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Siemens SIMODRIVE 611 Planning Manual

Siemens SIMODRIVE 611 Planning Manual

Drive converter
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SIMODRIVE 611
Planning Guide
05.2001 Edition
Drive Converter
Manufacturer/Service Documentation

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Summary of Contents for Siemens SIMODRIVE 611

  • Page 1 SIMODRIVE 611 Planning Guide 05.2001 Edition Drive Converter Manufacturer/Service Documentation...
  • Page 3 Foreword, Contents Overview of the Drive System System Configuration Motor Selection and SIMODRIVE 611 Position/Speed Sensing Power Modules Planning Guide Control Modules Infeed Modules Drive Converter Line Supply Connection Supplementary System Components Important Circuit Information Cabinet Design and EMC Block Diagrams...
  • Page 4 Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are trademarks from Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly. Functions may be executable in the control but are not described in this documentation.
  • Page 5 The sales contract contains the entire obligation of Siemens. The warranty con- tained in the contract between the parties is the sole warranty of Siemens. Any statements contained here do not create new warranties nor modify the existing warranty.
  • Page 6 Note This symbol indicates important information about the product or part of the document, where the reader should take special note.  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 7 When handling cables observe the following they must not be damaged, they must not be stressed and they must not come into contact with rotating components.  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 8 (powered down)!  Siemens AG 2001 All rights reserved viii SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 9 1.8 kV Phase–PE. Note The terminal blocks of the SIMODRIVE 611 modules are exclusively used to electrically connect the particular module. If they are used for any other applica- tion (e.g. as carrying handle), this can damage the module.
  • Page 10 – the measuring equipment is grounded (e.g. via the protective conductor), or – for floating measuring equipment, the probe is briefly discharged before making measurements (e. g. a bare control housing is touched).  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 11: Table Of Contents

    Line supply connection for voltage adaptation ....2-46  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 12 ....... . 5-111  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 13 ........6-198  Siemens AG 2001 All rights reserved xiii SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 14 ......9-248 Circuit examples =1 to =10 with SIMODRIVE 611 analog ..
  • Page 15 ............. . . I-375  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 16 05.01 Space for your notes  Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 17: Overview Of The Drive System

    611 universal trol Section 4 810D Cables, reactors, VPM, cable protection Motor Section 3 Motor with position/ speed sensing Fig. 1-1 Principle system configuration  Siemens AG 2001 All rights reserved 1-17 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 18 External pulsed External pulsed transformer resistor resistor 0.3/25 kW Pulsed resistor 1.5/25 kW module Fig. 1-2 Overview of the SIMODRIVE 611 drive system  Siemens AG 2001 All rights reserved 1-18 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 19 For hydraulic linear axes 2–axis version Control valve for hydraulic linear axes (not in the scope of supply) Fig. 1-3 Overview of the drive system  Siemens AG 2001 All rights reserved 1-19 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 20 05.01 1.1 Overview of SIMODRIVE 611 Note Siemens guarantees a satisfactory and reliable operation of the drive system as long as only original SIMODRIVE system components are used in conjunction with the original accessories described in this Planning Guide and in Catalog NC 60.
  • Page 21: Engineering Steps

    1 Overview of the Drive System 05.01 1.2 Engineering steps Engineering steps Note When engineering/configuring SIMODRIVE 611 drive systems, it is assumed that the motors being used are known. Reference: /PJM/ Planning Guide, Motors Procedure A SIMODRIVE drive group is engineered in 2 phases:...
  • Page 22: Block Diagrams

    Reference: /NCZ/ Catalog Connection Technology devices and System Components Reference: /NSK/ Catalog Low–Voltage Switchgear  Siemens AG 2001 All rights reserved 1-22 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 23: System Configuration

    In this case, a connecting cable is required for the equipment bus, and if relevant, also for the drive bus; Order designations, refer to Catalog NC60.  Siemens AG 2001 All rights reserved 2-23 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 24: Module Arrangement

    Yyn0 (dimensioning, refer to Section 7). The modules are designed for cabinet mounting. The modules of the SIMODRIVE 611 drive converter system have enclosed housings in compliance with the appropriate EMC regulations, conforming to DIN EN 60529 (IEC 60529).
  • Page 25: Ambient Conditions

    Modules with external cooling/hose cooling ingress of – Heatsink in the cooling area IP 54 foreign bodies and water – Electronics area IP20  Siemens AG 2001 All rights reserved 2-25 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 26: Motor Selection

    The Planning Guide, Motors is used to select the drive motors The selected motor and the (short–time) overload capability defines the size of the power module (refer to Section 4).  Siemens AG 2001 All rights reserved 2-26 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 27: Position Sensing/Speed Actual Value Sensing

    Rotating encoders with sine–cosine voltage signals. Linear scales with sine–cosine voltage signals. Distance–coded measuring systems (only SIMODRIVE 611 digital with NC) Measuring systems with sine–cosine voltage signals and EnDat/SSI inter- face (linear scales, single and multi–turn encoders) The analog main spindle drive modules and the digital drive modules for feed and main spindle applications can be optionally supplied with a second measuring system evaluation e.g.
  • Page 28 Example: Using a linear scale (20 µm grid constant), a position resolution of 0.01 mm (Performance control) can be achieved.  Siemens AG 2001 All rights reserved 2-28 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 29: Indirect Position Sensing

    This means, that for the appropriate mechanical arrangement, it is not necessary to use a direct table measuring system. The same secondary conditions apply for SIMODRIVE 611 universal and POSMO SI/CD/CA. The drive coupling is different, which is realized via PROFIBUS.
  • Page 30: Drive Modules

    The drive modules of the SIMODRIVE 611 drive converter system comprise, depending on the application as feed, main spindle or induction motors, the following components: Power module, control module, drive bus cable and, if required, option modules.
  • Page 31: Function Of The Power Modules

    50 mm power module M3 / 0.8 Nm Order No. M4 / 1.8 Nm Type plate/Order No. Fig. 2-2 Power module with control module  Siemens AG 2001 All rights reserved 2-31 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 32: Control Modules

    Induction motors can be operated with the drive module with induction motor control, which is designed for drive converter operation with a 600 V DC link voltage. The maximum motor stator frequency is 1100 Hz (for SIMODRIVE 611 universal and SIMODRIVE POSMO CD/CA: 1400 Hz). For motor frequencies above 200 Hz or rated motor currents above 85 A, it may be necessary to pro- vide a series inductance or increase the drive converter switching frequency.
  • Page 33: Control Modules With Analog Setpoint Interface And Motion Control With Profibus-Dp Simodrive 611 Universal E

    Control modules with analog setpoint interface and Motion Control with PROFIBUS–DP SIMODRIVE 611 universal E SIMODRIVE 611 universal E is a control module with the “Motion Control with PROFIBUS–DP” function for use with SINUMERIK 802D and SINUMERIK 840Di. They are suitable for motor frequencies up to 1400 Hz, speed/torque controlled for 1FT6, 1FK6, 1FE1, synchronous motors, 1FN linear motors, 1PH, 1LA induction motors with/without encoder and third–party motors if these are...
  • Page 34: Control Modules For 1Fk6 And 1Ft6 Motors With Resolver And Analog Setpoint Interface For Feed Drives

    A display and operator unit is integrated for commissioning. Further- more, commissioning software is available, which runs under MS DOS and Win- dows Me.  Siemens AG 2001 All rights reserved 2-34 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 35: Control Modules With Analog Setpoint Interface For Induction Motors

    2.6.8 Control modules with digital setpoint interface for FD and MSD The digital control modules of SIMODRIVE 611, in conjunction with SIMODRIVE 1FT6/1FK6 AC servomotors and 1FN linear motors, can be used for feed drives, and in conjunction with 1PH/1FE1 motors, for main spindle drives.
  • Page 36: Control Modules With Digital Setpoint Interface For Hydraulic/Analog Linear Drives Hla/Ana

    Control modules with digital setpoint interface for hydraulic/ analog linear drives HLA/ANA Hydraulic linear The digital SIMODRIVE 611 HLA control module is designed to control and re- drive (HLA) gulate electro–hydraulic control values for hydraulic linear axes in conjunction with SINUMERIK 840D. Up to two hydraulic axes can be controlled with the module.
  • Page 37: Ncu Box For Sinumerik 840D

    NCU box can be located directly to the right of the infeed mo- dule. Fig. 2-3 Digital closed–loop control with SINUMERIK 840D  Siemens AG 2001 All rights reserved 2-37 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 38: Infeed Modules

    A minimum clearance of 50 mm to the side must be maintained between mo- dule groups mounted at the same height. SIMODRIVE 611 modules can be supplied with an internal heatsink for heat dissipation (cooling) within the cabinet; 300 mm–wide modules also have the possibility of connecting a hose for hose cooling.
  • Page 39: Cooling Components

    (the PE of the fan is connected via the module housing). Caution Cooling is not guaranteed if the fan rotates with the wrong direction of rotation (refer to the arrow)!  Siemens AG 2001 All rights reserved 2-39 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 40: Dimension Drawings

    System configuration with hose cooling (only for 300 mm modules) Note DC link connection, refer to Section 10.1.3 Connection details for the DC link adapter set, refer to the dimension drawings  Siemens AG 2001 All rights reserved 2-40 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 41: Internal Cooling

    The power loss is dissipated inside the cabinet which means that this has to be taken into account when designing the cabinet cooling system.  Siemens AG 2001 All rights reserved 2-41 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 42: External Cooling

    The temperature monitoring function in the power module can respond. The heatsink and fan must be checked for dirt accumulation at regular intervals. Clean as required!  Siemens AG 2001 All rights reserved 2-42 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 43 Depending on how the cabinet is mounted (free–standing or installed in the machine), this must be cooled through the roof/floor assembly or rear panel.  Siemens AG 2001 All rights reserved 2-43 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 44: Overvoltage Limiting Module

    2. Withdraw connector X181 from the NE module. 3. Insert the overvoltage limiting module up to its endstop in plug connector X181. 4. Insert connector X181 on the overvoltage limiting module.  Siemens AG 2001 All rights reserved 2-44 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 45 Notice If a system high voltage test is made, the overvoltage limiting module must be removed in order to prevent the voltage limiting responding.  Siemens AG 2001 All rights reserved 2-45 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 46: Line Supply Connection

    2.8.4 Line supply connection for voltage adaptation The SIMODRIVE 611 drive converter system is dimensioned for direct operation from TN line supplies with 3–ph. 400 V AC, 3–ph. 415 V AC and 3–ph. 480 V AC. Matching transformers, tailored to the system, are available to adapt the system to other line supply types, e.g.
  • Page 47: Line Supply Types

