Page 3 Fundamental safety ___________________ instructions ___________________ Introduction ___________________ SIMATIC Description ___________________ Installation SIMATIC ET 200pro FC-2 SIMATIC ET 200pro FC-2 converter ___________________ Configure the hardware ___________________ Commissioning Operating Instructions ___________________ Advanced commissioning ___________________ Backing up data and series commissioning ___________________ Repair ___________________ Alarms, faults and system messages...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Table of contents Fundamental safety instructions ......................11 General safety instructions ..................... 11 Equipment damage due to electric fields or electrostatic discharge ........16 Warranty and liability for application examples ..............16 Industrial security ........................17 Residual risks of power drive systems ..................18 Introduction ............................
Page 6 Table of contents 4.11.2 Mounting the module for the F-Swtich ................... 54 Configure the hardware ......................... 57 Integrating ET 200 frequency converters into automation systems with STEP 7 ....57 Install HSP or GSD ........................ 58 5.2.1 Installation of a hardware support package (HSP) ..............58 5.2.2 Installation of a master device file (GSD) ................
Page 7 Table of contents Safe Torque Off (STO) safety function ................. 111 7.7.1 Description of functions......................112 7.7.2 Precondition for using STO ....................114 7.7.3 Commissioning STO ......................114 7.7.3.1 Commissioning tool ....................... 114 7.7.3.2 Protection of the settings from unauthorized changes ............115 7.7.3.3 Changing settings .........................
Page 8 Table of contents 7.19.1 General inverter behavior when in the PROFIenergy energy-saving mode ......175 7.19.2 Settings and displays for PROFIenergy in the inverter ............175 7.19.3 Control commands and status queries ................176 7.20 Switchover between different settings ................. 178 Backing up data and series commissioning ..................
Page 9 Table of contents 11.5.2 Definition of EMC environment and EMC classes ..............239 11.5.3 Overall behavior as regards EMC ..................240 11.5.4 ET 200pro FC-2 frequency converter in the industrial environment ........241 11.5.4.1 ET 200pro FC-2 frequency converter in a drive system in accordance with EN 61800-3 ..242 11.5.4.2 ET 200pro FC-2 frequency converters in general industrial applications ......
Page 10 Table of contents SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 11: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
Page 12 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
Page 13 • If you come closer than around 2 m to such components, switch off any radios or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. SIMATIC ET 200pro FC-2 converter...
Page 14 Fundamental safety instructions 1.1 General safety instructions WARNING Motor fire in the event of insulation overload There is higher stress on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.
Page 15 Fundamental safety instructions 1.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning.
Page 16: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged...
Page 17: Industrial Security
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
Page 18: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 19 Fundamental safety instructions 1.5 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 20 Fundamental safety instructions 1.5 Residual risks of power drive systems SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 21: Introduction
Introduction About the Manual Who requires the operating instructions and what for? These operating instructions primarily address fitters, commissioning engineers and machine operators. The operating instructions describe the devices and device components and enable the target groups being addressed to install, connect-up, set, and commission the converters safely and in the correct manner.
Page 22: Guide Through This Manual
Introduction 2.2 Guide through this manual Guide through this manual ① Inverter components and accessories. Permissible motors. Tools for commissioning. ② Install and wire the inverter and its components. ③ Configure the ET 200pro station with the inverter. ④ Prepare for commissioning. Restore the inverter to factory settings.
Page 23: Description
You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Use of OpenSSL This product contains software developed in the OpenSSL project for use within the OpenSSL toolkit.
Page 24: Directives And Standards
Description 3.1 Directives and standards Directives and standards Relevant directives and standards The following directives and standards are relevant for the inverters: European Low Voltage Directive The inverters fulfil the requirements stipulated in the Low-Voltage Directive 2014/35/EU, if they are covered by the application area of this directive. European Machinery Directive The inverters fulfil the requirements stipulated in the Machinery Directive 2006/42//EU, if they are covered by the application area of this directive.
Page 25: Components For Assembling A Frequency Converter
Immunity to voltage drop of semiconductor process equipment. The inverters comply with the requirements of standard SEMI F47-0706. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ●...
Page 26 Description 3.2 Components for assembling a frequency converter The minimum configuration of a frequency converter requires the following components: ● a rack, ● a complete interface module including a bus terminating module (in the scope of supply of the IM), ●...
Page 27 Description 3.2 Components for assembling a frequency converter Components Function PROFIBUS DP The interface module interconnects the ET 200pro with the DP master interface module and prepares the data for the electronic modules.The unit is delivered with bus module with the terminating module. The interface module is already mounted on the bus module.The bus module is the mechanical and electrical connection element between the various ET 200pro modules.The terminating module terminates the ET 200pro.The following interface...
Page 28 Description 3.2 Components for assembling a frequency converter Setup the Safe Torque Off (STO) function using PROFIsafe. Table 3- 2 Components of the ET 200pro FC-2 with F-Switch Components Function Mounting rail The mounting rail is used to secure all the components of the ET 200pro system easily and allows the components to be connected to each other efficiently and accurately.
Page 29: Spare Parts And Accessories
A complete, up-to-date listing of all supplementary products for the ET200pro can be found at the following link: Listing of supplementary products (https://support.industry.siemens.com/cs/gb/en/view/65355810) Motor cable Prefabricated motor cables up to 10 m long are available ex stock for connecting the motor.
