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Foreword, Contents Overview of the Drive System System Configuration Motor Selection and SIMODRIVE 611 Position/Speed Sensing Power Modules Planning Guide Control Modules Infeed Modules Drive Converter Line Supply Connection Supplementary System Components Important Circuit Information Cabinet Design and EMC Block Diagrams...
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Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are trademarks from Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly. Functions may be executable in the control but are not described in this documentation.
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The sales contract contains the entire obligation of Siemens. The warranty con- tained in the contract between the parties is the sole warranty of Siemens. Any statements contained here do not create new warranties nor modify the existing warranty.
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Note This symbol indicates important information about the product or part of the document, where the reader should take special note. Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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When handling cables observe the following they must not be damaged, they must not be stressed and they must not come into contact with rotating components. Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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(powered down)! Siemens AG 2001 All rights reserved viii SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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1.8 kV Phase–PE. Note The terminal blocks of the SIMODRIVE 611 modules are exclusively used to electrically connect the particular module. If they are used for any other applica- tion (e.g. as carrying handle), this can damage the module.
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– the measuring equipment is grounded (e.g. via the protective conductor), or – for floating measuring equipment, the probe is briefly discharged before making measurements (e. g. a bare control housing is touched). Siemens AG 2001 All rights reserved SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
611 universal trol Section 4 810D Cables, reactors, VPM, cable protection Motor Section 3 Motor with position/ speed sensing Fig. 1-1 Principle system configuration Siemens AG 2001 All rights reserved 1-17 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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External pulsed External pulsed transformer resistor resistor 0.3/25 kW Pulsed resistor 1.5/25 kW module Fig. 1-2 Overview of the SIMODRIVE 611 drive system Siemens AG 2001 All rights reserved 1-18 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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For hydraulic linear axes 2–axis version Control valve for hydraulic linear axes (not in the scope of supply) Fig. 1-3 Overview of the drive system Siemens AG 2001 All rights reserved 1-19 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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05.01 1.1 Overview of SIMODRIVE 611 Note Siemens guarantees a satisfactory and reliable operation of the drive system as long as only original SIMODRIVE system components are used in conjunction with the original accessories described in this Planning Guide and in Catalog NC 60.
1 Overview of the Drive System 05.01 1.2 Engineering steps Engineering steps Note When engineering/configuring SIMODRIVE 611 drive systems, it is assumed that the motors being used are known. Reference: /PJM/ Planning Guide, Motors Procedure A SIMODRIVE drive group is engineered in 2 phases:...
In this case, a connecting cable is required for the equipment bus, and if relevant, also for the drive bus; Order designations, refer to Catalog NC60. Siemens AG 2001 All rights reserved 2-23 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Yyn0 (dimensioning, refer to Section 7). The modules are designed for cabinet mounting. The modules of the SIMODRIVE 611 drive converter system have enclosed housings in compliance with the appropriate EMC regulations, conforming to DIN EN 60529 (IEC 60529).
Modules with external cooling/hose cooling ingress of – Heatsink in the cooling area IP 54 foreign bodies and water – Electronics area IP20 Siemens AG 2001 All rights reserved 2-25 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The Planning Guide, Motors is used to select the drive motors The selected motor and the (short–time) overload capability defines the size of the power module (refer to Section 4). Siemens AG 2001 All rights reserved 2-26 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Rotating encoders with sine–cosine voltage signals. Linear scales with sine–cosine voltage signals. Distance–coded measuring systems (only SIMODRIVE 611 digital with NC) Measuring systems with sine–cosine voltage signals and EnDat/SSI inter- face (linear scales, single and multi–turn encoders) The analog main spindle drive modules and the digital drive modules for feed and main spindle applications can be optionally supplied with a second measuring system evaluation e.g.
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Example: Using a linear scale (20 µm grid constant), a position resolution of 0.01 mm (Performance control) can be achieved. Siemens AG 2001 All rights reserved 2-28 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
This means, that for the appropriate mechanical arrangement, it is not necessary to use a direct table measuring system. The same secondary conditions apply for SIMODRIVE 611 universal and POSMO SI/CD/CA. The drive coupling is different, which is realized via PROFIBUS.
The drive modules of the SIMODRIVE 611 drive converter system comprise, depending on the application as feed, main spindle or induction motors, the following components: Power module, control module, drive bus cable and, if required, option modules.
50 mm power module M3 / 0.8 Nm Order No. M4 / 1.8 Nm Type plate/Order No. Fig. 2-2 Power module with control module Siemens AG 2001 All rights reserved 2-31 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Induction motors can be operated with the drive module with induction motor control, which is designed for drive converter operation with a 600 V DC link voltage. The maximum motor stator frequency is 1100 Hz (for SIMODRIVE 611 universal and SIMODRIVE POSMO CD/CA: 1400 Hz). For motor frequencies above 200 Hz or rated motor currents above 85 A, it may be necessary to pro- vide a series inductance or increase the drive converter switching frequency.
Control modules with analog setpoint interface and Motion Control with PROFIBUS–DP SIMODRIVE 611 universal E SIMODRIVE 611 universal E is a control module with the “Motion Control with PROFIBUS–DP” function for use with SINUMERIK 802D and SINUMERIK 840Di. They are suitable for motor frequencies up to 1400 Hz, speed/torque controlled for 1FT6, 1FK6, 1FE1, synchronous motors, 1FN linear motors, 1PH, 1LA induction motors with/without encoder and third–party motors if these are...
A display and operator unit is integrated for commissioning. Further- more, commissioning software is available, which runs under MS DOS and Win- dows Me. Siemens AG 2001 All rights reserved 2-34 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
2.6.8 Control modules with digital setpoint interface for FD and MSD The digital control modules of SIMODRIVE 611, in conjunction with SIMODRIVE 1FT6/1FK6 AC servomotors and 1FN linear motors, can be used for feed drives, and in conjunction with 1PH/1FE1 motors, for main spindle drives.
Control modules with digital setpoint interface for hydraulic/ analog linear drives HLA/ANA Hydraulic linear The digital SIMODRIVE 611 HLA control module is designed to control and re- drive (HLA) gulate electro–hydraulic control values for hydraulic linear axes in conjunction with SINUMERIK 840D. Up to two hydraulic axes can be controlled with the module.
NCU box can be located directly to the right of the infeed mo- dule. Fig. 2-3 Digital closed–loop control with SINUMERIK 840D Siemens AG 2001 All rights reserved 2-37 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
A minimum clearance of 50 mm to the side must be maintained between mo- dule groups mounted at the same height. SIMODRIVE 611 modules can be supplied with an internal heatsink for heat dissipation (cooling) within the cabinet; 300 mm–wide modules also have the possibility of connecting a hose for hose cooling.
(the PE of the fan is connected via the module housing). Caution Cooling is not guaranteed if the fan rotates with the wrong direction of rotation (refer to the arrow)! Siemens AG 2001 All rights reserved 2-39 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
System configuration with hose cooling (only for 300 mm modules) Note DC link connection, refer to Section 10.1.3 Connection details for the DC link adapter set, refer to the dimension drawings Siemens AG 2001 All rights reserved 2-40 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The power loss is dissipated inside the cabinet which means that this has to be taken into account when designing the cabinet cooling system. Siemens AG 2001 All rights reserved 2-41 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The temperature monitoring function in the power module can respond. The heatsink and fan must be checked for dirt accumulation at regular intervals. Clean as required! Siemens AG 2001 All rights reserved 2-42 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Depending on how the cabinet is mounted (free–standing or installed in the machine), this must be cooled through the roof/floor assembly or rear panel. Siemens AG 2001 All rights reserved 2-43 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
2. Withdraw connector X181 from the NE module. 3. Insert the overvoltage limiting module up to its endstop in plug connector X181. 4. Insert connector X181 on the overvoltage limiting module. Siemens AG 2001 All rights reserved 2-44 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Notice If a system high voltage test is made, the overvoltage limiting module must be removed in order to prevent the voltage limiting responding. Siemens AG 2001 All rights reserved 2-45 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
2.8.4 Line supply connection for voltage adaptation The SIMODRIVE 611 drive converter system is dimensioned for direct operation from TN line supplies with 3–ph. 400 V AC, 3–ph. 415 V AC and 3–ph. 480 V AC. Matching transformers, tailored to the system, are available to adapt the system to other line supply types, e.g.
2.8 Line supply connection 2.8.5 Line supply types The SIMODRIVE 611 drive converter system is designed for a rated voltage of 300 V phase–grounded neutral point. It is not permissible that this voltage is exceeded, as otherwise the drive converter insulation system could be damaged resulting in inadmissibly high touch voltages.