    2.8 Line supply connection 2.8.5 Line supply types The SIMODRIVE 611 drive converter system is designed for a rated voltage of 300 V phase–grounded neutral point. It is not permissible that this voltage is exceeded, as otherwise the drive converter insulation system could be damaged resulting in inadmissibly high touch voltages.
  • Page 48 For motors with shaft height < 100: Utilization up to max. 60 K temperature values according to Catalog NC 60 Please observe the information in the Planning Guide, Motors.  Siemens AG 2001 All rights reserved 2-48 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 49 U1 V1 1 W NE module NE module Fig. 2-10 Connection diagram, TT line supplies Matching transformer types are described in Catalog NC 60, Part 8.  Siemens AG 2001 All rights reserved 2-49 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 50 Order No.: 6SN1111–0AB0V–0AA0; refer to Section 7 UI modules 5 kW Order No.: 6SN1146–2AB00–0BA1, a voltage limiting circuit is included. Matching transformer types are described in Catalog NC 60.  Siemens AG 2001 All rights reserved 2-50 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 51 Connection diagram with residual–current protective device Universal current– sensitive residual–current protective device Commutating reactor U1 V1 1 W NE module Fig. 2-12 Connection diagram, residual–current protective device  Siemens AG 2001 All rights reserved 2-51 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 52 (selective) corresponding to DIN VDE 0100 T480 and EN 50178, series 5SZV–VVV–VVVVV. (e.g. 5SZ6 468–0KG00 or 5SZ6468–0KG30 with auxiliary isolating contact (1NC/1NO) for a rated current of 63 A, nominal fault current, 0.3 A)  Siemens AG 2001 All rights reserved 2-52 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 53: Transformers

    Other loads/ machines Matching trans- former for the transformer machine Commutating Commutating reactor reactor NE module NE module Fig. 2-13 Connection diagram, matching transformer  Siemens AG 2001 All rights reserved 2-53 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 54 AC), then one of the matching transformers, specified in the following, must be used. The SIMODRIVE 611 drive converter system is designed for a rated voltage of 300 V phase–grounded neutral point. This voltage may not be exceeded, as otherwise the drive converter insulation system could be damaged resulting in inadmissibly high touch voltages.
  • Page 55: Motor Selection, Position/Speed Sensing

    By traversing to a defined endstop, a reference quantity is obtained to monitor the braking travel. The measured braking travel is an indication of the brake wear.  Siemens AG 2001 All rights reserved 3-55 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 56: Motor Encoder

    Tables 3-4 and 3-5 (Section 3.5). We recommend that measuring systems with sinusoidal voltage signals are used due to the higher data transmission reliability and integrity.  Siemens AG 2001 All rights reserved 3-56 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 57 Observe the frequency characteristics of the encoder signals. A–*A 90_el. 360_ el. B–*B Clear signal range R–*R Fig. 3-1 Signal characteristics for a clockwise direction of rotation  Siemens AG 2001 All rights reserved 3-57 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 58 Observe the frequency characteristics of the encoder signals. A–*A 90_el. 360_ el. B–*B Clear signal range R–*R Fig. 3-2 Signal characteristics for a clockwise direction of rotation  Siemens AG 2001 All rights reserved 3-58 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 59 Observe the frequency characteristics of the encoder signals. A–*A 90_el. 360_ el. B–*B Fig. 3-3 Signal characteristics for incremental tracks for a clockwise direction of rota- tion  Siemens AG 2001 All rights reserved 3-59 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 60 Observe the frequency characteristic of the encoder signals! A–*A 90_el. 360_ el. B–*B Clear signal range R–*R Fig. 3-4 Signal characteristics for a clockwise direction of rotation  Siemens AG 2001 All rights reserved 3-60 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 61: Encoder Power Supply

    This means that it is possible to use cables up to 50 m long without operating the measuring systems with an undervoltage. Note All of the data are only valid for SIEMENS pre–assembled cables as these are dimensioned with the required conductor cross–section. For the SIMODRIVE connection technology and also for the measuring system suppliers, remote/sense operation is only provided for encoder systems with voltage signals.
  • Page 62 No remote/sense operation, max. cable length for 300 mA encoder current standard Digital drain, 15 m (for low encoder current drain, appropriately longer cable lengths are possible, however max. 50 m!).  Siemens AG 2001 All rights reserved 3-62 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 63 Drive module remote/sense lines P–encoder P–sense l ≤ 5 m P–encoder M–encoder P–sense M–sense M–encoder M–sense Fig. 3-7 Signal overview of the connections  Siemens AG 2001 All rights reserved 3-63 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 64: Encoder Power Supply For Ssi Encoders

    NE module 6SN1161–1DA00–0AA0 Power supply cables I  20cm 6FX8002–2CC80–... l  50m SIMODRIVE encoders Fig. 3-8 Connecting SSI encoders to SIMODRIVE 611  Siemens AG 2001 All rights reserved 3-64 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 65 Fig. 3-9 Example of a connection at 6SN1118–0DG23–0AA1/–0DH23–0AA1 + – Power supply M5x12 max. O10.5mm Black Fig. 3-10 Example of a connection at 6SN1115–0BA11–0AA1  Siemens AG 2001 All rights reserved 3-65 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 66: 3.5 Overview, Position Sensing

    1PH4 / 6 / 7 Incremental encoder 1 Vpp Main spindle motor 1FE1 / 1PH2 Incremental encoder (hollow–shaft encoder) Main spindle motor Standard motor Encoderless  Siemens AG 2001 All rights reserved 3-66 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 67 1PH4/6/7 interface G = " 0.006 degrees WSG interface (angular Incremental incremental e output Spindle positioning with the for NC  Siemens AG 2001 All rights reserved 3-67 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 68 (digital) multi–turn absolute mech. coupling module Z = 2048 G = " 0.006 degrees 1FT6 multi–turn absolute 1FK6 4096 revolutions Positioning with NC  Siemens AG 2001 All rights reserved 3-68 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 69 >13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated  Siemens AG 2001 All rights reserved 3-69 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 70 >13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated  Siemens AG 2001 All rights reserved 3-70 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 71 >13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated  Siemens AG 2001 All rights reserved 3-71 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 72 >13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated  Siemens AG 2001 All rights reserved 3-72 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 73 >13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated  Siemens AG 2001 All rights reserved 3-73 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 74 – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated when used as direct measuring system. 3) 25m cable: 6FX2002–2EQ10–1VVV 18m cable: 6FX2002–2EQ00–1VVV  Siemens AG 2001 All rights reserved 3-74 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 75: High-Resolution Position (Hgl)

    High–resolution position (HGL) 3.6.1 Features and technical data Applications HGL is an optional hardware expansion for SIMODRIVE 611 for C axis operation. HGL allows the toothed–wheel encoder to be independently used as spindle encoder for conventional spindle drives. Mode of operation The analog sinusoidal signals of the toothed–wheel encoder are fed to the con-...
  • Page 76: Connector Assignment

    Signal B, inverted (voltage) Not assigned Not assigned Not assigned Not assigned Signal R (voltage) R inverse Signal R, inverted (voltage) Not assigned Not assigned  Siemens AG 2001 All rights reserved 3-76 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 77: System Configurations And Cable Connections

    175.78125 x pulse number/360 mech = 1; 2 = can be selected via switch S1 Fig. 3-12 System configuration, 1PH2 motor with C–axis operation  Siemens AG 2001 All rights reserved 3-77 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 78 175.78125 x pulse number/360° mech = 1; 2 = can be selected via switch S1 Fig. 3-13 System configuration 1PH4/6/7 motor with C toothed–wheel encoder as spindle encoder  Siemens AG 2001 All rights reserved 3-78 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 79: Ordering Information

    For drives with an analog speed setpoint interface, the encoder systems are evaluated in the numerical control to sense the direct and indirect position. When using Siemens controls, the encoder systems which can be evaluated can be taken from the appropriate catalogs.
  • Page 80 3 Motor Selection, Position/Speed Sensing 05.01 3.7 Ordering information Space for your notes  Siemens AG 2001 All rights reserved 3-80 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 81: Power Modules

    After the control module has been inserted, the retaining screws at the front panel of the control module must be tightened in order to ensure a good electri- cal connection to the module housing.  Siemens AG 2001 All rights reserved 4-81 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 82 50 mm power module M3 / 0.8 Nm Order No. M4 / 1.8 Nm Type plate/Order No. Fig. 4-1 Power module with control module  Siemens AG 2001 All rights reserved 4-82 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 83: Technical Data

    3) If internal cooling or hose cooling is used, then only Pv should be considered. only use copper cables designed for an operating temperature of w 60°C. 4) For UL certification  Siemens AG 2001 All rights reserved 4-83 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 84 3) If internal cooling or hose cooling is used, then only Pv should be considered. only use copper cables designed for an operating temperature of w 60°C. 4) For UL certification  Siemens AG 2001 All rights reserved 4-84 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 85 3) If internal cooling or hose cooling is used, then only Pv should be considered. only use copper cables designed for an operating temperature of w 60°C. 4) For UL certification  Siemens AG 2001 All rights reserved 4-85 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 86 3) If internal cooling or hose cooling is used, then only Pv should be considered. 4) For UL certification only use copper cables designed for an operating temperature of w 60°C.  Siemens AG 2001 All rights reserved 4-86 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 87 6SN11 23 – 1AB00 – 0BA1 6SN11 24 – 1AB00 – 0BA1 PM 2x50 A 6SN11 23 – 1AB00 – 0CA1 6SN11 24 – 1AB00 – 0CA1  Siemens AG 2001 All rights reserved 4-87 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 88: Current De-Rating

    = x  Is6 /100 % å Imax = x  Imax /100 % Caution: The currents I and I must be reduced in the same way.  Siemens AG 2001 All rights reserved 4-88 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 89: Information On The Motor-Drive Converter Selection, Msd Analog

    No–load motor current in A 0Mot Speed at the start of field weakening Max. motor speed Dimensioning the series reactor, refer to Section 6  Siemens AG 2001 All rights reserved 4-89 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 90: Information On The Motor-Drive Converter Selection, Im Analog

    (maximum motor stator frequency > 300 Hz) or motors with a higher rated current (rated current 85 A). >  Siemens AG 2001 All rights reserved 4-90 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 91: Information On Motor-Converter Selection, Fd Control, Digital

    52/105 50/100 48/97 45/89 41/82 36/73 31/62 A200 66/131 63/126 60/121 56/111 51/102 46/91 39/77 400 A 130/195 124/186 117/175 108/162 98/147 85/128 70/105  Siemens AG 2001 All rights reserved 4-91 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 92: Information On Motor-Converter Selection Msd Control, Digital

    68/88/102 64/83/96 60/77/89 54/70/80 47/61/70 LT 300A 103/129/165 98/123/158 93/117/150 87/109/140 80/100/129 71/89/114 60/75/97 LT 400A 171/214/220 164/205/21 1 156/195/200 145/182/187 133/167/171 119/148/152 100/125/129  Siemens AG 2001 All rights reserved 4-92 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 93: Information On The Motor-Converter Selection Im Control Digital

    å I /100% max altitude max1000 m Example: PM 50 A: with MSD analog control: selected inverter clock frequencies 6.3 kHz; installation altitude 2000 m  Siemens AG 2001 All rights reserved 4-93 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 94 * Currents are only valid for induction motor applications, analog internal and external cooling. ** Currents are valid for main spindle drive/induction motor applications, analog and for main spindle drive digital, int. and external cooling.  Siemens AG 2001 All rights reserved 4-94 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 95: Technical Data Of The Supplementary Components

    Observe de–ratings for additional possible clock frequencies and installation altitude. 4.2.6 Technical data of the supplementary components Supplementary components required, refer to Section 8  Siemens AG 2001 All rights reserved 4-95 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 96: Load Duty Cycle Definitions, Drive Modules

