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YASKAWA SGMVV Manuals
Manuals and User Guides for YASKAWA SGMVV. We have
2
YASKAWA SGMVV manuals available for free PDF download: User Manual
YASKAWA SGMVV User Manual (363 pages)
For Use with Large-Capacity Models, Design and Maintenance, Multi-Winding Drive Unit, Rotational Motor, Analog Voltage and Pulse Train References, SERVOPACK, Converter, Servomotor
Brand:
YASKAWA
| Category:
Servo Drives
| Size: 5.41 MB
Table of Contents
About this Manual
3
Safety Precautions
7
Warranty
13
Harmonized Standards
15
Table of Contents
17
Chapter 1 Outline
23
Σ-V Large-Capacity Multi-Winding Drive Unit, Servopacks
23
And Converters
23
System Configuration Diagram
23
Converters
23
Part Names
24
Multi-Winding Drive Unit Part Names
24
SERVOPACK Part Names
25
Converter Part Names
27
Ratings and Specifications of a Multi-Winding Drive System
29
Ratings
29
Basic Specifications
30
Speed/Position/Torque Control
33
Internal Block Diagrams
34
Internal Block Diagram of the Multi-Winding Drive Unit
34
Internal Block Diagram for SERVOPACK and Converter
34
Model Designations
35
Multi-Winding Drive Unit Model Designation
35
SERVOPACK Model Designation
36
Converter Model Designation
36
Combinations for Multi-Winding Drive Systems
37
Inspection and Maintenance of a Multi-Winding Drive System
37
Chapter 2 Panel Operator
39
Overview
39
Names and Functions
39
Display Selection
39
Status Display
40
Utility Functions (Fn)
41
Parameters (Pn)
42
Parameter Classification
42
Notation for Parameters
42
Setting Parameters
43
Monitor Displays (Un)
46
Wiring and Connection
47
Chapter 3 Wiring and Connection
49
Main Circuit Wiring
49
Main Circuit Terminals
49
Main Circuit Wire
52
Typical Main Circuit Wiring Examples
55
General Precautions for Wiring
57
Discharging Time of the Main Circuit's Capacitor
59
Connecting the Converter to the SERVOPACK
60
Connecting the Connectors
60
Interconnecting Terminals
60
I/O Signal Connections
61
Names and Functions for Multi-Winding Drive Unit I/O Signals (CN1)
61
SERVOPACK Safety Function Signal (CN8) Names and Functions
63
Example of I/O Signal Connections in Speed Control
64
Example of I/O Signal Connections in Position Control
65
Example of I/O Signal Connections in Torque Control
66
I/O Signal Allocations
67
Input Signal Allocations
67
Output Signal Allocations
71
Examples of Connection to Host Controller
74
Reference Input Circuit
74
Sequence Input Circuit
76
Sequence Output Circuit
78
Local Communications Cable Connections
81
Encoder Connection
82
Encoder Signal (CN21) Names and Functions
82
Encoder Connection Examples
82
Selecting and Connecting a Regenerative Resistor Unit
84
Selecting a Regenerative Resistor Unit
84
Connecting a Regenerative Resistor Unit
85
Setting Regenerative Resistor Capacity
85
Installation Standards
86
Selecting and Connecting a Dynamic Brake Unit
87
Selection
87
Selecting the Cable for the Dynamic Brake Unit
87
Setting the Dynamic Brake Unit
88
Setting the Dynamic Brake Answer Function
89
Installation Standards
90
Connections
90
Noise Control and Measures for Harmonic Suppression
94
Wiring for Noise Control
94
Precautions on Connecting Noise Filter
96
Connecting a Reactor for Harmonic Suppression
98
Trial Operation
99
Chapter 4 Trial Operation
100
Inspection and Checking before Trial Operation
100
Trial Operation for Servomotor Without Load
100
Trial Operation for Servomotor Without Load from Host Reference
101
Inspecting Connection and Status of Input Signals
102
Trial Operation in Speed Control
104
Trial Operation under Position Control from the Host Controller with the Multi-Winding Drive Unit Used for Speed Control
105
Trial Operation in Position Control
105