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For motors with shaft height < 100: Utilization up to max. 60 K temperature values according to Catalog NC 60 Please observe the information in the Planning Guide, Motors. Siemens AG 2001 All rights reserved 2-48 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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U1 V1 1 W NE module NE module Fig. 2-10 Connection diagram, TT line supplies Matching transformer types are described in Catalog NC 60, Part 8. Siemens AG 2001 All rights reserved 2-49 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Order No.: 6SN1111–0AB0V–0AA0; refer to Section 7 UI modules 5 kW Order No.: 6SN1146–2AB00–0BA1, a voltage limiting circuit is included. Matching transformer types are described in Catalog NC 60. Siemens AG 2001 All rights reserved 2-50 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Connection diagram with residual–current protective device Universal current– sensitive residual–current protective device Commutating reactor U1 V1 1 W NE module Fig. 2-12 Connection diagram, residual–current protective device Siemens AG 2001 All rights reserved 2-51 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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(selective) corresponding to DIN VDE 0100 T480 and EN 50178, series 5SZV–VVV–VVVVV. (e.g. 5SZ6 468–0KG00 or 5SZ6468–0KG30 with auxiliary isolating contact (1NC/1NO) for a rated current of 63 A, nominal fault current, 0.3 A) Siemens AG 2001 All rights reserved 2-52 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Other loads/ machines Matching trans- former for the transformer machine Commutating Commutating reactor reactor NE module NE module Fig. 2-13 Connection diagram, matching transformer Siemens AG 2001 All rights reserved 2-53 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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AC), then one of the matching transformers, specified in the following, must be used. The SIMODRIVE 611 drive converter system is designed for a rated voltage of 300 V phase–grounded neutral point. This voltage may not be exceeded, as otherwise the drive converter insulation system could be damaged resulting in inadmissibly high touch voltages.
By traversing to a defined endstop, a reference quantity is obtained to monitor the braking travel. The measured braking travel is an indication of the brake wear. Siemens AG 2001 All rights reserved 3-55 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Tables 3-4 and 3-5 (Section 3.5). We recommend that measuring systems with sinusoidal voltage signals are used due to the higher data transmission reliability and integrity. Siemens AG 2001 All rights reserved 3-56 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Observe the frequency characteristics of the encoder signals. A–*A 90_el. 360_ el. B–*B Clear signal range R–*R Fig. 3-1 Signal characteristics for a clockwise direction of rotation Siemens AG 2001 All rights reserved 3-57 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Observe the frequency characteristics of the encoder signals. A–*A 90_el. 360_ el. B–*B Clear signal range R–*R Fig. 3-2 Signal characteristics for a clockwise direction of rotation Siemens AG 2001 All rights reserved 3-58 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Observe the frequency characteristics of the encoder signals. A–*A 90_el. 360_ el. B–*B Fig. 3-3 Signal characteristics for incremental tracks for a clockwise direction of rota- tion Siemens AG 2001 All rights reserved 3-59 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Observe the frequency characteristic of the encoder signals! A–*A 90_el. 360_ el. B–*B Clear signal range R–*R Fig. 3-4 Signal characteristics for a clockwise direction of rotation Siemens AG 2001 All rights reserved 3-60 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
This means that it is possible to use cables up to 50 m long without operating the measuring systems with an undervoltage. Note All of the data are only valid for SIEMENS pre–assembled cables as these are dimensioned with the required conductor cross–section. For the SIMODRIVE connection technology and also for the measuring system suppliers, remote/sense operation is only provided for encoder systems with voltage signals.
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No remote/sense operation, max. cable length for 300 mA encoder current standard Digital drain, 15 m (for low encoder current drain, appropriately longer cable lengths are possible, however max. 50 m!). Siemens AG 2001 All rights reserved 3-62 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Drive module remote/sense lines P–encoder P–sense l ≤ 5 m P–encoder M–encoder P–sense M–sense M–encoder M–sense Fig. 3-7 Signal overview of the connections Siemens AG 2001 All rights reserved 3-63 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
NE module 6SN1161–1DA00–0AA0 Power supply cables I 20cm 6FX8002–2CC80–... l 50m SIMODRIVE encoders Fig. 3-8 Connecting SSI encoders to SIMODRIVE 611 Siemens AG 2001 All rights reserved 3-64 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Fig. 3-9 Example of a connection at 6SN1118–0DG23–0AA1/–0DH23–0AA1 + – Power supply M5x12 max. O10.5mm Black Fig. 3-10 Example of a connection at 6SN1115–0BA11–0AA1 Siemens AG 2001 All rights reserved 3-65 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
1PH4 / 6 / 7 Incremental encoder 1 Vpp Main spindle motor 1FE1 / 1PH2 Incremental encoder (hollow–shaft encoder) Main spindle motor Standard motor Encoderless Siemens AG 2001 All rights reserved 3-66 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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1PH4/6/7 interface G = " 0.006 degrees WSG interface (angular Incremental incremental e output Spindle positioning with the for NC Siemens AG 2001 All rights reserved 3-67 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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(digital) multi–turn absolute mech. coupling module Z = 2048 G = " 0.006 degrees 1FT6 multi–turn absolute 1FK6 4096 revolutions Positioning with NC Siemens AG 2001 All rights reserved 3-68 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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>13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated Siemens AG 2001 All rights reserved 3-69 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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>13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated Siemens AG 2001 All rights reserved 3-70 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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>13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated Siemens AG 2001 All rights reserved 3-71 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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>13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated Siemens AG 2001 All rights reserved 3-72 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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>13 V, low < 5 V – the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated Siemens AG 2001 All rights reserved 3-73 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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– the search speed or the signal run times in the evaluation electronics 2) Distance–coded reference marks can be evaluated when used as direct measuring system. 3) 25m cable: 6FX2002–2EQ10–1VVV 18m cable: 6FX2002–2EQ00–1VVV Siemens AG 2001 All rights reserved 3-74 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
High–resolution position (HGL) 3.6.1 Features and technical data Applications HGL is an optional hardware expansion for SIMODRIVE 611 for C axis operation. HGL allows the toothed–wheel encoder to be independently used as spindle encoder for conventional spindle drives. Mode of operation The analog sinusoidal signals of the toothed–wheel encoder are fed to the con-...
Signal B, inverted (voltage) Not assigned Not assigned Not assigned Not assigned Signal R (voltage) R inverse Signal R, inverted (voltage) Not assigned Not assigned Siemens AG 2001 All rights reserved 3-76 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
175.78125 x pulse number/360 mech = 1; 2 = can be selected via switch S1 Fig. 3-12 System configuration, 1PH2 motor with C–axis operation Siemens AG 2001 All rights reserved 3-77 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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175.78125 x pulse number/360° mech = 1; 2 = can be selected via switch S1 Fig. 3-13 System configuration 1PH4/6/7 motor with C toothed–wheel encoder as spindle encoder Siemens AG 2001 All rights reserved 3-78 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
For drives with an analog speed setpoint interface, the encoder systems are evaluated in the numerical control to sense the direct and indirect position. When using Siemens controls, the encoder systems which can be evaluated can be taken from the appropriate catalogs.