    S6 load duty cycle with pre–loading condition 10 s 0.7 I 60 s Fig. 4-7 S6 peak current – load duty cycle with pre–loading condition  Siemens AG 2001 All rights reserved 4-96 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 97: Interface Overview

    Protective conductor 3 screws Protective conductor P600 DC link +300 V Busbar M600 DC link –300 V Busbar _________ O = Output; I = Input  Siemens AG 2001 All rights reserved 4-97 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 98 4 Power Modules 05.01 4.4 Interface overview Space for your notes  Siemens AG 2001 All rights reserved 4-98 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 99: Control Modules

    User–friendly SRM: 1FT5 with analog setpoint interface interface for feed drives SIMODRIVE 611 User–friendly SRM: 1FT5 with analog setpoint interface interface for feed drives  Siemens AG 2001 All rights reserved 5-99 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 100 , EnDat, SSI drives HLA/ANA (from SW 1.2.4) 1) SRM: Rotating synchronous motor ARM: Rotating induction motor SLM: Synchronous linear motor Third–party: Third–party motor  Siemens AG 2001 All rights reserved 5-100 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 101: Feed Control With User-Friendly And Analog Setpoint Interface

    (refer to EN60204–1, Section 6.4). Order No. of the coding, refer to Catalog NC 60.  Siemens AG 2001 All rights reserved 5-101 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 102: Function Overview And Settings Using The Parameter Board

    112 (NE module) speed controller monitoring OFF  I  = 0...50 % ⋅ I Electrical weight equalization R46/R48 set, suppl.  Siemens AG 2001 All rights reserved 5-102 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 103: Interface Overview, Feed Control, User-Friendly Interface

    Reference ground, terminal 19 NE/monitoring module (this may not be connected with the general reference ground, terminal 15) Voltages referred to PE potential Terminal 15 on the NE module is the reference ground Refer to Section 6.3  Siemens AG 2001 All rights reserved 5-103 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 104 The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds. Evaluation of the The SIMODRIVE 611 feed modules with closed–loop control for the 1FT5 motor PTC servomotors have an evaluation circuit, for the PTC thermistor integrated in the motor winding.
  • Page 105: Option Module, Main Spindle Functions 6Sn1114-0Aa02-0Aa0

    Reduce Kp to 0 %...95 % Pot. R45 + parameter board R25 Integral action time Extend T to 100 %...1500 % Pot. R44 + parameter board R35  Siemens AG 2001 All rights reserved 5-105 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 106: Interface Overview, Msd Option

    1.5 mm _________ I=input; O=output; NC=NC contact; NO=NO contact (for signal NO=high/NC=low) Depending on the equipping version, power image (series) or current actual value image  Siemens AG 2001 All rights reserved 5-106 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 107: 5.2 Feed Control With Standard Interface And Analog Setpoint Interface 6Sn1118-0A_11-0Aa1

    (refer to EN60204–1, Section 6.4). Order No. of the coding connector, refer to Catalog NC 60.  Siemens AG 2001 All rights reserved 5-107 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 108: 6Sn1118-0A_11-0Aa1

    Speed setpoint adaptation R545 R546 Limiting, I component, speed R547 R550 controller Electronic weight equalization, R548/R549 R551/R552 pos./neg. Response threshold I t monitoring R553 R554  Siemens AG 2001 All rights reserved 5-108 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 109: Interface Overview, Feed Control, Standard Interface

    The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds. Motor PTC thermi- The SIMODRIVE 611 feed modules with the control for 1FT5 servomotors are stor evaluation for equipped with an evaluation circuit for the PTC thermistor integrated in the mo- tor windings.
  • Page 110: Resolver Control With Standard And Analog Interface

    (refer to EN60204–1, Section 6.4). Order No. of the coding, refer to Catalog NC 60.  Siemens AG 2001 All rights reserved 5-110 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 111: Function Overview And Settings

    1) 1st axis / 2nd axis 2) Only effective for closed–loop current controlled operation; the integrator of the current controller is always disabled in closed–loop speed controlled operation.  Siemens AG 2001 All rights reserved 5-111 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 112: Interface Overview, Resolver Control

    Refer to Section 6.4 Note The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds.  Siemens AG 2001 All rights reserved 5-112 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 113 5.3 Resolver control with standard and analog interface 6SN1118–0B_11–0AA0 Evaluation, motor PTC thermistor for temperature monitoring The SIMODRIVE 611 feed modules with control for 1FT6 and 1FK6 servomo- tors with resolver, have an evaluation circuit for the PTC resistor integrated in the motor winding.
  • Page 114: 5.4 Main Spindle Control With Analog Setpoint Interface 6Sn1121-0Ba1_-0Aa

    (FR–). _________ Interface X432 can either be used as spindle encoder input for positioning or as WSG interface (rotor position output to the NC).  Siemens AG 2001 All rights reserved 5-114 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 115: Select Terminal Functions

    It is possible to select different inverter clock frequencies using the select changeover 1) terminals. _________ Only these terminal functions are available in the HPC axis mode.  Siemens AG 2001 All rights reserved 5-115 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 116: Select Relay Functions/Signals

    An external auxiliary contactor can be controlled via this relay to changeover the winding into the delta configuration. _________ The signals/messages are only available in the HPC–axis mode.  Siemens AG 2001 All rights reserved 5-116 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 117: Interface Overview, Main Spindle Control

    The cable shields of setpoint cables must be connected at both ends. The terminal may only be used to enable the associated drive group.  Siemens AG 2001 All rights reserved 5-117 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 118: 5.5 Induction Motor Control With Analog Setpoint Interface 6Sn1122-0Ba1_-0Aa

    Section 6.4). Order No. of the coding, refer to Catalog NC 60. Notice Only PELV circuits may be connected at connector X432 pin15 (FR–).  Siemens AG 2001 All rights reserved 5-118 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 119: Select Terminal Functions

    A maximum of 16 speed setpoints can be selected. Setpoint 1 corresponds to (max. 4 terminals) the standard setpoint (analog setpoint and the internal setpoint); setpoints 2 to 16 are fixed setpoints which can be parameterized.  Siemens AG 2001 All rights reserved 5-119 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 120: Select Relay Functions/Signals

    Any control program variable can be monitored using this function. (max. 2 terminals) Motor 1/2/3/4 active The relay pulls–in, if motor 1/2/3/4 is active.  Siemens AG 2001 All rights reserved 5-120 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 121: Interface Overview, Induction Motor Control

    BERO M12 Order No.: 3RG4012–3AG01 The BERO cable/motor temperature sensing cable must be shielded. 5) The terminal may only be used to enable the associated drive group  Siemens AG 2001 All rights reserved 5-121 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 122 6 f max mot Inverter clock frequency of the drive converter in Hz, refer to Section 4.2.2 Max. motor stator frequency max mot  Siemens AG 2001 All rights reserved 5-122 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 123 320 V 300 V N1 motor If these approximate values are not observed, then power reductions can be expected in the upper speed range.  Siemens AG 2001 All rights reserved 5-123 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 124: Drive Control With Digital Setpoint Interface

    We recommend that measuring systems with current signals are not used for new applications. Voltage signals offer a higher noise immunity, and will replace current signals.  Siemens AG 2001 All rights reserved 5-124 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 125 –X431 –X432 0.8 Nm –X35 0.8 Nm –X35 –X34 –X34 Version label M3 / 0.8 Nm Fig. 5-7 Digital control with direct measuring system  Siemens AG 2001 All rights reserved 5-125 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 126: Interface Overview, Drive Control

    Drive bus _________ I=Input; O=Output; NC=NC contact; NO=NO contact (for signal NO=High/NC=Low) The terminal may only be used to enable the associated drive group.  Siemens AG 2001 All rights reserved 5-126 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 127: Control Module "Simodrive 611 Universal

    Control module ”SIMODRIVE 611 universal” Description The control module ”SIMODRIVE 611 universal” is used in the SIMODRIVE 611 system and includes two independent drive controls. However, the board can also be operated in the one–axis mode or in one–axis power modules.
  • Page 128 – Optional terminal module, 8 digital inputs and 8 digital outputs – Option module, PROFIBUS–DP1 – Option module, PROFIBUS–DP2 (from SW 3.1) – Option module, PROFIBUS–DP3 (from SW 3.1)  Siemens AG 2001 All rights reserved 5-128 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 129: Control Module For 1 Or 2 Axes

    In order that the plug connections with the same number of pins Max. torque = 0.8 Nm cannot be incorrectly inserted, they must be appropriately coded. Fig. 5-8 Control modules for 2 axes  Siemens AG 2001 All rights reserved 5-129 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 130 In order that the plug connections with the same number of pins cannot be incorrectly inserted, they must be appropriately coded. Fig. 5-9 Control module for 1 axis  Siemens AG 2001 All rights reserved 5-130 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 131 Tighten (for shield contact) 8 outputs Max. torque = 0.8 Nm Fig. 5-10 Optional TERMINAL module Optional The ”SIMODRIVE 611 universal” control module can be connected and PROFIBUS–DP operated as DP slave on the PROFIBUS DP fieldbus using this option module. module X423...
  • Page 132: Description Of The Terminals And Interfaces

    500 mA Note: The enable voltage (terminal 9) can be used to supply the enable signals (e.g. pulse enable) as 24 V auxiliary voltage.  Siemens AG 2001 All rights reserved 5-132 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 133 0 V to 5 V Max. current: 3 mA Reference 1) I: Input; IO: Input/output; M: Measuring signal; NC: NC contact; V: supply 2) Can be freely parameterized  Siemens AG 2001 All rights reserved 5-133 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 134 Maximum current (for the total group): 500 mA Note: The enable voltage (terminal 9) can be used to supply the enable signals (e.g. controller enable).  Siemens AG 2001 All rights reserved 5-134 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 135 4) Freely parameterizable. The digital outputs are updated in the interpolation clock cycle (P1010). A hardware–related delay time of approx. 200 µs is involved.  Siemens AG 2001 All rights reserved 5-135 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 136: Control Module "Simodrive 611 Universal E

    For SINUMERIK 802D, the “SIMODRIVE 611 universal E” control module is used with the function “Motion Control with PROFIBUS–DP”. Using this function, a clock cycle–synchronous drive coupling can be implemen- ted between a DP master (e.g. SINUMERIK 802D) and the “SIMODRIVE 611 universal E” DP slave. Note...
  • Page 137: Control Module With Option Module

    The following is valid for screws: Tighten (for shield contact) Equipment bus Max. torque = 0.8 Nm Fig. 5-12 “SIMODRIVE 611 universal E” control module with optional PROFIBUS–DP3 module  Siemens AG 2001 All rights reserved 5-137 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 138: Description Of The Terminals And Interfaces

