Page 1 Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS GM150 Type 6SL3815-2LN41-4AA2 Edition 04/2017 www.siemens.com/drives...
Page 2 20.04.2017 13:25 V27.00...
Page 3 Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS GM150 Type 6SL3815-2LN41-4AA2 Installation Electrical connection Operating Instructions Installation Instructions Start-up Operation Maintenance Spare parts Disposal Service & Support Technical data and drawings Checklists and forms Edition 04/2017...
Page 4: Edition
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Description of the components....................36 3.5.1 SINAMICS Control Unit......................36 3.5.2 Terminal Modules........................36 3.5.3 Precharging..........................37 3.5.4 Electromechanical door interlock system................37 3.5.5 Make-proof grounding switch....................38 3.5.6 Circuit-breaker (provided by the customer)................38 3.5.7 Converter transformer......................38 3.5.8 Power Stack Adapter......................39 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 6 Anti-condensation heating (option L55).................66 3.6.30 EMERGENCY STOP Category 1 (option L60)..............66 3.6.31 Braking Module (option L72)....................67 3.6.32 Safety locking system (option M10)..................67 3.6.33 Power cable connection at the drive input from above (option M13)........67 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 7 Storing a device........................85 Installation..............................87 Safety instructions for assembly....................87 Tools required........................88 Removing transport rails......................88 Screwing the transport units together..................88 Connecting to the foundation....................90 Connecting cabinets.......................90 Connecting the DC bus......................91 Connecting the interface terminals..................92 Connecting the water circuits....................93 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 8 Basic operation of the AOP 30.....................128 8.2.2 Configuration of the AOP30 operator panel.................131 8.2.2.1 Define operation screen.......................131 8.2.2.2 Control settings........................135 8.2.2.3 Inhibit functions........................138 8.2.3 Menu description and setting options...................141 8.2.3.1 Operation screen........................141 8.2.3.2 Parameterization........................143 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 9 Opening the doors........................198 9.3.1 Opening the power unit doors for maintenance work............199 9.3.2 Manually unlocking power unit doors...................199 9.3.3 Secure locking system (option M10)..................200 Preventive maintenance.......................201 9.4.1 Inspection..........................201 9.4.2 Checklist for preventive maintenance work................201 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 10 Technical specifications of the diagnostics module DM10...........238 Terminal assignments......................238 B.2.1 Control pulpit interface (Terminal Modules TM31 and TM15)..........238 B.2.2 Terminal assignment of the NAMUR terminal strip (option B00).........239 B.2.3 Circuit-breaker interface.......................240 B.2.4 Interfaces of the Power Stack Adapter.................241 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 11 Table 8-3 Overview of important parameters (equipment commissioning)..........150 Table 8-4 Drive Object VectorMV......................152 Table 8-5 Parameter..........................164 Table 8-6 Parameter..........................164 Table 8-7 Parameter..........................165 Table 8-8 Parameter..........................166 Table 8-9 LEDs of the Power Stack Adapters ..................186 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 12 Figure 3-3 Motor Module..........................35 Figure 3-4 Overview of PSA interfaces......................40 Figure 3-5 AVT combination module......................41 Figure 3-6 Design when using IGBTs......................42 Figure 3-7 Overview ............................43 Figure 3-8 Logical design of the DM10 diagnosis module................45 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 13 Schematic diagram: Fastening the cable ties................116 Figure 7-1 Example: Venting valve......................118 Figure 7-2 Open the vent valve........................119 Figure 7-3 Example: Air pocket........................119 Figure 7-4 PROFIBUS interface.........................120 Figure 7-5 X126 PROFIBUS connection....................120 Figure 7-6 PROFIBUS address switch cover.....................122 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 14 Removing the PowerCard: Remove the retainers for the water connections......216 Figure 9-13 Replacing the operator panel....................218 Figure 9-14 Replacing the precharging transformer..................220 Figure 9-15 Replacing the precharging rectifier....................221 Figure 9-16 Example of an AVT combination module..................222 Figure 9-17 Sponge............................223 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 15: Sinamics Gm150 6Sl3815-2Ln41-4Aa2
24-pulse supply via series connection of two Basic Line Modules; option N15......234 Figure B-2 24-pulse supply via series connection of two Basic Line Modules (option N15), with sinusoidal filter for operating line motors (option Y15)..............234 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 16 Table of contents SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 17: Introduction
– Lists on the second level are hyphenated. Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 18 Introduction 1.1 About these instructions SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 19: Safety Instructions
EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work. Five safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 20: Safe Handling
If the connection to the motor is not isolated or grounded, these voltages can also remain. Touching live parts can result in death or serious injury. ● Before opening the doors, wait until the connected machine has come to a standstill. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 21 Contact with the parts mentioned can result in death, serious physical injury or damage to property. ● Observe the instructions regarding installation and operation. ● Always take protective measures before touching any components. ● Do not remove any necessary covers. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 22 ● If deionized water leaks out, eliminate the source of the problem and remove the liquid from the surfaces affected. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 23: Electromagnetic Fields In Electrical Power Engineering Installations
● Therefore, do not carry magnetic or electronic data storage media with you. Nominated persons in control of electrical installations can find further information on electromagnetic fields under "Information for persons responsible for plants and systems." SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 24: Components That Can Be Destroyed By Electrostatic Discharge (Esd)
The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 25: Information For Nominated Persons In Control Of An Electrical Installation
● Only operate the converter in a non-explosive environment (no hazardous zones). WARNING Non-observance of proper usage Improper use of the devices described can result in death, severe injury or material damage. ● Please observe all instructions for proper use. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 26: Security Information
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
Page 27: Grounding Concept
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
Page 28: Measures For Operator Protection In Electromagnetic Fields
According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 29 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 30 Note There are no standards for medium-voltage drives stipulating requirements or inspections for electric arc resistance. There is therefore neither formal guidance provided nor formal certification available with regard to electric arc resistance. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 31: Description
● The electromechanical door interlock system prevents access to the power unit while the drive is in operation. The doors cannot be opened until the grounding switch has been closed. The door for the control section, however, can be opened for monitoring purposes even during operation. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 32: External Safety Components
– DC-link monitoring – Output voltage monitoring – Thermal monitoring of the power unit – Precharge monitoring – Insulation monitoring – Supply voltage monitoring – GSV monitoring – Circuit-breaker monitoring – Re-cooling unit monitoring SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 33: Protection And Monitoring Functions For External Components
The drive in the basic configuration is equipped with the following components: ● 12-pulse Basic Line Module ● DC link ● Motor Module An optional 24-pulse Basic Line Module is also available for other configurations. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 34: Design Of The Basic Line Module
