Ink jet printer for industrial marking (210 pages)
Summary of Contents for Hitachi IJ UX
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HITACHI Printer Model UX Thank you for purchasing the Hitachi IJ Printer Model UX. This printer employs a noncontact, ink-jet method to print onto a print target. This instruction manual describes the basic operating procedures, maintenance procedures, and other detailed handling procedures of the Hitachi IJ Printer Model UX.
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Usage Precaution ● Before using the printer, thoroughly read the following safety precautions for optimum printer use. ● All the instructions set forth in this manual are important and must therefore be observed without fail. ● After the manual has been read, it must be stored in such a location that all printer operation personnel can refer to it at all times.
SAFETY PRECAUTIONS ● You should observe the precautions set forth below in order to use the product properly and avoid endangering you or other persons or damaging property. For the purpose of clarifying the severity of injury or damage and likelihood of occurrence, the precautions are classified into two categories, WARNING and CAUTION, which both describe hazardous situations that may arise if you ignore the precautions and perform an incorrect handling or operating procedure.
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SAFETY PRECAUTIONS (Continued) Installation Environment of Printer WARNING ● Ensure that there is no flame- or arc-generating device around the printer. The ink and makeup are both flammable and may cause fire. Fire can be generated by matches, lighters, cigarettes, heaters, stoves, gas burners, welders, grinders and static electricity.
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SAFETY PRECAUTIONS (Continued) Grounding WARNING ● Ensure that all electrical wiring, connections and grounding comply with applicable cords. Properly connect the printer to its dedicated ground. Complete the above procedure to avoid electrical shock hazards. ● When welding, keep enough space between the IJ printer and the welding work area to prevent the arc from starting a fire.
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SAFETY PRECAUTIONS (Continued) Ink and Makeup Handling WARNING ● When charging a refill of ink or makeup, exchanging ink, or otherwise handling ink or makeup, take enough care not to spill ink or makeup. If you spill any ink or makeup by mistake, wipe it off neatly and promptly with wiping paper or something similar.
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CAUTION ● Only persons who have completed an operator training course for Hitachi IJP can operate and service the printer. If the printer is operated or serviced incorrectly, it may malfunction or break down. ● Do not attempt to make repairs for any purpose other than operation or maintenance.
SAFETY PRECAUTIONS (Continued) Related Regulations WARNING ● Never drain the ink or makeup waste solution into a public sewer system. Waste disposal must comply with all appropriate regulations. Consult the appropriate regulatory agency for further information. ● The printer must be managed in compliance with all appropriate regulations. Read and understand the appropriate Safety Data Sheet (SDS) before using any ink or makeup.
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SAFETY PRECAUTIONS (Continued) WARNING <Keep all fire away.> ○ Ink and Makeup are flammable. ○ All fire must be kept away from the machine. ○ Spilled Ink and Makeup must be wiped off and dried up immediately. <Caution when handling Ink/Makeup> ○...
1. USAGE PRECAUTIONS 1.1 Ink and makeup (1) Ink and makeup replenishment The printer employs an automatic ink/makeup replenishment system. While the printer is operated, the ink reservoir automatically supplies the ink and the makeup reservoir automatically supplies the makeup to the ink main tank at regular intervals.
1.2 IJ printer long-term shutdown When the IJ printer is shut down for a long time due to production or other circumstances, the ink may accrete inside of the printer and cause such problems as inability to be ejected or to be recovered. When this occurs, the following actions must be taken.
1.3 Print head cleaning Take the following precautions when cleaning ink from around the nozzle. (1) Orient the end of the print head downward and pour makeup onto the dirty part and clean while catching the makeup in a beaker. Do not pour the makeup over this section.
1.4 Shutdown (no-cleaning stop) When you press the SHUTDOWN → OK at HOME screen, the printer stops after completing its automatic nozzle cleaning sequence. If you repeatedly activate the SHUTDOWN → OK to stop an operation, excessive makeup will enter the printer, thereby thinning the ink or producing an unduly high ink main tank solution level.
1.5 Cautions on operating time when printer is in service (1) Cautions when printer is repeatedly stopped immediately after the start of operation If you repeatedly stop the printer immediately after the start of operation, automatic nozzle cleaning at shutdown will cause the ink in the IJ printer to gradually become thinner.
1.7 Ink concentration control (1) The ink is automatically controlled to maintain optimum concentration for printing. (2)If an error occurs in the viscometer which is used to control ink concentration, take care of the following points: There are three types of viscometer errors: “Inside Temperature Sensor Fault”, “Viscometer Reading Instability”, and “Viscometer Reading Out of Range”.
1.9 Protection sheet A protection sheet is provided to protect the screen display of the IJ printer. This is used to prevent the screen display from becoming dirty, scratched, etc. (1) Installing the protection sheet Clean all dirt, debris, ink, etc., from the panel surface. Use a paper wipe, etc., soaked in water or makeup to wipe the display clean.
2. COMPONENT NAMES AND FUNCTIONS 2.1 External views (1) External views(UX-D,E) Power lamp Operating status Main power switch indicator lamps Displays "Ready", "Fault" and "Warning" RFID reader Power cable Reads ID of ink and makeup for certification. Maintenance cover Opened/closed for ink and makeup replacement USB cover and other maintenance...
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(2) External views (rear side) Air-purge connection port Exhaust duct connection port Attention to the instruction of IJ printer Stainless steel of the main body has the character it not to be easy rust, but it is a possibility that rust is generated when leaving it for a long time. To prevent rust being generated, we will recommend that the surface of the main body be kept clean as much as possible.
2.2 Main body internal parts arrangement Inner cover Makeup cartridge bottle (*1) Ink cartridge bottle(*1) Makeup reservoir Ink reservoir Lever handle Lever handle Pressure adjusting screw Appearance with inner cover removed Ink filter Recovery filter Main ink tank (*1) The Ink cartridge bottle and the makeup cartridge bottle are optional parts. 2-3 ●Main body internal parts arrangement...
2.3 Print head [UX-D,B] Print head cover lock thumbscrew Charge electrode Minus deflection electrode Gutter Nozzle orifice Plus deflection electrode [UX-E] Print head cover lock thumbscrew Air exhaust port Charge electrode Minus deflection electrode Gutter Nozzle orifice Plus deflection electrode ●Print head 2-4...
2.4 Screen display CAUTION ● A touch panel is employed for data entry to operation screen. When manipulating the Touch panel, use only fingers. If the touch panel is operated with metal and/or sharp objects such as ball point pen, it may malfunction or break down.
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(2) Message For details of message, refer to "9. When Warning or Fault was generated". [New HMI] Close Message name Message type HELP The Description, Fault × Cause and Main Ink Tank Too Full No.002 Solution Message No. The ink level in the main ink tank is too high. Cause ...
3. BASIC OPERATION 3.1 Start operation 3.1.1 Start operation CAUTION ●The ink and makeup contains organic solvents. When handling the ink and makeup, wear protective gloves and goggles so that the ink will not directly contact your skin. ●An LCD touch panel is used for the screen. Do not press the buttons with unreasonable force.
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Press the On switch. (Press for about 2 seconds.) (Depending on the model, there may not be a Start switch. When the main power switch of pressed, the following “Print description” screen appears.) In the case of turning on the power again, ensure that status indicator lamp is off when On switch is pressed.
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Place a piece of wiping paper, etc., against the ink injection port at the end of the print head and press the STARTUP → Ready . ●Ink is ejected from the nozzle inside the print head. ●Place a piece of wiping paper, etc., against the ink ejection port in preparation for splashing of the ejected ink. Print head Wiping paper, etc.
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● Continuous ejection of ink even though not printing is abnormal. If this occurs, stop ink ejection by pressing the SHUTDOWN → No-cleaning stop . Press SHUTDOWN . TEST START PRINTING SHUTDOWN SETTINGS LOGIN CONFIRMATION × Shutdown Process Confirmation No.051 Shutdown will stop the ink jet.
3.1.2 When an error occurred at the start of operation Stop ink ejection by pressing the SHUTDOWN → No-cleaning stop . Press SHUTDOWN . TEST START PRINTING SHUTDOWN SETTINGS LOGIN × CONFIRMATION Shutdown Process Confirmation No.051 Shutdown will stop the ink jet. Solution 1.
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Loosen the screw and remove the print head cover. Around nozzle Loosen the screw. Pull out. Print head cover Clean the inside of the cleaning section with makeup. Clean the nozzle orifice, charge electrode, deflection electrode, gutter, and mounting base with makeup. (Also see “1.3 Print head cleaning”.) Air exhaust port Charge electrode...
