YASKAWA yasnac i80m Manuals

Manuals and User Guides for YASKAWA yasnac i80m. We have 1 YASKAWA yasnac i80m manual available for free PDF download: Instruction Manual

YASKAWA yasnac i80m Instruction Manual (685 pages)

CNC SYSTEM FOR MACHINING CENTERS

Brand: YASKAWA | Category: Controller | Size: 13.92 MB

General Precautions
3
Notes for Safe Operation
3
Storage Precautions
4
Cautions on Use and Operation
4
Table of Contents
11
Index
18
Preface
25
Basic Configuration of Nc Machine Tool System
26
General Flow of the System
27
1.2 Basic Operation
27
Programming
29
Control Axes Names
31
Rotary Axes
31
2.1 Control Axes
31
Linear Axes
32
Simultaneously Controllable Axes of Three-Axis Control
33
Simultaneously Controllable Axes of Four-Axis Control
34
Simultaneously Controllable Axes of Five-Axis Control
35
Least Input Increment and Least Output Increment
36
Least Output Increment
37
Maximum Move Command Values
38
Process Sheet
40
Programming
40
Programming Format
41
Tape with a Main Program
41
Label Part
42
Tape Start/Tape End
42
Tape Start/ Tape End
43
Program Start/ Program End
43
Program Part
44
Program Construction
44
Program Number
44
Sequence Number
45
Word
45
Address and Function Characters
46
Address Characters
46
Function Characters
47
Input Format
48
Standard Input Format
49
Block
50
Optional Block Skip
51
S Comment Part
52
Buffer Register and Multi-Active Register
54
Tape Code
55
EIA/ISO Auto-Select
55
NC Tape
57
Paper Tape
57
NC Tape Punch
57
NC Tape Check
57
Splicing NC Tape
58
Keeping NC Tape
58
Preparatory Function (C-Function)
59
Selection of G Code State at Power on
60
Setting of G Code at Reset
60
List of G Codes
61
Interpolation
63
Positioning (G00.G06)
63
Example of Programming
64
G06 (Non-Modal G Code of Group)
65
Unidirectional Approach (IG60)
65
Linear Interpolation
66
Feedrate
66
End Point
66
Minimum F Command Unit
67
Circular Interpolation (G02, G03)
68
Helical Interpolation (G02, G03)
75
Feed Functions
77
Rapid Traverse Rate
77
Feed
78
Maximum Feedrate
79
Simultaneous Two-Axis Control
79
Simultaneous Three-Axis Control
80
Simultaneous Four-Axis Control
80
Simultaneous Five-Axis Control
80
F1-Digit Feed
82
Upper Limit of Feedrate
83
Feedrate Per Minute (G94)
84
Solid Tap Mode
84
Automatic Acceleration and Deceleration
85
Accel/Decel of Rapid
85
S-Curve Access/Decel
86
Cutting Feed Accel/Decel
87
Feed Rate Override
87
Rapid Traverse Rate
88
Dwell (C04)
88
Speed Control Reference
89
Adding G04 Instruction in Comer
89
Exact Stop (G09)
90
Exact Stop Mode
90
Automatic Reference Point Return
91
Automatic Reference Point Return
92
Reference Point Return Check
96
Return from Reference Point Return
97
Second to Fourth Reference Point Return
100
Coordinate System
101
Types of Coordinate
101
Setting Reference Coordinate System by G92
102
Setting
103
Local Coordinate
109
Machine Coordinate System
111
Example of Machine Coordinate System
112
Rotation of Work Coordinate System
113
Rotation of Work Coordinate
114
Plane Selection
115
Entering Coordinate Values
116
Absolute/Incremental Specification (G90, G91)
116
Initial State
117
Entering
118
Inch/Metric
118
Decimal Point Input
120
Scaling (G50. G51)
121
Coordinate Rotation
124
Alarm Code
125
Spindle Function
126
Spindle Command
126
Tool Function
127
Tool Select Command
127
T2-Digit Specification
127
T4-Digit Specification
127
Auxiliary Function
128
M Function
128
M Codes Related to Stopping (MOO. M01, M02, M30)
128
Internal Processing M Codes
129
Other M Codes
130
Secondary Auxiliary Function (B Function)
131
Tool Offset
132
Tool Offset Amount
133
Tool Offset Value Memory
133
H and D Functions (H. D Codes)
134
Tool Length Offset (G43/G44/G49)
136
Direction of Offset
137
Tool Position Offset
137
Tool Position Offset (G45Tog48)
139
Extension/Contraction Quantity
141
Example of Programming a
146
G45 to G48 Offset Cancel by G28
147
Tool Radius Offset-C
149
Specification of Offset Plane
150