Design of the power unit 3.3.2 Design of the Basic Line Module In a 12-pulse configuration, the Basic Line Module consists of a rectifier module. In a 24-pulse configuration, the Basic Line Module comprises two rectifier modules. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 35: Design Of The Motor Module
2 neutral-point diodes or 2 IGBT power semiconductors. The IGBTs can limit and disconnect a short-circuit current. This means that a short-circuit generally only results in the drive stopping, and damage to the device is avoided. Figure 3-3 Motor Module SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 36: Gating
Technical data and drawings (Page 233) 3.5.2 Terminal Modules The Terminal Modules are the central interface for digital and analog inputs and outputs. You can optionally expand the interface to include additional Terminal Modules. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 37: Precharging
The device cannot be switched on again until all the doors are closed. The doors remain interlocked if the auxiliary voltage fails. For more information, refer to the Chapter "Maintenance" See also Opening the doors (Page 198) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 38: Make-Proof Grounding Switch
2 x 2.5% or +/- 5% if a sine-wave filter is used. The winding transformer taps are normally located on the primary side of the transformer. ● The voltages and insulation for the secondary-side windings must be dimensioned as shown in the following table: SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 39: Power Stack Adapter
This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 40 Diagnostics via LEDs ⑭ X210 Electronics power supply Figure 3-4 Overview of PSA interfaces See also Gating of the power semiconductors (Page 241) Selecting Safe Torque Off (Page 241) Actual value channels (Page 242) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 41: Actual Value Acquisition
The square-wave voltage of 55 V generated from the input voltage supplies four power outputs with equality of access. The design principle differs according to which electronic component is to be supplied with the aid of the GSV. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 42: Design
This requires that the upstream miniature circuit-breaker is opened and after approximately 10 seconds is closed again. See also Technical specifications of the common power supply (Page 237) 3.5.10.2 Design Figure 3-6 Design when using IGBTs SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 43: Connections
Line connection Signaling X6 / X7 / X8 / X9 Power output Signal assignment of the interfaces Connector/pin Signal X1.3 X1.4 Not assigned X1.5 X1.6 Not assigned X1.7 X2.4 Undervoltage REL_A X2.5 Undervoltage REL_B SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 44: Dm10 Diagnostics Module
● Output of eight analog signals to the following signal receivers: – PADU8 – Indicating instruments – Control station/I&C ● Supply of the digital and analog signals to measuring sockets for simplified diagnosis with an oscilloscope. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 45: Figure 3-8 Logical Design Of The Dm10 Diagnosis Module
Description 3.5 Description of the components Figure 3-8 Logical design of the DM10 diagnosis module See also Technical specifications of the diagnostics module DM10 (Page 238) LEDs of the DM10 diagnostics module (Page 187) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 46: Measuring Socket Assignment
X231 PSA connection X232 PSA connection PADU8 connection (option G66) PADU8 connection (option G66) Closed-loop control interface Closed-loop control interface Binary process diagnosis with PADU8 (option G66) Closed-loop control interface SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 47: Table 3-1 Connector -X231
Follow the description in the Sinamics List Manual to parameterize the system. Note Preassignment of the analog outputs of the PSA If the converter has optional door indicating devices, analog outputs AO_0 to AO_3 of the PSA are preassigned. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 48: Table 3-2 Connector -X232
-X1 and -X31 1M24 -X1 and -X31 AO_3 Analog signal 3 -X1 and -X31 1M24 AO_4 Analog signal 4 1M24 AO_5 Analog signal 5 1M24 AO_6 Analog signal 6 1M24 AO_7 Analog signal 7 1M24 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 49: Table 3-4 Connector -X32
At the same time, comparators monitor these two voltages for undervoltage. Table 3-7 Connector -X35 Signal type Signal designation 2P24_1 External +24 V 2P24_2 Signal monitoring input for external +24 V SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 50: Signal Processing
● For alternative diagnosis with the aid of indicating instruments (option K21/K22). ● Via additional isolation amplifiers to the control station / I&C. ● For simplified diagnosis with an oscilloscope to measuring sockets X20 to X27. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 51: Voltage Monitoring
19.47 V - 19.62 V 18.98 V - 19.12 V +24 VDC 2P24_1 -X35:1 19.47 V - 19.62 V 18.98 V - 19.12 V +24 VDC 2P24_2 -X35:2 19.47 V - 19.62 V 18.98 V - 19.12 V SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 52: Re-Cooling Unit
Two pipes are installed in the drive. The cold water of the re-cooling unit flows in one of the pipes, and is heated by the losses and flows back to the re-cooling unit through the other pipe. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 53: The Internal Deionized Water Circuit
The default setting and interfaces of the customer terminal strips can be found in the circuit manual. For information about the position of the customer terminal strips within the cabinet, see the layout diagrams. See also Terminal assignments (Page 238) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 54: Description Of Options
● Protection and monitoring equipment ● DC link precharging ● Re-cooling unit pumps Refer to the drive technical data for auxiliary power supply current rating. The terminal assignment is provided in the circuit diagram of the drive. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 55: Suitable For Marine Use With Individual Certificate From Lloyds Register (Lr) (Option E21)
Multifunction interface converters with the following adjustment range are used: ● 0 V to 10 V ● 0 mA to 20 mA ● 4 mA to 20 mA The range must be set on the isolating transformer. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 56: Can Bus Interface (Option G20)
With this option, a teleservice connection is available via the TS Adapter II of the analog modem. 3.6.11 Teleservice connection TS Adapter II ISDN modem (option G35) With this option, a teleservice connection is available via the TS Adapter II of the ISDN modem. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 57: 1X Temperature Sensor Evaluation Unit Tm150 (Option G51)
When the analog inputs and outputs on the optional TM31 are used for communicating with the control level, additional isolating transformers are available (optional). SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 58: Additional Terminal Module Tm15 (Option G63)
● Motor current (0 to +120%) ● Motor speed (–120% ... 0 … +120%) ● Calculated motor power (0 to +120%) ● Motor voltage (0 to +120%). Note Option K21 contains option K20. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 59: Sensor Module Smc30 (Option K50)
Without output reactor With output reactor Up to two parallel cables: each 100 m On request Three parallel cables: each 80 m If unshielded motor cables are used, a sine-wave filter must be installed. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 60: Dv/Dt Filter (Option L10)
6 Ω dv/dt filter resistance L1, L2,L3 20 μH dv/dt filter reactor C1,C2,C3 1 μF dv/dt filter capacitor Center of the drive Center point of the dv/dt filter Figure 3-10 Circuit diagram option L10 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 61 ● The following line length between the filter output and the motor is permitted with shielded cables (cable cross-section 185 mm – 200 m when six parallel cables are used – 400 m when three parallel cables are used ● The re-cooling unit requires 10 liter more flow SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 62: Dv/Dt Filter (Option L11)
● The following line length between the filter output and the transformer is permitted with shielded cables (cable cross-section 185 mm – 200 m when six parallel cables are used – 400 m when three parallel cables are used ● The re-cooling unit requires 10 liter more flow SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 63: Automatic Restart Function (Option L32)
This function can also be activated as follows: The function is suitable for drives with high inertia loads (e.g. fan drives). This function can be used to switch the drive to the motor that is still rotating. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 64: Line-Side Grounding Switch (Option L48)
When the make-proof grounding switch is closed, this option allows motor-driven make-proof grounding switches that ground the motor-side output voltage to be controlled automatically. The motor-driven make-proof grounding switches are installed in an additional cabinet. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 65: Cabinet Illumination And Service Socket In Closed-Loop Control Unit (Option L50)
● The medium-voltage switch does not switch off because of undervoltage. If kinetic buffering is activated, drives with large moments of inertia can bridge voltage brown- outs or short power failures. The kinetic buffering supports the DC-link voltage. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 66: Anti-Condensation Heating (Option L55)