    9, then the reference potential (ground) of the external source must be connected to this terminal.  Siemens AG 2001 All rights reserved 5-138 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 139 3 mA Reference 1) I: Input; V: Supply; IO: Input/output; TA: Measuring signal, analog; NC: NC contact; V: supply 2) can be freely parameterized  Siemens AG 2001 All rights reserved 5-139 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 140 Electrical isolation: Reference is terminal 19/ terminal M24 I1.A X453.8 I1.B X454.8 Digital input 1 Note: An open–circuit input is interpreted just the same as a 0 signal.  Siemens AG 2001 All rights reserved 5-140 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 141 6) Can be freely parameterized The digital outputs are updated in the interpolation clock cycle (P1010). A hardware–related delay time of approx. 200 µs must be added.  Siemens AG 2001 All rights reserved 5-141 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 142 300 mA – – Max. short–circuit current: A3.5 Encoder limiting frequency – Reserved – TTL encoder: 1 MHz – 1) I: Input; V: supply  Siemens AG 2001 All rights reserved 5-142 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 143: Control Module "Hla Module

    The HLA module is a control module belonging to the modular SIMODRIVE 611 drive converter system which is inserted in a 50 mm carrier module (universal housing). The control and closed–loop control electronics to operate hydraulic drives is integrated on the HLA module.
  • Page 144 SRM(FD)/ARM(MSD). The software for the hydraulics is saved in the control as dedicated program code. Hardware The integration into the SIMODRIVE 611 system has been implemented so that it is compatible to SIMODRIVE 611 digital SRM(FD)/ARM(MSD). This essentially includes the interfaces: –...
  • Page 145: System Overview

    (1x from M) Enable Shut–off valve BERO inputs SITOP power (external PS) Note: 26.5 V external supply Diagram, hydraulics for one axis Fig. 5-13 System components  Siemens AG 2001 All rights reserved 5-145 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 146 Enable voltage, +24 V internal Drive bus Drive bus/terminating connector, drive bus at the last module Equipment bus interface (X151) Fig. 5-14 Connection configuration, HLA module  Siemens AG 2001 All rights reserved 5-146 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 147: Wiring

    The power supply for the following electric axes is realized via the DC link bus- bars (40 mm ) of the carrier module.  Siemens AG 2001 All rights reserved 5-147 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 148 XBMICLK2 Inverse clock signal I = Incremental, E = EnDat, S = SSI Note: The SSI encoder requires an external 24 V power supply  Siemens AG 2001 All rights reserved 5-148 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 149 Supply, pressure sensors with 26.5 V "2 % according to the external supply at X431. Notice The external 26.5 V power supply voltage cannot be replaced by a 24 V voltage.  Siemens AG 2001 All rights reserved 5-149 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 150 F1900 (axis 1) and F1901 (axis 2). Value: 2.5 AF/250 V; 5x20 mm UL Company: Wickmann–Werke GmbH Annenstraße 113 58453 Witten Postfach 2520 58415 Witten Order No.: 19194  Siemens AG 2001 All rights reserved 5-150 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 151 If the 26.5 V supply is connected with the incorrect polarity then the shut–off valves open immediately, even if the NC or closed–loop control is not operatio- nal!  Siemens AG 2001 All rights reserved 5-151 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 152: Test Sockets (Diagnostics)

    For this reason, the quantization of the selected si- gnal must be defined using a shift factor. The normalization factor is determined when parameterizing the system and is displayed to the user.  Siemens AG 2001 All rights reserved 5-152 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 153: Control Module "Ana Module

    Naturally, pure functions of the digital SIMODRIVE 611 drive control are not possible for the external drive units when coupled via an analog speed setpoint interface. (In this case, it involves a functional scope, which accesses the internal axis feedback and communications via the drive bus, e.g.
  • Page 154: System Overview

    26.5 V external supply (only required when using terminals PV1/MV1 and Note: PV2/MV2) Shown for an analog axis Fig. 5-15 System components  Siemens AG 2001 All rights reserved 5-154 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 155 Internal +24 V enable voltage Internal +24 V enable voltage DAUs Drive bus Drive bus X141 X341 Equipment bus X151 Fig. 5-16 ANA control module (2 axes)  Siemens AG 2001 All rights reserved 5-155 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 156: Wiring

    Remote sense, encoder power supply (M) Inverse incremental signal R Ground (for inner shields) BMICLK0 BMICLK2 Clock signal, EnDat interface XBMICLK0 XBMICLK2 Inverse clock signal EnDat interface  Siemens AG 2001 All rights reserved 5-156 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 157 The input voltage range of the actual value inputs is 0...+10 V. The power supply output has electronic short–circuit protection. The supply output is dimensioned for a total current (4 sensors) of 200 mA.  Siemens AG 2001 All rights reserved 5-157 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 158 F1900 (axis 1) or F1901 (axis 2). Value: 2.5 AF/250 V; 5x20 mm UL Company: Wickmann–Werke GmbH Annenstraße 113 58453 Witten Postfach 2520 58415 Witten Order No.: 19194  Siemens AG 2001 All rights reserved 5-158 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 159 It is only necessary to supply terminal X431, pins 5 and 6, with 24 V, if the 24 V outputs of connector X111/112, X121/122 or X431/432 are to be used.  Siemens AG 2001 All rights reserved 5-159 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 160: Bus Interfaces

    X141: Input X341: Output A bus terminating connector must be inserted at the last module. Equipment bus (refer to SIMODRIVE 611A/D) X151: Equipment bus  Siemens AG 2001 All rights reserved 5-160 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 161: Infeed Modules

    The line supply infeed and drive modules as well as the commutating reactors and line filters must be mounted on mounting panels with a good conductive surface (e.g. galvanized mounting panel).  Siemens AG 2001 All rights reserved 6-161 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 162 Number of pre–charging operations within 8 min. Σ DC link capacitance of the drive group [µF] Fig. 6-1 Pre–charging frequency of the DC link  Siemens AG 2001 All rights reserved 6-162 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 163 DC link Line supply fault 1) jumpers inserted when the equipment is shipped Supply connection U1 V1 W1 X131 PE Fig. 6-2 Infeed/regenerative feedback module  Siemens AG 2001 All rights reserved 6-163 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 164 Drive Pulse Reset Term. 112 Term. enable enable setting– start Signal, t pre–alarm DC link controller ready/ and motor fault overtemperature DIL switch Checkback signal, start inhibit FR– 73.1 73.2 NS 1 NS 2 NS 1 NS 2 Equipment X151 Power supply and signals Setting, refer to...
  • Page 165: Function Overview And Settings

    >> = 710 V DC link PR = Pulsed resistor only possible for the I/R module, monitoring thresholds are increased for all NE modules.  Siemens AG 2001 All rights reserved 6-165 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 166 (switching in the line supply), switch S1.4 = ON is set to ON, as otherwise the infeed circuit in the NE module will be overloaded.  Siemens AG 2001 All rights reserved 6-166 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 167 For sinusoidal supply, the total length of the power cables (motor feeder cable, DC link cable) may not exceed 350m, and for squarewave, they may not exceed 500m.  Siemens AG 2001 All rights reserved 6-167 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 168 The HF commutating reactor must be externally mounted. (refer to Section 7.1.3). The line filter is required in order to achieve the CE Conformance for the radio interference voltage.  Siemens AG 2001 All rights reserved 6-168 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 169: Power Modules Operated From An Uncontrolled Infeed

    Power modules operated from an uncontrolled infeed The drive modules can always be operated from the uncontrolled and controlled infeed modules of the SIMODRIVE 611 drive converter system. The configuring/ engineering and power data of this Planning Guide refers to operation with the controlled infeed/regenerative feedback modules.
  • Page 170 For higher regenerative feedback powers, a separate pulsed resistor module must be used or the regenerative feedback power must be reduced by using longer braking times.  Siemens AG 2001 All rights reserved 6-170 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 171: Technical Data

    – 115/630 190/1090 290/1660 Efficiency η 0.97 0.975 0.977 0.977 0.978 Weights Internal cooling 10.5 15.5 External cooling 10.5 15.5 Hose cooling – –  Siemens AG 2001 All rights reserved 6-171 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 172 Hose cooling W (int./ext.) – – – Efficiency η 0.985 0.985 0.985 Weights Internal cooling 15.5 External cooling 15.5 Hose cooling – – –  Siemens AG 2001 All rights reserved 6-172 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 173: Technical Data, Line Supply Infeed Modules

    F: F=1.6 applies for all NE modules up to Pn  80 kW F=1.4 applies for Pn=120 kW Fig. 6-5 Nominal load duty cycles for NE modules  Siemens AG 2001 All rights reserved 6-173 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 174 A defect does not occur, the resistor is switched–out when an overload condi- tion develops. The unit goes into a fault condition with the ”DC link overvoltage” fault.  Siemens AG 2001 All rights reserved 6-174 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 175: Technical Data Of The Supplementary Components

    The fan may only be commissioned, if it is electrically connected with the mo- dule housing (the PE of the fan is connected via the module housing).  Siemens AG 2001 All rights reserved 6-175 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 176 Motor protection circuit–breaker Q does not belong to the scope of supply U1 V1 1 W  1.5 A Fig. 6-7 Connection for three–phase fan  Siemens AG 2001 All rights reserved 6-176 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 177: Interface Overview

    10) For UL certification, only use copper cables designed for an operating temperature of w 60°C 11) Max. permissible connection power Pmax v 43 kW Max. permissible current load Imax v 72 A  Siemens AG 2001 All rights reserved 6-177 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 178 10) For UL certification, only use copper cables designed for an operating temperature of w 60°C 11) Max. permissible connection power Pmax v 43 kW Max. permissible current load Imax v 72 A  Siemens AG 2001 All rights reserved 6-178 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 179 NE module is de–energized (electrically isolated from the line supply). The checkback signal contacts of the main contactor of the NE module must be evaluated (X161 terminal 111, terminal 113, terminal 213).  Siemens AG 2001 All rights reserved 6-179 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 180: Interface Overview, 5 Kw Ui Module

    RESET = Reset the fault memory, edge triggered for the complete drive group (term. ”R” ! term. 19 = RESET) For UL certification, only use copper cables designed for an operating temperature of w 60°C  Siemens AG 2001 All rights reserved 6-180 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 181 U1, V1, W1.  Siemens AG 2001 All rights reserved 6-181 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 182: Monitoring Module

    A monitoring module is required if the power supply rating of the NE module is not sufficient for the equipment group.  Siemens AG 2001 All rights reserved 6-182 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 183 Line supply connections Equipment Electronics power supply P500/M500 P600 DC link busbar M600 DC link terminals P600 M600 X131 PE1 Fig. 6-8 Monitoring module 6SN1112–1AC01–0AA1  Siemens AG 2001 All rights reserved 6-183 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 184: Mode Of Operation

    Equipment not ready, green Yellow (DC link external enable signals pre–charged) missing Free Overvoltage, DC link Fig. 6-9 LED display of the monitoring module  Siemens AG 2001 All rights reserved 6-184 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 185 Terminal 112 Drive Pulse Reset setting–up enable enable operation Ready/ t – pre–alarm fault and motor signal overtemperature DIL switch START FR– Equipment 73.1 73.2 X151 Power supply and signals Setting, refer to Electronics power supply Section 6 Moni– toring NS 1 X131 Equipment ena-...
  • Page 186: Technical Data (Supplements The General Technical Data)