Method of Entering the Offset Mode
150
Movement During Offset Mode
157
Round the Arc off
159
Movement in G00 Mode
161
Commands Involving no Movement in Offset Mode
162
Interference Check
175
Interference Definition
175
Alarm Generation
176
Alarm Occurrence
176
Automatic Correction
179
Prohibited G Codes
181
Multiactive Registers (M92/M93)
189
Internal M Codes for Round-The-Arc Discrimination (M96/M97)
190
Program Support Functions
191
Canned Cycles
191
Two-Step Hole-Opening Canned Cycles
192
Method of Command
192
Initial Point
193
Description of each Address
193
Optional Canned Cycle
194
Initial Point Change
195
Reciprocal Feed
196
Each Pitch Dwell Command
209
Lift in the Middle Command
209
Boring (G76) Command
210
Solid Tap Function
217
Conditions for the Addition of Solid Tap Function
217
Description of Programming
217
Commanding a Solid Tap Cycle
218
Alarm Codes
224
Parameter List
224
Hole-Opening Pattern Cycle (G70, G71. G72)
226
Circle Cutting (G12, G13)H
230
High-Speed Feed Interval Specification
230
Mirror Image ON/OFF (M95/M94)
235
Programmable Data Input (G10)
239
Setting Tool Offset Quantity
239
Changing Work Coordinate System Shift Quantities
240
Programmable Data Input Format
241
Program Call Functions
242
Subprogram Call (M98/M99)
242
Program Copy (G25) W
245
Macroprogram Call (G65, G66, G67)
248
Auto Corner Override
249
Cutting Speed
251
Stored Stroke Limit Check
254
Stroke Limits B.C
255
Setting Parameter
257
Input Signal
257
Servo Axis Parameters
258
Stored Stroke Limit On/Off Parameters for Rotary Servo Axes
258
Comment Statement Output (M191)
260
Break Point
260
Conversion Mode
261
Conventional High-Speed Cutting
261
YASNAC High-Speed Cutting
261
High-Speed Cutting (Available Only When Expansion CPU Option Is Provided)
261
Macroprogram Call
266
Simple Call
266
Modal Call
267
Macro Call by G Code
267
Macro Call by T Code
270
Macro Call by B Code
271
Multiplexed Macro Call
272
Argument Specification
274
Decimal Point Position of Argument
277
Variables
278
Local Variable
279
Common Variables
280
Interface Input Signal
282
Interface Output Signal and System Variables
283
Offset Quantity, Work Coordinate Shift Quantity
285
Alarm Message Display
297
Expression of Variables
306
Quoting Variables
307
Undefined Variables
309
Arithmetic Commands
310
Definition of Replacement of Variable
310
Add Calculations
310
Multiply Calculations
310
Combination of Operations
311
Entering Macroprograms
320
RS-232C Data
321
Alarm Nos. of Macroprogram
326
Macroprogram Examples
327
Canned Cycle
327
Program Interrupt Function ON/OFF
342
Tool Life Control
345
Life Control Data
345
Life Control Specifications
345
Life Type
346
Setting of Tool Life Control Data
346
Display of Tool Life Control Data
346
Display
347
Search of Tool No.
347
Setting by Key Input
347
Selection of Group
347
Description of Operation
349
Description of Operation
351
Display
352
Structure of Process, Job and Function
353
YASNAC I80M Operation Trees
354
Nc Operator Panel and Display Screen
357
Functions of NC Operator Panel Keys
357
Power on /OFF Buttons
357
9-Inch Graphic Display
358
Process Keys
358
Soft Keys
359
Address Keys
360
Data Keys
360
Page Keys
361
Cursor Keys
361
Action Keys
362
Reset Key
363
Auxiliary Key
363
Constant Display
364
3.4 Display and Writing
364
Constant Display
367
Pop-Up Menu
368
Key Buffer Edit Function
370
Buzzer Function
371
Program Editing
372
Part Program Editing
372
Erasing Word
382
Search and Erase
384
Moving Cursor
387
Screen after Move
392
Saving Part Program after Editing
397
Deleting Part Program
399
Starting with O-Number
400
Part Program List Job
402
Display Part Program Entry List
403
Selecting All Programs
407
Selecting Program Number Range Specification
408
Range Specification by Date of Creation
409
Subprograms
410
Calling Part Program
411
Renaming Part Programs
414
Copying Part Programs
416
31-1 Program I/O Verification
418
Part Program Input Function
419
Equipment
443