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With the print head cover removed, press the STARTUP → Ready . ● Ink is ejected from the nozzle. (The status changes from “Stop” to “Starting”. ● Operate the unit with the end of the print head remaining inside the beaker. Press STARTUP .
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Confirm that the ink stream is at the center of the gutter. ● Check the position of the ink stream from the sides and top of the print head as shown in the figure and confirm that it is in the center of the gutter. Ink stream Gutter entrance diameter The ink stream...
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Ink ejection for maintenance Use this procedure when you want to eject ink from the nozzle for a purpose other than printing. (Use only during maintenance. To print, press the STARTUP → Ready . Press the STARTUP → Eject ink . Press STARTUP .
3.1.3 Ready and Standby state switching operation (1) “Ready” state → “Standby” state switching ● With the conveyor interlock being activated by “Ready” signal, should this “Ready” signal be turned to “Standby”, the conveyor will stop. Press READY on the upper of the screen, and the message "Print Abort Confirmation"...
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(2) “Standby” state → “Ready” state switching Press STANDBY on the upper of the screen, and the message "Print Confirmation" appears. Then press OK . Press STANDBY . Print description STANDBY OFFLINE 2015.07.07 12:45 S AMP L E 1 ID:User2 −...
3.1.4 Specifying the login user (1) Functions ●Specifies the user to be logged in at power-on. ●Selects the user and inputs the password when logging in. ●The administrator defines the user name and password and password protection setting in advance. The password protection setting can be changed beforehand for each user.
3.2 Shut down operation 3.2.1 Automatically stopping by pressing one button (UX-D,E only) Press the Stop switch. (Press for about 2 seconds.) All operations up to IJ printer power OFF are performed automatically. Depending on the model, there may not be a Stop switch. Stop the ink with the button on the screen of par.
3.2.2 Stopping ink ejection by pressing the screen button ● Perform ink stop processing using the following procedure. (1) UX-D,E Press the SHUTDOWN → OK . A confirmation screen is displayed. Press SHUTDOWN . TEST START PRINTING SHUTDOWN SETTINGS LOGIN CONFIRMATION ×...
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(2) UX-B Press the SHUTDOWN → OK . A confirmation screen is displayed. Press SHUTDOWN . TEST START PRINTING SHUTDOWN SETTINGS LOGIN × CONFIRMATION Shutdown Process Confirmation No.051 Shutdown will stop the ink jet. Solution 1. To stop the ink jet, press <OK>. 2.
3.2.3 Turning off the main power switch (1) UX-D,E ●Press Stop switch normally instead of main power switch to turn off the power at the end of operation. ●If the IJ printer will not be used for a long time, turn off the main power switch. ●Do not turn off the main power switch while ink is being ejected.
Handling the nozzle rubber seal 1. To prevent drying of the nozzle orifice and dust from sticking to the plate during unit storage, the unit is shipped with a “nozzle rubber seal” installed. Remove this “nozzle rubber seal” at installation and test running and adjustment. Nozzle orifice Nozzle rubber seal Charge electrode...
3.3 Basic operation 3.3.1 Operating Scheme (New HMI) Power ON Power OFF OPEN SAVE ADJUST HOME (Print description) EDIT Calibration SETTING touch screen coordinates LOGIN : Screen name * The new HMI screens can move directly to other displays without going back to HOME screen. * "Ink eject"...
3.3.2 Operating Scheme (Previous HMI) (1) Overall view For print target data Change message Power ON Power OFF Change message Print format Edit message Select message Print description (Menu 1) Print specifications Over Write message Adjust print parameters Adjust print parameters * See next page, Change message Operation...
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(2) Change message Adjust Print format Inter-character space Substitution rules * The display can be switched between screens Edit message, Print format, and Calendar Shift code setup Print specifications. conditions (Op on UX-D,E) Change message Edit message Time count conditions (Op on UX-D,E) Count conditions Print specifications...
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(3) Environment setup menu, Auxiliary menu, Maintenance menu User environment Maintenance Environment setup Unit information setup menu menu Date / time Operation setup management Communication Test print environment (Optional on UX-B) setup Excitation Touch screen V update setup (Nozzle test) Login View alarm management...
3.3.3 Change procedure of (New HMI) (Previous HMI) ⇔ (1)Change procedure of (New HMI) ⇒ (Previous HMI) The new HMI screen is displayed. Press menu LOGIN . The Select login user screen will be displayed. This icon shows "Administrator". This icon shows "User" Select login user OFFLINE 2015.07.07 12:45...
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Input the password for the administrator name "admin" and press Enter Enter Logs in again using administrator name "admin" and the touch screen returns to the Print description screen (Previous HMI) is displayed. Print description [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Current user ID : admin Startup Manual...
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(2)Change procedure of (Previous HMI) ⇒ (New HMI) Setup on “Touch screen setup” is necessary to display the New HMI screens. For details, refer to Technical Manual "3.5 Human Machine Interface [HMI] setup". The previous HMI screen is displayed. Press Login management in the environment setup menu. The Login management menu is displayed.
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Press user name user2 . A password input window opens. [Caution] Administrator user can't transfer to New HMI screens. Select login user [Stop ] 2015.07.07 12:45 Com=0 Current user ID : user9 admin user2 user3 Enter ← → Cancel Enter User4 User5 User6...
3.3.4 Status (1) The printer is in one of the following states State Description Stop The ink is stopped. No deflection voltage is applied. Standby The ink is ejected. No deflection voltage is applied. The ink is ejected. The deflection voltage is applied (printing is permitted by the Ready sensor signal).
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(3) When there is a “Not reset alarm”, a Warning is displayed. When the Warning is pressed, a warning list is displayed. (a) Previous HMI Press Warning . Warning Print description [Ready ] 2015.07.07 12:45 Com=0 Current user ID : user2 Message name[ ] 《...
3.3.5 Operation of screen transition (New HMI) (1) Overview ●In New HMI screens, Menu buttons at the button of the screen can make the screen move to another screen. Item Description Reference ● Start/stop ink ejection. HOME ● Replace ink/makeup cartridge. (Print description) ●...
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Press menu EDIT . The Edit screen (New HMI) will be displayed. Char. input OFFLINE 2015.07.07 12:45 × STOP ID:User2 − 100% + (6/1000) ABC・ × Delete Insert copy Paste Enter Space HOME OPEN SAVE ADJUST EDIT SETTINGS LOGIN 3-29 ●Basic operation...
3.3.6 Basic operation to change the settings 3.3.6-1 Previous HMI (1) Overview ●There are 3 types of settings. Set value confirmation Classification Set value change method method Display the numerical The numerical value is dis- window by pressing the Setting of value played on the numeric but- numeric button and input the tons.
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“Print trigger source” setting Press the applicable button. 2015.07.07 12:45 Excitation V update [Standby ] Com=0 Makeup Excitation V-ref. (0∼19) − + (℃) Ref. ambient temperature Manual Shutdown HOME Inc. Automatic update Incremental change (1∼9) Print trigger source Button input Sensor Data to be displayed Print data...
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3.3.6-2 New HMI (1) Overview ●There are 2 types of settings. Set value confirmation Classification Set value change method method When "The set possible icon" is The numerical value is displayed, display the numerical Setting of value displayed on the screen. window by pressing the numerical value and input the value.
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"Scanning Unit" setting (Item select) Display the selection menu window by pressing the set value and select the set value from the items. Adjust print parameters STOP OFFLINE 2015.07.07 12:45 × ID:User2 The background The selection menu color is changed by window is closed and pressing the set the set value stays...
3.3.7 Operations (OK, Back, Apply) which exit from a screen (Previous HMI) (1) Overview ●There are 2 types of setup screens. Classification Contents ● When OK is pressed, the set contents are accepted and the display returns to the previous screen. Screens with OK ●...
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[Example of Save message screen] Save message [Ready ] 2015.07.07 12:45 Com=0 Message name [ ] Makeup Save message as (name) A B C 0 0 1 Manual Shutdown Group No. 0 1 GROUP001 HOME Free space 20% Cancel Cancel Simple list Screen with Back button [Example of Print format screen] Print format...
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[Example of confirmation message when Back was pressed] Print format [Ready ] 2015.07.07 12:45 Com=0 Message name [ ] Makeup Shutdown Manual Apply HOME Column 変更段数指定 1st line 2nd line ===== Data Entry Confirmation ===== 一括設定 横倍角 (横倍 1∼9) なし バーコード The data entered will be used in the print message. 文字入力...