Ensure that the EMERGENCY OFF button is integrated in the safety system for the whole machine so that all the voltages are completely disconnected. For this purpose, an NC contact is installed at terminals =.LA–X51:1A or 1C and =.LA–X51:2A or 2C. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 67: Braking Module (Option L72)
See also Secure locking system (option M10) (Page 200) 3.6.33 Power cable connection at the drive input from above (option M13) You can introduce the line-side power cable into the cabinet from the top. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 68: Extended Dust Protection (Option M16)
The converter design corresponds to the requirements of the following classification societies. ● Lloyds Register ● American Bureau of Shipping ● Germanischer Lloyd ● Bureau Veritas ● Det Norske Veritas ● Chinese Classification Society SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 69: Power Cable Connection At The Drive Output From Above (Option M78)
The circuit-breaker is also deactivated when a control voltage is present if the output voltage of the capacitor release or drive control voltage fails. The OFF command is sent to the circuit-breaker via two redundant circuits. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 70: Controlled Outgoing Circuit For Auxiliary Equipment 400 V 3 Ac (Option N30)
The "ON" command at the drive closes the contactor. The "OFF" command opens the contactor. Externally provide the necessary drive power supply. The terminal assignment is provided in the circuit diagram of the drive. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 71: Sine-Wave Filter (Option Y15)
Without sine-wave filter With sine-wave filter 100 m 1000 m Connecting the motor to the sine-wave filter Basic configuration Parallel connection Parallel connection, two separate winding systems Figure 3-13 Connecting the motor to the sine-wave filter SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 72 Description 3.6 Description of options SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 73: Preparations For Use
● Report any apparent transport damage to the delivery agent immediately. ● Immediately report any apparent defects/missing components to your contact partner. These Operating Instructions are part of the scope of delivery; keep them in a location where they can be easily accessed. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 74: Scope Of Delivery
(responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 231)
Page 75: Checking The Load Handling Attachments
If the load suspension devices and lifting gear are damaged or not correctly secured, the equipment may be dropped during lifting and transportation. This can result in death, serious injury or material damage. Inspect the load handling attachments and lifting gear before use. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 76: Transportation
● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." Comply with the specified spreading angles. NOTICE Vibrations Significant vibration during transportation and shocks when setting down can damage the equipment. Avoid vibrations and shocks. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 77: Observe Center Of Gravity
Only use fork-lift trucks approved for this purpose to transport the units. When the transport units are transported or moved with a fork-lift truck, the force is absorbed through the transport pallet. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 78: Transport With A Crane
● If the cabinet has eye hooks, use them. In such cases, do not use any lifting rods. 4.3.6 Using lifting rods When transporting by crane, note that the force is applied via the transport rails attached to the bottom of the cabinet. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 79: Figure 4-3 Lifting Bar Label
Always lift the transport units with the appropriate spreading devices or hoisting tackle. Procedure 1. If there are several holes, select which holes to use based on the center of gravity. 2. Push the lifting bars through the holes. Figure 4-3 Lifting bar label SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 80: Transporting Transportation Units Packed In Boxes
If the lifting gear or load suspension devices were to fail, the transportation unit/the cabinet could fall. Death, serious injury, or material damage can result. Do not stand underneath or near to a raised load. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 81: Unpacking
Carefully observe the instructions for storage in Chapters "Storage" and "Technical data and drawings". Remove the packaging immediately prior to installation. The units are packed by the manufacturers in accordance with the order. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 82: Removing Load Securing Devices
Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 83: Opening Doors In Preparation For Use
1. A screw marked with a label is located in the door. Under the screw you will find the opening for manually opening the doors. Remove the screw. Figure 4-7 Example: Cover screw for manual door interlocking 2. Insert a screwdriver into this opening. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 84: Checking The Shock And Tilt Indicators Inside The Cabinet
3. Then tighten the screws again. 4. At one of the flanges of the cabinet piping, connect oil-free compressed air or a nitrogen bottle. Use a suitable transition element. Blow out any residual water. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 85: Storing A Device
– Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.
Page 86 – Place a humidity meter that can be read from outside inside the film wrapping. Observe the values provided in the technical specifications on relative humidity. Check the values regularly using the humidity meter. – Inspect the device regularly. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 87: Installation
If, after installation and maintenance work, foreign bodies are left in the drive, this can damage it when switching on. Before switching on, check as to whether there are any foreign bodies in the drive. Remove any foreign bodies. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 88: Tools Required
Material damage can result. ● Line the cabinets up precisely with each other in order to avoid shearing forces when the base units are screwed together. ● Install the drive only on a level and horizontal surface. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 89: Figure 5-2 Screwing Cabinets Together
. Use the corner holes and then every 300 mm. Figure 5-2 Screwing cabinets together 3. Attach the contact washers to the threaded pins. 4. Screw the cabinets together using the nuts with a torque of 32 Nm. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 90: Connecting To The Foundation
● Follow these steps when grounding the machine: – Establish the connections in a cabinet. – Ensure that the connections are also established over several cabinets. – Establish the ground connection for the whole plant immediately. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 91: Connecting The Dc Bus
If several cabinets are set up as one unit, you must connect the DC bus of the individual cabinets with each other. ② 1. Place the copper spacer plates on top of the DC bus. ① 2. Place the connection jumper on the plates. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 92: Connecting The Interface Terminals
Assembling the DC-bus connection Connecting the interface terminals Connecting the interface terminals of several cabinets If several cabinets are set up as one unit, the interface terminals of the cabinets must be connected with each other. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 93: Connecting The Water Circuits
For this reason, make sure that no foreign bodies can enter the water circulation system. Only remove the protective cover immediately prior to connecting the water circuit. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 94: Removing The Dust Protection Cover
Remove the small bags of desiccant immediately before commissioning the converter. 5.10.1 Tools required To remove the dust protection cover you will need the following tools; ● Flat-nose pliers ● Side cutter ● Torx screwdriver, size T30 ● Wrench, width across flats 13 mm SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 95: Removing The Dust Protection Cover Of The Closed-Loop Control Cabinet
③ 3. Using flat-nose pliers, pull off all expanding rivets of the two Makrolon strips "Pos. 20, Pos. 60" and remove the side strips. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 96: Removing The Dust Protection Cover Of The Inverter Cabinet
Pos. 40 Makrolon plate, front left Pos. 50 Makrolon plate, front right Figure 5-8 Dust protection cover, inverter cabinet ① 1. Release the Torx screws ② 2. Pull off the expanding rivets using flat-nose pliers. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 97: Removing The Dust Protection Cover Of The Rectifier Cabinet
"Pos. 30" "Pos. 10" "Pos. 20" 5.10.4 Removing the dust protection cover of the rectifier cabinet Note All Makrolon parts that need to be removed are marked with a red sticker and the item number. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 98 4. Loosen the screws with the wrench and remove them. 5. Remove the Makrolon plates one after the other in the following order: "Pos. 30" "Pos. 60" "Pos. 50", "Pos. 40" "Pos. 20" "Pos. 10" SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 99: Installing The Battery Of The Uninterruptible Power Supply