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3 Motor Selection, Position/Speed Sensing 05.01 3.7 Ordering information Space for your notes Siemens AG 2001 All rights reserved 3-80 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
After the control module has been inserted, the retaining screws at the front panel of the control module must be tightened in order to ensure a good electri- cal connection to the module housing. Siemens AG 2001 All rights reserved 4-81 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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50 mm power module M3 / 0.8 Nm Order No. M4 / 1.8 Nm Type plate/Order No. Fig. 4-1 Power module with control module Siemens AG 2001 All rights reserved 4-82 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
3) If internal cooling or hose cooling is used, then only Pv should be considered. only use copper cables designed for an operating temperature of w 60°C. 4) For UL certification Siemens AG 2001 All rights reserved 4-83 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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3) If internal cooling or hose cooling is used, then only Pv should be considered. only use copper cables designed for an operating temperature of w 60°C. 4) For UL certification Siemens AG 2001 All rights reserved 4-84 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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3) If internal cooling or hose cooling is used, then only Pv should be considered. only use copper cables designed for an operating temperature of w 60°C. 4) For UL certification Siemens AG 2001 All rights reserved 4-85 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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3) If internal cooling or hose cooling is used, then only Pv should be considered. 4) For UL certification only use copper cables designed for an operating temperature of w 60°C. Siemens AG 2001 All rights reserved 4-86 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
= x Is6 /100 % å Imax = x Imax /100 % Caution: The currents I and I must be reduced in the same way. Siemens AG 2001 All rights reserved 4-88 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
No–load motor current in A 0Mot Speed at the start of field weakening Max. motor speed Dimensioning the series reactor, refer to Section 6 Siemens AG 2001 All rights reserved 4-89 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
(maximum motor stator frequency > 300 Hz) or motors with a higher rated current (rated current 85 A). > Siemens AG 2001 All rights reserved 4-90 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
å I /100% max altitude max1000 m Example: PM 50 A: with MSD analog control: selected inverter clock frequencies 6.3 kHz; installation altitude 2000 m Siemens AG 2001 All rights reserved 4-93 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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* Currents are only valid for induction motor applications, analog internal and external cooling. ** Currents are valid for main spindle drive/induction motor applications, analog and for main spindle drive digital, int. and external cooling. Siemens AG 2001 All rights reserved 4-94 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Observe de–ratings for additional possible clock frequencies and installation altitude. 4.2.6 Technical data of the supplementary components Supplementary components required, refer to Section 8 Siemens AG 2001 All rights reserved 4-95 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
S6 load duty cycle with pre–loading condition 10 s 0.7 I 60 s Fig. 4-7 S6 peak current – load duty cycle with pre–loading condition Siemens AG 2001 All rights reserved 4-96 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Protective conductor 3 screws Protective conductor P600 DC link +300 V Busbar M600 DC link –300 V Busbar _________ O = Output; I = Input Siemens AG 2001 All rights reserved 4-97 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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4 Power Modules 05.01 4.4 Interface overview Space for your notes Siemens AG 2001 All rights reserved 4-98 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
User–friendly SRM: 1FT5 with analog setpoint interface interface for feed drives SIMODRIVE 611 User–friendly SRM: 1FT5 with analog setpoint interface interface for feed drives Siemens AG 2001 All rights reserved 5-99 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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, EnDat, SSI drives HLA/ANA (from SW 1.2.4) 1) SRM: Rotating synchronous motor ARM: Rotating induction motor SLM: Synchronous linear motor Third–party: Third–party motor Siemens AG 2001 All rights reserved 5-100 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
(refer to EN60204–1, Section 6.4). Order No. of the coding, refer to Catalog NC 60. Siemens AG 2001 All rights reserved 5-101 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Reference ground, terminal 19 NE/monitoring module (this may not be connected with the general reference ground, terminal 15) Voltages referred to PE potential Terminal 15 on the NE module is the reference ground Refer to Section 6.3 Siemens AG 2001 All rights reserved 5-103 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds. Evaluation of the The SIMODRIVE 611 feed modules with closed–loop control for the 1FT5 motor PTC servomotors have an evaluation circuit, for the PTC thermistor integrated in the motor winding.
1.5 mm _________ I=input; O=output; NC=NC contact; NO=NO contact (for signal NO=high/NC=low) Depending on the equipping version, power image (series) or current actual value image Siemens AG 2001 All rights reserved 5-106 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
(refer to EN60204–1, Section 6.4). Order No. of the coding connector, refer to Catalog NC 60. Siemens AG 2001 All rights reserved 5-107 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds. Motor PTC thermi- The SIMODRIVE 611 feed modules with the control for 1FT5 servomotors are stor evaluation for equipped with an evaluation circuit for the PTC thermistor integrated in the mo- tor windings.
(refer to EN60204–1, Section 6.4). Order No. of the coding, refer to Catalog NC 60. Siemens AG 2001 All rights reserved 5-110 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
1) 1st axis / 2nd axis 2) Only effective for closed–loop current controlled operation; the integrator of the current controller is always disabled in closed–loop speed controlled operation. Siemens AG 2001 All rights reserved 5-111 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Refer to Section 6.4 Note The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds. Siemens AG 2001 All rights reserved 5-112 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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5.3 Resolver control with standard and analog interface 6SN1118–0B_11–0AA0 Evaluation, motor PTC thermistor for temperature monitoring The SIMODRIVE 611 feed modules with control for 1FT6 and 1FK6 servomo- tors with resolver, have an evaluation circuit for the PTC resistor integrated in the motor winding.
(FR–). _________ Interface X432 can either be used as spindle encoder input for positioning or as WSG interface (rotor position output to the NC). Siemens AG 2001 All rights reserved 5-114 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
It is possible to select different inverter clock frequencies using the select changeover 1) terminals. _________ Only these terminal functions are available in the HPC axis mode. Siemens AG 2001 All rights reserved 5-115 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
An external auxiliary contactor can be controlled via this relay to changeover the winding into the delta configuration. _________ The signals/messages are only available in the HPC–axis mode. Siemens AG 2001 All rights reserved 5-116 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The cable shields of setpoint cables must be connected at both ends. The terminal may only be used to enable the associated drive group. Siemens AG 2001 All rights reserved 5-117 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Section 6.4). Order No. of the coding, refer to Catalog NC 60. Notice Only PELV circuits may be connected at connector X432 pin15 (FR–). Siemens AG 2001 All rights reserved 5-118 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
A maximum of 16 speed setpoints can be selected. Setpoint 1 corresponds to (max. 4 terminals) the standard setpoint (analog setpoint and the internal setpoint); setpoints 2 to 16 are fixed setpoints which can be parameterized. Siemens AG 2001 All rights reserved 5-119 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Any control program variable can be monitored using this function. (max. 2 terminals) Motor 1/2/3/4 active The relay pulls–in, if motor 1/2/3/4 is active. Siemens AG 2001 All rights reserved 5-120 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
BERO M12 Order No.: 3RG4012–3AG01 The BERO cable/motor temperature sensing cable must be shielded. 5) The terminal may only be used to enable the associated drive group Siemens AG 2001 All rights reserved 5-121 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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6 f max mot Inverter clock frequency of the drive converter in Hz, refer to Section 4.2.2 Max. motor stator frequency max mot Siemens AG 2001 All rights reserved 5-122 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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320 V 300 V N1 motor If these approximate values are not observed, then power reductions can be expected in the upper speed range. Siemens AG 2001 All rights reserved 5-123 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
We recommend that measuring systems with current signals are not used for new applications. Voltage signals offer a higher noise immunity, and will replace current signals. Siemens AG 2001 All rights reserved 5-124 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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–X431 –X432 0.8 Nm –X35 0.8 Nm –X35 –X34 –X34 Version label M3 / 0.8 Nm Fig. 5-7 Digital control with direct measuring system Siemens AG 2001 All rights reserved 5-125 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Drive bus _________ I=Input; O=Output; NC=NC contact; NO=NO contact (for signal NO=High/NC=Low) The terminal may only be used to enable the associated drive group. Siemens AG 2001 All rights reserved 5-126 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Control module ”SIMODRIVE 611 universal” Description The control module ”SIMODRIVE 611 universal” is used in the SIMODRIVE 611 system and includes two independent drive controls. However, the board can also be operated in the one–axis mode or in one–axis power modules.
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– Optional terminal module, 8 digital inputs and 8 digital outputs – Option module, PROFIBUS–DP1 – Option module, PROFIBUS–DP2 (from SW 3.1) – Option module, PROFIBUS–DP3 (from SW 3.1) Siemens AG 2001 All rights reserved 5-128 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
In order that the plug connections with the same number of pins Max. torque = 0.8 Nm cannot be incorrectly inserted, they must be appropriately coded. Fig. 5-8 Control modules for 2 axes Siemens AG 2001 All rights reserved 5-129 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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In order that the plug connections with the same number of pins cannot be incorrectly inserted, they must be appropriately coded. Fig. 5-9 Control module for 1 axis Siemens AG 2001 All rights reserved 5-130 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Tighten (for shield contact) 8 outputs Max. torque = 0.8 Nm Fig. 5-10 Optional TERMINAL module Optional The ”SIMODRIVE 611 universal” control module can be connected and PROFIBUS–DP operated as DP slave on the PROFIBUS DP fieldbus using this option module. module X423...