4. CREATION AND PRINTING OF MESSAGES 4.1 Print description screen (initial screen) (1) Overview ●The display is shifted to the screens for message edit and Maintenance, Auxiliary function, and Environment setup menu screens by pressing each button. ●The print image can be confirmed at the “Print layout” area. ●The operational items in Print description screen (New HMI) are different from those in Print description screen (Previous HMI).
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(b) New method Item Description Reference STARTUP / SHUTDOWN ● Start/stop ink ejection. START PRINTING ● The current print data will be printed. ● The ink pressure or the filter replacement time is displayed. Operating information ● For the display item of operating Technical Manual 4.13 information, please select it on the Touch screen setup screen.
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(2) Reset the print count (a) Previous HMI The Print description screen is displayed. 2015.07.07 12:45 Print description [Stop ] Com=0 Message name[ ] Current user ID : user2 Manual Startup − + Inter- laced Makeup Ink operating time 100(hours) Cumulative op. time 100(hours) Print count reset Print count 1000(prints)
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(3) Current message and saved message ●There are 2 types of messages; current messages and saved messages. Types of messages Type Features ●The message currently being printed is called “current message”. ●When the power is turned on, the last current message is memorized. ●The print layout of the current message is displayed on the Print description Current message screen.
4.2 Edit messages to be printed (Change message screen) (1) Overview ●Edits the current message (message currently being printed). ●There are 2 types of print format. ●Style displayed in the Details mode of the message name list display of the Select message screen shows the type of print format.
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●When the Apply is pressed during editing, the input value is applied and reflected in printing. Apply The input value is also applied when returning to the Print description screen by pressing the Back Back ●When the Back is pressed at the Print format, Print specifications, and Edit message, various print setup Back screens, the confirmation message “Data Entry Confirmation”...
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(2) Operation The Print description screen is shown below. Print description [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Current user ID : user2 Startup Manual − + Inter- laced Makeup Ink operating time 100(hours) Cumulative op. time 100(hours) Print count reset Print count 1000(prints) Ink pressure ...
4.3 Call and print saved messages (1) Overview ●Calls and prints saved messages. ●The message currently being printed is called “Current message”. ●When a message is called during printing, the Print description display changes to the called message and printing continues to print the previous contents. The printed result changes from the next printing. ●The desired message can be efficiently found by changing the display contents of the message name list.
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Method of changing the message name list display (b) New HMI Item Contents ● Press the group folder icon. ● Only the messages which belong to the selected group are displayed. Group ● When "0:All message names" is selected, the message names of all the groups are displayed.
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Example of Details screen Select message [Stop ] 2015.07.07 12:45 Com=0 Makeup Message name[ ] Group No. Group name [ ] Manual Startup [ ] Search condition HOME No△ Message name Update Date/Time Style GrNo 1 ABC001 2015.06.01 12:00 OVERALL 2015.06.02 12:00 OVERALL 2...
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Change the display contents using Group, Search, Sort, Select page function, Display All, so that the desired message name is displayed. Select the message name and press the OK . The selected message is called and the display returns to the Print description screen. (b) New HMI Press menu OPEN .
4.4 Overwrite messages to be printed (1) Overview ●Overwrites the current message by the same name. ●If the message is saved using the overwrite message function when updating the count value, the same print description can be selected later. ●Message name cannot be changed. See “4.6 Save created messages”...
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(b) New HMI Press menu SAVE . The Save screen will be displayed. Current massage name This button is activated when Current message name is displayed. Save STOP OFFLINE 2015.07.07 12:45 × SAMPLE1 ID:User2 − 100% + OVERWRITE MESSAGE MESSAGE HOME OPEN SAVE...
4.5 Edit messages different from the current message (1) Overview ●Edits and saves a specific saved message or a new message. ●Since a message different from the current message (message currently being printed) is edited, the contents currently being printed are not affected. ●When the Back button is pressed at the Edit message screen or other edit screen, the display returns to the Select message screen.
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(2) Operation Press the Create/Edit message on the Print description screen. The Create/Edit message screen is displayed. Sort Group No. 2015.07.07 12:45 Create/Edit message [Stop ] Com=0 Makeup Message name[ ] Group No. Group name [ ] Startup [ ] Search condition Manual HOME Previous display , No△...
4.6 Save created messages (1) Overview ●Saves created messages. ●A save No. is automatically assigned. ●The same message name cannot be assigned. ●Saving to a selected group is possible. ●Free spaces are displayed (ONLY Previews HMI screen). Item Contents Free space Proportional of save area which is vacant.
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(2) Operation (a) Previous HMI The Change message screen is displayed. Change message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Startup Manual − + HOME Print Edit Print Various format spec. print setup message <Format Setup> Individual :Multiple print formats can be mixed. setup :Character size and inter-character space set Overall...
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Press Message name. A keyboard is displayed. Save message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Save message as (name) A B C 0 0 1 Manual Startup Group No. 0 1 GROUP001 HOME Free space 20 % ← → ABC001...
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(b) New HMI Press menu SAVE . The Save screen will be displayed. Current massage name This button is activated when Current message name is displayed. Save STOP OFFLINE 2015.07.07 12:45 × SAMPLE1 ID:User2 − 100% + OVERWRITE MESSAGE MESSAGE HOME OPEN SAVE...
4.7 Set the print format(Fixed layout) 4.7.1 Select the print items to be edited (1) Selecting one print item ●Sets and changes the print format including the character size for the print item to be edited. ●There are 3 methods of selecting the print item to be edited. Methods of selecting the print item to be edited Type Features...
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(2) Selecting all print items ●All the print items become the editing objective. ●When placed into the Overall mode, first matching to the format information of the 1st line is performed. ●Overall mode is cancelled after closing the Change message screen. Print format [Stop ] 2015.07.07 12:45...
4.7.2 Set the number of print lines (1) Function ●Sets the number of lines of the selected column. ●The number of lines which can be set is “1 to 5”. Maximum line count Model type Maximum line count UX-B 3 lines UX-D,E 6 lines ●When the number of vertical dots exceeds the maximum number of dots, the characters size...
4.7.3 Add and delete print items (1) Function ●Deletes, inserts, and adds print items in column units. Methods of adding and deleting print items Type Features Delete column Deletes all the print items of the editing objective column. Insert column Adds a column directly before the editing objective column.
4.7.4 Set dot matrix, inter-character space, and other parameters (1) Function ●Sets the line spacing, dot matrix, inter-character space, bold font, and bar code. Print format [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Startup Manual The colored print item is the editing objective. −...
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Dot matrix ●Sets the character size. Settable sizes (horizontal dots × vertical dots) 4×5, 5×5, 5×8(5×7), 9×8(9×7), 7×10, 10×12, 11×11, 12×16, 18×24, 24×32, 30×40, 36×48 5×3 (chimney), 5×5 (chimney), 7×5(chimney) (Only UX-D,E) ●See “6.1 Set the user environment” for 5×8, 5×7 and 9×8, 9×7 switching. However, for special characters, accent characters, Russian characters, Arabic numbers, and Arabic letters, select character size with vertical 8 dots since the pattern is designed with vertical 8 dots.
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Inter-character space ●Sets the spacing between character and character. English A English B Vertical 8 dots Character size: 5 × Horizontal 5 dots Inter-character space Inter-character space: 2 dots Relationship between character and inter-character space User pattern (save character) English A Vertical 8 dots Character size: 5 ×...
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Character size inter-character space Inter-character space Character size Number of horizontal Maximum inter-character which can be input by (horizontal × vertical) dots of character size which can be set user pattern creation 4×5 5×5 5×8(5×7) 9×8(9×7) 7×10 10×12 11×11 12×16 18×24 24×32 30×40...
4.7.5 Print a bar code (UX-D,E only) (1) Kinds of bar codes ●Different kinds of bar codes can be set for each print item. Kinds of bar codes Bar code Kinds of characters which can be input Remarks 0 to 9 A to Z Space Code 39 + - (minus) / .
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(2) Examples Example of EAN-13 2015.07.07 12:45 Print format [Stop ] Com=0 Message name[ ] Makeup Manual Startup Sets barcode type. − + HOME Column 1 Sets "Disable" or Sets an EAN Prefix character size of Select Line 1st line code when EAN-13, identification code Bold (times 1-9)...