Remove the screws 4. Remove the uninterruptible power supply so that you can take off the operator panel. ② 5. Remove the screw securing the battery holder in place. 6. Carefully remove the battery holder. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 100: Figure 5-11 Install Battery
7. Insert the battery pack Figure 5-11 Install battery 8. To reinstall the uninterruptible power supply, perform steps 2 to 6 in reverse order. 9. Remove the "UPS without battery pack" label from the converter. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 101: Electrical Connection
Operating the device with defective seals can result in death, serious injury or material damage. Replace the defective seals before commissioning. Observe the environmental conditions stated in the technical data. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 102 Detailed information about connecting the components is given in the interconnection diagram. Note We recommend using shielded cables. Unshielded cables can transfer disturbances to the control and signal lines and lead to malfunctions in the drive. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 103: Electromagnetic Compatibility
● When the cables are routed close to ground potential, the immunity to interference is increased. For this reason, you are advised to lay these cables along edges and at ground potential. ● Ground the reserve cores on at least one end. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 104 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 105: Figure 6-1 Shield Connection Using A Clip
● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 106: Potential Concept
A noise-free connection between the internal and external supply voltage can be achieved by connecting the 0 V potentials to each other and grounding them. This also eliminates the need for the control circuit insulation monitor required by DIN EN 60204-1. Figure 6-3 Potential concept SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 107: Electrical Requirements
Because the drive is not yet connected, the doors are locked electromechanically. In order to facilitate assembly and installation of the drive, the doors can be opened manually. See also Opening the doors (Page 198) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 108: Preparations For Connecting The Power Cables
3. Screw the cable lug with a M12 screw and, if necessary, with a washer to the contact surface. Tighten the nut (torque: 50 Nm). ② 4. Remove the cable shield. Fasten the cable with cable clamps to the cable support trail. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 109: Connect The Power Cable To The Motor And The Supply System
NOTICE Danger of thermal damage Inadequately fastened cables at the connection point represent a high electrical transfer resistance that can cause thermal damage (contact erosion) during operation. Tighten the screws with the specified torque. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 110: Table 6-3 Drive And Motor Connection Terminals
● Change the phase sequence with the drive parameterization. Note Interconnect the windings for motors that can be operated in star-delta correctly. To do this, read the motor documentation. Observe the required isolation voltage for the operation of the drive. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 111: Connecting Ground
. The maximum permissible conductor cross-section is 4 mm With options C30 - C49, the auxiliary voltage can be drawn from the matching transformer. You will find notes in the circuit manual of the drive. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 112: Connecting The Control Cables To The Circuit-Breaker For The Capacitor Release (Option N20)
To transfer two "OFF" commands, you need at least two redundant three-core cables. To transfer one "ON" command, you need an additional two-core cable. Use shielded cables with a minimum cross-section of 0.75 mm Place the shields on the shield bar provided in the control cabinet. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 113: Connecting The Encoder To The Smc30 Sensor Module
The sensor module is wired internally to the customer terminal strip. For further information, see the circuit manual. Note Observe the five safety rules when performing any work. Procedure 1. Allow unimpeded access to the SMC30 Sensor Module. 2. Disconnect the cabinet from the power supply. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 114: Figure 6-8 Connecting The External Encoder To The Smc30 Sensor Module
② 7. Attach the shield of the connecting cable to the module . Use metal ground clamps to secure the shield in place. Figure 6-8 Connecting the external encoder to the SMC30 Sensor Module SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 115: Interconnecting Optional Connections
Connect the enclosed cable for the cooling unit to the corresponding interfaces on the drive and the cooling unit. Further details are contained in the circuit diagram of the drive and the re-cooling unit. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 116: Fastening The Cable Ducts With Cable Ties
Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-10 Schematic diagram: Fastening the cable ties SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 117: Start-Up
Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...
Page 118 ● Vent the cabinets successively. Begin with the cabinet at the side of the cooling unit. ① ● The vent valves are located on the water pipers in the upper area. Figure 7-1 Example: Venting valve SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 119: Description And Configuration Of The Profibus Interface
5. Repeat the operation for every cabinet. Description and configuration of the PROFIBUS interface 7.2.1 Hardware components required for PROFIBUS communication Set up a PROFIBUS interface to perform the commissioning with STARTER. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 120: Profibus Interface, Diagnostics Leds, Address Switches
The PROFIBUS connection, diagnostics LEDs, and the PROFIBUS address switch are located on the CU320 Control Unit. ① X126 PROFIBUS connection ② PROFIBUS diagnostics LEDs ③ PROFIBUS address switches Figure 7-4 PROFIBUS interface ① X126 PROFIBUS interface Figure 7-5 X126 PROFIBUS connection SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 121: Table 7-1 Profibus Interface X126
0.5 Hz flashing light Full cyclic communication is not yet taking place. ● The controller is not transferring any setpoints. During isochronous operation, no or a faulty global control (GC) is transferred by the controller. Continuous light Cyclic communication has been interrupted. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 122: Connecting Profibus Cables
PC connector. Figure 7-7 PROFIBUS connectors 1. Connect the cables to the PROFIBUS connector. The bus terminating resistors are located in this connector. 2. Connect the cable shield over a wide area on both sides. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 123: Setting The Profibus Address Switches
– The set PROFIBUS address is saved by means of the "Copy RAM to ROM" function. ● Using the DIP switches on the CU320 Control Unit Move switches S1 to S7 to the required position to set the PROFIBUS address. Switch = 16 = 32 = 64 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 124: Requirements For Communication Via Profibus
The eleventh bit (bit 10) must be preset to 1 in the first control word of the master on the drive. This also applies when no other master control commands are in use and slaves are communicating by direct slave-to-slave data exchange only. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 125: Operation
Then identify and eliminate the source of the ground fault. The plant operating company is responsible for the consequences, if the drive is still operated after a ground fault has been detected. Carry out a risk analysis. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 126: Operation Via The Aop30 Operator Panel
The AOP30 communicates with the drive via a serial RS-232 interface with PPI protocol. The interface is a point-to-point connection. The AOP30 has the master function in this communication. The connected drive has the slave function. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 127 ● Realtime clock for the time stamping of faults and for setting up simple time controls ● LOCAL/REMOTE switchover for selecting the operating location ● Two-stage security concept to protect against unintentional or unauthorized changes to settings. ● Time and date memory powered by internal battery backup SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 128: Buttons Of The Aop30
Inhibit functions (Page 138) 8.2.1.3 Basic operation of the AOP 30 The menu structure Operation of the AOP 30 is menu-driven. To make it easier to find a menu, the following figure shows the menu structure. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 129: Figure 8-2 Menu Structure Of The Aop 30
The menu displays marked with * only appear if you set the "special access" access level. More detailed information is available in the "Inhibit functions" section. Figure 8-2 Menu structure of the AOP 30 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 130 3. Press the <▲> or <▼> function key to select the desired Help topic. 4. Press the <OK> function key to call the selected Help topic. 5. Press the <Back> function key to exit the Help function. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 131: Configuration Of The Aop30 Operator Panel