500 mA Note: The enable voltage (terminal 9) can be used to supply the enable signals (e.g. pulse enable) as 24 V auxiliary voltage. Siemens AG 2001 All rights reserved 5-132 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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0 V to 5 V Max. current: 3 mA Reference 1) I: Input; IO: Input/output; M: Measuring signal; NC: NC contact; V: supply 2) Can be freely parameterized Siemens AG 2001 All rights reserved 5-133 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Maximum current (for the total group): 500 mA Note: The enable voltage (terminal 9) can be used to supply the enable signals (e.g. controller enable). Siemens AG 2001 All rights reserved 5-134 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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4) Freely parameterizable. The digital outputs are updated in the interpolation clock cycle (P1010). A hardware–related delay time of approx. 200 µs is involved. Siemens AG 2001 All rights reserved 5-135 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
For SINUMERIK 802D, the “SIMODRIVE 611 universal E” control module is used with the function “Motion Control with PROFIBUS–DP”. Using this function, a clock cycle–synchronous drive coupling can be implemen- ted between a DP master (e.g. SINUMERIK 802D) and the “SIMODRIVE 611 universal E” DP slave. Note...
The following is valid for screws: Tighten (for shield contact) Equipment bus Max. torque = 0.8 Nm Fig. 5-12 “SIMODRIVE 611 universal E” control module with optional PROFIBUS–DP3 module Siemens AG 2001 All rights reserved 5-137 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9, then the reference potential (ground) of the external source must be connected to this terminal. Siemens AG 2001 All rights reserved 5-138 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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3 mA Reference 1) I: Input; V: Supply; IO: Input/output; TA: Measuring signal, analog; NC: NC contact; V: supply 2) can be freely parameterized Siemens AG 2001 All rights reserved 5-139 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Electrical isolation: Reference is terminal 19/ terminal M24 I1.A X453.8 I1.B X454.8 Digital input 1 Note: An open–circuit input is interpreted just the same as a 0 signal. Siemens AG 2001 All rights reserved 5-140 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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6) Can be freely parameterized The digital outputs are updated in the interpolation clock cycle (P1010). A hardware–related delay time of approx. 200 µs must be added. Siemens AG 2001 All rights reserved 5-141 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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300 mA – – Max. short–circuit current: A3.5 Encoder limiting frequency – Reserved – TTL encoder: 1 MHz – 1) I: Input; V: supply Siemens AG 2001 All rights reserved 5-142 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The HLA module is a control module belonging to the modular SIMODRIVE 611 drive converter system which is inserted in a 50 mm carrier module (universal housing). The control and closed–loop control electronics to operate hydraulic drives is integrated on the HLA module.
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SRM(FD)/ARM(MSD). The software for the hydraulics is saved in the control as dedicated program code. Hardware The integration into the SIMODRIVE 611 system has been implemented so that it is compatible to SIMODRIVE 611 digital SRM(FD)/ARM(MSD). This essentially includes the interfaces: –...
(1x from M) Enable Shut–off valve BERO inputs SITOP power (external PS) Note: 26.5 V external supply Diagram, hydraulics for one axis Fig. 5-13 System components Siemens AG 2001 All rights reserved 5-145 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Enable voltage, +24 V internal Drive bus Drive bus/terminating connector, drive bus at the last module Equipment bus interface (X151) Fig. 5-14 Connection configuration, HLA module Siemens AG 2001 All rights reserved 5-146 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The power supply for the following electric axes is realized via the DC link bus- bars (40 mm ) of the carrier module. Siemens AG 2001 All rights reserved 5-147 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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XBMICLK2 Inverse clock signal I = Incremental, E = EnDat, S = SSI Note: The SSI encoder requires an external 24 V power supply Siemens AG 2001 All rights reserved 5-148 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Supply, pressure sensors with 26.5 V "2 % according to the external supply at X431. Notice The external 26.5 V power supply voltage cannot be replaced by a 24 V voltage. Siemens AG 2001 All rights reserved 5-149 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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F1900 (axis 1) and F1901 (axis 2). Value: 2.5 AF/250 V; 5x20 mm UL Company: Wickmann–Werke GmbH Annenstraße 113 58453 Witten Postfach 2520 58415 Witten Order No.: 19194 Siemens AG 2001 All rights reserved 5-150 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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If the 26.5 V supply is connected with the incorrect polarity then the shut–off valves open immediately, even if the NC or closed–loop control is not operatio- nal! Siemens AG 2001 All rights reserved 5-151 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
For this reason, the quantization of the selected si- gnal must be defined using a shift factor. The normalization factor is determined when parameterizing the system and is displayed to the user. Siemens AG 2001 All rights reserved 5-152 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Naturally, pure functions of the digital SIMODRIVE 611 drive control are not possible for the external drive units when coupled via an analog speed setpoint interface. (In this case, it involves a functional scope, which accesses the internal axis feedback and communications via the drive bus, e.g.
26.5 V external supply (only required when using terminals PV1/MV1 and Note: PV2/MV2) Shown for an analog axis Fig. 5-15 System components Siemens AG 2001 All rights reserved 5-154 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Internal +24 V enable voltage Internal +24 V enable voltage DAUs Drive bus Drive bus X141 X341 Equipment bus X151 Fig. 5-16 ANA control module (2 axes) Siemens AG 2001 All rights reserved 5-155 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Remote sense, encoder power supply (M) Inverse incremental signal R Ground (for inner shields) BMICLK0 BMICLK2 Clock signal, EnDat interface XBMICLK0 XBMICLK2 Inverse clock signal EnDat interface Siemens AG 2001 All rights reserved 5-156 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The input voltage range of the actual value inputs is 0...+10 V. The power supply output has electronic short–circuit protection. The supply output is dimensioned for a total current (4 sensors) of 200 mA. Siemens AG 2001 All rights reserved 5-157 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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F1900 (axis 1) or F1901 (axis 2). Value: 2.5 AF/250 V; 5x20 mm UL Company: Wickmann–Werke GmbH Annenstraße 113 58453 Witten Postfach 2520 58415 Witten Order No.: 19194 Siemens AG 2001 All rights reserved 5-158 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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It is only necessary to supply terminal X431, pins 5 and 6, with 24 V, if the 24 V outputs of connector X111/112, X121/122 or X431/432 are to be used. Siemens AG 2001 All rights reserved 5-159 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
X141: Input X341: Output A bus terminating connector must be inserted at the last module. Equipment bus (refer to SIMODRIVE 611A/D) X151: Equipment bus Siemens AG 2001 All rights reserved 5-160 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The line supply infeed and drive modules as well as the commutating reactors and line filters must be mounted on mounting panels with a good conductive surface (e.g. galvanized mounting panel). Siemens AG 2001 All rights reserved 6-161 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Number of pre–charging operations within 8 min. Σ DC link capacitance of the drive group [µF] Fig. 6-1 Pre–charging frequency of the DC link Siemens AG 2001 All rights reserved 6-162 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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DC link Line supply fault 1) jumpers inserted when the equipment is shipped Supply connection U1 V1 W1 X131 PE Fig. 6-2 Infeed/regenerative feedback module Siemens AG 2001 All rights reserved 6-163 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Drive Pulse Reset Term. 112 Term. enable enable setting– start Signal, t pre–alarm DC link controller ready/ and motor fault overtemperature DIL switch Checkback signal, start inhibit FR– 73.1 73.2 NS 1 NS 2 NS 1 NS 2 Equipment X151 Power supply and signals Setting, refer to...
>> = 710 V DC link PR = Pulsed resistor only possible for the I/R module, monitoring thresholds are increased for all NE modules. Siemens AG 2001 All rights reserved 6-165 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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(switching in the line supply), switch S1.4 = ON is set to ON, as otherwise the infeed circuit in the NE module will be overloaded. Siemens AG 2001 All rights reserved 6-166 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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For sinusoidal supply, the total length of the power cables (motor feeder cable, DC link cable) may not exceed 350m, and for squarewave, they may not exceed 500m. Siemens AG 2001 All rights reserved 6-167 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The HF commutating reactor must be externally mounted. (refer to Section 7.1.3). The line filter is required in order to achieve the CE Conformance for the radio interference voltage. Siemens AG 2001 All rights reserved 6-168 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Power modules operated from an uncontrolled infeed The drive modules can always be operated from the uncontrolled and controlled infeed modules of the SIMODRIVE 611 drive converter system. The configuring/ engineering and power data of this Planning Guide refers to operation with the controlled infeed/regenerative feedback modules.