Page 30: Motors And Multi-Motor Drives That Can Be Operated
3RK19 02-0CK00 3RK19 02-0CJ00 Motors and multi-motor drives that can be operated Siemens motors that can be operated You can connect standard induction motors to the inverter. You can find information on further motors on the Internet: Motors that can be operated (https://support.industry.siemens.com/cs/ww/en/view/100426622)
Page 31: Installation
Installation WARNING Fire due to high temperatures During operation the surfaces reach temperatures that can inflict burns or start fires. • Remove any flammable materials from around the converter to reduce the risk of fire. WARNING Electric shock by unsuitable protection device The converter can cause a direct current on the PE conductor.
Page 32: Prerequisites And Maximum Expansion
Installation 4.1 Prerequisites and maximum expansion Prerequisites and maximum expansion WARNING Danger to life from spread of fire in the event of contact with hot surfaces The inverter housing can reach an operating temperature that may cause a fire. • Store easily inflammable materials at a sufficient distance from the inverter. Maximum size The width of an ET 200pro is limited mechanically and electrically.
Page 33 Installation 4.2 Mounting the racks Dimensions Figure 4-1 Dimensional drawing of compact-wide rack SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 34 Installation 4.2 Mounting the racks Figure 4-2 Dimensional drawing of wide module rack SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 35 Installation 4.2 Mounting the racks Mount and ground rack Preconditions Table 4- 3 Required accessories For... you can use ... Explanation Outer fixing screws M8 cylindrical head screw ac- Choose a suitable screw length cording to ISO 1207/ISO 1580 for your configuration. You also (DIN 84/DIN 85) need 8.4 mm washers accord- ing to ISO 7092 (DIN 433)
Page 36: Mounting The Interface Module
Installation 4.3 Mounting the interface module You have mounted and grounded the rack. Mounting the interface module Prerequisites ● The terminating module is removed from the interface module. ● Required tool: cross-tip screwdriver, size 2. Procedure Proceed as follows to mount the interface module: 1.
Page 37: Mounting The Bus Module
Installation 4.4 Mounting the bus module Mounting the bus module Bus module dimensions Figure 4-5 Dimensions of the Bus Module [mm] The bus module connects the frequency converter to the ET 200pro backplane bus. Procedure Proceed as follows to mount the bus module: 1.
Page 38: Mounting The Terminating Module
Installation 4.5 Mounting the terminating module Interface module Bus module 155 mm The bus module is now mounted. Mounting the terminating module The ET 200pro station must be terminated with the terminating module. Prerequisites Required tool: cross-tip screwdriver, size 2. Procedure Proceed as follows to mount the terminating module 1.
Page 39: Mounting The Connection Module For Im154
Installation 4.6 Mounting the connection module for IM154 Interface module Bus module 155 mm Bus terminating module The terminating module is now mounted. Mounting the connection module for IM154 There are various connection modules with different connection methods for IM 154 ●...
Page 40 Installation 4.6 Mounting the connection module for IM154 Figure 4-8 Installing connection module Connection module Interface module Bus module 155 mm for frequency converters Bus terminating module The connection module has now been installed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 41: Mounting The Converter
Installation 4.7 Mounting the converter Mounting the converter Frequency converter dimensions Figure 4-9 Dimensions of the ET 200pro FC-2 [mm] Clearance distance required to access the mini-USB connection An additional clearance distance of 50 mm is required above the frequency converter to allow access to the mini-USB connection.
Page 42 Installation 4.7 Mounting the converter Figure 4-10 Taking the converter out of the packaging Figure 4-11 Placing the converter on an even surface Required tool for mounting: cross-head screwdriver, size 2. SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 43 Installation 4.7 Mounting the converter Procedure Proceed as follows to mount the converter: 1. Plug the converter into the bus module so that the two domes on the rear engage in the guide holes of the bus module. 2. Holding the converter firmly against the module rack, screw it in place with 4 screws on the top and 4 screws on the bottom.
Page 44: Interfaces
Installation 4.8 Interfaces Interfaces 4.8.1 Communication interfaces Overview Figure 4-13 Communication Interfaces Optical Interface for commissioning the frequency converter using an IOP (Intelligent Operator Panel) ET 200pro system and bus interface Safety inputs and 24 V input supply connections Memory card reader Mini USB connector for commissioning the frequency converter using a direct connection to a PC through a local USB connection 4.8.1.1...
Page 45: Fieldbus Interface (Backplane Bus)
This means that it is possible to directly output faults and alarms on an HMI (screen of a control system). You will find additional information on the Internet at: General Performance SINAMICS G converters (https://support.industry.siemens.com/cs/gb/en/view/94003326/67688344459)in the "Fieldbus systems" Function Manual. 4.8.1.3 Memory card reader...
Page 46: Mini Usb Interface
Installation 4.8 Interfaces Possible uses for a memory card The memory card can be used as a parameter memory in the following manner: ● Uploading a parameter set to the frequency converter. ● Transferring parameters from a memory card when exchanging the converter. ●...