● Mixed – 8 values / 1 bar – 4 values / 2 bars Order of the display: First the parameters to be displayed digitally and then the parameters to be displayed as bars. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 132 4. Press the <▲> or <▼> function key to select the "Screen 2 values" entry. Then press the <Change> function key to activate the setting. – The display changes to the menu for entering the parameters. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 133 8. Select the desired parameter or enter the parameter from the numeric keypad. 9. Confirm the setting by pressing the <OK> function key. The "Please wait" message appears briefly. Then the operation screen appears in the configuration you set. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 134: Table 8-1 List Of Signals For The Operation Screen
Fixed speed setpoint effective r1024 1/min p2000 Active motor potentiometer setpoint r1050 1/min p2000 Resulting speed setpoint r1119 1/min p2000 Speed controller output r1508 p2003 I component of speed controller r1482 p2003 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 135: Control Settings
1. Press the <MENU> key. 2. Press the ▲ or ▼ function key to select the <Commissioning/service> entry. 3. Press the <OK>. function key and the ▼ function key to select the <AOP settings> entry. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 136 In this case, the system does not switch to LOCAL and outputs the error message "Local mode during operation not possible". Before the system switches to REMOTE, the drive is switched off and the setpoint is set to 0. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 137 <JOG> key. The speed set in parameter p1058 is approached. ● Setting "No": The <JOG> key has no effect in LOCAL mode. The <JOG> key never acts in REMOTE mode. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 138: Inhibit Functions
Example: With the ramp-up time set at 50 s, the maximum setpoint is reached by pressing the <+> key in 50 s. 8.2.2.3 Inhibit functions For protection against improper setting of the parameters or accidental use of the control keys, you can activate various inhibit functions. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 139 The key symbol indicates the inhibit. – "inactive" No operator input restrictions. 3. Press the <Back> function key to save the setting. Parameterization inhibit Prevent unauthorized parameterization. This function is protected with a password. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 140 During the device commissioning, prior to a change of the access level, e.g. from access level 2 to access level 3, select the status "0: ready)". For further information, refer to the Commissioning / service device commissioning section. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 141: Menu Description And Setting Options
The operation screen displays the most important status variables for the drive: In the factory setting, the following values are displayed: ● Operation status of the drive ● Direction of motor rotation ● Time ● Ten parameters (numerical display) Operation screen SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 142 2. Press the <Ack.> function key to acknowledge the fault. Current alarms This menu shows the number and title of the currently active alarms. 1. Press the <Help> function key to fetch information about correcting the alarm. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 143: Parameterization
2. Press the <Help> function key to fetch information about correcting the alarm. 8.2.3.2 Parameterization Parameterization menu structure The menus that you can call from the "Parameterization" menu using the function keys are described below. Figure 8-6 Parameterization menu structure SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 144 2. Press the <Change> function key to open the change window of the parameter. You can change the parameter by assigning values or by making a selection from a list. 3. Press the <Help> function key to fetch information about the selected parameter. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 145 [ ]. In the factory setting, command data set 0 is active. Permanent parameter acceptance The parameters are saved on the CompactFlash card using this menu. You can find further information on this in the "Permanently saving the parameters" section. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 146: Fault/Alarm Memory
1. Press the <Diag.> function key to display the "Display diagnostics" menu. In this menu the current and old faults and alarms are displayed. You can find further information on alarms and faults in the "Operation screens" section. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 147 An alarm is the response to a fault condition identified by the drive that does not result in the drive being shutdown. Alarms do not need to be acknowledged. Alarms are "self acknowledging", that is, they are reset automatically when the cause of the alarm has been eliminated. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 148: Commissioning / Service Device Commissioning
3. Press the <▼> function key to select the "Device commissioning" row. Press the <OK> function key to confirm the selection. – The menus marked with "*" appear only when the "special access" access level was selected SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 149 You will find a list of the settable parameters below. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 150: Table 8-3 Overview Of Important Parameters (Equipment Commissioning)
Switch switch-off time measured, switch 0 p6674[0] Switch switch-on monitoring time, switch 0 p6675[0] Switch switch-off monitoring time, switch 0 p6681[0] Switch On/Off commands pulse time, switch 0 p6683[0] Switch bounce time, switch 0 DO B_Inf SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 151 During the device commissioning, prior to a change of the access level, e.g. from access level 2 to access level 3, select the status "0: ready)". For further information, refer to the Commissioning / service device commissioning section. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 152: Commissioning / Service Drive Commissioning
Ramp-function generator ramp-up time p1121[0] Ramp-function generator ramp-down time p1135[0] OFF3 ramp-down time Complete commissioning In this menu, all of the parameters of the basic parameterization except for the parameters of the DO B_Infeed can be set. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 153: Commissioning / Service - Aop Settings
3. Press the <▼> function key to select the "AOP settings" row. Press the <OK> function key to confirm the selection. 4. Press the ▲ or ▼ function key to select the desired setting. Press the <OK> function key to confirm the selection. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 154 DO. You can select and assign all parameters (r and p). In addition, a selection of plausible displayable parameters is displayed for each DO. More detailed information is available in Chapter "Defining operating screens". SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 155 AOP in real time. 4. Select "Save". Confirm the setting with <OK>. Extended settings In this menu, you can make the following extended settings: ● Load the AOP settings from the CU ● Automatically acknowledge topology SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 156 "Database mode for the test bay" function. This activation can be used, for example, to redefine a Motor Module as an Active Line Module during the test. The automatic deletion of the database is disabled. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 157: Commissioning / Service - Aop Diagnostics
Figure 8-13 Commissioning / Service / AOP diagnostics menu structure 1. Press the <<MENU>> key. 2. Press the <▼> function key to select the "Commissioning/Service" row. Press the <OK> function key to confirm the selection. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 158 2 V. Depending on the battery voltage, the following messages are issued: ● Battery voltage ≤ 2.45 V: "Replace battery". ● Battery voltage ≤ 2.30 V: "Alarm, weak battery". SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 159 ● Number of frame test mark errors ● Number of frame transfer errors ● Number of layer 2 message frame failures ● PPI status ● Number of layer 7 message frame failures ● Number of message frame repetitions (SD2) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 160 The "Delete persistent database" menu item deletes the database manually. The database will be rebuilt during the next power up. Note The database is deleted immediately, without further confirmation, after pressing the <OK> function key. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 161: Language
Such attributes are, for example: ● Readable attributes ● Writable attributes ● BICO attributes The parameters can be accessed via the following means: ● PC with commissioning tool via PROFIBUS ● Operator panel SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 162: Parameter Types
The CDS and DDS data sets can be switched during operation. Further data set types also exist, however these can only be activated indirectly by means of a DDS changeover. – EDS: Encoder data set – MDS: Motor data set SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 163: Functions