Ports
443
Baud Rate
443
ISO Parity Check
444
NC Data Special Control
444
Program Path Drawing Job
445
Features of I80M Program Path Drawing Function
445
Execution of Drawing
449
Drawing Start
449
Drawing Temporary Stop
449
Alarm Process
449
Input Unit
461
Block Skip
461
Optional Stop
461
Setup Process |«Ÿr J
471
Work Coordinate System Job
472
Tool Job
478
Word Indication Type
486
ATC Function
487
Tool Length Measurement Function
488
Measurement of Length of Travel
488
Bias Function
489
Write Function Soft Key
490
Measurement of Remainder Length
492
Bottom Level Function Soft Key
494
Write Input Mode Switch Function Soft Key
496
Tool Life Control Job
497
Erasing Tool Number
500
Program Job
503
Entering Program Number
509
In Memory Mode
509
In Tape Mode
509
Address Search
510
Execution Information Display Screen
511
Execution Program Display Screen
511
Editing Part Program Memory
512
Running MDI Program
516
Storing MDI Program
517
MDI Program Bottom/Top
517
Command Value Display Screen
518
Setting Job
519
Internal Switch Function
520
Software Switch Function
521
Macro Program Variable Function
522
Searching Directly for Variable Number
523
NC Path Drawingjob S
529
Setting Program Number
530
Setting Drawing Conditions
530
Drawing
530
Temporary Stop of Drawing
531
Terminating Drawing
531
Display Selection Function
531
Maintenance Process
539
Parameter Job
540
I/O Monitor Job
547
Operation of Forced Contact Selection
551
I/O Verification Job
553
Input, Output, and Verification Function
554
BG Reset Function
558
Internal Information Job
559
Memory Dump Function
561
Servo Configuration
562
Common Process
563
Alarm Job
563
Current Value Job
564
Work Coordinate System
567
Current Coordinate Value Function
567
Remainder Length Function
568
Coordinate System Set-Up Function
568
Alarm Function
572
Servo Alarm Function
573
Users Message Function
574
Time Job
575
Calendar Function
576
Work Time Function
578
Machine Control Station
580
Switching Units on Machine Control Station
580
Cycle Start Key and Lamp (CYCLE START)
582
Feed Hold Key and Lamp
582
Emergency Stop Switch (EMERGENCY STOP)
583
Simultaneous One-Axis Control, Manual Pulse Generator
584
Manual Feed Pulse Multiply Select Switch
585
Manual Feed Keys (JOG)
587
Jog Feedrate Select Switch
588
JOG Feedrate Override Select Switch
591
Spindle Speed Override Switch
592
Reference Point Position Lamp (REFERENCE POINT)
592
Single Block Switch (SINGLE-BLOCK)
593
Optional Stop (OPTIONAL STOP)
593
Optional Block Skip Switch (OPTIONAL BLOCK SKIP)
594
Dry Run Switch
595
Display Lock/Machine Lock Switch
596
Z-Axis Command Cancel Switch
596
4Th-Axis Disregard Input
597
5Th-Axis Disregard Input
597
Auxiliary Function Lock Switch
598
Manual Absolute Switch
599
When off
600
Manual Absolute Switch off
600
Start Lock Switch
602
Edit Lock Switch
602
Interlock Input (INTERLOCK)
603
External Deceleration Input
603
Before Turning Power on
606
Power on
606
Manual Operation
608
Manual Rapid Feedrate
608
Manual Continuous Feedrate
608
STEP Feed
609
HANDLE Feed
609
Reference Point Return
610
Preparation for Automatic Operation
611
Memory Operation
613
Automatic Operation with MDI
616
Various Operations and Functions
618
Reference Point Return Operation
618
Manual Reference Point Return
618
Easy Return to Reference Point
621
Related Parameters
623
2Nd Manual Reference Point Return
626
Coordinate System Setting Operation
627
Automatic Coordinate System Setting
627
Handle Operation
628
Simultaneous 2Nd and 3Rd Handle Axis Feed
628
AUTO Mcxle Handle Offset
629
Maintenance
672
Routine Maintenance
672
Maintenance of the SERVOMOTOR and 4.1.3 Battery Check
674
Battery Replacement
675
Power Supply
677
Servo Control Unit Alarm
678
Cause of Faults and Corrective Action
681
Cause Due to Alarm Code
681

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YASKAWA yasnac i80m Instruction Manual (685 pages)

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