Page 47: Temperature Sensor Interface
Installation 4.8 Interfaces 4.8.2 Temperature sensor interface Description The ET200pro FC-2 has a temperature sensor input that allows the real-time temperature of the motor to be detected by the converter. You can connect a PTC, KTY84, Pt1000 or a bimetal switch to the temperature sensor input. The connections for the temperature sensor sensor to the motor temperature monitor is integrated into the HAN Q motor connector on the front of the converter.
Page 48: Protective Conductor
Installation 4.9 Protective conductor Connect the cables for the motor holding brake as follows to the X2 connector of the Power Module: • Terminal 4 – Brake (-) • Terminal 6 – Brake (+) If the motor holding brake is connected via the Power Module with the converter, the motor holding brake is supplied with 180 V DC and the converter monitors the proper functioning of the brake.
Page 49: Wiring The Et200Pro System
Installation 4.10 Wiring the ET200pro system ③ Protective conductor between PE and the electrical cabinet ④ Protective conductor for motor feeder cables ① ④ The minimum cross-section of the protective conductor … depends on the cross- section of the line or motor feeder cable: ●...
Page 50 Installation 4.10 Wiring the ET200pro system The 400 V supply is connected using standard connectors: ● X1 line supply system input ● X2 motor connector (the cables for both the brake and the temperature sensor are integrated) ● X3 looped-through line supply system Figure 4-14 Wiring the ET 200pro FC-2 WARNING...
Page 51 Installation 4.10 Wiring the ET200pro system Table 4- 4 Assignment of the main power connections on the frequency converter Number Connection X1 Connection X2 Connection X3 HAN Q4/2 (male) HAN Q8/0 (female) HAN Q4/2 (female) Phase L1 Phase L1 Phase L2 Not assigned Phase L2 Phase L3...
Page 52 You can order connectors and cables for the ET200pro FC-2 via our solution partner at the following link: Listing of supplementary products (https://support.industry.siemens.com/cs/gb/en/view/65355810) Note A metallic connector enclosure must be used for connecting. The shield of the motor cable must be connected to a large area of the motor housing (for EMC reasons).
Page 53: Mounting Et 200Pro Fc-2 Fail-Safe Devices
Installation 4.11 Mounting ET 200pro FC-2 fail-safe devices Power transmission jumper The power jumper connector is used to loop-through the main power from one frequency converter/motor starter to the next converter/motor starter. The table below shows the assignment of the contacts: Table 4- 5 Power jumper connector Socket...
Page 54: Mounting The Bus Module And The Repair Switch
Installation 4.11 Mounting ET 200pro FC-2 fail-safe devices 7. F-RSM or F-Switch 8. Frequency converters. 4.11.1 Mounting the bus module and the repair switch The Safety Local function of the F-RSM, its use, control elements and connections are SIMATIC ET 200pro Motor Starters described in detail in the manual Therefore, only the most important points concerning its use with a frequency converter will be covered here.
Page 55 Installation 4.11 Mounting ET 200pro FC-2 fail-safe devices Therefore, only the most important points concerning its use with a frequency converter will be covered here. The 6ES7194-4DA00-0AA0 bus module is required to accommodate an F-Switch. It is mounted to the left of the frequency converter bus module. Then the electronic module and the connection module are mounted.
Page 56 Installation 4.11 Mounting ET 200pro FC-2 fail-safe devices SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 57: Configure The Hardware
Configure the hardware Integrating ET 200 frequency converters into automation systems with STEP 7 General information on STEP 7 STEP 7 is the basic package for configuring and programming SIMATIC automation systems. It forms part of the SIMATIC industrial software. There are several versions of the basic STEP 7 package.
Page 58: Install Hsp Or Gsd
The following example demonstrates how the GSD/GSDML can be integrated into HW Config of SIMATIC. The files are zipped in the following directories: GSD (https://support.industry.siemens.com/cs/gb/en/view/23450835) / GSDML (https://support.industry.siemens.com/cs/ww/en/view/26641490) ● Save the unzipped files directly to your computer ● Open the "HW Config" program.
Page 59: Configure The Hardware In Simatic Manager
Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Configure the hardware in SIMATIC Manager 5.3.1 Configure the inverter on PROFIBUS in SIMATIC Manager Description The following example of an ET 200pro FC-2 frequency converter with "IM 154-2 DP HF" interface module demonstrates the three steps in creating a PROFIBUS configuration in HW Config of SIMATIC Manager.
Page 60 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Inserting the ET 200pro system into the master system and setting the PROFIBUS address Figure 5-2 Selecting the ET 200pro from the hardware catalog Figure 5-3 Assigning the slave address on PROFIBUS DP The configuration should now appear as follows: SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 61 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Figure 5-4 Configuration Inserting a converter into an "ET 200pro slot" Select it from the hardware catalog "FC-2 1.1/1.5 kW" and drag it to the slot. Figure 5-5 Frequency converter selection Figure 5-6 Frequency converter in slot Note...
Page 62: Configure The Inverter On Profinet In Simatic Manager
Configure the hardware 5.3 Configure the hardware in SIMATIC Manager 5.3.2 Configure the inverter on PROFINET in SIMATIC Manager Description Configuration in SIMATIC Manager consists of the following steps: 1. Configure the controller. 2. Configure the ET 200pro 3. Allocating device names and saving in the interface module. 4.