    The monitoring module must be located to the left in front of the modules to be monitored.  Siemens AG 2001 All rights reserved 6-186 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 187 (analog). Enter the values into Table 6 12. Only combinations are permissible with entered EP and AP values.  Siemens AG 2001 All rights reserved 6-187 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 188 6 Infeed Modules 05.01 6.5 Monitoring module Table 6-10 Configuring table for drive modules with SIMODRIVE 611 universal SIMODRIVE 6SN11 Assessment factors power modules power modules, type SIMODRIVE 611 universal SIMODRIVE 611 universal E link link capaci tance 6SN1118 6SN1118 .NJ00...
  • Page 189 1) With mounted fan or hose cooling. 2) Only for drive modules with main spindle control. 3) MSD is only permissible for 1-axis operation.  Siemens AG 2001 All rights reserved 6-189 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 190 2) When using both axes with absolute value encoder, 2 electronic points 5) Value of 5.4 is valid for NCU 573.3 with link module should be taken into account.  Siemens AG 2001 All rights reserved 6-190 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 191: Dc Link Options

    DC link which it then supports. Note The capacitor modules may only be used in conjunction with SIMODRIVE 611 line supply infeed modules. The modules are suitable for internal and external cooling.
  • Page 192 Equipment bus (the equipment bus Width = 300 mm cable is included in the scope of supply) P600 DC link M600 Fig. 6-11 Capacitor modules  Siemens AG 2001 All rights reserved 6-192 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 193 2904 Ws. Notice must y be 350 V. DC link min For voltages below 350 V, the switched–mode power supply for the electronics shuts–off.  Siemens AG 2001 All rights reserved 6-193 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 194 Max. motor torque when either accelerating or braking Max. motor force when either braking or accelerating [RPM] Max. speed at the start or end of the operation Mot max  Siemens AG 2001 All rights reserved 6-194 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 195 UI 10 kW I/R 16 kW Module 20 mF Module 4.1 mF UI 28 kW UI 28 kW I/R 36–120 kW Module 20 mF  Siemens AG 2001 All rights reserved 6-195 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 196 The checkback signal contacts of the NE module main contactor must be evaluated to ensure that this has dropped–out (X161 terminal 111, terminal 113, terminal 213).  Siemens AG 2001 All rights reserved 6-196 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 197: Overvoltage Limiting Module

    The universal housing design of the pulsed resistor module can be used in ex- ternally cooled module groups.  Siemens AG 2001 All rights reserved 6-197 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 198: External Pulsed Resistors

    180 kWs 7.5 kWs 13.5 kWs Degree of IP 54 IP20 refer to module refer to module protection Dimension drawings, refer to Section 13  Siemens AG 2001 All rights reserved 6-198 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 199 For UI 5 kW and UI 10 kW, it is not possible to connect an external resistor. As a result of the mechanical dimensions, the resistor can accept a relatively high level of energy.  Siemens AG 2001 All rights reserved 6-199 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 200 Connection for external pulsed resistor 1.5/25 kW Note Conductors which are not used in multi–conductor cables must always be con- nected to PE at both ends.  Siemens AG 2001 All rights reserved 6-200 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 201 NvC / 500 µF N = max. number of pulsed resistor modules (must always be rounded–off) C = DC link capacitance of the drive group in µF  Siemens AG 2001 All rights reserved 6-201 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 202 1.5/25 kW 2 x 1.5/25 kW=3/50 kW Pulsed Pulsed resistor resistor 1.5 kW 1.5 kW * Jumper to code the thermal limiting characteristic  Siemens AG 2001 All rights reserved 6-202 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 203: Line Supply Connection

    3RV1031– 3RV1041– 3RV1031– 3RV1041– 3VF3211– 3VF3211– 3VF4211– 4BA10 4EA10 4LA10 4FA10 4LA10 3FU41– 3FW41– 3DM41– 0AA0 0AA0 0AA0 3VF3111– 3VF3111– 3FQ41– 3FQ41– 0AA0 0AA0  Siemens AG 2001 All rights reserved 7-203 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 204: Hf Commutating Reactors

    HF commutating reactor for line supplies 3-ph. 400 V AC -10 % to 480 V +6 %; 50/60 Hz $10 % Note When using commutating reactors, which SIEMENS has not released for SIMODRIVE 6SN11, harmonics can occur which can damage/disturb other equipment connected to the line supply.
  • Page 205: Assigning Commutating Reactors To The Ne Modules

    Height for 16 kW: 145 Height 120kW: 264, Height 300 Height for 36 kW: 230 Height for 55 kW: 280 Suitable for sinusoidal current and squarewave current operation.  Siemens AG 2001 All rights reserved 7-205 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 206 1) The transformers for 3–ph. 480/440/400 V AC can be used at the 480 V tap up to 550 V for a line supply frequency of 57 – 63 Hz. 2) Assigning isolating transformers to I/R modules, refer to Catalog NC 60.  Siemens AG 2001 All rights reserved 7-206 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 207 = 12.5 d1 = 15 b4 = 18 b4 = 22 b4 = 22 Height 520 Height 600 Height 330 Height 430 Height 430  Siemens AG 2001 All rights reserved 7-207 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 208: Assigning Transformers To The I/R Modules

    Input voltage 3–ph. 200 V AC $ 10 %; 50 Hz – 5 % to 60 Hz + 5 % Rated input current [A] Primary connection Cable lug, acc. to DIN 46235 Order No., 6SN1111–0AA02– –0BJ0 –0CJ0 –0DJ0 –0EJ0 –0FJ0  Siemens AG 2001 All rights reserved 7-208 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 209 Reduction factor c a) Ambient temperatures above +40 _C as a function of: b) Installation heights above 1000 m Fig. 7-1 Reduction factor c  Siemens AG 2001 All rights reserved 7-209 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 210: Assigning Transformers To The Ui Modules

    Input voltage 3–ph. 200 V AC $ 10 %; 50 Hz – 5 % to 60 Hz + 5 % Rated 24.9 47.6 input current [A] Primary connection [mm Order No., 6SN1111–0AA02– –1BJ0 –1AJ0 –1CJ0  Siemens AG 2001 All rights reserved 7-210 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 211: Assigning Main Switches

    For I/R modules 16 kW 36 kW 55 kW 80 kW 120 kW Switch 3LD2504–0TK... 3LD2704–0TK... 3LD5330–1EE00 3LD5330–1EE00 3LD5730–1EE00 type 3LD9250–3B 3LD9280–3B 3LD1400–0A 3LD1400–0A 3LD1400–0A  Siemens AG 2001 All rights reserved 7-211 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 212: Line Filter And Hf Commutating Reactors For I/R And Ui Modules

    Line filter and HF commutating reactors for I/R and UI modules General Line filters and HF commutating reactors are available in the SIMODRIVE 611 system in order to comply with EMC Guidelines. In addition to using a line filter information and HF commutating reactors, in order to maintain the limit values, it is impor- tant that the cabinet is designed in compliance with EMC Guidelines.
  • Page 213 7.2 Line filter and HF commutating reactors for I/R and UI modules Notice When using filters which SIEMENS have not released for SIMODRIVE 6SN11, harmonics can be fed back into the line supply which can damage/disturb devices connected to that line supply.
  • Page 214: Assigning The Line Filters To The I/R Modules

    1) The 1st number is valid for cable lugs, the 2nd number is for finely–stranded conductors without connector sleeves. 2) The fuse used must have this rated current. Refer to Table 7-1 for recommended fuses.  Siemens AG 2001 All rights reserved 7-214 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 215: Assignment Of The Line Filters To The Ui Modules

    20 – 30 mm. Note It is not permissible that the filter inputs and outputs are interchanged.  Siemens AG 2001 All rights reserved 7-215 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 216 7 Line Supply Connection 05.01 7.2 Line filter and HF commutating reactors for I/R and UI modules Space for your notes  Siemens AG 2001 All rights reserved 7-216 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 217: Supplementary System Components

    Dimensions (H x W x D) 54 mm x 121 mm x 57 mm Order number 6SN11 15–0AA12–0AA0 Degree of protection of the enclosure IP 65  Siemens AG 2001 All rights reserved 8-217 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 218: Connecting Cable For 2–Tier Arrangement

    8.4 Shield connecting rail Connecting cable for 2–tier arrangement If space is restricted, the SIMODRIVE 611 drive converter system modules can also be arranged in two tiers one above the other or in adjacent cabinet panels (refer to Section 10.1.3) For 2–tier arrangements, a connecting cable must be ordered to connect the...
  • Page 219: Important Circuit Information

    They must be adapted for every plant or system. The circuit examples are intended to support the machine manufacturer/user when integrating the control–related part of a SIMODRIVE 611 drive system into the complete control concept of his machine/plant. The user is responsible in configuring and engineering the complete control...
  • Page 220 X181 at the NE module when the equipment is supplied, must be removed, refer to Section 9.13. Warning The connections at the input and output side at the line filter may not be inter- changed.  Siemens AG 2001 All rights reserved 9-220 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 221 The connection NS1, NS2 may only be switched when terminal 48 and/or ter- minal 63 are first de–energized or simultaneously with these terminals, refer to Section 9.7.  Siemens AG 2001 All rights reserved 9-221 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 222: Infeed Modules

    3) Terminals L1,L2 are only available for I/R Main switch modules 80 and 120 KW. 4) Grounding bar open when supplied. Supply Fig. 9-2 Three–conductor connection (standard circuit)  Siemens AG 2001 All rights reserved 9-222 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 223: Description Of The Interfaces And Functions

    The circuit/source must correspond to the requirements of PELV (Protection Extra Low Voltage) function extra low voltage with protective separation in com- pliance with EN 60204–1; 6.4.  Siemens AG 2001 All rights reserved 9-223 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 224 For FD 611A, after the ar set timers have expired (as supplied: 240 ms) all of the controllers and pulses are inhibited. The drives brake along the current limit.  Siemens AG 2001 All rights reserved 9-224 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 225 Reset The fault signal is reset using a button (pulse edge) between terminal R and 15. For the SIMODRIVE 611 universal control module, the reset is effective, if in addition, terminal 65 ”controller enable” is inhibited For 611A MSD and AMM modules, the reset is effective if additionally terminal 63, 64, 65 or 48 are inhibited.
  • Page 226 For a six conductor connection (refer to Section 9.13) it is not permissible to establish a connection between P500/M500 and the DC link P600/M600. Otherwise, the power supply will be destroyed!  Siemens AG 2001 All rights reserved 9-226 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 227 The pulses in the I/R module are inhibited when line supply faults develop.  Siemens AG 2001 All rights reserved 9-227 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 228 This is also true for switching devices/inductances which can be controlled from a PLC output.  Siemens AG 2001 All rights reserved 9-228 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 229: Connecting Several Ne Modules To A Main Switch

    Terminals 19 of the NE modules must, in this case, be connected to the 0 V reference potential (ground) of the external power supply.  Siemens AG 2001 All rights reserved 9-229 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 230: Use, Mode Of Operation And Connection Of The Line Contactor

    P500/M500 and power DC link must be reliably and safely interrupted using contacts.  Siemens AG 2001 All rights reserved 9-230 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 231: Timing Diagram For The Ready Signal In The I/R Module

    48 at the I/R module is de–energized. This can be achieved, e.g. using a main switch with leading contact or interlocking circuits for the external line contactor or other switching elements.  Siemens AG 2001 All rights reserved 9-231 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 232: Sequence Diagram, Central Signals At The Ne Module