4.8 Set the print format (Free layout; UX-D,E only) 4.8.1 Select the print items to be edited ●Set and change the print format including the character size for the print item to be edited. ●There are 2 methods of selecting the print item to be edited. Methods of selecting the print item to be edited Type Features...
4.8.2 Set the print items to be edited (1) Function ●Set the "horizontal (X) coordinate" and "vertical (Y) coordinate" of the selected item at the bottom-left. ●The total number of vertical dots and limit of the coordinate are as follows; Total vertical dots and limit of coordinate Horizontal (X) Model type...
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(2) Set the coordinate of one print item ● Set and change the "horizontal (X) coordinate" and "vertical (Y) coordinate" of the print item to be edited, at the bottom-left. ● Press Individual item move, and set the coordinate of the print item to be edited. ●...
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(3) Set the coordinate of all print items ● All print items can be moved collectively. ● Press Overall item move , and move all items. ● All print items can be moved dot by dot by means of ↑ ↓ ← → buttons. ●...
4.8.3 Add and delete print items (1) Function ● Add or delete print items one by one. Methods of adding and deleting print items Type Features Insert item Add the print item at the selected position. Delete item Delete the print item to be edited ●...
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A print item (character size is 5 7 or 5 8) will be created. × × Print format [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup 《 》 Startup Manual − + Apply HOME Item 1 Usage range 00000 00100 Hor. Vert.
4.8.4 Set dot matrix, inter-character space, and other parameters ● Set the dot matrix, inter-character space, bold font, and bar code. However, character sizes 30 x 40 and 36 x 48 cannot be set. ● The methods of setting is the same as fixed layout. See “4.7.4 Set dot matrix, inter-character space, and other parameters”...
4.8.5 Print a bar code ● Set bar code for free layout. ● Basic method of the setting bar code is the same as the method for the fixed layout. See the “4.7.5 Print a bar code” for details. ● There are some restrictions for setting the bar code for free layout. The restrictions are described as follows;...
4.9 Print characters Lines and Message length (Characters) Model type 1 line 2 lines 3 lines 4 lines 5 lines 6 lines 240 char. × 120 char. × 80 char. × UX-B 1 line 2 lines 3 lines 240 char. × 120 char.
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(2) Operation (a) Previous HMI The Edit message screen is displayed. (See “3.3.1 Operating Scheme”.) Touch the print item which is to be the objective of message editing. Prev. Item and Next Item may also be pressed. The print description of the selected print item is displayed at the print description edit area. Touch the position at which input in the print description edit area is to begin and move the cursor.
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(b) New HMI Press menu EDIT . The Edit screen will be displayed. Touch the print item which is to be the objective of message editing. The print description of the selected print item is displayed at the print description edit area. Touch the position at which input in the print description edit area is to begin and move the cursor.
4.10 Use the calendar function 4.10.1 Print calendar characters (1) Calendar characters ●When set as calendar characters, the year, month, day, hour, minute, and second are matched to the current date/time and printed each time the calendar time is changed. ●When “clock stop”...
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Calendar block Calendar block 2015.07.07 12:45 Edit message [Stop ] Com=0 Message name[ ] Makeup Manual Startup − + Apply HOME abcde abcde Calendar block is Column 1 fghij fghij klmno klmno Item 1 displayed in a red Prev.item Next item Char. count frame.
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(4) Week number ●Use week number when printing the week of the year. ●One week begins on Monday and ends on Sunday. ●The week including January 4 of that year shall be week one. Making the week including the first Thursday of the year week one is also another way of saying it.
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Input the calendar characters. The calendar characters are displayed on the calendar/count edit window. Edit message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Manual Startup ← → YY.MM.DD・ Apply HOME abcde abcde Column 1 fghij fghij klmno klmno Item 1 Cancel Prev.item Next item...
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Touch the print item to input. The character string of the print contents edit area is displayed at the print layout. Edit message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Startup Manual − + Apply HOME abcde abcde Column 1 fghij fghij klmno...
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Input the calendar characters. The calendar characters are displayed in the calendar/count edit window. 2015.07.07 12:45 Edit message [Stop ] Com=0 Message name[ ] Makeup Startup Manual → ← − + h・ Apply HOME abcde abcde Column 1 fghij fghij klmno klmno Cancel Item 1 Prev.item...
4.10.2 Print future date (offset) (1) Offset function ●Sets the date/time by adding the offset value and the date/time of the internal clock. ●The offset values which can be set are shown in the table below. Offset value setting range Year 0 to 99 Month...
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(2) Operation Set offset of 1 month at the “YY.MM.DD” calendar block. The Edit message screen is displayed. Edit message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Manual Startup − + HOME abcde abcde Column 1 Cursor fghij fghij klmno klmno Item 1 Prev.item...
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Input “1” at offset “Month”. The character string of the print description edit area is displayed at the print layout. 2015.07.07 12:45 Calendar conditions [Stop ] Com=0 Message name[ ] Calendar blocks:1/2 Manual Startup − + HOME Column 1 Prev. Next Item 1 《...
4.10.3 Print by substituting a different character for the date (substitution rule) (1) Substitution rule function ●Prints the date and time by replacing it with the selected characters. ●One substitution rule No. is selected for one calendar block. ●The substitution rule No. can be used in common for multiple calendar blocks. Maximum Substitution rule count Model type Maximum Substitution rule count...
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(3) Operation Set the substitution rule for the “Hour” calendar character. The Edit message screen is displayed. Press Cal. Cond. . The Calendar conditions screen is displayed. Press Previous or Next and change the objective calendar block. Set “Hour” substitution rule to “Enable”. Calendar conditions [Stop ] 2015.07.07 12:45...
4.11 Print shift code (Optional on UX-D,E) (1) Overview ●Divides one day into multiple work shifts and prints a different code for each work shift. (Example) Example of one day divided into 3 work shifts Range Print result 0:30 to 8:14 8:15 to 16:44 16:45 to 0:29 See “(2) Operation”...
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Press OK The calendar characters are displayed in the print contents edit area. Touch the print item to input. The character string of the print contents edit area is displayed in the print layout. 2015.07.07 12:45 Edit message [Stop ] Print layout Com=0 Message name[ ] Makeup...
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Press Shift code . The Shift code setup screen is displayed. The last line is for addition. Print contents 2015.07.07 12:45 Shift code setup [Stop ] Com=0 Start time Makeup Input time in ascending order. 00 00 00 : ∼23:59 Startup Manual 00...
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4.12 Update the print contents at a fixed interval (Time count) (Optional UX-D,E) (1) Overview ●The print contents are updated at a preset update internal (minutes) timing. ●When the time that becomes the standard is set one time a day, the print contents are updated to a preset value when that time arrives.
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Press OK The calendar characters are displayed at the print contents edit area. Touch the print item to input. The character string of the print contents edit area is displayed at the print layout. 2015.07.07 12:45 Edit message [Stop ] Print layout Com=0 Message name[ ] Makeup...
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Press Time count . The Time count conditions screen is displayed. 2015.07.07 12:45 Time count conditions [Stop ] Com=0 Message name[ ] Makeup Startup Manual − + HOME 《 》 FFBC・ Time count 00 Range conditions Duplicate 99 00 Reset 00 Reset time hour 00...
4.13 Use the count function 4.13.1 Print count characters (1) Count characters ●Prints by changing the count value in the specified increments at each printing. Count conditions screen setup items Setup item Contents Value Count value to be printed next. Range (minimum, maximum) Range of count value.
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Count block Count conditions [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Count blocks:1/2 Startup Manual − + HOME Count block is Column Prev. Next Item displayed in a blue frame. 《 》 CCC CC・ Makeup 1st screen 2nd screen 3rd screen Value 000...
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(2) Count conditions setting examples Number by +1 from “000” to “999”. Value 000 Range 000 999 Update 00000 (in progress) 00001 (unit) down Increment Direction Jump from: ・・・ ・・・ ・・・ Reset ・ ・ ・ ・ ・ Count skip Enable Zero-suppression Disable Multiplier...
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Number by +1 from “A01” to “Z99”. Value A01 Range A00 Z99 Update 00000 (in progress) 00001 (unit) down Increment Direction Jump from: ・99 ・01 ・・・ Reset ・ ・ ・ ・ ・ Count skip Zero-suppression Disable Enable Multiplier ・・・・・・・・・・ Count result (Note) Since the count value skips in increments when an increment is input, always choose a count value for jump setting which is not skipped.