Trial Operation with the Servomotor Connected to the Machine
107
Trial Operation of Servomotor with Brakes
108
Chapter 5 Operation
109
Control Method Selection
111
Basic Functions Settings
112
Servo on Signal
112
Servomotor Rotation Direction
113
Overtravel
114
Holding Brakes
117
Stopping Servomotors after /S-ON Turned off or Alarm Occurrence
122
Instantaneous Power Interruption Settings
124
Setting Motor Overload Detection Level
125
Speed Control
127
Basic Settings for Speed Control
127
Reference Offset Adjustment
128
Soft Start
131
Speed Reference Filter
131
Zero Clamp Function
132
Encoder Output Pulses
134
Setting Encoder Output Pulse
135
Setting Speed Coincidence Signal
136
Position Control
137
Basic Settings for Position Control
138
Clear Signal Setting
142
Reference Pulse Input Multiplication Switching Function
143
Electronic Gear
144
Smoothing
147
Positioning Completed Signal
148
Positioning Near Signal
149
Reference Pulse Inhibit Function
150
Torque Control
151
Basic Settings for Torque Control
151
Reference Offset Adjustment
152
Torque Reference Filter
155
Speed Limit in Torque Control
155
Internal Set Speed Control
157
Basic Settings for Speed Control with an Internal Set Speed
157
Example of Operating with Internal Set Speeds
159
Combination of Control Methods
160
Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6)
160
Switching Other than Internal Set Speed Control (Pn000.1 = 7, 8 or 9)
162
Switching Other than Internal Set Speed Control (Pn000.1 = a or B)
162
Limiting Torque
163
Internal Torque Limit
163
External Torque Limit
164
Torque Limiting Using an Analog Voltage Reference
165
Torque Limiting Using an External Torque Limit and Analog Voltage Reference
167
Checking Output Torque Limiting During Operation
168
Absolute Encoders
169
Connecting the Absolute Encoder
170
Absolute Data Request Signal (SEN)
172
Battery Replacement
173
Absolute Encoder Setup and Reinitialization
175
Absolute Data Reception Sequence
177
Multiturn Limit Setting
180
Multiturn Limit Disagreement Alarm (A.CC0)
181
Other Output Signals
182
Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2, and ALO3)
182
Warning Output Signal (/WARN)
183
Rotation Detection Output Signal (/TGON)
184
Servo Ready Output Signal (/S-RDY)
184
Safety Function
185
Hard Wire Base Block (HWBB) Function
185
External Device Monitor (EDM1)
191
Application Example of Safety Functions
193
Confirming Safety Functions
194
Precautions for Safety Functions
194
Chapter 6 Adjustments
197
Type of Adjustments and Basic Adjustment Procedure
197
Adjustments
197
Basic Adjustment Procedure
198
Monitoring Operation During Adjustment
199
Safety Precautions on Adjustment of Servo Gains
202
Advanced Autotuning (Fn201)
205
Calculating the Moment of Inertia
205
Procedure for Calculating the Moment of Inertia
206
One-Parameter Tuning (Fn203)
209
One-Parameter Tuning
209
One-Parameter Tuning Procedure
210
One-Parameter Tuning Example
217
Related Parameters
218
Anti-Resonance Control Adjustment Function (Fn204)
219
Anti-Resonance Control Adjustment Function
219
Anti-Resonance Control Adjustment Function Operating Procedure
220
Related Parameters
225
Vibration Suppression Function (Fn205)
226
Vibration Suppression Function
226
Vibration Suppression Function Operating Procedure
227
Related Parameters
230
Additional Adjustment Function
231
Switching Gain Settings
231
Manual Adjustment of Friction Compensation
235
Current Control Mode Selection Function
237
Current Gain Level Setting
237
Speed Detection Method Selection
237
Position Integral
238
Compatible Adjustment Function
239
Feedforward Reference
239
Torque Feedforward
239
Torque Feedforward
240
Speed Feedforward
241
Proportional Control
242
Mode Switch (P/PI Switching)