    Terminal 663=ON Terminal 65=ON Resolver–standard – ready 840D NC ready 810D NC ready FD/MSD digital Drive – ready (red LED dark) FD/MSD digital – ready  Siemens AG 2001 All rights reserved 9-232 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 233: Axis Expansion Using The Monitoring Module

    9.3 Axis expansion using the monitoring module Axis expansion using the monitoring module 9.3.1 Connection example, power supply (standard) Fig. 9-5 Connection example, power supply (standard)  Siemens AG 2001 All rights reserved 9-233 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 234: Connection Example, Pulse Enable

    2) The shutdown is shown in a simplified fashion without any contacts of the drive–related control 3) Time relay with delayed drop–out with auxiliary function, e.g. 3RP1505–1AP30, > max. braking time of the drive after the monitoring module.  Siemens AG 2001 All rights reserved 9-234 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 235: Description Of The Interfaces And Functions

    This interlocking cannot, e.g., be used for the line supply failure concept and also for other applications where it has a disadvantage with respect to a delayed shutdown.  Siemens AG 2001 All rights reserved 9-235 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 236 65, terminal 663. – For the 611 digital drive modules, the internal enable signals must be maintained via the digital drive bus of SINUMERIK 840D, 810D or 840C, or for SIMODRIVE 611 universal, communications via the PROFIBUS– DP must be maintained. Addresses Contact addresses for fused terminals in the connection examples in Sections9.3.1 and 9.13.
  • Page 237: Drive Modules

    Motor encoder, rotor position/ (option) Indirect or direct Servomotor tachometer measuring system 1FT5 Fig. 9-8 Block diagram, FD module with standard interface  Siemens AG 2001 All rights reserved 9-237 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 238: Description Of The Interfaces And Functions

    40 ms may not be used for the circuit examples, Sec- tion 9.7 , external speed monitoring = 7 ; armature short–circuit braking = 9 and power contactors in the motor circuit =10.  Siemens AG 2001 All rights reserved 9-238 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 239 S3.6 = ON “fault signal” there is no fault present in the drive module. Switch S6.6 for 2–axis versions has the same function as for S3.6.  Siemens AG 2001 All rights reserved 9-239 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 240: Start Inhibit In The Drive Modules

    9.5.1 Reason for using the start inhibit (IEC 204 No. 44/184/CDV) The ”start inhibit” function is included in the SIMODRIVE 611 drive modules. The power feed from the converter to the motor is interrupted with the start inhibit (motor rotation). This is based on Standard IEC 204 No. 44/184/CDV.
  • Page 241: Mode Of Operation Of The Start Inhibit

    The circuit must be protected against overload and short–circuit using a fuse of max. 2 A! Terminal 663 (drive) and terminal 112 (NE–module) must be externally control- led using a fail–safe signal.  Siemens AG 2001 All rights reserved 9-241 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 242: Sequence And Procedure When Using The Start Inhibit

    Notice The relevant regulations for setting–operation must be taken into account.  Siemens AG 2001 All rights reserved 9-242 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 243: Checking The Start Inhibit

    500/M500 to the power DC link P600/M500, this must be safely and reliably disconnected at the same time with the line contactor, e.g. using contactors.  Siemens AG 2001 All rights reserved 9-243 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 244: Application Examples With Simodrive 611

    Monitor/ in the motor circuit 1 to n Off/on drive machine indirect or direct control panel measuring system Fig. 9-9 Block diagram, application example  Siemens AG 2001 All rights reserved 9-244 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 245: Function Description, Application Example

    SIMODRIVE 611A drive components with analog setpoint inter- face is shown in the block diagram, Section 9.6.1. Refer to Section 9.8 for versions with SIMODRIVE 611 digital and 611 universal. In the following Section 9.7 the individual applications and functions of the drive control will be described in detail using circuit examples =1 to =10.
  • Page 246 The circuit examples =2 and =3, included in Section 9.7 can be used for basic and medium complexity applications.  Siemens AG 2001 All rights reserved 9-246 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 247 All of the following circuit examples do not include any safety–related or other machine specific functions which may be required, with the machine control on the user side.  Siemens AG 2001 All rights reserved 9-247 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 248: Safety Technology And Standards

    Appendix I of the Directive. More detailed information is provided through the European, harmonized standards, types A, B and C.  Siemens AG 2001 All rights reserved 9-248 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 249 This list of Directives and legislation are just a selection to determine essential goals and principles. This list does not claim to be complete.  Siemens AG 2001 All rights reserved 9-249 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 250: Circuit Examples =1 To =10 With Simodrive 611 Analog

    9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-10 =1 Cabinet supply, PLC,NC; Sheet 1/2 ......
  • Page 251 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-10 =1 Cabinet supply, PLC,NC; Sheet 1/2  Siemens AG 2001 All rights reserved 9-251 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 252 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-11 =1 Cabinet supply, PLC,NC; Sheet 2/2  Siemens AG 2001 All rights reserved 9-252 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 253 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-12 =2 Powering up/powering down/stopping in an emergency; Sheet 1/2  Siemens AG 2001 All rights reserved 9-253 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 254 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-13 =2 Powering up/powering down/stopping in an emergency; Sheet 2/2  Siemens AG 2001 All rights reserved 9-254 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 255 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-14 =3 Start/stop/safe standstill; Sheet 1/1  Siemens AG 2001 All rights reserved 9-255 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 256 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-15 =4 Powering up/powering down/stopping in an emergency; start/stop/safe standstill; Sheet 1/3  Siemens AG 2001 All rights reserved 9-256 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 257 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-16 =4 Powering up/powering down/stopping in an emergency; start/stop/safe standstill; Sheet 2/3  Siemens AG 2001 All rights reserved 9-257 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 258 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-17 =4 Powering up/powering down/stopping in an emergency; start/stop/safe standstill; Sheet 3/3  Siemens AG 2001 All rights reserved 9-258 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 259 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-18 =5 Automatic/setting up mode with enable; Sheet 1/1  Siemens AG 2001 All rights reserved 9-259 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 260 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-19 =6 Automatic mode with protective door monitoring; Sheet 1/1  Siemens AG 2001 All rights reserved 9-260 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 261 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-20 =7 External speed monitoring, MSD; Sheet 1/1  Siemens AG 2001 All rights reserved 9-261 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 262 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-21 =8 Limit switch end position monitoring; Sheet 1/1  Siemens AG 2001 All rights reserved 9-262 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 263 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-22 =9 Armature short–circuit braking FD; Sheet 1/1  Siemens AG 2001 All rights reserved 9-263 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 264 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-23 =10 Power contactors in the motor circuit; Sheet 1/1  Siemens AG 2001 All rights reserved 9-264 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 265: Function Description, Circuit Examples =1 To =10

    9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog 9.7.1 Function description, circuit examples =1 to =10 Higher–level information and functions Connection information, technical data, equipment selection When configuring/engineering the drive components, safety devices, contactors etc., listed in the circuit examples, it is mandatory to observe associated con-...
  • Page 266 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions/safety aspects Definition of the terminology used “Powering down in an emergency ” EMERGENCY STOP and “stopping in an emergency” EMERGENCY STOP Actions made in an emergency situation according to EN 60204–1 (VDE 0113, Part 1): 1998–11, Section 9.2.5.4 should be interpreted as follows:...
  • Page 267 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog The control modules are described in detail in Section 5. Motor holding brake The holding brake must be controlled so that it is coordinated as far as the timing is concerned, e.g.
  • Page 268 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =1 “Cabinet supply, NC, PLC” Cabinet layout and design regulations: When designing cabinets to accommodate drive components, among others, the following essential regulations and specifications must be observed: DIN EN 60439–1 (VDE 0660 Part 500) 2000–08 Low–Voltage Switchgear Com-...
  • Page 269 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =2 “Powering up/powering down/ stopping drives in an emergency” Application Drive group comprising an NE module, three FD modules 611 A, control modu- les with standard interface and analog–setpoint interface for 1FT5 motors.
  • Page 270 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Drives off The drives, if they have not already been shutdown by the NC program, are braked as quickly as possible and stopped along the selected current limit of the drive modules using pushbutton –S24 EMERGENCY STOP or –S22 off.
  • Page 271 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions Start drives The two–channel stop circuit in front of safety switching device –K11 must be closed–via key–actuated switch –S11 and the EMERGENCY STOP circuit, =2–K21.
  • Page 272 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog The interlocking circuits of the subsequent expansions to circuits =7 to =9 are jumpered. Contactor –K25 energized and contact =A1–A25/1–2 NC ready is closed The power–on conditions are almost comparable with those of circuit =2.
  • Page 273 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Start inhibit monitoring The start inhibit monitoring, terminals 37–38 acts in the EMERGENCY STOP circuit in front of contactor –K21. Under standard operating conditions, when the drives stop, the NC contact AS1–AS2 of the drive inhibit relay in the drive modu-...
  • Page 274 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions Operating modes The operating mode selector switch –S15 must be able to locked as key–actua- ted switch or another version must be used which can be disabled.
  • Page 275 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog The selected drives can now be individually moved with reduced parameters via the non safety–related PLC function keys in conjunction with the hardware ena- Notice It is not permissible that motion can be started when only the enable button is pressed.
  • Page 276 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions Request protective door release The drives must first be shut down using pushbutton =4–S31 drive stop or op- tionally, e.g. at the end of the NC program by the output of an NC auxiliary func- tion, PLC–A18 controls contactor –K18.
  • Page 277 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =7 “External speed monitoring, spindle drive” Application Several type C standards demand safe speed monitoring for the functions: Standstill monitoring for a spindle drive to release a protective door Speed monitoring functions for max.
  • Page 278 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Speed monitoring Setting–up operation When the automatic mode is cancelled, contactor =5–K15 de–energized or the protective door released or opened, contactor =6–K11 is de–energized, terminal 69–70 opened, and the speed is monitored for standstill.
  • Page 279 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =9 “Armature short–circuit braking” Application The armature short–circuit braking is only possible using permanent–magnet motors and, for example, is only used when passing end position limit switches, at power failure, for fault messages or EMERGENCY STOP.
  • Page 280 9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =10 “Power contactors in the motor circuit FD” Application For special applications, the circuits allow the energy feed to the motor from the drive module to be electrically disconnected through contactors.
  • Page 281: Information On Applications With 611 Digital/611 Universal

    9.8 Information on applications with 611 digital/611 universal Information on applications with 611 digital/611 universal Fig. 9-24 Circuit example 611 digital with SINUMERIK 840D  Siemens AG 2001 All rights reserved 9-281 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 282: Circuit Example 611 Digital With Sinumerik 840D

    9.8.1 Circuit example 611 digital with SINUMERIK 840D A circuit example SIMODRIVE 611 digital and SINUMERIK 840D with the drive– related control for a machine/plant, based on the circuit examples in Section 9-24 with 611A, is shown as block diagram in Fig. 9.7.
  • Page 283: Circuits With 611 Universal

    =1 to =10 in Section 9.7. 9.8.3 Circuits with 611 universal The SIMODRIVE 611 universal control module is available as either 1–axis or 2–axis version. The setpoint can be entered either as analog signal or via PROFIBUS. The interfaces are described in Section 5.
  • Page 284: Master/Slave Operation Simodrive 611 Analog