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Set user pattern as count value Value 00 Range 00 07 Update 00000 (in progress) 00001 (unit) down Increment Direction Jump from: ・ ・ Reset ・ ・ ・ ・ ・ ・ Count skip Disable Enable Zero-suppression Multiplier ・・・・・・・・・・ [Example] User pattern is defined as follows: User pattern code Definition pattern When printing one way 4 times and backwards 4 times by both ways printing, the same...
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Reset the count value to a preset value. Value 001 Range 000 999 Update 00000 (in progress) 00001 (unit) down Increment Direction Jump from: 999 001 001 Reset Count skip ・ ・ ・ ・ ・ Enable Zero-suppression Disable Multiplier ・・・・・・・・・・ Reset value "001"...
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Print by replacing 0 of the count value with a space. Value 0000 Range 0000 9999 Update 00000 (in progress) 00001 (unit) down Increment Direction Jump from: ・・・・ ・・・・ ・・・・ Reset Count skip ・ ・ ・ ・ ・ Disable Enable Zero-suppression Multiplier ・・・・・・・・・・...
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Input Count C (count character). The count character is displayed on the calendar/count edit screen. 2015.07.07 12:45 Edit message [Stop ] Com=0 Message name[ ] Makeup Startup Manual → ← − + CCC・ HOME abcde abcde Column 1 fghij fghij klmno klmno Item 2 Cancel Prev.item...
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Press Apply Apply The character string of the print contents edit area is displayed in the print layout. The count character input is applied. 2015.07.07 12:45 Edit message [Stop ] Com=0 Message name[ ] Makeup Startup Manual − + HOME abcde abcde Column 1 fghij fghij...
4.13.2 Use count multiplication printing (1) Function ●Prints by changing the count value in the specified increments at each printing. ●Multiplies the count value by a predetermined value and prints the result. ●Prints left-justified. ●Matches the decimal part of the product to the number of count digits by rounding off. ●Enables zero-suppression setting for the last 0 after the decimal point.
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(2) Operation Shows the operation sequence when 0.3048 is set for the count multiplier and feet → meter converter (1 foot → 0.3048 m) is performed and the result is printed. Input Count C . Edit message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup...
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The count value is multiplied by the input count multiplier and the result is printed. A printing example is shown in the table. (When both Disable and Enable are set at zero-suppression) Printing example of count multiplication printing (zero-suppression disabled) Input characters C C C C C C Count multiplier...
4.13.3 Skip specified character and print (Count skip) (1) Function ●Skip the character which was set and move to the next count value to print. ●"Count skip" characters is either one kind of capital alphabetical character, small alphabetical character or user pattern.
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(3) Operation The procedures to skip the alphabets "I" and "Q" ,which are inputted to "Count skip" are shown below. Input Count C . Edit message [Stop ] 2015.07.07 12:45 Com=0 Message name[ ] Makeup Startup Manual − + HOME abcde abcde Column 1 fghij fghij...
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Press 2nd screen and switch Count conditions screen. Input "I" and "Q" at "Count skip" on the 2nd screen of Count conditions. 2015.07.07 12:45 Count conditions [Stop ] Com=0 Message name[ ] Count blocks:1/1 Startup Manual + ー Apply HOME Column 1 Item 2 《...
4.14 Set the print specifications 4.14.1 Set the character height, character width, and orientation (1) Function ●Sets the character height, character width, character orientation, and print start. Print specifications [Stop ] 2015.07.07 12:45 Screen Com=0 Message name [ ] Makeup switching 1st screen 2nd screen 3rd screen...
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Character orientation ●Printing direction of characters can be set. ●Settings and print results are as shown below. Setting Direction of transport Printing results Direction of transport 0 : A B C a← A B C 1 2 3 → →b 1 : A B C a←...
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Print start delay ●The printing start position can be specified. ●After setting in character units or mm units, fine adjust in scan units. ●When you want to input in mm units, input “Line speed”. ●The positional relationship between the sensor and nozzle is as indicated below. When the nozzle is positioned before the sensor When the nozzle is positioned after the sensor Sensor...
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Product speed matching ●When printing is conducted with this feature activated, the character width is maintained irrespective of the print target transport speed changes. ●The Printing by "Auto" method is performed according to the change of speed without a rotary encoder.
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Target sensor timer ●You can specify the time for displaying a fault message when the sensor is continuously ON. ●When the sensor on time exceeds a set value, the message "Target Sensor Fault" is displayed. ●If the "Target sensor timer" feature is not needed, select a setting of 0. ●The selectable setting is from 0.0 to 99.9 seconds.
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●When the conditions in the following table are met during mixed single/interlaced control, printing that mixes single scan and interlaced is possible. Conditions for interlaced printing at Mixed single scan and interlaced Conditions Example of print data (Column 1) (Column 2) (Column 3) Barcodes are not set.
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Leading character width control (UX-D,E only) ● Set to prevent shrinking of the leading print character width at high speed line printing. ● Can be set when product speed matching is "None" "Enhance". ● As a means of preventing shrinking of the leading character width, unprinted particles are inserted at the "First line width"...
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●The recommended value when setting by leading character width control depends on the number of vertical dots. <Vertical dots calculation method> ◯ Print format: Individual setup, Overall setup Vertical dots=First line character size + Second Line character size ◯ Print format: Free layout Vertical dots=Item Y coordinate+ character size Leading character width control recommended values Ink drop use: 1/1...
4.14.2 Set repeat printing (1)Overview ●This is set to print the same print description continuously. ●Set the "Repeat intervals" and "Repeat count" for repeat printing. ●Repeat printing can not be used when setting "Auto" on "Product speed matching". Repeat intervals ●The print target size can be specified.
4.14.3 Set various printing (1) Function “Various print setup” screen 2015.07.07 12:45 Various print setup [Stop ] Com=0 Message name [ ] Makeup Offset from yesterday From today Calendar offset Manual Startup Enable Disable DIN print EAN Prefix Edit message Print format HOME Barcode printing Normal...
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EAN Prefix (UX-D,E only) ●Whether to set bar code EAN-13, EAN-8 country code by character input or print format is selected. Number of digits of bar code Country code Data Check digit Total number of digits EAN-13 EAN-8 EAN Prefix Set value Character input Print format...
Reverse scan printing (UX-D,E only) ●Selects whether or not reverse scan control which deflects the particles in the reverse order of the conventional order is to be used. ●The printing tilt when the print target is transported at high speed becomes smaller than the conventional control system.
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(b) New HMI Press menu ADJUST . The Adjust print parameters screen will be displayed. Adjust print parameters STOP OFFLINE 2015.07.07 12:45 × SAMPLE 1 ID:User2 − 100% + Scanning Unit Character Height Print Start Delay Reciprocative Print Start Delay Scanning Unit 0...
4.15 Using the AI code input support function (UX-D,E only) (1) Function ● "AI code" is the abbreviation for "Application Identifier". AI code is an identification code that manages the data items attached to the head of a product code, expiration date, quantity, lot No., and various other data, and is represented by a 2 to 4 digit number.
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Select (11): Production Date from the AI code list. [11 YYMMDD] is automatically input at the barcode item. 2015.07.07 12:45 Edit message [Stop ] Com=0 Makeup Message name[ ] Apply Manual Startup − + Apply HOME abcde Column fghij klmno Item Next item Char.
5. MAINTENANCE (1) Functions Item Description Reference Unit information ●Displays the unit TYPE-FORM, serial number, etc. Operation management ●Displays the operational status. Test print ●Prints without any start print signal input. Excitation V update ●Finds the optimum excitation V-ref. value to Technical Manual (Nozzle test) maintain good print quality.
5.1 Confirm the Unit information (1) Functions ●Displays the unit TYPE-FORM, serial number, login information, and ink type. Item Description TYPE-FORM ●Displays the TYPE-FORM of the unit. Serial number ●Displays the serial number of the unit. Ink type ●Displays the type of ink used. Upgrade (UX-D,E only) ●The Upgrade condition can be confirmed by pressing Upgrade .
5.2 Monitor operational status (1) Functions ● Displays the operational status of the IJ printer. ● Saves the Ink operating time and Print count once an hour (1 minute each hour). When there was a power failure, returns to the previously saved state. ●...
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(b) New HMI Press menu SETTINGS . The Operation management screen is displayed. Operation management STOP OFFLINE 2015.07.07 12:45 × Ink Operating Time Ink Alarm Time Cumulative Op.Time (Standard Value : 1200) 1,200 Ink/Makeup Ink Viscosity Ink Pressure (Standard Value : 100) (Standard Value :...