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For higher regenerative feedback powers, a separate pulsed resistor module must be used or the regenerative feedback power must be reduced by using longer braking times. Siemens AG 2001 All rights reserved 6-170 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
F: F=1.6 applies for all NE modules up to Pn 80 kW F=1.4 applies for Pn=120 kW Fig. 6-5 Nominal load duty cycles for NE modules Siemens AG 2001 All rights reserved 6-173 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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A defect does not occur, the resistor is switched–out when an overload condi- tion develops. The unit goes into a fault condition with the ”DC link overvoltage” fault. Siemens AG 2001 All rights reserved 6-174 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The fan may only be commissioned, if it is electrically connected with the mo- dule housing (the PE of the fan is connected via the module housing). Siemens AG 2001 All rights reserved 6-175 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Motor protection circuit–breaker Q does not belong to the scope of supply U1 V1 1 W 1.5 A Fig. 6-7 Connection for three–phase fan Siemens AG 2001 All rights reserved 6-176 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
10) For UL certification, only use copper cables designed for an operating temperature of w 60°C 11) Max. permissible connection power Pmax v 43 kW Max. permissible current load Imax v 72 A Siemens AG 2001 All rights reserved 6-177 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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10) For UL certification, only use copper cables designed for an operating temperature of w 60°C 11) Max. permissible connection power Pmax v 43 kW Max. permissible current load Imax v 72 A Siemens AG 2001 All rights reserved 6-178 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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NE module is de–energized (electrically isolated from the line supply). The checkback signal contacts of the main contactor of the NE module must be evaluated (X161 terminal 111, terminal 113, terminal 213). Siemens AG 2001 All rights reserved 6-179 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
RESET = Reset the fault memory, edge triggered for the complete drive group (term. ”R” ! term. 19 = RESET) For UL certification, only use copper cables designed for an operating temperature of w 60°C Siemens AG 2001 All rights reserved 6-180 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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U1, V1, W1. Siemens AG 2001 All rights reserved 6-181 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
A monitoring module is required if the power supply rating of the NE module is not sufficient for the equipment group. Siemens AG 2001 All rights reserved 6-182 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Line supply connections Equipment Electronics power supply P500/M500 P600 DC link busbar M600 DC link terminals P600 M600 X131 PE1 Fig. 6-8 Monitoring module 6SN1112–1AC01–0AA1 Siemens AG 2001 All rights reserved 6-183 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Equipment not ready, green Yellow (DC link external enable signals pre–charged) missing Free Overvoltage, DC link Fig. 6-9 LED display of the monitoring module Siemens AG 2001 All rights reserved 6-184 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Terminal 112 Drive Pulse Reset setting–up enable enable operation Ready/ t – pre–alarm fault and motor signal overtemperature DIL switch START FR– Equipment 73.1 73.2 X151 Power supply and signals Setting, refer to Electronics power supply Section 6 Moni– toring NS 1 X131 Equipment ena-...
The monitoring module must be located to the left in front of the modules to be monitored. Siemens AG 2001 All rights reserved 6-186 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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(analog). Enter the values into Table 6 12. Only combinations are permissible with entered EP and AP values. Siemens AG 2001 All rights reserved 6-187 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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6 Infeed Modules 05.01 6.5 Monitoring module Table 6-10 Configuring table for drive modules with SIMODRIVE 611 universal SIMODRIVE 6SN11 Assessment factors power modules power modules, type SIMODRIVE 611 universal SIMODRIVE 611 universal E link link capaci tance 6SN1118 6SN1118 .NJ00...
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1) With mounted fan or hose cooling. 2) Only for drive modules with main spindle control. 3) MSD is only permissible for 1-axis operation. Siemens AG 2001 All rights reserved 6-189 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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2) When using both axes with absolute value encoder, 2 electronic points 5) Value of 5.4 is valid for NCU 573.3 with link module should be taken into account. Siemens AG 2001 All rights reserved 6-190 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
DC link which it then supports. Note The capacitor modules may only be used in conjunction with SIMODRIVE 611 line supply infeed modules. The modules are suitable for internal and external cooling.
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Equipment bus (the equipment bus Width = 300 mm cable is included in the scope of supply) P600 DC link M600 Fig. 6-11 Capacitor modules Siemens AG 2001 All rights reserved 6-192 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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2904 Ws. Notice must y be 350 V. DC link min For voltages below 350 V, the switched–mode power supply for the electronics shuts–off. Siemens AG 2001 All rights reserved 6-193 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Max. motor torque when either accelerating or braking Max. motor force when either braking or accelerating [RPM] Max. speed at the start or end of the operation Mot max Siemens AG 2001 All rights reserved 6-194 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The checkback signal contacts of the NE module main contactor must be evaluated to ensure that this has dropped–out (X161 terminal 111, terminal 113, terminal 213). Siemens AG 2001 All rights reserved 6-196 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The universal housing design of the pulsed resistor module can be used in ex- ternally cooled module groups. Siemens AG 2001 All rights reserved 6-197 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
180 kWs 7.5 kWs 13.5 kWs Degree of IP 54 IP20 refer to module refer to module protection Dimension drawings, refer to Section 13 Siemens AG 2001 All rights reserved 6-198 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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For UI 5 kW and UI 10 kW, it is not possible to connect an external resistor. As a result of the mechanical dimensions, the resistor can accept a relatively high level of energy. Siemens AG 2001 All rights reserved 6-199 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Connection for external pulsed resistor 1.5/25 kW Note Conductors which are not used in multi–conductor cables must always be con- nected to PE at both ends. Siemens AG 2001 All rights reserved 6-200 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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NvC / 500 µF N = max. number of pulsed resistor modules (must always be rounded–off) C = DC link capacitance of the drive group in µF Siemens AG 2001 All rights reserved 6-201 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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1.5/25 kW 2 x 1.5/25 kW=3/50 kW Pulsed Pulsed resistor resistor 1.5 kW 1.5 kW * Jumper to code the thermal limiting characteristic Siemens AG 2001 All rights reserved 6-202 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
HF commutating reactor for line supplies 3-ph. 400 V AC -10 % to 480 V +6 %; 50/60 Hz $10 % Note When using commutating reactors, which SIEMENS has not released for SIMODRIVE 6SN11, harmonics can occur which can damage/disturb other equipment connected to the line supply.
Height for 16 kW: 145 Height 120kW: 264, Height 300 Height for 36 kW: 230 Height for 55 kW: 280 Suitable for sinusoidal current and squarewave current operation. Siemens AG 2001 All rights reserved 7-205 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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1) The transformers for 3–ph. 480/440/400 V AC can be used at the 480 V tap up to 550 V for a line supply frequency of 57 – 63 Hz. 2) Assigning isolating transformers to I/R modules, refer to Catalog NC 60. Siemens AG 2001 All rights reserved 7-206 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Input voltage 3–ph. 200 V AC $ 10 %; 50 Hz – 5 % to 60 Hz + 5 % Rated input current [A] Primary connection Cable lug, acc. to DIN 46235 Order No., 6SN1111–0AA02– –0BJ0 –0CJ0 –0DJ0 –0EJ0 –0FJ0 Siemens AG 2001 All rights reserved 7-208 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Reduction factor c a) Ambient temperatures above +40 _C as a function of: b) Installation heights above 1000 m Fig. 7-1 Reduction factor c Siemens AG 2001 All rights reserved 7-209 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Line filter and HF commutating reactors for I/R and UI modules General Line filters and HF commutating reactors are available in the SIMODRIVE 611 system in order to comply with EMC Guidelines. In addition to using a line filter information and HF commutating reactors, in order to maintain the limit values, it is impor- tant that the cabinet is designed in compliance with EMC Guidelines.
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7.2 Line filter and HF commutating reactors for I/R and UI modules Notice When using filters which SIEMENS have not released for SIMODRIVE 6SN11, harmonics can be fed back into the line supply which can damage/disturb devices connected to that line supply.
1) The 1st number is valid for cable lugs, the 2nd number is for finely–stranded conductors without connector sleeves. 2) The fuse used must have this rated current. Refer to Table 7-1 for recommended fuses. Siemens AG 2001 All rights reserved 7-214 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
20 – 30 mm. Note It is not permissible that the filter inputs and outputs are interchanged. Siemens AG 2001 All rights reserved 7-215 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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7 Line Supply Connection 05.01 7.2 Line filter and HF commutating reactors for I/R and UI modules Space for your notes Siemens AG 2001 All rights reserved 7-216 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Dimensions (H x W x D) 54 mm x 121 mm x 57 mm Order number 6SN11 15–0AA12–0AA0 Degree of protection of the enclosure IP 65 Siemens AG 2001 All rights reserved 8-217 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
8.4 Shield connecting rail Connecting cable for 2–tier arrangement If space is restricted, the SIMODRIVE 611 drive converter system modules can also be arranged in two tiers one above the other or in adjacent cabinet panels (refer to Section 10.1.3) For 2–tier arrangements, a connecting cable must be ordered to connect the...