Page 63 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager 4. Select object properties in the context menu. 5. Create a new network on the "General" tab via the "Properties" button. You have configured the PROFINET controller. SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 64 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Configure the ET 200pro Procedure To configure the ET 200pro, proceed as follows: 1. Select the interface module in the hardware catalog. 2. Drag and drop the interface module into the PROFINET IO system. You have configured the ET 200pro.
Page 65 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Procedure To assign the device name to the ET 200pro, proceed as follows: 1. Open the screen with the ET 200pro properties. 2. Assign a unique device name of your choice. You have assigned the device name to the ET 200pro.
Page 66 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Procedure Proceed as follows to save the device names to the interface module: 1. Select "Target system → Edit Ethernet Node". 2. Select the ET 200pro: "Ethernet node" → "Browse". If there is an online connection to the station, Step 7 lists all reachable stations on the network 3.
Page 67: Configure The Inverter With Safety Integrated In Simatic Manager
Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Configure the inverter Procedure To configure the inverter, proceed as follows: 1. Select the inverter in the hardware catalog. 2. Drag and drop the inverter to a slot of your choice in the ET 200pro. 3.
Page 68 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager Further information about the F-switch and F-RSM modules is available online: Distributed I/O System ET 200pro, Fail-Safe Modules ● F-switch: Manual SIMATIC ET 200pro Motor Starters ● F-RSM: Manual Configure the fail-safe inverter Requirements ●...
Page 69 Configure the hardware 5.3 Configure the hardware in SIMATIC Manager 3. If you have configured an F-RSM, configure the start address of the process image and configure the group diagnostics. 4. Add an inverter to the right of the F-switch or F-RSM. 5.
Page 70: Enable The Diagnostic Alarm
Configure the hardware 5.3 Configure the hardware in SIMATIC Manager 5.3.4 Enable the diagnostic alarm The higher-level control evaluates the Diagnostic alarm of the ET 200pro in the control program via the OB82. Enable the diagnostic alarm Procedure Proceed as follows to activate the inverter’s diagnostic alarm: 1.
Page 71: Commissioning
Commissioning Tools to commission the inverter Operator panel for commissioning, diagnostics and controlling converters Article No. IOP-2 (Intelligent Operator Panel) - for 6SL3255-0AA00-4JA2 snapping onto the IOP-2 handheld Plain text display • Menu-based operation and application • wizards Backing up and transferring the con- •...
Page 72: Commissioning Guidelines
Commissioning 6.2 Commissioning guidelines Commissioning guidelines Procedure Proceed as follows to commission the inverter: 1. Define the requirements to be met by the drive for your application. (Page 72) 2. Restore the factory settings of the inverter if necessary. (Page 77) 3.
Page 73 Commissioning 6.3 Preparing for commissioning Inverter ● What data does my inverter have? Description (Page 23) ● How is my inverter set? Factory setting of the inverter control (Page 74) ● What technological requirements must the drive fulfill? Selecting the control mode (Page 75) Minimum and maximum speed (Page 76) Data for a standard induction motor Before starting commissioning, you must know the following data:...
Page 74: Factory Setting Of The Inverter Control
Commissioning 6.3 Preparing for commissioning 6.3.1 Factory setting of the inverter control Switching the motor on and off The inverter is set in the factory so that after it has been switched on, the motor accelerates up to its speed setpoint in 10 seconds (referred to 1500 rpm). After it has been switched off, the motor also brakes with a ramp-down time of 10 seconds.
Page 75: Selecting The Control Mode
Commissioning 6.3 Preparing for commissioning 6.3.2 Selecting the control mode Criteria for selecting either U/f control or vector control U/f control or flux current control Vector control without an encoder Application exam- Pumps, fans, and compressors with flow Pumps and compressors with displacement •...
Page 76: Minimum And Maximum Speed
Commissioning 6.4 Restoring the factory setting 6.3.3 Minimum and maximum speed Minimum and maximum speed ● Minimum speed - factory setting 0 [rpm] The minimum speed is the lowest speed of the motor independent of the speed setpoint. A minimum speed > 0 is, for example, useful for fans or pumps. ●...
Page 77: Resetting The Safety Function Parameters To The Factory Setting
Commissioning 6.5 Resetting the safety function parameters to the factory setting Resetting the safety function parameters to the factory setting Procedure To reset the safety function settings to the factory setting without changing the standard settings, proceed as follows: 1. Go online with STARTER ①...
Page 78 Commissioning 6.5 Resetting the safety function parameters to the factory setting Procedure with an operator panel Proceed as follows to restore the inverter safety functions to the factory settings: 1. p0010 = 30Set Activate reset settings. 2. p9761 = … Enter the password for the safety functions 3.
Page 79: Basic Commissioning
Commissioning 6.6 Basic commissioning Basic commissioning 6.6.1 Basic commissioning with the IOP-2 Basic commissioning wizard NOTICE Requirements prior to using the Basic Commissioning Wizard • The user must be fully conversant with all safety instructions as detailed in the "Fundamental Safety Instructions" section of the Operating Instructions for your converter.