5.3 Print without any sensor signal (Test print, Start printing) (1) Functions ●This function prints by button operation without a print start signal being input. ●In Previous HMI screens, print can also be performed by pressing Start printing from the manual control menu when in print ready status.
5.4 Confirm the registered software (1) Functions ●Displays the name and version of the registered software. (2) Operation Press View software version in the Maintenance menu. View software version [Ready ] 2015.07.07 12:45 Com=0 Makeup Version Software name Shutdown Manual Basic software 01.00...
5.5 Checking the functions that can be performed (1) Functions ●Checks if each function is accessible or protected. ●When protected, the administrator sets protection using the login function beforehand. ●For protected functions, the corresponding operation buttons are not displayed or the corresponding screens cannot be entered.
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(2) Operation Press Password protection in the maintenance menu. The Password protection screen is displayed 2015.07.07 12:45 Password protection [Stop ] Com=0 Makeup Manual Startup Edit message access protect HOME Select message access protect Save message access protect Print specifications access protect access protect...
6. ENVIRONMENT SETUP (1) Functions Item Contents Reference User environment setup ●Sets the print values. ●Sets the current time, calendar time and other time Date/time setup information. Communication ●Sets the serial communication values between Technical Manual environment setup external device and IJ printer. Touch screen setup ●Sets the touch screen values.
6.1 Set the user environment (1) Functions ●Sets the user environment values. Repeat print sensor mode ●Sets the conditions that print the specified number of times at the specified interval. signal ON While print target detect sensor signal is ON. OFF-ON transition When print target detect sensor signal is turned ON once ●Disabled when Repeat count is “0”.
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3 Reverse print ●Set for the print position at character orientation 1 and 3 setting. Aligns the print position along the right margin when printing line 2 and right-justified subsequent lines. (The print position is different for character orientation settings 0 and 2.) Aligns the print position along the left margin when printing line 2 and left-justified subsequent lines...
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Char. Size menu ●Sets the size of the characters used. ●The following can be set: Char. Size menu 1 5×8, 5×7 Char. Size menu 2 8, 9 × × Excitation V-ref. warning ●When the current ambient temperature and the standard ambient temperature (ambient temperature when Excitation V-ref.
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(2) Operation Press User environment setup in the environment setup menu. User environment setup [Stop ] 2015.07.07 12:45 Com=0 Makeup signal ON OFF-ON transition Repeat print sensor mode Change Character orientation Reverse direction printing Startup Manual OFF=forward (ABC) Change mode right-justified left-justified Reverse print...
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Reciprocative printing signal and Character orientation (When “Change Character Orientation” = “Normal and inverted“) Reciprocative printing signal Character Change mode orientation 0:ABC(→) (←) Order of printing Order of printing OFF=normal 1:ABC(←) (→) Order of printing Order of printing 0:ABC(→) (←) Order of printing Order of printing OFF=inverted...
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●Operation examples (Example) Examples of printing “ABC” onto trapezoidal print material Change Character Orientation : “Reverse direction printing” Change mode : “OFF = forward” Reciprocative A B C printing signal : OFF order of printing order of printing Reciprocative A B C printing signal : ON order of printing order of printing...
6.2 Set the date and time (1) Functions ●Sets the date and time values. Setting item Contents Default Current time ●Changes the current time (clock function). ●Sets whether the calendar time is the same as the current time or is stopped. ●Makes the time of “Clock”...
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(2) Operation Press Date/time setup in the environment setup menu. Date/time setup [Stop ] 2015.07.07 12:45 Com=0 Makeup 2015 07 07 Current time (year) (month) (day) 12 (hour) 45 (minute) 45 (second) Manual Startup Calendar time control same as current time clock stop Apply HOME...
6.3 Set up the touch screen (1) Functions ●Sets the touch screen environment values. Setting item Contents Default ●Specifies the time the touch screen is turned on. Touch screen is turned off if there is OFF in 3 min. no panel input within 3 minutes. Touch screen is turned off if there is OFF in 30 min.
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(2) Operation Press Touch screen setup in the environment setup menu. Touch screen setup [Stop ] 2015.07.07 12:45 Com=0 OFF in 3 min. Display Keyboard layout QWERTY Disable ICON Display Enable YYYY.MM.DD Clock display format Display Non display Confirmation window for Manual Control Menu Arabic input method to the left to the right...
6.4 Changing the login user (1) Functions ●Logs in again as a different user from currently logged in user. ●When logging in, selects the user and inputs the password. ●The administrator defines the user name and password and password protection setting in advance. The password protection setting can be changed for each user beforehand.
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Press user name user2 . A password input window opens. 2015.07.07 12:45 Select login user [Stop ] Com=0 Current user ID : user9 admin user2 user3 → Enter ← Cancel Enter User4 User5 User6 Inputs the password A B C D E F G H I J of user name "user2".
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(b) New HMI Press menu LOGIN . The Select login user screen is displayed. This icon shows "Administrator". This icon shows "User" Select login user STOP OFFLINE 2015.07.07 12:45 × Current User ID:user9 admin user2 user3 user4 user5 User6 user7 user8 user9 HOME...
6.5 Setting password for each user (1) Functions ●User sets their own password. ●However, when the user was defined by the administrator, and the password setting is protected, the password change screen is not displayed. ●A password must be entered when logging in. ●Make the password 12 characters or less.
7 AUXILIARY FUNCTIONS (1) Functions Item Contents Reference ●Performs message name change, deletion, save number Manage messages change, and group change of saved messages. ●Performs group name change, group deletion and group Manage group number change of group which classifies and manages mes- sages.
7.1 Manage messages 7.1.1 Managing stored messages (1) Functions Message management functions Item Contents Reference Change message name ●Changes the message name of stored messages. 7.1.2 Delete Stored message ●Deletes stored messages. 7.1.3 Change message number ●Changes the stored number of stored messages. 7.1.4 Change group ●Changes the group of stored messages.
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(3) Message selection method Normal See the previous item for a screen example. Multiple Multiple [Stop ] 2015.07.07 12:45 Manage messages Com=0 Message name [ ] Makeup Group No. Group name [ ] Search condition [ ] Startup Manual Multi Nor- Area HOME No△...
7.1.2 Changing the message name (1) Functions ●Changes the message name of a saved message. (2) Operation The Manage messages screen is displayed. Set Normal selection mode and select the message. Manage messages [Stop ] 2015.07.07 12:45 Com=0 Message name [ ] Makeup Group No.
7.1.4 Changing message number (1) Functions ●Changes the stored number of a stored message. ●Specifies two messages and exchanges stored numbers. ● Group number is assigned to a message name. (2) Operation The Manage messages screen is displayed. Set Normal selection mode and select the message name. Manage messages [Stop ...
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Select the first message and press Change message number . The screen that selects the 2nd message is displayed. At this time, all the messages are displayed. Manage messages [Stop ] 2015.07.07 12:45 Com=0 Message name [ ] Makeup Group No. Group name [ ] [ ...
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Select the 2nd message. Manage messages [Stop ] 2015.07.07 12:45 Com=0 Message name [ ] Makeup Group No. Group name [ ] [ ] Search condition Startup Manual Nor- Tow message number will be swapped. HOME No△ No△ Message name Message name 1st message 1...
7.1.5 Changing the group to which a message belongs (1) Functions ●Changes the group to which a stored message belongs. (2) Operation The Manage messages screen is displayed. Select the message. Switches the message selection method. Manage messages [Stop ] 2015.07.07 12:45 Com=0 Makeup...
7.1.6 Checking the print image of registered print data (UX-D,E only) (1) Functions ●The print image of registered print data can be checked. ●The print content currently being printed is not affected. (2) Operation The Manage messages screen is displayed. Set Normal selection mode and select the message.
7.2 Manage group 7.2.1 Manage group (1) Functions Message management functions Item Contents Reference ●Changes a group name. Change/create group name 7.2.2 ●Inputs a new group name. Delete group ●Deletes a group and the messages belonging to that group. 7.2.3 ●Changes the group number.
7.2.2 Change group name (1) Functions ●Changes a group name. ●Inputs a new group name. (2) Operation The Manage group screen is displayed. Set the Normal selection mode and select the group. [Stop ] 2015.07.07 12:45 Manage group Com=0 Makeup Message name [ ] Manual Startup...
7.2.3 Delete a stored group (1) Functions ●Deletes a group and the messages belonging to that group. (2) Operation The Manage group screen is displayed. Select a group. Switches the message selection method. Manage group [Stop ] 2015.07.07 12:45 Com=0 Makeup Message name [ ] Startup...