They must be adapted for every plant or system. The circuit examples are intended to support the machine manufacturer/user when integrating the control–related part of a SIMODRIVE 611 drive system into the complete control concept of his machine/plant. The user is responsible in configuring and engineering the complete control...
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X181 at the NE module when the equipment is supplied, must be removed, refer to Section 9.13. Warning The connections at the input and output side at the line filter may not be inter- changed. Siemens AG 2001 All rights reserved 9-220 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The connection NS1, NS2 may only be switched when terminal 48 and/or ter- minal 63 are first de–energized or simultaneously with these terminals, refer to Section 9.7. Siemens AG 2001 All rights reserved 9-221 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
3) Terminals L1,L2 are only available for I/R Main switch modules 80 and 120 KW. 4) Grounding bar open when supplied. Supply Fig. 9-2 Three–conductor connection (standard circuit) Siemens AG 2001 All rights reserved 9-222 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The circuit/source must correspond to the requirements of PELV (Protection Extra Low Voltage) function extra low voltage with protective separation in com- pliance with EN 60204–1; 6.4. Siemens AG 2001 All rights reserved 9-223 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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For FD 611A, after the ar set timers have expired (as supplied: 240 ms) all of the controllers and pulses are inhibited. The drives brake along the current limit. Siemens AG 2001 All rights reserved 9-224 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Reset The fault signal is reset using a button (pulse edge) between terminal R and 15. For the SIMODRIVE 611 universal control module, the reset is effective, if in addition, terminal 65 ”controller enable” is inhibited For 611A MSD and AMM modules, the reset is effective if additionally terminal 63, 64, 65 or 48 are inhibited.
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For a six conductor connection (refer to Section 9.13) it is not permissible to establish a connection between P500/M500 and the DC link P600/M600. Otherwise, the power supply will be destroyed! Siemens AG 2001 All rights reserved 9-226 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The pulses in the I/R module are inhibited when line supply faults develop. Siemens AG 2001 All rights reserved 9-227 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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This is also true for switching devices/inductances which can be controlled from a PLC output. Siemens AG 2001 All rights reserved 9-228 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Terminals 19 of the NE modules must, in this case, be connected to the 0 V reference potential (ground) of the external power supply. Siemens AG 2001 All rights reserved 9-229 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
P500/M500 and power DC link must be reliably and safely interrupted using contacts. Siemens AG 2001 All rights reserved 9-230 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
48 at the I/R module is de–energized. This can be achieved, e.g. using a main switch with leading contact or interlocking circuits for the external line contactor or other switching elements. Siemens AG 2001 All rights reserved 9-231 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9.3 Axis expansion using the monitoring module Axis expansion using the monitoring module 9.3.1 Connection example, power supply (standard) Fig. 9-5 Connection example, power supply (standard) Siemens AG 2001 All rights reserved 9-233 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
2) The shutdown is shown in a simplified fashion without any contacts of the drive–related control 3) Time relay with delayed drop–out with auxiliary function, e.g. 3RP1505–1AP30, > max. braking time of the drive after the monitoring module. Siemens AG 2001 All rights reserved 9-234 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
This interlocking cannot, e.g., be used for the line supply failure concept and also for other applications where it has a disadvantage with respect to a delayed shutdown. Siemens AG 2001 All rights reserved 9-235 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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65, terminal 663. – For the 611 digital drive modules, the internal enable signals must be maintained via the digital drive bus of SINUMERIK 840D, 810D or 840C, or for SIMODRIVE 611 universal, communications via the PROFIBUS– DP must be maintained. Addresses Contact addresses for fused terminals in the connection examples in Sections9.3.1 and 9.13.
Motor encoder, rotor position/ (option) Indirect or direct Servomotor tachometer measuring system 1FT5 Fig. 9-8 Block diagram, FD module with standard interface Siemens AG 2001 All rights reserved 9-237 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
40 ms may not be used for the circuit examples, Sec- tion 9.7 , external speed monitoring = 7 ; armature short–circuit braking = 9 and power contactors in the motor circuit =10. Siemens AG 2001 All rights reserved 9-238 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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S3.6 = ON “fault signal” there is no fault present in the drive module. Switch S6.6 for 2–axis versions has the same function as for S3.6. Siemens AG 2001 All rights reserved 9-239 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9.5.1 Reason for using the start inhibit (IEC 204 No. 44/184/CDV) The ”start inhibit” function is included in the SIMODRIVE 611 drive modules. The power feed from the converter to the motor is interrupted with the start inhibit (motor rotation). This is based on Standard IEC 204 No. 44/184/CDV.
The circuit must be protected against overload and short–circuit using a fuse of max. 2 A! Terminal 663 (drive) and terminal 112 (NE–module) must be externally control- led using a fail–safe signal. Siemens AG 2001 All rights reserved 9-241 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Notice The relevant regulations for setting–operation must be taken into account. Siemens AG 2001 All rights reserved 9-242 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
500/M500 to the power DC link P600/M500, this must be safely and reliably disconnected at the same time with the line contactor, e.g. using contactors. Siemens AG 2001 All rights reserved 9-243 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Monitor/ in the motor circuit 1 to n Off/on drive machine indirect or direct control panel measuring system Fig. 9-9 Block diagram, application example Siemens AG 2001 All rights reserved 9-244 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
SIMODRIVE 611A drive components with analog setpoint inter- face is shown in the block diagram, Section 9.6.1. Refer to Section 9.8 for versions with SIMODRIVE 611 digital and 611 universal. In the following Section 9.7 the individual applications and functions of the drive control will be described in detail using circuit examples =1 to =10.
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The circuit examples =2 and =3, included in Section 9.7 can be used for basic and medium complexity applications. Siemens AG 2001 All rights reserved 9-246 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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All of the following circuit examples do not include any safety–related or other machine specific functions which may be required, with the machine control on the user side. Siemens AG 2001 All rights reserved 9-247 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Appendix I of the Directive. More detailed information is provided through the European, harmonized standards, types A, B and C. Siemens AG 2001 All rights reserved 9-248 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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This list of Directives and legislation are just a selection to determine essential goals and principles. This list does not claim to be complete. Siemens AG 2001 All rights reserved 9-249 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-10 =1 Cabinet supply, PLC,NC; Sheet 1/2 ......
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-10 =1 Cabinet supply, PLC,NC; Sheet 1/2 Siemens AG 2001 All rights reserved 9-251 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-11 =1 Cabinet supply, PLC,NC; Sheet 2/2 Siemens AG 2001 All rights reserved 9-252 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-12 =2 Powering up/powering down/stopping in an emergency; Sheet 1/2 Siemens AG 2001 All rights reserved 9-253 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-13 =2 Powering up/powering down/stopping in an emergency; Sheet 2/2 Siemens AG 2001 All rights reserved 9-254 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-14 =3 Start/stop/safe standstill; Sheet 1/1 Siemens AG 2001 All rights reserved 9-255 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-15 =4 Powering up/powering down/stopping in an emergency; start/stop/safe standstill; Sheet 1/3 Siemens AG 2001 All rights reserved 9-256 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-16 =4 Powering up/powering down/stopping in an emergency; start/stop/safe standstill; Sheet 2/3 Siemens AG 2001 All rights reserved 9-257 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-17 =4 Powering up/powering down/stopping in an emergency; start/stop/safe standstill; Sheet 3/3 Siemens AG 2001 All rights reserved 9-258 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-18 =5 Automatic/setting up mode with enable; Sheet 1/1 Siemens AG 2001 All rights reserved 9-259 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-19 =6 Automatic mode with protective door monitoring; Sheet 1/1 Siemens AG 2001 All rights reserved 9-260 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-20 =7 External speed monitoring, MSD; Sheet 1/1 Siemens AG 2001 All rights reserved 9-261 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-21 =8 Limit switch end position monitoring; Sheet 1/1 Siemens AG 2001 All rights reserved 9-262 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-22 =9 Armature short–circuit braking FD; Sheet 1/1 Siemens AG 2001 All rights reserved 9-263 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Fig. 9-23 =10 Power contactors in the motor circuit; Sheet 1/1 Siemens AG 2001 All rights reserved 9-264 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog 9.7.1 Function description, circuit examples =1 to =10 Higher–level information and functions Connection information, technical data, equipment selection When configuring/engineering the drive components, safety devices, contactors etc., listed in the circuit examples, it is mandatory to observe associated con-...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions/safety aspects Definition of the terminology used “Powering down in an emergency ” EMERGENCY STOP and “stopping in an emergency” EMERGENCY STOP Actions made in an emergency situation according to EN 60204–1 (VDE 0113, Part 1): 1998–11, Section 9.2.5.4 should be interpreted as follows:...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog The control modules are described in detail in Section 5. Motor holding brake The holding brake must be controlled so that it is coordinated as far as the timing is concerned, e.g.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =1 “Cabinet supply, NC, PLC” Cabinet layout and design regulations: When designing cabinets to accommodate drive components, among others, the following essential regulations and specifications must be observed: DIN EN 60439–1 (VDE 0660 Part 500) 2000–08 Low–Voltage Switchgear Com-...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =2 “Powering up/powering down/ stopping drives in an emergency” Application Drive group comprising an NE module, three FD modules 611 A, control modu- les with standard interface and analog–setpoint interface for 1FT5 motors.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Drives off The drives, if they have not already been shutdown by the NC program, are braked as quickly as possible and stopped along the selected current limit of the drive modules using pushbutton –S24 EMERGENCY STOP or –S22 off.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions Start drives The two–channel stop circuit in front of safety switching device –K11 must be closed–via key–actuated switch –S11 and the EMERGENCY STOP circuit, =2–K21.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog The interlocking circuits of the subsequent expansions to circuits =7 to =9 are jumpered. Contactor –K25 energized and contact =A1–A25/1–2 NC ready is closed The power–on conditions are almost comparable with those of circuit =2.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Start inhibit monitoring The start inhibit monitoring, terminals 37–38 acts in the EMERGENCY STOP circuit in front of contactor –K21. Under standard operating conditions, when the drives stop, the NC contact AS1–AS2 of the drive inhibit relay in the drive modu-...