Page 80 Commissioning 6.6 Basic commissioning Select Continue Select Application Class Select Motor Data Select Enter Motor Data Select Motor Type Select Characteristic Select Continue Input Motor Frequency Input Motor Voltage Input Motor Current Input Power Rating Input Motor Speed SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 81 Commissioning 6.6 Basic commissioning Select Technology Applica- Select required Motor Data Select Macro Source tion ID function Input the Minimum Frequen- Input Maximum Frequency Input Ramp-up time Input Ramp-down time Summary of Settings - Select Save Settings Continue Settings saved Status Screen displayed On first ON command - Motor ID is performed...
Page 82: Basic Commissioning With Starter
Basic commissioning with STARTER STARTER and STARTER screen forms STARTER is a PC-based tool to commission Siemens inverters. There are two methods of commissioning when using STARTER: ● You connect the computer, on which STARTER is installed, directly to the inverter via an appropriate USB cable ●...
Page 83: Creating A Project
Commissioning 6.6 Basic commissioning 6.6.2.1 Creating a project Creating a new project Procedure To create a new project, proceed as follows: 1. Start the commissioning software STARTER or Startdrive. 2. In the menu, select "Project" → "New…". 3. Specify a name of your choice for the project. You have created a new project.
Page 84 Commissioning 6.6 Basic commissioning 6. When the USB interface is appropriately set, then the "Accessible nodes" screen form shows the inverters that can be accessed. If you have not correctly set the USB interface, then the following "No additional nodes found"...
Page 85: Go Online And Start The Configuration Wizards
Commissioning 6.6 Basic commissioning 6.6.2.3 Go online and start the configuration wizards Procedure with STARTER Proceed as follows to start the quick commissioning of the inverter: 1. Select your project and go online: 2. In the following screen form, select the inverter with which you wish to go online.
Page 86 Commissioning 6.6 Basic commissioning Select the application for the inverter: Low overload for applications that only require a low dynamic perfor- mance, e.g. pumps or fans. High overload for applications requiring a high dynamic performance, e.g. conveyor systems. Select your motor. Enter the motor data according to the rating plate of your motor.
Page 87: Identify Motor Data
Commissioning 6.6 Basic commissioning 6.6.2.5 Identify motor data Identify motor data WARNING Unexpected machine motion while the motor data identification is in progress The stationary measurement can turn the motor a number of revolutions. The rotating measurement accelerates the motor up to the rated speed. Secure dangerous machine parts before starting motor data identification: •...
Page 88 Commissioning 6.6 Basic commissioning 4. Switch on the motor. The inverter starts the motor data identification. This measurement can take several minutes. Depending on the setting, after motor data identification has been completed, the inverter switches off the motor - or it accelerates it to the currently set setpoint. 5.
Page 89: Advanced Commissioning
Advanced commissioning Overview of the inverter functions Figure 7-1 Overview of inverter functions Drive control The inverter receives its commands from the higher-level control via the terminal strip or the fieldbus interface of the Control Unit. The drive control defines how the inverter responds to the commands.
Page 90 Advanced commissioning 7.1 Overview of the inverter functions Safety functions The safety functions fulfill increased requirements regarding the functional safety of the drive. Safe Torque Off (STO) safety function (Page 111) Setpoints and setpoint processing The setpoint normally defines the motor speed. Setpoints (Page 124) The setpoint processing uses a ramp-function generator to prevent speed steps occurring and to limit the speed to a permissible maximum value.
Page 91: Sequence Control When Switching The Motor On And Off
Advanced commissioning 7.2 Sequence control when switching the motor on and off Energy saving In the partial load range, the efficiency optimization for standard induction motors reduces the losses in the motor. Efficiency optimization (Page 172) The inverter supports the PROFIenergy profile. PROFIenergy profile for PROFINET (Page 174) Sequence control when switching the motor on and off After switching the supply voltage on, the inverter normally goes into the "ready to start"...
Page 92: Jogging
Advanced commissioning 7.3 Jogging Table 7- 1 Commands for switching the motor on and off OFF2 The inverter switches off the motor immediately without first braking it. OFF3 The inverter changes from the "Operation" state to the "Quick stop" state. Dur- ing "Quick stop", the inverter brakes the motor with the OFF3 ramp-down time.
Page 93 Advanced commissioning 7.3 Jogging Figure 7-3 Behavior of the motor when "jogging" After switching on, the motor accelerates to the setpoint, jog 1 or setpoint, jog 2. The two different setpoints can, for example, be assigned to motor clockwise and counter-clockwise rotation.
Page 94: Drive Control Via Profibus And Profinet
Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Drive control via PROFIBUS and PROFINET 7.4.1 Cyclic communication The send and receive telegrams of the converter for cyclic communication are structured as follows: Figure 7-4 Telegrams for cyclic communication Table 7- 3 Explanation of the abbreviations Abbreviation Explanation...
Page 95: Control And Status Word 1
Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Figure 7-6 Interconnection of the receive words Telegram 1 uses word-by-word transfer of send and receive data (r2050/p2051). If you require an individual telegram for your particular application, then using telegram 999 you have the option of individually interconnecting four transmit and receive words via BiCo.
Page 96 Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Significance Explanation Signal intercon- nection in the inverter r2090.4 1 = Do not disable The ramp-function generator can be enabled. 0 = Stop RFG The output of the ramp-function generator stops at the actual value. p1141[0] = r2090.5 1 = Enable RFG...