7.2.4 Change group number (1) Functions ●Changes a group number. ●Specifies 2 groups and exchanges the group numbers. ●At the messages belonging to that group, the group number is changed and the group name is not changed. (2) Operation The Manage group screen is displayed. Set Normal selection mode and select a group.
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Select the 2nd group. Manage group [Stop ] 2015.07.07 12:45 Com=0 Message name [ ] Makeup Startup Manual Nor- Two group numbers will be swapped. HOME Group name Group name 1st group 1 GROUP001 11 GROUP011 2 GROUP002 12 GROUP012 Prev.Dsp. Next Dsp. 3...
7.3 Creating a user pattern 7.3.1 Creating and saving user pattern (1) Functions ●Creates a user pattern. ●Fixed size decides the horizontal dots and vertical dots according to the dot matrix. ●Free size allows creation of an arbitrarily sized pattern within horizontal 320 dots x vertical 32 dots. ●Shows the number of characters which can be created.
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Set the dot matrix and inter-character space. Create user pattern [Stop ] 2015.07.07 12:45 Com=0 Pattern [ ] Startup Manual HOME Create/Edit Create/Edit Fixed Free Select Save Horizontal dot 12x16 Dot matrix Inter-char. space Back Press Create/Edit . The Create/Edit screen is displayed. Create user pattern [Stop ] 2015.07.07 12:45...
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Set Zoom and change the display magnification of the dot pattern creation area. The display magnification of the dot pattern creation area changes. [Stop ] 2015.07.07 12:45 Create user pattern Com=0 Pattern [ ] ▲ Manual Startup Pattern size Hor. [ 16] △...
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Press Save . The save screen is displayed. When the save destination is specified the saved destination code and pattern are displayed. Create user pattern [Stop ] 2015.07.07 12:45 Com=0 Pattern [ ] Dot matrix 12x16 Manual Startup HOME Page count 1 / 6 Stored destination pattern...
7.3.2 Selecting a user pattern (1) Functions ●Selects a saved user pattern at the “Create user pattern” screen. (2) Operation The Create user pattern screen or Create/edit screen is displayed. Create user pattern [Stop ] 2015.07.07 12:45 Com=0 Pattern [ ] ▲ Startup Pattern size Manual...
7.3.3 Editing a pattern (1) Functions Name Function Duplicate, Paste ●Duplicates the pattern of the selected range and pastes it to an arbitrary position. Move ●Moves the pattern of the selected range. Clear area ●Clears the pattern of the selected area. Invert ●Inverts the pattern of the selected area.
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Touch the point at which drawing of the rectangle is to end. The X mark moves to the touched position. Create user pattern [Stop ] 2015.07.07 12:45 Com=0 Pattern [ ] End position ▲ Pattern size Startup Manual Hor. [ 16] △ Vert.[...
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Press Apply . A rectangle pattern is drawn. Create user pattern [Stop ] 2015.07.07 12:45 Com=0 Pattern [ ] ▲ Pattern size Startup Manual Hor. [ 16] △ Vert.[ 16] HOME Cursor position Hor. [ 16] Vert.[ 16] ▽ Zoom ×2 ▼ Clear 《...
7.3.4 Creating a user pattern of a free size (1) Functions ●Creates a user pattern of an arbitrary size. ●The maximum size is horizontal 320 dots x vertical 32 dots. (2) Operation The Create user pattern screen is displayed. Select Horizontal dot “Free”. A free size Create user pattern screen is displayed.
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Create a pattern at the dot pattern creation area. When touched directly, the dot is inverted. [Stop ] 2015.07.07 12:45 Create user pattern Com=0 Scroll up Pattern [ ] 8 dots 1 dot ▲ Startup Pattern size Manual Hor. [ 32] △ Vert.[...
7.3.5 Selecting a bitmap file(BMP) (1) Functions ●The bitmap file stored in the USB memory is called up as a user pattern. ●This can be called up by the select bitmap data screen and pattern paste screen of the free size pattern being edited.
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Press Select bitmap data . [Stop ] Select bitmap data 2015.07.07 12:45 Com=0 File name File name 1 B_FILE1 1 6 B_FILE16 Startup Manual 2 B_FILE2 1 7 B_FILE17 3 1 8 B_FILE3 B_FILE18 HOME 4 B_FILE4 1 9 B_FILE19 5...
7.5 Backing up data to USB memory 7.5.1 Copy data all at once (1) Functions ●Backs up print data and user patterns to USB memory. ●Backed up data can be copied to an IJ printer. ●When copying to an IJ printer, the type of data can be selected. Data type Contents ●Includes the print description, print format, and print specifications set contents.
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Press Copy data (IJP→USB) . The Backup screen is displayed and the data is written to USB memory. Copy data IJP→USB [Stop ] 2015.07.07 12:45 Com=0 Makeup Data type Print data 0/ 20 Standard pattern 0/ 1 User pattern 0/ 1 HOME Shows backup progress. Proc.
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Press Copy data (USB→IJP) . The copy data screen is displayed. Selects the type Copy data USB→IJP 2015.07.07 12:45 [Stop ] of data to be copied. Com=0 Makeup Data type Copy data Disable Print data Enable Standard pattern Enable Disable Enable Disable User pattern HOME...
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(4) Data copy operation from other models ●Data created on KX, PX, PB, PXR, RX, RX2, PH or PH(op:10.4 type LCD) can be copied to UX. Following operations 1 through 3 must be conducted prior to using other models' data on UX to store the backup data of other models in the USB memory via a PC.
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Copy the backup serial number folder which is created on PH or PHC under the "PH" or "PHC" folder created in 2. USB memory UXDAT 00000005 00000006 ●Refer to "(3) Data copy operation" to copy data after data is stored in USB. ●The button is displayed in different colors by models when folder to be copied is selected.
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(5) Copy data from the Upper model to the Lower model ●When the model combinations satisfy those tabulated below in Table 1, "Copy data" to the lower model is available even if the Print data/User pattern is created on the upper model. ●Refer to "(3) Data copy operation"...
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Detailed explanation of Classification No.2 (Table 2) ●The conditions of Print data are described in Table 3, which can be used when a part of setting is corrected. Table 3. Conditions with which display color of Message name changes to Brown on "Select message" screen Item Conditions and corrections "DIN print"...
7.5.2 Copy data individually (1) Functions ●Print data and User pattern which are backed-up in USB memory can be copied separately. ●When copying data, a separate copying operation is required for Print data and User pattern respectively. ●There are two (2) copy methods: “Add column to end” and “Overwrite”. “Add column to end” is to copy data next to the number of already-registered.
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Press Individual copy . “Copy individual print data” screen is displayed. Select how Copy individual print data [Stop ] 2015.07.07 12:45 Com=0 you select Makeup Select the copy print data and the copy destination. Print data. Select Copy Copy method Add column to end Overwrite method.
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(3) Individual Copy data operation for User pattern Insert USB memory into IJP. Press Copy data (USB → IJP) . Copy data USB→IJP 2015.07.07 12:45 [Stop ] Com=0 Makeup Data type Copy data Print data Enable Disable Enable Disable Standard pattern Disable User pattern Enable...
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Press User pattern . “Copy individual user pattern” screen is displayed. [Stop ] 2015.07.07 12:45 Copy individual user pattern Select how Com=0 you select Makeup Horizonal dot Fixed Free Select Copy User pattern. Copy method Add column to end Overwrite method.
7.6 Editing standard pattern (1) Functions ●Edits the print pattern in dot units. ●Punct. symbols are edited as patterns separate from full-width symbols. ●Pattern editing operation is the same as the user pattern creation function. ●Pattern-edited characters are displayed in blue on the keyboard. ●Create patterns while printing with the user pattern creation function.
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Press OK . The pattern is selected. Edit standard pattern [Stop ] 2015.07.07 12:45 Com=0 Pattern [ E ] HOME Edit Edit Restores the pattern Restore before the change. Select Save Dot matrix Save Back Create a pattern at the dot pattern creation area. When directly touched, the shading of the dot is reversed.
7.7 Editing Substitution Rules (1) Functions ●Selects the substitution rule [Year], [Month], [Day], [Hour], [Minute], [Week number], and [Day of week] and inputs and edits the selected substitution rule. ●Inputs and changes the name of the selected substitution rules. See “4.10.3 Print by substituting a different character for the date (substitution rule)”. (2) Operation Press Edit substitution rule in the auxiliary function menu.