    Slave drive: with a rigid coupling, ”open–loop torque controlled” with the coupling released, ”closed–loop speed controlled” Fig. 9-25 Master/slave operation with an analog SIMODRIVE 611 system Master drive: Term. A9n: Torque setpoint Slave drive: Term. En: Open–loop torque controlled mode...
  • Page 285: Star–Delta Operation

    9 Important Circuit Information 05.01 9.10 Star–delta operation Note For SIMODRIVE 611 digital and SIMODRIVE 611 universal, the master/slave operation is realized via a speed setpoint coupling ––> also refer to the litera- ture associated with the particular drives. 9.10 Star–delta operation...
  • Page 286 NC/PLC Fig. 9-27 Connection diagram for Y/∆ changeover SIMODRIVE 611 analog 1) One input terminal, which can be selected from terminals E1 to E9. 2) Two relay outputs which can be selected from terminals A11 to A61. 3) Safe standstill is not guaranteed by only opening K1 and K2.Thus, for safety–related reasons, electrical isolation must be provided by contactor K .
  • Page 287 NC/PLC Fig. 9-28 Connection diagram for Y/∆ changeover SIMODRIVE 611 digital 1) Safe standstill is not guaranteed by only opening K1 and K2.Thus, for safety–related reasons, electrical isolation must be provided by contactor K . This contactor may only be switched in the no–current condition, i.e. pulse enable must be withdrawn 40 ms before the contactor is opened (de–energized).
  • Page 288 56.0 3RT1035 3RH11 1PM6101–2LF8... 13.0 3RT1023 3RH11 1PM6105–2LF8... 23.0 3RT1025 3RH11 1PM6133–2LF8... 41.0 3RT1026 3RH11 1PM6137–2LF8... 18.5 56.0 3RT1035 3RH11 1PM6138–2LF8... 58.0 3RT1035 3RH11  Siemens AG 2001 All rights reserved 9-288 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 289: Induction Motor Operation 611A (611D/611U)

    2) Σ Rated motor currents or, when taking into account the load duty cycle, the total RMS currents of the motor group.  Siemens AG 2001 All rights reserved 9-289 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 290 Motor 3 Motor 8 Fig. 9-29 Parallel motor configuration with a SIMODRIVE 611 induction motor module Notice For parallel operation, all of the motors must always be simultaneously opera- ted. When a motor is shutdown (e. g. due to a fault), the motor data set must be adapted (e.
  • Page 291: Motor Changeover, Individual Induction Motors 611 Analog

    9.11 Induction motor operation 611A (611D/611U) 9.11.2 Motor changeover, individual induction motors 611 analog The SIMODRIVE 611 IM module allows up to four different motors to be chan- ged over. Each motor has a dedicated motor parameter set. SIMODRIVE 611 IM Pulse enable T.663...
  • Page 292 9.11 Induction motor operation 611A (611D/611U) Induction motor Parallel operation of several induction motors and changeover of individual operation for 611 induction motors for SIMODRIVE 611 digital/SIMODRIVE 611 universal, refer to the separate configuring and documentation, SIMODRIVE 611 digital/ digital/universal SIMODRIVE 611 universal.
  • Page 293: Operation At Power Failure

    The DC link voltage can be monitored, with a fast response, using parameterizable limit value stages so that indirectly the system can imme- diately respond to a line supply voltage.  Siemens AG 2001 All rights reserved 9-293 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 294 Operation at power failure with the SIMODRIVE 611 universal drive Example: The DC link voltage is monitored in the SIMODRIVE 611 universal group via the limit value stage of a 611 universal control module. When a selectable limit value is fallen below, e.g. 550 V DC link voltage, the limit value stage responds and switches a positive output signal from +24 V to 0 V via a digital output stage.
  • Page 295 9 Important Circuit Information 05.01 9.12 Operation at power failure Operation at power failure with SIMODRIVE 611 digital in conjunction with SINUMERIK 840D and 840C: Extended shutdown and retraction: ESR These more complex functions can be used in conjunction with the optional software NC functions in SINUMERIK 840D and 840 C and the digital drives 611D with performance controls.
  • Page 296 OFF functions together with the power–off function of the internal line contactor in the NE module or when changing over the operating mode to setting–up.  Siemens AG 2001 All rights reserved 9-296 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 297 2U1, 2V1, 2W1 in front of the HF commutating reactor, refer to Section 9.13.  Siemens AG 2001 All rights reserved 9-297 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 298 Drive–related control 1. Cable routing according to NE–module, Drive 1 Drive n Pulsed resistor EN 60204–1/VDE 0113 Part 1: module Cross–section 1.5 mm (AWG16) and cable length, max. 3 m short–circuit proof cable, twisted and routed e.g. in metal piping. The cable screens must be connected to the mounting panel at both ends through a large surface area.
  • Page 299: Dc Link Buffering

    = 16kW (refer to Table 9-3, 1. line) h = 0.90 is obtained as follows: = 432Ws / 16kW * 0.9 = 24.3ms as minimum achievable buffer duration for emergency retraction.  Siemens AG 2001 All rights reserved 9-299 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 300 When engineering emergency retraction, the energy must always be investiga- ted in order to evaluate whether additional capacitor modules or a generator axis/spindle is required or not (with approximately dimensioned inertia).  Siemens AG 2001 All rights reserved 9-300 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 301: Special Applications

    9 Important Circuit Information 05.01 9.13 Special applications 9.13 Special applications Fig. 9-32 Six–conductor connection NE and monitoring module  Siemens AG 2001 All rights reserved 9-301 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 302: Sinumerik Safety Integrated

    This results in a new standard for machines which enhances their safety the way to a new and flexibility in use and also increases the plant or system availability. standard  Siemens AG 2001 All rights reserved 9-302 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 303 Description of functions: 6FC5297–5AB80–0.P1 SINUMERIK 840 C Safety Integrated Description of functions: 6FC5297–0AC50–0.P0 Safety Integrated: The safety program for the Industrial World Application Manual: E20001–A110–M103  Siemens AG 2001 All rights reserved 9-303 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 304 9 Important Circuit Information 05.01 9.14 SINUMERIK Safety Integrated Space for your notes  Siemens AG 2001 All rights reserved 9-304 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 305: Cabinet Design And Emc

    The ”EMC Guidelines for SINUMERIK and SIROTEC controls” (Order No.: information 6FC5297–0AD30–0AP1) should be observed, refer to the documentation over- view on the first cover page.  Siemens AG 2001 All rights reserved 10-305 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 306 To protect the equipment from noise being coupled–in from external noise sour- ces on the filter cable, screened cables must be used up to where the cable is connected to the cabinet terminals.  Siemens AG 2001 All rights reserved 10-306 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 307 PE potential in order to discharge capacitive cross–coup- ling charge effects. If this is not observed, lethal contact voltages can occur, i.e. the voltages could cause serious injury or death.  Siemens AG 2001 All rights reserved 10-307 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 308: Shield Connecting Plates

    Shield connecting plates, which can be retrofitted, are available for the infeed modules and power modules. Mounting points are available on these plates to attach terminals to connect a brake.  Siemens AG 2001 All rights reserved 10-308 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 309: Internal Cooling

    10 Cabinet Design and EMC 05.01 10.1 Installation and connection regulations 10.1.2 Internal cooling Mounting surface Discharged air Cooling air Fig. 10-2 Air flow in the cabinet  Siemens AG 2001 All rights reserved 10-309 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 310: Two–Tier Unit Arrangement

    10.1 Installation and connection regulations 10.1.3 Two–tier unit arrangement If space is restricted, the SIMODRIVE 611 drive converter system modules can be arranged in two tiers one above the other. The distance between the tiers may not be less than 200 mm. The maximum clearance is obtained depending on the arrangement as a result of the equip- ment bus cable.
  • Page 311 For multi–tier arrangements, a warning label must attached to the first module of each tier referring to the DC link voltage. The warning information is supplied on a sheet with the line supply infeed.  Siemens AG 2001 All rights reserved 10-311 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 312: Wiring

    VDE. In normal industrial supply networks, it is guaranteed, without having to use other measures that the disturbance and noise values remain below the permissible limits, thus ensuring disturbance–free operation  Siemens AG 2001 All rights reserved 10-312 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 313 A guarantee for the correction functioning is only given when the original manu- facturers cables are used. Reference: /EMC/ EMC Design Guideline SINUMERIK, SIROTEC, SIMODRIVE  Siemens AG 2001 All rights reserved 10-313 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 314 10 Cabinet Design and EMC 05.01 10.2 EMC measures Space for your notes  Siemens AG 2001 All rights reserved 10-314 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 315: Block Diagrams

    Block Diagrams  Siemens AG 2001 All rights reserved 11-315 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 316 11 Block Diagrams 05.01 Fig. 11-1 Block diagram, speed control loop FD closed–loop control, analog  Siemens AG 2001 All rights reserved 11-316 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 317: Connection Diagrams

    The diagram is only intended to show the terminal connections. Further- more, the external components aren’t shown complete. In this case, refer to Section 9.  Siemens AG 2001 All rights reserved 12-317 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 318 12 Connection Diagrams 05.01 Fig. 12-1 Terminal overview, SIMODRIVE 611 digital  Siemens AG 2001 All rights reserved 12-318 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 319 12 Connection Diagrams 05.01 Fig. 12-2 Terminal overview, SIMODRIVE 611 analog  Siemens AG 2001 All rights reserved 12-319 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 320 12 Connection Diagrams 05.01 Fig. 12-3 Terminal overview, 611 analog  Siemens AG 2001 All rights reserved 12-320 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 321: Drawings