Page 97: Extend Telegram
Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Significance Comments Signal interconnec- tion in the inverter 1 = Speed deviation Setpoint / actual value deviation within the tolerance range. p2080[8] = r2197.7 within the tolerance range 1 = Master control The automation system is requested to accept the inverter control.
Page 98: Acyclic Communication
Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Parameter Description r2050[0…3] PROFIdrive PZD receive word Connector output to interconnect the PZD (setpoints) in the word format received from the PROFIdrive controller. p2051[0…3] PROFIdrive PZD send word Selection of the PZD (actual values) in the word format to be sent to the PROFIdrive controller.
Page 99 Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Reading parameter values STEP 7 program example for acyclic communication (Page 248) Table 7- 4 Request to read parameters Data block Byte n Bytes n + 1 Header Reference 00 hex ... FF hex 01 hex: Read job 01 hex (ID of drive objects, at G120 al- Number of parameters (m)
Page 100 Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Data block Byte n Bytes n + 1 Values, parameter 2 … … … Values, parameter m … Changing parameter values STEP 7 program example for acyclic communication (Page 248). Table 7- 6 Request to change parameters Data block Byte n...
Page 101 Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Table 7- 7 Response, if the inverter has executed the change request Data block Byte n Bytes n + 1 Header Reference (identical to a change request) 02 hex (change request successful) 01 hex (ID of drive objects, at G120 al- Number of parameters (identical to a change ways = 1)
Page 102 Advanced commissioning 7.4 Drive control via PROFIBUS and PROFINET Error Meaning value 1 11 hex Request cannot be executed due to the operating state (access is not possible for temporary reasons that are not specified) 14 hex Inadmissible value (change request with a value that is within the limits but which is illegal for other permanent reasons, i.e.
Page 103: Motor Holding Brake
Advanced commissioning 7.5 Motor holding brake Motor holding brake The motor holding brake holds the motor in position when it is switched off. When the "Motor holding brake" function is correctly set, the motor remains switched on as long as the motor holding brake is open. The inverter only switches the motor off when the motor holding brake is closed.
Page 104 Advanced commissioning 7.5 Motor holding brake 3. When the first of the two times (p1227 or p1228) has elapsed, the inverter issues the command to close the brake. 4. After the "motor holding brake closing time" p1217, the inverter switches off the motor. The motor holding brake must close within the time p1217.
Page 105 Advanced commissioning 7.5 Motor holding brake Precondition The motor holding brake is connected to the inverter. Procedure To commission the "motor holding brake" function, proceed as follows: 1. Set p1215 = 1. The "Motor holding brake" function" is enabled. 2. Check the magnetizing time p0346. The magnetizing time must be greater than zero.
Page 106 Advanced commissioning 7.5 Motor holding brake 8. Switch off the motor. 9. Check the behavior of the drive immediately after the motor has been switched off: – If the motor holding brake closes too late, the load briefly sags before the motor holding brake closes.
Page 107: Selecting Physical Units
Advanced commissioning 7.6 Selecting physical units Selecting physical units The following options are available: ● Select the motor standard (Page 107) IEC/NEMA ● Selecting the system of units (Page 108) ● Selecting the technological unit of the technology controller (Page 109) Restrictions ●...
Page 108: Selecting The System Of Units
Advanced commissioning 7.6 Selecting physical units Setting the motor standard using p0100 is part of quick commissioning. Table 7- 12 Parameters involved when selecting the motor standard Parame- Designation Motor standard IEC/NEMA, p0100 = IEC motor NEMA motor NEMA motor 50 Hz, SI units 60 Hz, US units 60 Hz, SI units...
Page 109: Selecting The Technological Unit Of The Technology Controller
Advanced commissioning 7.6 Selecting physical units For variables, which cannot be represented as [%], then the following applies: p0505 = 1 ≙ p0505 = 2 and p0505 = 3 ≙ p0505 = 4. In the case of variables whose units are identical in the SI system and US system, and which can be displayed as a percentage, the following applies: p0505 = 1 ≙...
Page 110: Setting The Motor Standard, System Of Units And Technology Unit Using Starter
Advanced commissioning 7.6 Selecting physical units Unit group Parameters involved with p0595 belong to unit group 9_1. More information on this topic is provided in the List Manual. Manuals for your inverter (Page 262) Special features You must optimize the technology controller after changing p0595 or p0596. 7.6.4 Setting the motor standard, system of units and technology unit using STARTER...
Page 111: Safe Torque Off (Sto) Safety Function
Advanced commissioning 7.7 Safe Torque Off (STO) safety function 6. Save your settings. 7. Go online. The inverter signals that offline, other units and process variables are set than in the inverter itself. 8. Accept these settings in the inverter. You have selected the motor standard and system of units using STARTER.
Page 112: Description Of Functions
Advanced commissioning 7.7 Safe Torque Off (STO) safety function 7.7.1 Description of functions How does STO function? The converter with active STO prevents machine components from inadvertently starting. Table 7- 13 The principle of operation of STO Safe Torque Off (STO) Standard converter functions linked with STO 1.
Page 113 Advanced commissioning 7.7 Safe Torque Off (STO) safety function The distinction between Emergency Off and Emergency Stop "Emergency Off" and "Emergency Stop" are commands that minimize different risks in the machine or plant. The STO function is suitable to implementing an Emergency Stop, however not an Emergency Off.