243
Torque Reference Filter
245
Utility Functions (Fn)
248
Chapter 7 Utility Functions (Fn)
249
List of Utility Functions
249
Alarm History Display (Fn000)
250
JOG Operation (Fn002)
251
Origin Search (Fn003)
253
Program JOG Operation (Fn004)
255
Initializing Parameter Settings (Fn005)
259
Clearing Alarm History (Fn006)
260
Offset Adjustment of Analog Monitor Output (Fn00C)
261
Gain Adjustment of Analog Monitor Output (Fn00D)
263
Write Prohibited Setting (Fn010)
265
Servomotor Model Display (Fn011)
267
Software Version Display (Fn012)
269
Vibration Detection Level Initialization (Fn01B)
270
Display of Multi-Winding Drive Unit and Servomotor ID (Fn01E)
272
Easyfft (Fn206)
274
Online Vibration Monitor (Fn207)
277
Monitor Displays (Un)
280
Chapter 8 Monitor Displays (Un)
281
List of Monitor Displays
281
Viewing Monitor Displays
282
Reading 32-Bit Data in Decimal Displays
283
Monitoring Input Signals
284
Displaying Input Signal Status
284
Interpreting Input Signal Display Status
284
Input Signal Display Example
285
Monitoring Output Signals
286
Displaying Output Signal Status
286
Interpreting Output Signal Display Status
286
Output Signal Display Example
287
Monitoring Safety Input Signals
288
Displaying Safety Input Signals
288
Interpreting Safety Input Signal Display Status
288
Safety Input Signal Display Example
289
Monitor Display at Power on
289
Troubleshooting
290
Chapter 9 Troubleshooting
291
Alarm Displays
291
List of Alarms
291
Troubleshooting of Alarms
295
Warning Displays
310
List of Warnings
310
Troubleshooting of Warnings
311
The Servomotor
313
Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
314
Chapter 10 Appendix
320
Connection to Host Controller
321
Connection to Host Controller
322
Connection to MP920 Servo Module SVA-01A
323
Connection to Omron's Motion Control Unit
324
Connection to Omron's Position Control Unit
325
Connection to Mitsubishi's AD72 Positioning Module (Multi-Winding Drive Unit in Speed Control)
326
Connection to Mitsubishi's AD75 Positioning Module (Multi-Winding Drive Unit in Position Control)
327
Connection to Mitsubishi's QD75D Positioning Module (Multi-Winding Drive Unit in Position Control)
328
List of Parameters
330
Parameters
331
List of Parameters
332
Parameters
333
List of Monitor Displays
353
Parameter Recording Table
354
Index
359
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YASKAWA SGMVV User Manual (363 pages)
AC Servo Drives E-V Series
Brand:
YASKAWA
| Category:
Controller
| Size: 29.55 MB
Table of Contents
About this Manual
3
Safety Precautions
8
Warranty
14
Harmonized Standards
16
Table of Contents
18
Chapter 1 Outline
24
Σ-V Large-Capacity Servopacks and Converters
24
Servopacks
24
SERVOPACK Part Names
24
Converter Part Names
26
Ratings and Specifications
28
Ratings
28
Basic Specifications
29
SERVOPACK and Converter Internal Block Diagrams
32
Three-Phase 200 V
32
Three-Phase 400 V
33
Examples of Servo System Configurations
34
Three-Phase 400 V
34
SERVOPACK Model Designation
35
Converter Model Designation
36
Combinations of Servomotors, Servopacks, and Converters
37
Inspection and Maintenance
38
Chapter 2 Panel Display and Operation of Digital Operator
40
Panel Display
40
Status Display
40
Alarm and Warning Display
40
Hard Wire Base Block Display
40
Overtravel Display
40
Operation of Digital Operator
41
Utility Functions (Fn )
42
Utility Functions
42
Parameters (Pn )
43
Parameter Classification
43
Notation for Parameters
43
Parameters
43
Setting Parameters
44
Monitor Displays (un )
46
Wiring and Connection
47
Chapter 3 Wiring and Connection
49
Main Circuit Wiring
49
Main Circuit Terminals
49
Main Circuit Wire
51
Typical Main Circuit Wiring Examples
60
General Precautions for Wiring
64