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions Operating modes The operating mode selector switch –S15 must be able to locked as key–actua- ted switch or another version must be used which can be disabled.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog The selected drives can now be individually moved with reduced parameters via the non safety–related PLC function keys in conjunction with the hardware ena- Notice It is not permissible that motion can be started when only the enable button is pressed.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Functions Request protective door release The drives must first be shut down using pushbutton =4–S31 drive stop or op- tionally, e.g. at the end of the NC program by the output of an NC auxiliary func- tion, PLC–A18 controls contactor –K18.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =7 “External speed monitoring, spindle drive” Application Several type C standards demand safe speed monitoring for the functions: Standstill monitoring for a spindle drive to release a protective door Speed monitoring functions for max.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Speed monitoring Setting–up operation When the automatic mode is cancelled, contactor =5–K15 de–energized or the protective door released or opened, contactor =6–K11 is de–energized, terminal 69–70 opened, and the speed is monitored for standstill.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =9 “Armature short–circuit braking” Application The armature short–circuit braking is only possible using permanent–magnet motors and, for example, is only used when passing end position limit switches, at power failure, for fault messages or EMERGENCY STOP.
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9 Important Circuit Information 05.01 9.7 Circuit examples =1 to =10 with SIMODRIVE 611 analog Circuit example =10 “Power contactors in the motor circuit FD” Application For special applications, the circuits allow the energy feed to the motor from the drive module to be electrically disconnected through contactors.
9.8 Information on applications with 611 digital/611 universal Information on applications with 611 digital/611 universal Fig. 9-24 Circuit example 611 digital with SINUMERIK 840D Siemens AG 2001 All rights reserved 9-281 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9.8.1 Circuit example 611 digital with SINUMERIK 840D A circuit example SIMODRIVE 611 digital and SINUMERIK 840D with the drive– related control for a machine/plant, based on the circuit examples in Section 9-24 with 611A, is shown as block diagram in Fig. 9.7.
=1 to =10 in Section 9.7. 9.8.3 Circuits with 611 universal The SIMODRIVE 611 universal control module is available as either 1–axis or 2–axis version. The setpoint can be entered either as analog signal or via PROFIBUS. The interfaces are described in Section 5.
Slave drive: with a rigid coupling, ”open–loop torque controlled” with the coupling released, ”closed–loop speed controlled” Fig. 9-25 Master/slave operation with an analog SIMODRIVE 611 system Master drive: Term. A9n: Torque setpoint Slave drive: Term. En: Open–loop torque controlled mode...
9 Important Circuit Information 05.01 9.10 Star–delta operation Note For SIMODRIVE 611 digital and SIMODRIVE 611 universal, the master/slave operation is realized via a speed setpoint coupling ––> also refer to the litera- ture associated with the particular drives. 9.10 Star–delta operation...
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NC/PLC Fig. 9-27 Connection diagram for Y/∆ changeover SIMODRIVE 611 analog 1) One input terminal, which can be selected from terminals E1 to E9. 2) Two relay outputs which can be selected from terminals A11 to A61. 3) Safe standstill is not guaranteed by only opening K1 and K2.Thus, for safety–related reasons, electrical isolation must be provided by contactor K .
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NC/PLC Fig. 9-28 Connection diagram for Y/∆ changeover SIMODRIVE 611 digital 1) Safe standstill is not guaranteed by only opening K1 and K2.Thus, for safety–related reasons, electrical isolation must be provided by contactor K . This contactor may only be switched in the no–current condition, i.e. pulse enable must be withdrawn 40 ms before the contactor is opened (de–energized).
2) Σ Rated motor currents or, when taking into account the load duty cycle, the total RMS currents of the motor group. Siemens AG 2001 All rights reserved 9-289 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Motor 3 Motor 8 Fig. 9-29 Parallel motor configuration with a SIMODRIVE 611 induction motor module Notice For parallel operation, all of the motors must always be simultaneously opera- ted. When a motor is shutdown (e. g. due to a fault), the motor data set must be adapted (e.
9.11 Induction motor operation 611A (611D/611U) 9.11.2 Motor changeover, individual induction motors 611 analog The SIMODRIVE 611 IM module allows up to four different motors to be chan- ged over. Each motor has a dedicated motor parameter set. SIMODRIVE 611 IM Pulse enable T.663...
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9.11 Induction motor operation 611A (611D/611U) Induction motor Parallel operation of several induction motors and changeover of individual operation for 611 induction motors for SIMODRIVE 611 digital/SIMODRIVE 611 universal, refer to the separate configuring and documentation, SIMODRIVE 611 digital/ digital/universal SIMODRIVE 611 universal.
The DC link voltage can be monitored, with a fast response, using parameterizable limit value stages so that indirectly the system can imme- diately respond to a line supply voltage. Siemens AG 2001 All rights reserved 9-293 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Operation at power failure with the SIMODRIVE 611 universal drive Example: The DC link voltage is monitored in the SIMODRIVE 611 universal group via the limit value stage of a 611 universal control module. When a selectable limit value is fallen below, e.g. 550 V DC link voltage, the limit value stage responds and switches a positive output signal from +24 V to 0 V via a digital output stage.
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9 Important Circuit Information 05.01 9.12 Operation at power failure Operation at power failure with SIMODRIVE 611 digital in conjunction with SINUMERIK 840D and 840C: Extended shutdown and retraction: ESR These more complex functions can be used in conjunction with the optional software NC functions in SINUMERIK 840D and 840 C and the digital drives 611D with performance controls.
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OFF functions together with the power–off function of the internal line contactor in the NE module or when changing over the operating mode to setting–up. Siemens AG 2001 All rights reserved 9-296 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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2U1, 2V1, 2W1 in front of the HF commutating reactor, refer to Section 9.13. Siemens AG 2001 All rights reserved 9-297 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Drive–related control 1. Cable routing according to NE–module, Drive 1 Drive n Pulsed resistor EN 60204–1/VDE 0113 Part 1: module Cross–section 1.5 mm (AWG16) and cable length, max. 3 m short–circuit proof cable, twisted and routed e.g. in metal piping. The cable screens must be connected to the mounting panel at both ends through a large surface area.
