MID-Size Weight
22
Maintenance
23
Recommended Maintenance Schedule(S)
23
Lubrication
24
How to Grease
24
Lubricating the Bearings
24
Greasing the PTO Drive Belt Idler and Mower Deck Belt Idler
24
Engine Maintenance
25
Servicing the Air Cleaner
25
Servicing the Engine Oil
26
Servicing the Spark Plugs
27
Fuel System Maintenance
28
Draining the Fuel Tank
28
Servicing the Fuel Filter
29
Electrical System Maintenance
30
Servicing the Battery
30
Servicing the Fuses
32
Drive System Maintenance
33
Adjusting the Tracking
33
Checking the Tire Pressure
33
Replacing the Caster Wheel Fork Bushings
33
Servicing the Caster Wheel and Bearings
34
Adjusting the Electric Clutch
34
Cooling System Maintenance
35
Cleaning the Air Intake Screen
35
Brake Maintenance
36
Servicing the Brake
36
Belt Maintenance
37
Replacing the Mower Belt
37
Replacing the PTO Drive Belt
37
Adjusting the PTO Drive Belt Idler Spring Anchor
38
Replacing the Pump Drive Belt
39
Controls System Maintenance
40
Adjusting the Motion Control Handle Positions
40
Hydraulic System Maintenance
42
Servicing the Hydraulic System
42
Mower Deck Maintenance
44
Servicing the Cutting Blades
44
Correcting the Mower Quality of Cut
47
Frame Set up
47
Checking the Mower Deck Front-To-Rear Pitch
49
Changing the Mower Deck Front-To-Rear Pitch
49
Checking the Mower Deck Side-To-Side Height
50
Changing the Mower Deck Side-To-Side Height
50
Matching Height of Cut
50
Replacing the Grass Deflector
51
Cleaning
52
Cleaning under the Mower
52
Waste Disposal
52
Storage
52
Cleaning and Storage
52
Troubleshooting
54
Schematics
56

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro 30496 Manuals

Toro 30496 Service Manual (466 pages)

Table of Contents

Safety Information

Specifications

Chassis

CHASSIS Cont.

Linkage

LINKAGE Cont.

Engine

Hydrostatic Drive System

Gear Drive

Mower Decks

MOWER DECKS Cont

Electrical

ELECTRICAL Cont.

Toro 30496 Operator's Manual (60 pages)

Table of Contents

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Toro Categories