Discharging Time of the Main Circuit's Capacitor
66
Connecting the Converter to the SERVOPACK
67
Connecting the Connectors
67
Interconnecting Terminals
67
I/O Signal Connections
69
I/O Signal (CN1) Names and Functions
69
Safety Function Signal (CN8) Names and Functions
70
Example of I/O Signal Connections
71
I/O Signal Allocations
72
Input Signal Allocations
72
Output Signal Allocations
73
Examples of Connection to Host Controller
75
Sequence Input Circuit
75
Sequence Output Circuit
77
Wiring Communications Using Command Option Modules
79
Encoder Connection
80
Encoder Signal (CN2) Names and Functions
80
Encoder Connection Examples
80
Selecting and Connecting a Regenerative Resistor Unit
82
Selecting a Regenerative Resistor Unit
82
Connecting a Regenerative Resistor Unit
83
Setting Regenerative Resistor Capacity
84
Installation Standards
85
Selecting and Connecting a Dynamic Brake Unit
86
Selection
86
Selecting the Cable for the Dynamic Brake Unit
86
Setting the Dynamic Brake Unit
87
Setting the Dynamic Brake Answer Function
88
Installation Standards
89
Connections
89
Noise Control and Measures for Harmonic Suppression
92
Wiring for Noise Control
92
Precautions on Connecting Noise Filter
94
Connecting a Reactor for Harmonic Suppression
96
Chapter 4 Operation
97
Setting Switches S2 and S3 for Option Module Functions
99
Basic Functions Settings
100
Inspection and Checking before Trial Operation
100
Servomotor Rotation Direction
101
Overtravel
102
Electronic Gear
105
Encoder Output Pulses
108
Setting Encoder Output Pulse
109
Holding Brakes
110
Stopping Servomotors after Turning off Servo on Command or Alarm Occurrence
115
Instantaneous Power Interruption Settings
117
SEMI F47 Function (Torque Limit Function for Low DC Power Supply Voltage for Main Circuit)
118
Setting Motor Overload Detection Level
121
Test Without Motor Function
123
Motor Information
123
Motor Position and Speed Responses
124
Limitations
125
Digital Operator Displays During Testing Without Motor
126
Limiting Torque
127
Internal Torque Limit
127
External Torque Limit
128
Checking Output Torque Limiting During Operation
129
Absolute Encoders
130
Connecting the Absolute Encoder
131
Absolute Data Request (Sensor on Command)
133
Battery Replacement
134
Absolute Encoder Setup and Reinitialization
136
Absolute Data Reception Sequence
138
Multiturn Limit Setting
142
Multiturn Limit Disagreement Alarm (A.CC0)
143
Other Output Signals
144
Servo Alarm Output Signal (ALM)
144
Warning Output Signal (/WARN)
144
Rotation Detection Output Signal (/TGON)
145
Servo Ready Output Signal (/S-RDY)
145
Speed Coincidence Output Signal (/V-CMP)
146
Positioning Completed Output Signal (/COIN)
147
Positioning Near Output Signal (/NEAR)
148
Speed Limit Detection Signal (/VLT)
148
Safety Function
150
Hard Wire Base Block (HWBB) Function
150
External Device Monitor (EDM1)
155
Application Example of Safety Functions
157
Confirming Safety Functions
158
Connecting a Safety Function Device
158
Precautions for Safety Functions
159
Chapter 5 Adjustments
162
Type of Adjustments and Basic Adjustment Procedure
162
Adjustments
162
Basic Adjustment Procedure
163
Monitoring Operation During Adjustment
164
Safety Precautions on Adjustment of Servo Gains
167
Tuning-Less Function
170
Tuning-Less Levels Setting (Fn200) Procedure
173
Related Parameters
175
Advanced Autotuning (Fn201)
176
Advanced Autotuning
176
Advanced Autotuning Procedure
179
Related Parameters
185
Advanced Autotuning by Reference (Fn202)
186
Advanced Autotuning by Reference
186
Advanced Autotuning by Reference Procedure
188
Related Parameters
190
One-Parameter Tuning (Fn203)
193
One-Parameter Tuning
193
One-Parameter Tuning Procedure
194
One-Parameter Tuning Example