Page 114: Precondition For Using Sto
Table 7- 14 STARTER commissioning tool (PC software) Download Order number STARTER 6SL3255-0AA00-2CA0 (http://support.automation.siemens.com/WW/v PC Connection Kit, includes STARTER DVD and iew/en/10804985/130000) USB cable SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 115: Protection Of The Settings From Unauthorized Changes
Advanced commissioning 7.7 Safe Torque Off (STO) safety function 7.7.3.2 Protection of the settings from unauthorized changes Description p9761 Entering a password (factory setting 0000 hex) No password set 1 … FFFF FFFF: Password is set p9762 New password p9763 Password confirmation 7.7.3.3 Changing settings...
Page 116: Interconnecting The "Sto Active" Signal
Advanced commissioning 7.7 Safe Torque Off (STO) safety function 4. Select "STO via onboard terminals": You have completed the following commissioning steps: ● You have started to commission the safety functions. ● You have selected the basic functions with control via onboard terminals of the inverter. The onboard terminals of the inverter are the interconnections to the backplane bus of the ET-200pro system.
Page 117: Setting The Sto Input Signal
Advanced commissioning 7.7 Safe Torque Off (STO) safety function 7.7.3.5 Setting the STO input signal Procedure Proceed as follows to set the input filter of the STO input signal: 1. Select the advanced settings for STO. 2. Set the debounce time of the STO input signal. We recommend that you leave the debounce time set in the factory (1 ms).
Page 118: Setting The Forced Checking Procedure (Test Stop)
Advanced commissioning 7.7 Safe Torque Off (STO) safety function In order to avoid an undesirable inverter response, a signal filter in the inverter suppresses the off test of the F0 bus. The filter increases the inverter response time. The inverter only selects the STO function after the debounce time has elapsed.
Page 119: Activate Settings
Advanced commissioning 7.7 Safe Torque Off (STO) safety function You start the forced checking procedure each time that the STO function is selected. Using a timer block, the inverter monitors as to whether the forced checking procedure is regularly performed. Figure 7-12 Starting and monitoring the forced checking procedure (test stop) Parameter...
Page 120: Approval - Completing Commissioning
Advanced commissioning 7.7 Safe Torque Off (STO) safety function Your settings are now active. Parameter Description p9700 = D0 hex SI copy function (factory setting: 0) Starting the SI parameter copy function. p9701 = DC hex Confirm data change (factory setting: 0) Confirm SI basic parameter change.
Page 121 Advanced commissioning 7.7 Safe Torque Off (STO) safety function Acceptance test of the inverter The acceptance test of the inverter is a part of the acceptance test of the entire machine or plant. The acceptance test of the inverter checks whether the integrated drive safety functions are set up correctly for the planned safety function of the machine.
Page 122 Advanced commissioning 7.7 Safe Torque Off (STO) safety function Reduced acceptance test After a component has been replaced or the firmware updated, a reduced acceptance test of the safety functions must be performed. Measure Reduced acceptance test Acceptance test Documentation Replacing the inverter with an Supplement the inverter data •...
Page 123 Advanced commissioning 7.7 Safe Torque Off (STO) safety function Procedure Proceed as follows to create the acceptance documentation for the drive using STARTER: 1. In STARTER, select "Create acceptance documentation": STARTER has templates in German and English. 2. Select the suitable template and create a report for each drive of your machine or system: –...
Page 124: Setpoints
Advanced commissioning 7.8 Setpoints Setpoints 7.8.1 Overview The inverter receives its main setpoint from the setpoint source. The main setpoint generally specifies the motor speed. Figure 7-13 Setpoint sources for the inverter You have the following options when selecting the source of the main setpoint: ●...
Page 125: Specifying The Setpoint Via The Fieldbus
Advanced commissioning 7.8 Setpoints 7.8.2 Specifying the setpoint via the fieldbus Interconnecting the fieldbus with the main setpoint Figure 7-14 Fieldbus as setpoint source Most standard telegrams receive the speed setpoint as a second process data PZD2. Table 7- 16 Setting the fieldbus as setpoint source Parameter Remark...
Page 126 Advanced commissioning 7.8 Setpoints Figure 7-16 Function chart of the motorized potentiometer Table 7- 17 Basic setup of motorized potentiometer Parameter Description p1035 Motorized potentiometer setpoint higher Interconnect these commands with sig- nals of your choice. p1036 Motorized potentiometer setpoint lower p1040 MOP start value (factory setting: 0 rpm) Defines the start value [rpm] that is effective when the motor is switched on.
Page 127: Fixed Speed As Setpoint Source
Advanced commissioning 7.8 Setpoints Parameter Description p1037 MOP maximum speed (factory setting: 0 rpm) Automatically pre-assigned when commissioning p1038 MOP minimum speed (factory setting: 0 rpm) Automatically pre-assigned when commissioning p1039 Motorized potentiometer, inversion (factory setting: 0) Signal source for inverting the minimum speed / velocity or maximum speed / velocity p1041 Motorized potentiometer, manual/automatic (factory setting: 0) Signal source for switchover from manual to automatic...