● When the drive should be operated in both directions of rotation. ● If the cables were connected with an incorrect phase sequence. Note Note that only one direction of rotation is enabled in the factory setting. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 164: Table 8-5 Parameter
Suppression speed 2 p1093 Suppression speed 3 p1094 Suppression speed 4 p1101 Suppression speed bandwidth p1080 Minimum speed r1112 Speed setpoint after minimum limiting You can find additional information in function diagrams 1550 and 3050. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 165 ● The initial rounding ● The ramp-down time ● The final rounding The new inverted setpoint is approached using the following parameters: ● The initial rounding ● The ramp-up time ● The final rounding SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 166: Vector Control
● Motor protection due to variable torque limitation in motor and regenerative mode. ● Drive and braking torque controlled independently of the speed. These benefits can even be achieved without speed feedback. Note Vector control can be used with or without an encoder. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 167 The reason is that the speed is measured directly and used for the model formation of the current components. Function diagrams ● 1590 ● 1610 ● 6010 ● 6030 ● 6040 ● 6050 ● 6060 ● 6490 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 168 ● Start-up in closed-loop operation (directly after drive is energized) ● Passes through low frequency range (0 Hz) in closed-loop operation Note In this case, the speed setpoint upstream of the ramp-function generator must be greater than p1755. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 169: U/F Control
The voltage change ensures that a constant magnetization current Iµ flows. Figure 8-17 Operating areas and characteristic curves for the induction motor with drive supply Adjustable parameters Parameter Setting p1300 Open-loop/closed-loop operating mode / control type SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 170: Analog And Digital Inputs/Outputs
● p4077 Analog outputs, characteristic value x1 ● p4078 Analog outputs, characteristic value y1 ● p4079 Analog outputs, characteristic value x2 ● p4080 Analog outputs, characteristic value y2 Function diagrams ● 1840 ● 9572 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 171 = (p2003 x p2000 x pi) / 30 Reference frequency 100 % = r2000 / 60 Reference control factor 100% = Maximum output voltage without overload Reference flux 100% = Rated motor flux Reference temperature 100% = 100° C SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 172 Set TM31.AO_char. y2 to 10.000 V. Factory setting Digital output Terminal Factory setting X542: 2,3 "Pulses enabled" X542: 5,6 "No fault" DI/DO8 X541: 2 "Ready for switching on" DI/DO9 X541: 3 DI/DO10 X541: 4 DI/DO11 X541: 5 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 173: Digital Outputs
1 = n_act < p2161 (preferably as n_min or n=0 message) r2199.0 1 = Torque setpoint < p2174 r2198.10 1 = LOCAL mode active (control via operator panel) r0807.0 0 = Motor blocked r2198.6 1 = Ready to switch on r0889.0 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 174: Digital Inputs/Outputs
In general, the shield should be applied at both ends of the shield support bar. The digital outputs of the TM15 are continued short-circuit proof. The logical status of the outputs can be read back. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 175: Additional Settings For Analog Outputs
To 40° C, max. To 50° C, max. To 60° C, max. 8.4.2.4 Additional settings for analog outputs Two signals are freely available for each TM31, which can be used to output the analog signals. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 176 Additional setting parameters for analog output 1 (AO1) Parameter Value Adjustment range p4077[1] Analog outputs, characteristic value x1 -1000.00 to +1000.00% Factory setting: 0.00 % Setting for the x coordinate in % of the first point on the scaling characteristic. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 177 Example: Changing analog output 0 from current to voltage output ± 10 V and setting the characteristic Voltage output present at terminal 1, ground is at terminal 2 Set TM31.AO_type [analog output 0] to between -10 and +10 Set TM31.AO_char. x1 to 0.00 %. Set TM31.AO_char. y1 to 0.000 V. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 178: Scaling The Input Signal Of The Analog Inputs
When analog input 0 is set as a voltage input (p4056 = 0 / 4) and switch S5.0 is set to "V", the unit is When analog input 0 is set as a current input (p4056 = 2 / 3 / 5) and switch S5.0 is set to "I", the unit is mA. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 179: Monitoring Functions And Protective Functions
LCD. In this case, please check the terminal conductors immediately, as the insulation resistance is not being measured properly. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 180: Tripping Of The Circuit-Breaker In Case Of Undervoltage
Once the thyristors have been triggered, an acknowledgement signal is output to the closed- loop control system. Fiber-optic conductors are used to control gating of the thyristors and the acknowledgement signals. The short-circuiter is triggered by the Power Stack Adapter. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 181: Vdc-Max Closed-Loop Control
The vdc-max controller increases the ramp-down times automatically to keep the DC link voltage within the permissible limits. Parameter Function Unit p1242 Vdc_max_controller switch-on level Display of the switch-on level of the vdc-max controller. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 182 Activates/deactivates automatic sensing of the switch-on level for the Vdc-max controller. Values: 0: Automatic detection disabled. 1: Automatic acquisition enabled Settings Parameter p1240 functions as a release: ● 0: Controller inhibited ● 1: Controller enabled SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 183: Fan Monitoring
=.LA-S31:51-52 EMERGENCY STOP =.LA-X51:1, 2 customer =.LA-S31:61-62 Excitation equipment =.LA-X51:3, 4 Max. connectable cross-section: 4 mm² (AWG 10) You will find further information in the section "Circuit book" in your operating instructions. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 184: Fault And System Messages
If these conditions are fulfilled, you can start the drive. Insulation monitoring The deployed insulation monitoring device has an external delete input. This input is interconnected in such a way that the fault messages are automatically acknowledged at the insulation monitoring device. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 185: Diagnosis
Additionally, a note relating to the cause of the alarm is displayed in the status bar of the operator panel. Every fault and alarm is entered in the fault/alarm buffer along with time the fault occurred. The time stamp refers to the relative system time in milliseconds (r0969). SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 186: Diagnostics Via Leds
Firmware download is complete. Waiting Carry out a POWER ON. light for POWER ON. Green/or‐ Flashing light Component recognition via LED is acti‐ ange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 187: Diagnostics Via Parameters
OFF3 enable missing Enable run missing External power-on inhibit active Commissioning not yet complete Infeed enable missing Ramp-function generator enable missing No start ramp-function generator No setpoint enable OFF1 internal enable missing OFF2 internal enable missing SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 188 DI/DO 13 (X132.8) High DI/DO 14 (X132.10) High DI/DO 15 (X132.11) High If a DI/DO is parameterized as output (p0728.x = 1), then r0721.x = 0 is displayed. DI: Digital input DI/DO: Bidirectional digital input/output SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 189 Display of the digital output status on the Terminal Module 31 (TM31) Signal name 0-signal 1-signal DO 0 (X542.1 - 3) High DO 1 (X542.4 - 6) High DI/DO 8 (X541.2) High DI/DO 9 (X541.3) High DI/DO 10 (X541.4) High SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 190 DI/DO: Bidirectional digital input/output r4047 TM15 digital outputs status Display of the digital output status on the Terminal Module 15 (TM15) Signal name 0-signal 1-signal DI/DO 0 (X520.2) High DI/DO 1 (X520.3) High DI/DO 2 (X520.4) High SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 191 High DI/DO 20 (X522.6) High DI/DO 21 (X522.7) High DI/DO 22 (X522.8) High DI/DO 23 (X522.9) High It does matter whether DI/DO is set as an input or output (p4028). DI/DO: Bidirectional digital input/output SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 192 Operation 8.5 Fault and system messages SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 193: Maintenance
Operating the device with defective seals can result in death, serious injury or material damage. Replace the defective seals before commissioning. Observe the environmental conditions stated in the technical data. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 194 Risk of falling When climbing onto the cover of the anti-condensation heating there is a risk of injury. Therefore, do not use the anti-condensation heating system to help you get to the top of the cabinet. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 195 When doing so, take the prescribed maintenance intervals into consideration, as well as the instructions for repairing and replacing installed components. Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.