200
Related Parameters
201
Anti-Resonance Control Adjustment Function (Fn204)
202
Anti-Resonance Control Adjustment Function
202
Anti-Resonance Control Adjustment Function Operating Procedure
203
Related Parameters
208
Vibration Suppression Function (Fn205)
209
Vibration Suppression Function
209
Vibration Suppression Function Operating Procedure
210
Related Parameters
213
Additional Adjustment Function
214
Switching Gain Settings
214
Manual Adjustment of Friction Compensation
218
Current Control Mode Selection Function
220
Current Gain Level Setting
220
Speed Detection Method Selection
220
Position Integral
220
Compatible Adjustment Function
221
Feedforward Reference
221
Mode Switch (P/PI Switching)
222
Torque Reference Filter
224
Chapter 6 Utility Functions (Fn )
227
List of Utility Functions
228
Alarm History Display (Fn000)
229
JOG Operation (Fn002)
230
Origin Search (Fn003)
232
Program JOG Operation (Fn004)
234
Initializing Parameter Settings (Fn005)
238
Clearing Alarm History (Fn006)
239
Offset Adjustment of Analog Monitor Output (Fn00C)
240
Gain Adjustment of Analog Monitor Output (Fn00D)
242
Automatic Offset-Signal Adjustment of the Motor Current Detection Signal (Fn00E)
244
Signal (Fn00E)
244
Manual Offset-Signal Adjustment of the Motor Current Detection Signal
245
(Fn00F)
245
Manual Offset-Signal Adjustment of the Motor Current Detection Signal (Fn00F)
245
Write Prohibited Setting (Fn010)
247
Servomotor Model Display (Fn011)
249
Software Version Display (Fn012)
250
Resetting Configuration Errors in Option Modules (Fn014)
251
Vibration Detection Level Initialization (Fn01B)
252
Display of SERVOPACK and Servomotor ID (Fn01E)
254
Display of Servomotor ID in Feedback Option Module (Fn01F)
256
Fully-Closed Loop Control
256
Origin Setting (Fn020)
257
Software Reset (Fn030)
258
Easyfft (Fn206)
259
Online Vibration Monitor (Fn207)
263
Chapter 7 Monitor Displays
267
List of Monitor Displays
267
Viewing Monitor Displays
268
Monitoring Input Signals
269
Interpreting Input Signal Display Status
269
Input Signal Display Example
270
Monitoring Output Signals
271
Interpreting Output Signal Display Status
271
Output Signal Display Example
271
Monitoring Safety Input Signals
272
Interpreting Safety Input Signal Display Status
272
Safety Input Signal Display Example
272
Chapter 8 Fully-Closed Loop Control
274
System Configuration and Connection Example for SERVOPACK with Fully-Closed Loop Control
274
System Configuration
274
Internal Block Diagram of Fully-Closed Loop Control
275
Serial Converter Unit
276
Example of Connections to External Encoders
278
Encoder Output Pulse Signals from SERVOPACK with an External Encoder by Renishaw Plc
279
Precautions When Using an External Incremental Encoder by Magnescale
280
SERVOPACK and Converter Startup Procedure
284
Parameter Settings for Fully-Closed Loop Control
286
Parameter Settings for Fully-Closed Loop Control
287
Motor Rotation Direction
287
Sine Wave Pitch (Frequency) for an External Encoder
289
Setting Encoder Output Pulses (PAO, PBO, and PCO)
289
External Absolute Encoder Data Reception Sequence
290
Electronic Gear
293
Alarm Detection
294
Analog Monitor Signal
295
Speed Feedback Method During Fully-Closed Loop Control
295
Chapter 9 Troubleshooting
297
Alarm Displays
297
List of Alarms
297
Alarm Displays
298
List of Alarms
299
Troubleshooting of Alarms
301
Warning Displays
318
List of Warnings
318
Troubleshooting of Warnings
319
The Servomotor
320
Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
323
Chapter 10 Appendix
330
List of Parameters
331
Utility Functions
331
Parameters
332
List of Monitor Displays
353
Parameter Recording Table
354
Index
359
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