    13-361 Fig. 13-41 Pulsed resistor for 28kW, 3GE.585679 TA ab, Sheet 2 ... 13-362  Siemens AG 2001 All rights reserved 13-321 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 322 13 Dimension Drawings 05.01 Fig. 13-1 Internal cooling, 2GE.462008.9000.00 MB e, Sheet 1  Siemens AG 2001 All rights reserved 13-322 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 323 13 Dimension Drawings 05.01 Fig. 13-2 Module 300 mm int. cooling, 2GE.462008.9001.00 MB c, Sheet 1  Siemens AG 2001 All rights reserved 13-323 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 324 13 Dimension Drawings 05.01 Fig. 13-3 Hose cooling, 1GE.462008.7017.00 MB ac, Sheet 1  Siemens AG 2001 All rights reserved 13-324 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 325 13 Dimension Drawings 05.01 Fig. 13-4 Hose cooling, 2–tier, 1GE.462008.7018.00 MB ac, Sheet 1  Siemens AG 2001 All rights reserved 13-325 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 326 13 Dimension Drawings 05.01 Fig. 13-5 EMC measures, 2GE.462008.9000.10 MB ad, Sheet 1  Siemens AG 2001 All rights reserved 13-326 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 327 13 Dimension Drawings 05.01 Fig. 13-6 EMC measures, 2GE.462008.9000.10 MB ad, Sheet 2  Siemens AG 2001 All rights reserved 13-327 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 328 13 Dimension Drawings 05.01 Fig. 13-7 Line filter 5 kW, 4GE.581793 TA ab, Sheet 1  Siemens AG 2001 All rights reserved 13-328 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 329 13 Dimension Drawings 05.01 Fig. 13-8 Line filter 10 kW, 4GE.581785 TA ab, Sheet 2  Siemens AG 2001 All rights reserved 13-329 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 330 13 Dimension Drawings 05.01 Fig. 13-9 Line filter 28 kW, 3GE.585455 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-330 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 331 13 Dimension Drawings 05.01 Fig. 13-10 3–phase line filter 16kW, 2GE.586867 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-331 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 332 13 Dimension Drawings 05.01 Fig. 13-11 3–phase line filter 36kW, 2GE.586875 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-332 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 333 13 Dimension Drawings 05.01 Fig. 13-12 3–phase line filter 55kW, 2GE.586883 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-333 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 334 13 Dimension Drawings 05.01 Fig. 13-13 3–phase line filter 80kW, 2GE.586891 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-334 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 335 13 Dimension Drawings 05.01 Fig. 13-14 3–phase line filter 120kW, 1GE.586909 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-335 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 336 13 Dimension Drawings 05.01 Fig. 13-15 3–phase reactor 16kW, 3GE.586743 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-336 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 337 13 Dimension Drawings 05.01 Fig. 13-16 3–phase reactor 36kW, 3GE.586750 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-337 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 338 13 Dimension Drawings 05.01 Fig. 13-17 3–phase reactor 55kW, 3GE.586768 TA aa, Sheet 2  Siemens AG 2001 All rights reserved 13-338 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 339 13 Dimension Drawings 05.01 Fig. 13-18 3–phase reactor 80kW, 2GE.587022 TA ab, Sheet 2  Siemens AG 2001 All rights reserved 13-339 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 340 13 Dimension Drawings 05.01 Fig. 13-19 3–phase reactor 120kW, 2GE.587014 TA ab, Sheet 2  Siemens AG 2001 All rights reserved 13-340 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 341 3–Phasendrossel 28 kW Typ HF, Commutating reactor Ln=0.15 mH, In=65 A Order No.: 6SN1111–1AA00–0CA0 Fig. 13-20 3–phase reactor Typ HF, TA 585034, Sheet 2  Siemens AG 2001 All rights reserved 13-341 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 342 13 Dimension Drawings 05.01 Fig. 13-21 External cooling, 2GE.462118.9000.00 MB aa, Sheet 1  Siemens AG 2001 All rights reserved 13-342 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 343 13 Dimension Drawings 05.01 Fig. 13-22 External cooling, 2GE.462118.9000.00 MB aa, Sheet 2  Siemens AG 2001 All rights reserved 13-343 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 344 13 Dimension Drawings 05.01 Fig. 13-23 External cooling, 2GE.462118.9000.00 MB aa, Sheet 3  Siemens AG 2001 All rights reserved 13-344 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 345 13 Dimension Drawings 05.01 Fig. 13-24 External cooling, 2GE.462118.9000.00 MB aa, Sheet 4  Siemens AG 2001 All rights reserved 13-345 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 346 13 Dimension Drawings 05.01 Fig. 13-25 External cooling, 2GE.462118.9000.00 MB aa, Sheet 5  Siemens AG 2001 All rights reserved 13-346 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 347 13 Dimension Drawings 05.01 Fig. 13-26 External cooling, 2GE.462118.9000.00 MB aa, Sheet 6  Siemens AG 2001 All rights reserved 13-347 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 348 13 Dimension Drawings 05.01 Fig. 13-27 External cooling, 2GE.462118.9000.00 MB aa, Sheet 7  Siemens AG 2001 All rights reserved 13-348 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 349 13 Dimension Drawings 05.01 Fig. 13-28 External cooling, 2GE.462118.9000.00 MB aa, Sheet 8  Siemens AG 2001 All rights reserved 13-349 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 350 13 Dimension Drawings 05.01 Fig. 13-29 External cooling, 2GE.462118.9000.00 MB aa, Sheet 9  Siemens AG 2001 All rights reserved 13-350 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 351 13 Dimension Drawings 05.01 Fig. 13-30 External cooling, 2GE.462118.9000.00 MB aa, Sheet 10  Siemens AG 2001 All rights reserved 13-351 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 352 13 Dimension Drawings 05.01 Fig. 13-31 External cooling, 2GE.462118.9000.00 MB aa, Sheet 11  Siemens AG 2001 All rights reserved 13-352 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 353 13 Dimension Drawings 05.01 Fig. 13-32 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 1  Siemens AG 2001 All rights reserved 13-353 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 354 13 Dimension Drawings 05.01 Fig. 13-33 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 2  Siemens AG 2001 All rights reserved 13-354 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 355 13 Dimension Drawings 05.01 Fig. 13-34 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 3  Siemens AG 2001 All rights reserved 13-355 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 356 13 Dimension Drawings 05.01 Fig. 13-35 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 4  Siemens AG 2001 All rights reserved 13-356 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 357 13 Dimension Drawings 05.01 Fig. 13-36 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 5  Siemens AG 2001 All rights reserved 13-357 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 358 13 Dimension Drawings 05.01 Fig. 13-37 Module 300 mm, ext. cooling, 2GE.462108.9001.00 MB ad, Sheet 1  Siemens AG 2001 All rights reserved 13-358 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 359 13 Dimension Drawings 05.01 Fig. 13-38 Module 300 mm, ext. cooling, 2GE.462108.9001.00 MB ad, Sheet 2  Siemens AG 2001 All rights reserved 13-359 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 360 13 Dimension Drawings 05.01 Fig. 13-39 Encoder signal amplifier, 3GE.462250.9006.00 MB aa  Siemens AG 2001 All rights reserved 13-360 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 361 13 Dimension Drawings 05.01 Fig. 13-40 External pulsed resistor, 3GE.577015 TA ab, Sheet2  Siemens AG 2001 All rights reserved 13-361 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 362 13 Dimension Drawings 05.01 Fig. 13-41 Pulsed resistor for 28kW, 3GE.585679 TA ab, Sheet2  Siemens AG 2001 All rights reserved 13-362 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 363 An excerpt from the EC Declaration of Conformation No. 002 V 18/10/95 is provided in the following. The complete EC Declaration of Conformance is provided in the brochure ”EMC Guidelines for SINUMERIK and SIROTEC controls”.  Siemens AG 2001 All rights reserved A-363 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 364: A Ec Declaration Of Conformance

    A EC Declaration of Conformance 05.01  Siemens AG 2001 All rights reserved A-364 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 365 EN 60801, Part 2 status 3/1994 IEC 801–2 status 4/1991 VDE 0843, Part 2 status 3/1994 to 6) VDE 0843, Part 4 status 9/1987  Siemens AG 2001 All rights reserved A-365 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 366 The installation information/instructions for EMC correct system design in the product documentation and the Siemens EMC Directive (Order No.: 6ZB5410–0HX01–0AA0) should be additionally observed, especially when deviating from system configuration.
  • Page 367 The installation information/instructions for EMC correct system design in the product documentation and the Siemens EMC Directive (Order No.: 6ZB5410–0HX01–0AA0) should be additionally observed.  Siemens AG 2001 All rights reserved A-367 SIMODRIVE 611 Planning Guide (PJU) –...
  • Page 368 The installation information/instructions for EMC correct system design in the product documentation and the Siemens EMC Directive (Order No.: 6ZB5410–0HX01–0AA0) should be additionally observed.  Siemens AG 2001 All rights reserved A-368 SIMODRIVE 611 Planning Guide (PJU) –...
  • Page 369 Monitoring module Multi Point Interface MRPD Machine Readable Product Designation MSD module Main spindle module MSD option Option board, main spindle options for FD module  Siemens AG 2001 All rights reserved B-369 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 370: B Abbreviations And Terminology

    Current amplification electronics UI module Infeed module with uncontrolled DC link voltage and pulsed resistor VDClink DC link voltage Packing unit Angular encoder interface  Siemens AG 2001 All rights reserved B-370 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 371 Order number: E86060–K1002–A101–A1 Electronic documentation /CD6/ The SINUMERIK System (10.00 Edition) DOC ON CD (includes all SINUMERIK 840D/840Di/810D/FM–NC and SIMODRIVE publica- tions) Order number: 6FC5 298–6CA00–0BG0  Siemens AG 2001 All rights reserved C-371 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 372: C References

    (04.96 Edition) Order number: 6FC5 297–3AC00–0BP0 /PMH/ SIMODRIVE Sensor Measuring System for Main Spindle Drives Configuring/Installation Guide SIMAG–H (HW) (05.99 Edition) Order number: 6SN1197–0AB30–0BP0  Siemens AG 2001 All rights reserved C-372 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 373 Order number: 6SN1 197–0AA20–0BP4 /PJFE/ SIMODRIVE Planning Guide Synchronous Motors 1FE1 Three–Phase AC Motors for Main Spindle Drives (03.00 Edition) Order number: (on request)  Siemens AG 2001 All rights reserved C-373 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 374 Order number: 6SN 1197–0AA60–0BP5 /IAD/ SINUMERIK 840D/SIMODRIVE 611D Installation and Start–up Guide (10.00 Edition) (incl. description of SIMODRIVE 611D start–up software) Order number: 6FC5 297–6AB10–0BP0  Siemens AG 2001 All rights reserved C-374 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 375 Closed–loop drive control, 5-124 of the load duty cycles, 4-96 Closed–loop feed control, with standard interface, of the outputs, 4-88 5-107 Dimension Drawings, 13-321  Siemens AG 2001 All rights reserved I-375 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 376 Load duty cycle definitions, 4-96 HF commutating reactor, 2-46, 7-204 High–resolution position Connector assignment, 3-76 Principle of operation, 3-75 System configurations, 3-77 Technical data, 3-75  Siemens AG 2001 All rights reserved I-376 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 377 Safety Integrated, 9-302 Notes, Danger and warning information, vi Select relay functions, 5-116, 5-120 One–axis closed–loop drive control, 5-124 Operation at power failure, 9-293  Siemens AG 2001 All rights reserved I-377 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 378 X341, 5-160 Terminal overview X431, 5-151, 5-159 SIMODRIVE 611 analog, 12-319, 12-320 X432, 5-151, 5-159 SIMODRIVE 611 digital, 12-318 Terminology, B-369 Three–phase fan, 6-176  Siemens AG 2001 All rights reserved I-378 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
  • Page 379 Recommendations SIEMENS AG Corrections A&D MC BMS For documentation: Postfach 3180 SIMODRIVE 611 D–91050 Erlangen Planning Guide Tel. / Fax: 0180 / 5050 – 222 [Hotline] Drive Converter Fax: 09131 / 98 – 2176 Manufacturer/Service Documentation eMail: motioncontrol.docu@erlf.siemens.de Planning Guide, Drive Converter From Order No.:...
  • Page 380 Documentation Overview SIMODRIVE General Documentation / Catalogs SINUMERIK SINUMERIK SINUMERIK SIROTEC SIMODRIVE SIMODRIVE SIMODRIVE Accessories Catalog NC 60 S 2000/2001 Catalog NC Z Catalog CA 01 Automation Systems Connection Systems & Components Machine Tools System Components Automation & Drives Manufacturer/Service Documentation SINUMERIK SIROTEC SIMODRIVE...

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