Page 196: Grounding The System
You can order the grounding harness. Contact the Service Center. Note Number of grounding harnesses Depending on the configuration of the drive, use a sufficient number of grounding harnasses. A grounding harness is required for each three-phase system. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 197 Secure the clamps for the grounding spider to the ball heads ① ② Ball head in the cabinet Ball heads in the drive Figure 9-1 Grounding points Attaching the grounding spider Figure 9-2 Attaching the grounding spider SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 198: Grounding Using A Make-Proof Grounding Switch
Figure 9-3 Make-proof-grounding switch closed Opening the doors The drive is equipped with a door interlocking system. Depending on the design, this is an electromechanical door interlocking system or optionally a safety locking system. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 199: Opening The Power Unit Doors For Maintenance Work
9.3.2 Manually unlocking power unit doors If the auxiliary voltage fails, you can only unlock the doors manually. To unlock the doors, proceed as described in the chapter titled "Preparation for use". SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 200: Secure Locking System (Option M10)
① Circuit-breaker ② Coded key for the key transfer unit ③ Key transfer unit ④ Coded key for cabinet doors ⑤ Locks for the cabinet doors Figure 9-5 Components of the secure locking system SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 201: Preventive Maintenance
Check the internal connec‐ Siemens serv‐ After 1 year tions. ice personnel and then every 4 years. Carry out inspection and Siemens serv‐ Annually Refer to the following pages visual check. ice personnel SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 202: Visual Inspections
Define maintenance intervals for the drive which reflect your plant-specific environmental and operating conditions and meet your availability requirements. When doing so, take the prescribed maintenance intervals into consideration, as well as the instructions for repairing and replacing installed components. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 203: Checking The Isolating Clearances
Measuring-circuit voltage at IN2 Switch positions: UNDERLOAD, NO MEMORY (the switches are located at the side ) T1 = 0.1 s Ue = 30% / release at 90 V Hysteresis = 5% / enable at 105 V SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 204: Maintenance
The motor winding and the electrical system are monitored. Removing the fan Note If you need to replace the rear fan, first remove the side panel. Figure 9-6 Fan removal SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 205: Replacing The Back-Up Battery Of The Aop30 Operator Panel
3. Disconnect the 24 VDC power supply and communications line on the operator panel. 4. Open the cover of the battery compartment. 5. Remove the old battery. 6. Insert a new battery. 7. Close the cover of the battery compartment. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 206 4. Using "F2", select the menu item "Set date/time". Confirm with "F5". Using "F2", select the appropriate input location for date or time. Enter the actual value using the numerical keys. 5. Use "F5" to save the settings. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 207: Load Operator Panel Firmware, Parameter And Signal Descriptions
4. Choose the PC interface (COM1, COM2). 5. Choose the firmware (AOP30.H86) and open the file. 6. Follow the instructions in the program status window. Switch on the AOP30 using the red button (O). Loading begins. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 208: Cleaning
This forms a new oxide skin. This natural oxide layer acts as surface protection and is the reason for the good weathering resistance of aluminum materials. In most cases, this means that additional protective measures are superfluous. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 209: Repairs
Inadequate diagnostic and error rectification measures can result in damage to the drive. We recommend using an uninterruptible power supply (UPS). If you are unsure of the measures necessary after the drive fails, or if a fault cannot be rectified, contact the Service Center. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 210: Torques
Tightening torques for screw terminals for copper cables without cable lug Screw type Set screws and Head screws with Head screws with headless screws slit hexagon profile in - lb in - lb in - lb M2.5 0.25 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 211: Replacing The Diode Module
A different torque of 8 - 10 Nm is applicable for the M8 screw connection for the PowerCard. Note Replacing the current transformer The current transformer may only be replaced by technicians trained by Siemens. Note Defective door interlock system Contact Customer Support if the door interlock system becomes defective.
Page 212: Figure 9-8 Release The Screw Connection Of The Line Supply Connection Busbar
Release the screw connection of the line supply connection busbar ③ 3. Remove the screwed connection between the DC-link busbars and the heat sinks. Figure 9-9 Release the screw connection of the DC link busbar SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 213: Figure 9-10 Removing The Retainers For The Water Hoses
You must vent the deionized water circuit after replacing the diode module. Final checks Make sure that all the screws have been tightened with the correct torques. Table 9-4 Torques Screw type Torque 13 Nm Make sure that all the connections are secure. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 214: Replacing The Powercard
As a consequence, always replace the complete module. Required tools ● 10 mm open-ended wrench or socket wrench ● 13 mm open-ended wrench or socket wrench ● Torque wrench SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 215: Figure 9-11 Releasing Screw Connections
2. Disconnect the auxiliary power supply for the gating boards from the rear. ① 3. On each IGBT, remove the six screw connections between the phase busbars and the ② screw connection between the phase busbar and the neutral potential. Figure 9-11 Releasing screw connections SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 216: Figure 9-12 Removing The Powercard: Remove The Retainers For The Water Connections
A PowerCard weighs 13 kg. If the PowerCard falls down, it could cause personal injury or damage to property. Carefully lift out the PowerCard. Installing the PowerCard Execute the steps described in the section "Removing the PowerCard" in the reverse order. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 217 Once you have replaced the PowerCard, make sure that the electrical connections have been carefully and securely restored. Note Ventilating the deionized water circuit After replacing the PowerCard, the deionized water circuit must be ventilated. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 218: Replacing The Operator Panel
③ 4. Press the retaining lugs and withdraw the operator panel to the front. 5. Snap on a new operator panel. 6. Attach the connectors for the power supply and communications cable. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 219: Replacing The Compactflash Card
Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.
Page 220 1. Remove the paint from at least one screw position on the base brackets. This is where the transformer will be grounded. 2. Install the new transformer in the reverse order to when you removed it. 3. Check that the precharger is working correctly. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 221: Replacing The Precharging Rectifier
② 3. Unfasten the five plastic screws and remove the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 222: Replacing The Avt Combination Module
AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. Note When you have removed the AVT combination module under the resistor plate, you must reinstall the resistor plate. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 223: Replacing Fuses
If the sponge is dry (hard), the switch is closed. If there is water in the drive, the sponge becomes soft and the switch opens. ① Sponge hard, switch is closed ② Sponge soft, switch is opened Figure 9-17 Sponge SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 224: Replacing The Power Stack Adapter
Make sure that the leakage water measurement is on the bottom pan. The distance between sponge and bottom pan is then approx. 1 mm. 9.7.11 Replacing the Power Stack Adapter Required tools ● Torx screwdriver Tx30 ● 2.5 mm slotted screwdriver SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 225 "Special examination of defective components (Page 209)". Observe the following when you send in a component: 1. Close the fiber-optic cable connectors with blanking plugs. 2. Send the defective Power Stack Adapter only in the approved packaging. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 226 3. Ensure the correct connection of the fiber-optic cables. NOTICE Faulty connection of fiber-optic cables The faulty connection of the fiber-optic cables on the Power Stack Adapter can damage the power semi-conductors. Observe the connector assignment marked on the fiber-optic cables. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 227: Spare Parts
Therefore, only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
Page 228 Spare parts SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 229: Disposal
● Switch off the drive before you start to dismantle it. Ground the device ● With old devices, also follow the instructions in the section "Transport." For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 230 Disposal 11.2 Removing device components and old devices ● PCBs ● Electronic components SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 231: Service & Support
Technical Support (https://support.industry.siemens.com/cs/ww/en/sc/2090) www.siemens.com/yourcontact (www.siemens.com/yourcontact) Siemens Support for on the move You can obtain optimum support anywhere you go using the "Siemens Industry Online Support” app. The app is available for Apple iOS, Android and Windows Phone. SINAMICS GM150 6SL3815-2LN41-4AA2...