= 16kW (refer to Table 9-3, 1. line) h = 0.90 is obtained as follows: = 432Ws / 16kW * 0.9 = 24.3ms as minimum achievable buffer duration for emergency retraction. Siemens AG 2001 All rights reserved 9-299 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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When engineering emergency retraction, the energy must always be investiga- ted in order to evaluate whether additional capacitor modules or a generator axis/spindle is required or not (with approximately dimensioned inertia). Siemens AG 2001 All rights reserved 9-300 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
9 Important Circuit Information 05.01 9.13 Special applications 9.13 Special applications Fig. 9-32 Six–conductor connection NE and monitoring module Siemens AG 2001 All rights reserved 9-301 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
This results in a new standard for machines which enhances their safety the way to a new and flexibility in use and also increases the plant or system availability. standard Siemens AG 2001 All rights reserved 9-302 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Description of functions: 6FC5297–5AB80–0.P1 SINUMERIK 840 C Safety Integrated Description of functions: 6FC5297–0AC50–0.P0 Safety Integrated: The safety program for the Industrial World Application Manual: E20001–A110–M103 Siemens AG 2001 All rights reserved 9-303 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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9 Important Circuit Information 05.01 9.14 SINUMERIK Safety Integrated Space for your notes Siemens AG 2001 All rights reserved 9-304 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The ”EMC Guidelines for SINUMERIK and SIROTEC controls” (Order No.: information 6FC5297–0AD30–0AP1) should be observed, refer to the documentation over- view on the first cover page. Siemens AG 2001 All rights reserved 10-305 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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To protect the equipment from noise being coupled–in from external noise sour- ces on the filter cable, screened cables must be used up to where the cable is connected to the cabinet terminals. Siemens AG 2001 All rights reserved 10-306 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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PE potential in order to discharge capacitive cross–coup- ling charge effects. If this is not observed, lethal contact voltages can occur, i.e. the voltages could cause serious injury or death. Siemens AG 2001 All rights reserved 10-307 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Shield connecting plates, which can be retrofitted, are available for the infeed modules and power modules. Mounting points are available on these plates to attach terminals to connect a brake. Siemens AG 2001 All rights reserved 10-308 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
10 Cabinet Design and EMC 05.01 10.1 Installation and connection regulations 10.1.2 Internal cooling Mounting surface Discharged air Cooling air Fig. 10-2 Air flow in the cabinet Siemens AG 2001 All rights reserved 10-309 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
10.1 Installation and connection regulations 10.1.3 Two–tier unit arrangement If space is restricted, the SIMODRIVE 611 drive converter system modules can be arranged in two tiers one above the other. The distance between the tiers may not be less than 200 mm. The maximum clearance is obtained depending on the arrangement as a result of the equip- ment bus cable.
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For multi–tier arrangements, a warning label must attached to the first module of each tier referring to the DC link voltage. The warning information is supplied on a sheet with the line supply infeed. Siemens AG 2001 All rights reserved 10-311 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
VDE. In normal industrial supply networks, it is guaranteed, without having to use other measures that the disturbance and noise values remain below the permissible limits, thus ensuring disturbance–free operation Siemens AG 2001 All rights reserved 10-312 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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A guarantee for the correction functioning is only given when the original manu- facturers cables are used. Reference: /EMC/ EMC Design Guideline SINUMERIK, SIROTEC, SIMODRIVE Siemens AG 2001 All rights reserved 10-313 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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10 Cabinet Design and EMC 05.01 10.2 EMC measures Space for your notes Siemens AG 2001 All rights reserved 10-314 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
The diagram is only intended to show the terminal connections. Further- more, the external components aren’t shown complete. In this case, refer to Section 9. Siemens AG 2001 All rights reserved 12-317 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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12 Connection Diagrams 05.01 Fig. 12-1 Terminal overview, SIMODRIVE 611 digital Siemens AG 2001 All rights reserved 12-318 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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12 Connection Diagrams 05.01 Fig. 12-2 Terminal overview, SIMODRIVE 611 analog Siemens AG 2001 All rights reserved 12-319 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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12 Connection Diagrams 05.01 Fig. 12-3 Terminal overview, 611 analog Siemens AG 2001 All rights reserved 12-320 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-32 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 1 Siemens AG 2001 All rights reserved 13-353 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-33 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 2 Siemens AG 2001 All rights reserved 13-354 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-34 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 3 Siemens AG 2001 All rights reserved 13-355 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-35 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 4 Siemens AG 2001 All rights reserved 13-356 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-36 Fan assembly, ext. cooling, 1GE.462108.9000.50 Z aa, Sheet 5 Siemens AG 2001 All rights reserved 13-357 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-37 Module 300 mm, ext. cooling, 2GE.462108.9001.00 MB ad, Sheet 1 Siemens AG 2001 All rights reserved 13-358 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-38 Module 300 mm, ext. cooling, 2GE.462108.9001.00 MB ad, Sheet 2 Siemens AG 2001 All rights reserved 13-359 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-39 Encoder signal amplifier, 3GE.462250.9006.00 MB aa Siemens AG 2001 All rights reserved 13-360 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-40 External pulsed resistor, 3GE.577015 TA ab, Sheet2 Siemens AG 2001 All rights reserved 13-361 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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13 Dimension Drawings 05.01 Fig. 13-41 Pulsed resistor for 28kW, 3GE.585679 TA ab, Sheet2 Siemens AG 2001 All rights reserved 13-362 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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An excerpt from the EC Declaration of Conformation No. 002 V 18/10/95 is provided in the following. The complete EC Declaration of Conformance is provided in the brochure ”EMC Guidelines for SINUMERIK and SIROTEC controls”. Siemens AG 2001 All rights reserved A-363 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
A EC Declaration of Conformance 05.01 Siemens AG 2001 All rights reserved A-364 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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EN 60801, Part 2 status 3/1994 IEC 801–2 status 4/1991 VDE 0843, Part 2 status 3/1994 to 6) VDE 0843, Part 4 status 9/1987 Siemens AG 2001 All rights reserved A-365 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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The installation information/instructions for EMC correct system design in the product documentation and the Siemens EMC Directive (Order No.: 6ZB5410–0HX01–0AA0) should be additionally observed, especially when deviating from system configuration.
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The installation information/instructions for EMC correct system design in the product documentation and the Siemens EMC Directive (Order No.: 6ZB5410–0HX01–0AA0) should be additionally observed. Siemens AG 2001 All rights reserved A-367 SIMODRIVE 611 Planning Guide (PJU) –...
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The installation information/instructions for EMC correct system design in the product documentation and the Siemens EMC Directive (Order No.: 6ZB5410–0HX01–0AA0) should be additionally observed. Siemens AG 2001 All rights reserved A-368 SIMODRIVE 611 Planning Guide (PJU) –...
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Monitoring module Multi Point Interface MRPD Machine Readable Product Designation MSD module Main spindle module MSD option Option board, main spindle options for FD module Siemens AG 2001 All rights reserved B-369 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
Current amplification electronics UI module Infeed module with uncontrolled DC link voltage and pulsed resistor VDClink DC link voltage Packing unit Angular encoder interface Siemens AG 2001 All rights reserved B-370 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Order number: E86060–K1002–A101–A1 Electronic documentation /CD6/ The SINUMERIK System (10.00 Edition) DOC ON CD (includes all SINUMERIK 840D/840Di/810D/FM–NC and SIMODRIVE publica- tions) Order number: 6FC5 298–6CA00–0BG0 Siemens AG 2001 All rights reserved C-371 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
(04.96 Edition) Order number: 6FC5 297–3AC00–0BP0 /PMH/ SIMODRIVE Sensor Measuring System for Main Spindle Drives Configuring/Installation Guide SIMAG–H (HW) (05.99 Edition) Order number: 6SN1197–0AB30–0BP0 Siemens AG 2001 All rights reserved C-372 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Order number: 6SN1 197–0AA20–0BP4 /PJFE/ SIMODRIVE Planning Guide Synchronous Motors 1FE1 Three–Phase AC Motors for Main Spindle Drives (03.00 Edition) Order number: (on request) Siemens AG 2001 All rights reserved C-373 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Order number: 6SN 1197–0AA60–0BP5 /IAD/ SINUMERIK 840D/SIMODRIVE 611D Installation and Start–up Guide (10.00 Edition) (incl. description of SIMODRIVE 611D start–up software) Order number: 6FC5 297–6AB10–0BP0 Siemens AG 2001 All rights reserved C-374 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Closed–loop drive control, 5-124 of the load duty cycles, 4-96 Closed–loop feed control, with standard interface, of the outputs, 4-88 5-107 Dimension Drawings, 13-321 Siemens AG 2001 All rights reserved I-375 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Load duty cycle definitions, 4-96 HF commutating reactor, 2-46, 7-204 High–resolution position Connector assignment, 3-76 Principle of operation, 3-75 System configurations, 3-77 Technical data, 3-75 Siemens AG 2001 All rights reserved I-376 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...
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Safety Integrated, 9-302 Notes, Danger and warning information, vi Select relay functions, 5-116, 5-120 One–axis closed–loop drive control, 5-124 Operation at power failure, 9-293 Siemens AG 2001 All rights reserved I-377 SIMODRIVE 611 Planning Guide (PJU) – 05.01 Edition...