7.8 Selecting Languages (1) Functions ● You can change the screen language from English to another language. Input mode Set value Contents Default ●You can input Accent marks, Greek, Russian and Arabic characters. ●You can input Chinese characters. Local Language (Language1 : English, Thai, Vietnamese only) (2) Operation The Auxiliary function menu screen is displayed.
8. INK AND MAKEUP REPLENISHMENT WARNING ● Never pour the ink and makeup waste into a sewer, etc. Have the ink and makeup drainage processed by an industrial waste processor as special control industrial waste and used wiping papers and the empty container as industrial waste.
8.1 Replenishing the ink (1) Overview ●Ink can be refilled when the remaining ink icon is at the position which indicates that the cartridge bottle can be replaced. ●Replenish the ink in the ink reservoir within 60 minutes after an Ink Low warning is generated. If the ink is not replenished, the printer will stop.
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[When IC tag reader is supported] Hold the cartridge bottle over the RFID reader of the printer so that the IC tag mark of the label on the bottle can be read. ● If the Ink ID is read by the IJ printer, steps -1 and -2 are not necessary.
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[When IC tag reader is not supported] If manually inputting the ID, touch the icon on the home screen of the IJP, call up the ID input screen and input the Ink ID. ● An ink ID is printed on the label of the cartridge bottle. Sc an he re Ink ID...
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When the ink ID is read, the lock on the ink side is released. Tilt the lever handle toward yourself, lift and remove the cartridge bottle. Lift the lever handle and remove the empty cartridge bottle. Lever handle CAUTION ● If the lever handle could not be lifted up, do not pull it with excessive force. In such a case, push the lever handle all the way in.
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Set a new cartridge bottle in the specified position. Set the boss provided on the cartridge bottle to the boss guide of the ink supply port. Set a new cartridge bottle. Ink side Ink supply port Boss guide Set the boss to the guide. Boss Pipe CAUTION...
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When a new cartridge bottle is set, press the lever handle down and it into the printer. Lever handle Lever handle Push CAUTION ● Be careful not to get your hand or fingers pinched when pushing down the lever handle. (See the figure below.) Lever handle Lever handle The cartridge replacement (ink refill) is now completed.
8.2 Replenishing the makeup (1) Overview ● Makeup can be refilled when the remaining makeup icon is at the position which indicates that the cartridge bottle can be replaced. ●Replenish the makeup in the makeup reservoir within 60 minutes after a Makeup Low warning is generated.
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CAUTION ● When the makeup cap was loosened, set it after tightening firmly. Otherwise the makeup may spill when setting the cartridge bottle. ● After removing the over cap, do not allow your finger, foreign matter or dirt to get into the hole of the makeup cap. Doing so could cause makeup leakage and equipment failure.
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[When IC tag reader is not supported] If manually inputting the ID, touch the icon on the home screen of the IJP, call up the ID input screen and input the Makeup ID. ● A makeup ID is printed on the label of the cartridge bottle. Makeup ID Scan here...
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When the makeup ID is read, the lock on the makeup side is released. Tilt the lever handle toward yourself, lift and remove the cartridge bottle. Lift the lever handle and remove the empty Lever handle cartridge bottle. CAUTION ● If the lever handle could not be lifted up, do not pull it with excessive force. In such a case, push the lever handle all the way in.
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Set a new cartridge bottle in the specified position. Set the boss provided on the cartridge bottle to the boss guide of the makeup supply port. Set a new cartridge bottle. Makeup side Makeup supply port Boss guide Boss CAUTION ●...
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When a new cartridge bottle is set, press the lever handle down and it into the printer. Lever handle Lever handle CAUTION ● Be careful not to get your hand or fingers pinched when pushing down the lever handle. (See the figure below.) Lever handle Lever handle The cartridge replacement (makeup refill) is now completed.
9. WHEN WARNING OR FAULT WAS GENERATED 9.1 Display when warning or fault was generated ●When a warning or fault was generated, a warning or fault lamp lights. Operational status display lamp ●When an operation mistake is made and processing judgment is prompted, a confirmation message is displayed.
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(2) When warning was generated (a) Previous HMI The description, cause, The name of the warning Message No. and solution are displayed. message is displayed. ◇◇◇◇◇ Ink Low Warning ◇◇◇◇◇ The ink level in the ink reservoir is low. Cause 1. The ink reservoir is almost empty. 2.
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(3) When a mistake was generated or when processing judgment is prompted (a) Previous HMI The description, cause, The name of the confirmation Message No. and solution are displayed. message is displayed. ===== Ink Jet Startup Confirmation ===== The ink jet will be turned ON. Solution To turn the ink jet ON, press <Ready>.
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(b)New HMI Print description 2015.07.07 12:45 × STOP OFFLINE ID:User2 Displays the guidance. Fault × Main Ink Tank Too Full No.002 − 100% + The ink level in the main ink tank is too high. Cause 1. The valve (MV2) or valve (MV7) is faulty. Operating Time Ink Presure Makeup...
9.2 On-screen message descriptions 9.2.1 Fault messages (1) Faults that invoke ink stoppage Message Meaning of message Remedy The ink reservoir is almost empty and printing will stop. (If the ink is not added within 60 minutes ● Replace the Ink Cartridge. Ink Low Fault after warning output, the printer comes to a 8.1).
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Message Meaning of message Remedy The charging voltage supplied to the nozzle Charge Voltage ● Contact your nearest local drive board EZJ125 from the high-voltage Too Low distributor. power supply unit is too low. Charge Voltage ● Check that there is no short- The charge electrode signal is faulty.
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Message Meaning of message Remedy Inside Temperature The inside temperature measurement is out ● Contact your nearest local Sensor Fault of normal range. distributor. The ink heater in the print head is unable to Ink Heating Unit heat the ink enough to reach the correct ●...
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Message Meaning of message Remedy ● Clean the gutter, deflection electrode, and its surroundings. ● Adjust the ink pressure. Technical manual 6.9) ● Adjust the excitation V-ref. to make sure that the ink drops Ink Drop Charge The charge sensor detects a high drop are well made.
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Message Meaning of message Remedy ● If the target is stopped in front The print target detecter signal was ON of the sensor, move the target. Target Sensor Time longer than the timeout setting of Target ● Change the Target Sensor Sensor Timer.
9.2.2 Warning messages Message Meaning of message Remedy ● Perform the Nozzle test and Excitation V-ref. The excitation voltage reference needs to update the Excitation V-ref. Review be updated. setting. Technical manual 6.10) The viscometer output readings fluctuated. Viscosity Reading ●...
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Message Meaning of message Remedy Ambient ● Ensure that the ambient tem- The ambient temperature is below the Temperature Too perature is within the operat- proper level. ing temperature limits. ● Adjust the pressure-reducing Ink pressure is higher than the 87 Ink Pressure High valve to correct the pressure.
Message Meaning of message Remedy The level sensor in the ink reservoir does not work properly. ● Contact your nearest local 163 Ink Low Warning 2 If IJ printer continues running as it is, distributor. IJ printer will stop the ink jet within 60 minutes.
9.3 When checking the warning and fault generation status (1) Functions ●The warning or fault message generation time and contents can be viewed. ●A maximum of 90 messages can be displayed. ●When 90 messages are exceeded, the messages are closed from the oldest message. (2) Operation Press View alarm history in the Manage messages screen.
9.4 Remedial Action to Be Taken in the Event of a Printing Failure ● If a printing failure occurs, perform the associated remedial procedures suggested below. ● If the remedial procedures below do not achieve recovery, it is conceivable that the problem is attributable to a PC board or circulation system failure.
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Printing failure description Probable cause Solution Reference (phenomenon) There are water, oil, or other ● Make prints with the print deposits on the print target target clear of deposits. surface. ● Adjust the ink pressure for The ink pressure has changed. 6.9 (*1) the standard value.
● If the above remedies do not restore the printer to normal, stop using the printer, disconnect the power plug from the power outlet, and contact your Hitachi distributor. ■ Report the following to your local source or service company: 1.
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11. EMERGENCY PROCEDURES Press the main power switch to turn OFF the power. Main power switch WARNING ● If an earthquake, fire, or other emergency arises while the printer is operating or when its power is on, turn OFF the power by pressing the main power switch.
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12. SPECIFICATIONS Model Item UX-E160 W/S UX-D160 W/S UX-B160 W/S Nozzle size 65μm Max. print line number Up to 6 lines Up to 3 lines Up to 240 characters Maximum number of print Up to 1,000 characters (OP: Up to 1000 Up to 240 characters characters characters)