Table of Contents
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Contents
Introduction .................................................................. 2
Safety ........................................................................... 4
Safe Operating Practices........................................... 4
Safety and Instructional Decals ................................. 6
Setup ............................................................................ 9
1 Checking Fluid Levels...........................................10
2 Activating and Charging the Battery........................10
3 Installing the Mower Deck/Polar Trac.....................11
Product Overview .........................................................19
Controls ...............................................................19
Operation ....................................................................21
Adding Fuel...........................................................21
Checking the Engine Oil Level .................................22
Checking the Cooling System ...................................22
Checking the Hydraulic System ................................22
Think Safety First ...................................................22
Operating the Parking Brake ....................................23
Starting the Engine .................................................23
Driving the Machine ...............................................24
Stopping the Machine/Engine .................................24
The Safety Interlock System.....................................25
Positioning the Seat ................................................26
Unlatching the Seat.................................................27
Moving a Non-functioning Machine .........................27
Loading Machines ..................................................27
Transporting the Machine........................................28
Kit Installed .......................................................28
Maintenance .................................................................30
Recommended Maintenance Schedule(s) ......................30
Daily Maintenance Checklist ....................................31
Premaintenance Procedures ........................................32
Lubrication ...............................................................32
Greasing the Bearings and Bushings ..........................32
Engine Maintenance ..................................................33
Air Cleaner Maintenance ........................................33
Servicing the Engine Oil..........................................33
Fuel System Maintenance ...........................................35
Servicing the Water Separator ..................................35
Cleaning the Fuel Tank............................................35
Fuel Lines and Connections .....................................35
Bleeding the Fuel System .........................................35
Bleeding Air From the Injectors................................36
Electrical System Maintenance ....................................37
Servicing the Battery...............................................37
Storing the Battery..................................................37
Checking the Fuses.................................................37
Cooling System Maintenance ......................................38
Checking the Cooling System ..................................38
Cleaning the Radiator..............................................38
Brake Maintenance ....................................................39
Adjusting the Parking Brake Interlock Switch..............39
Belt Maintenance ......................................................40
Checking the Alternator Belt Tension ........................40
Controls System Maintenance .....................................40
Switch ...............................................................40
Adjusting the Control Lever Neutral Return ...............40
Adjusting the Traction Drive for Neutral....................41
Adjusting the Maximum Ground Speed .....................42
Adjusting the Tracking ............................................43
Hydraulic System Maintenance ....................................44
Checking the Hydraulic Fluid Level ...........................44
Changing the Hydraulic Oil And Filter.......................44
Storage ........................................................................45
Machine ................................................................45
Engine ..................................................................45
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