Page 232 Service & Support SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 233: Technical Data And Drawings
Degree of protection In accordance with DIN VDE 0470 T1, EN 60 529, IEC 60 529 Protection class Class 1 according to DIN EN 61800-5-1/VDE 0160 T105 (IEC 61800-5-1) Touch protection DIN EN 50274/VDE 0660 T514 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 234: Series Connection Variant Of Basic Line Modules (Option N15)
● Option: Lower power ratings with 2.3 kV to 4.16 kV: 24-pulse diode rectifier (Basic Line Module) Motor-side converter Inverter (Motor Module) Closed-loop control Vector control Drive quadrants 2 (driving in 2 directions of rotation) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 235: Table B-3 Cooling
Table B-3 Cooling Cooling Type of cooling Water cooling (integrated water-to-water re-cooling unit), internal circuit, deionized water Permissible coolant temperature (raw ● Inlet: +5° C to +35° C water) ● Sequence: max. +40° C SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 236: Table B-4 Closed-Loop Control Related Properties
DIN EN ination according to DIN EN ination according to DIN EN 61800-5-1 / VDE 0160 T105 61800-5-1 / VDE 0160 T105 61800-5-1 / VDE 0160 T105 (IEC 61800-5-1) (IEC 61800-5-1) (IEC 61800-5-1) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 237: Technical Specifications Of The Common Power Supply
1.25 A ARated Peak value of output current during rated operation per output, I Approx. 6.5 A Amax Switch-off overcurrent limit value per output, I 10 A Aoff Efficiency under rated conditions η > 80% SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 238: Technical Specifications Of The Diagnostics Module Dm10
Message: Ready for operation p4022.15 ← r899.2 Message: Operation enabled -X522 p4022.16 ← r899.3 Message: Fault active p4022.17 ← r899.7 Message: Alarm active p4022.18 ← r807 Local operation p4022.19 ← r2197.3 Drive rotating clockwise SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 239: Terminal Assignment Of The Namur Terminal Strip (Option B00)
60, 61 AO 0/4 mA to Main actual speed value 20 mA 62, 63 AO 0/4 mA to Motor current Defaulted with motor current – can be repara‐ 20 mA meterized for other variables. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 240: Circuit-Breaker Interface
Internal control 1, 2 p0738 ← r6660.0 "ON" command 3; 4 p0739 ← r6660.1 "OFF" command 13, 15 ← Tripping the circuit-breaker via the capacitor re‐ lease 14 - 17 Interface with capacitor release SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 241: Interfaces Of The Power Stack Adapter
If the option "Safe Torque Off (STO)" is used, the safety relay is controlled by the two terminals 2 of connectors X241 and X242. The feedback information from the NC contact terminal 3 at X241 and X242 is evaluated in a higher-level safety control to check the switching state. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 242: Actual Value Channels
Reserved, do not use Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255. The maximum DRIVE-CLiQ cable length is 50 m. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 243: Analog And Digital Outputs
Current range 0 mA to 20 mA, can be additionally reduced to 4 mA to 20 mA via software (wire-break Voltage (V)/Current (I) monitoring); S5.1 Switchover, analog input AI1: Voltage range 0 V ... 10 V Voltage (V)/Current (I) SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 244: Analog And Digital Inputs And Temperature Sensor Connections
3 A in total through this fuse must not be exceeded. In your application, dimension the total load currents from the eight digital outputs and the terminals of the 24 VDC auxiliary voltage accordingly. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 245: Electronics Power Supply
Voltage: 24 VDC (18 V to 31.2 V, -25% to +30%) Power consumption (without DRIVE-CLiQ or digital out‐ N.C. puts): 1 A max. Electronic power supply P24 Max. connectable cross-section: 2.5 mm² Type: Screw terminal SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 246 Technical data and drawings B.2 Terminal assignments SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 247: Checklists And Forms
Proivde the appropriate holes in the cover plates. When the cable is fed in from above, ensure that enough room is available if the cable has to be bent because of the cable feeder and cross-sections. To prevent lateral forces on the entries, insert the cable verti‐ cally. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 248: Checklist For Electrical Installation
/ DC-link precharging). Refer to the "Technical specifications" for the drives for details of current consumption. Protect the low-voltage feeder appropriately at the plant. With respect to the phase sequence, make sure that fans rotate in the right direction. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 249 Route the digital and analog signals with separate cables to minimize interference. Ensure that the required distance from the power cables is maintained. Set selector switches S5.0 / S5.1 appropriately when the analog inputs on the customer terminal strip are used as current or voltage inputs. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 250 To check the correct wiring and macro interconnection, first select limits below the ambient temperature and check the messages. After checking the correct wiring and macro interconnection, set the limit values for alarm and shutdown to match the component monitored. SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 251 "F49158 cooling system: Differential pressure has fallen below the fault threshold". 4. Reopen the valve. 5. Acknowledge the fault and switch test operation off again. ( P6651 = 0, P6650 = 0 ) Connecting Sensor Modules SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 252 ● Spanner or socket spanner (w/f 16/17) ● Spanner or socket spanner (w/f 18/19) ● Hexagon-socket spanner (size 8) ● Torque spanner, max. 50 Nm ● Screwdriver, size 2 ● Screwdriver, Torx T20 ● Screwdriver, Torx T30 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 253: Index
Power Stack Adapter, 186, 244 Safety shutdown, 180 Switch off, 70 Undervoltage trip, 180 CompactFlash card Grounding Loading operator panel firmware, parameter and ESD shoe grounding strips, 24 signal descriptions, 207 Grounding concept, 27 Replacing, 219 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 254 Parameter categorization, 162 Technical specifications Parameter types, 162 dv/dt filter, 60 Power Stack Adapter, 36 Filter resistor, 62 Actual value acquisition, 242 Technical Support, 231 Function, 39 Torques Internal fuse, 244 Diode module torque, 213 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 255 Index Transformer Input side, 32 Voltage source DC link, 38 Voltage-source DC link drive., 36 Water condensation, 66 SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 256 Index SINAMICS GM150 6SL3815-2LN41-4AA2 Operating Instructions 04/2017...
Page 258 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY...

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