Page 128 Advanced commissioning 7.8 Setpoints Select fixed setpoint by direct or binary selection The converter distinguishes between two methods for selecting the fixed setpoints: 1. Direct selection: You set 4 different fixed setpoints. By adding one or more of the four fixed setpoints, up to 16 different resulting setpoints are obtained.
Page 129: Setpoint Calculation
Advanced commissioning 7.9 Setpoint calculation Parameter Description p1015 Fixed speed setpoint 15 (factory setting: 0 rpm) p1016 Speed fixed setpoint mode (factory setting: 1) Direct Binary p1020 Speed fixed setpoint selection bit 0 (factory setting: 0) p1021 Speed fixed setpoint selection bit 1 (factory setting: 0) p1022 Speed fixed setpoint selection bit 2 (factory setting: 0) p1023...
Page 130: Invert Setpoint
Advanced commissioning 7.9 Setpoint calculation 7.9.2 Invert setpoint The converter provides an option to invert the setpoint sign using a bit. Inverting the setpoint using a bit of control word 1 is described as example. To invert the setpoint using a bit in control word 1, you must interconnect parameter p1113 with a signal of your choice.
Page 131: Skip Frequency Bands And Minimum Speed
Advanced commissioning 7.9 Setpoint calculation 7.9.4 Skip frequency bands and minimum speed Skip frequency bands The inverter has four skip frequency bands that prevent continuous motor operation within a specific speed range. Further information is provided in function diagram 3050 of the List Manual.
Page 132: Speed Limitation
Advanced commissioning 7.9 Setpoint calculation 7.9.5 Speed limitation The maximum speed limits the speed setpoint range for both directions of rotation. The converter generates a message (fault or alarm) when the maximum speed is exceeded. If you must limit the speed depending on the direction of rotation, then you can define speed limits for each direction.
Page 133 Advanced commissioning 7.9 Setpoint calculation Extended ramp-function generator The ramp-up and ramp-down times of the extended ramp-function generator can be set independently of each other. The optimum times that you select depend on your particular application in question and can range from just a few 100 ms (e.g. for belt conveyor drives) to several minutes (e.g.
Page 134 Advanced commissioning 7.9 Setpoint calculation Table 7- 24 Additional parameters to set the extended ramp-function generator Parameter Description p1120 Ramp-function generator, ramp-up time (factory setting depends on the Power Mod- ule) Duration of acceleration (in seconds) from zero speed to maximum speed P1082 p1121 Ramp-function generator, ramp-down time (factory setting depends on the Power Module)
Page 135 Advanced commissioning 7.9 Setpoint calculation 3. Evaluate your drive response. – If the motor accelerates too slowly, then reduce the ramp-up time. An excessively short ramp-up time means that the motor will reach its current limiting when accelerating, and will temporarily not be able to follow the speed setpoint. In this case, the drive exceeds the set time.
Page 136: Pid Technology Controller
The inverter receives the value for scaling the ramp-up and ramp-down times via PZD receive word 3. Further information is provided in the Internet: FAQ (https://support.industry.siemens.com/cs/ww/en/view/82604741) 7.10 PID technology controller The technology controller controls process variables, e.g. pressure, temperature, level or flow.
Page 137 Advanced commissioning 7.10 PID technology controller Figure 7-22 Example: Technology controller as a level controller Simplified representation of the technology controller The technology controller is implemented as a PID controller (controller with proportional, integral, and derivative action). ① The inverter uses the start value when all the following conditions are simultaneously satisfied: The technology controller supplies the main setpoint (p2251 = 0).
Page 138 ● Actual value channel: Filter, limiting and signal processing ● PID controller Principle of operation of the D component, inhibiting the I component and the control sense ● Enable, limiting the controller output and fault response FAQ (http://support.automation.siemens.com/WW/view/en/92556266) Setting the technology controller Parameter Remark...
Page 139 Advanced commissioning 7.10 PID technology controller Parameter Remark p2291 CO: Technology maximum limiting (factory setting: 100 %) p2292 CO: Technology minimum limiting (factory setting: 0 %) Table 7- 27 Manipulating the actual value of the technology controller Parameter Remark p2267 Technology controller upper limit actual value (factory setting: 100 %) p2268 Technology controller lower limit actual value (factory setting: -100 %)
Page 140 Advanced commissioning 7.10 PID technology controller Manually setting the technology controller Procedure Proceed as follows to manually set the technology controller: 1. Temporarily set the ramp-up and ramp-down times of the ramp-function generator (p2257 and p2258) to zero. 2. Enter a setpoint step and monitor the associated actual value, e.g. with the trace function of STARTER.
Page 141: Motor Control
Advanced commissioning 7.11 Motor control 7.11 Motor control The inverter has two alternative methods to control (closed loop) the motor speed: ● U/f control ● Vector control 7.11.1 V/f control Overview of the U/f control The U/f control is a closed-loop speed control with the following characteristics: ●...
Page 142: Characteristics Of U/F Control
Advanced commissioning 7.11 Motor control 7.11.1.1 Characteristics of U/f control The inverter has different V/f characteristics. ① The voltage boost of the characteristic optimizes the speed control at low speeds ② With the flux current control (FCC), the inverter compensates for the voltage drop in the stator resistor of the motor Figure 7-25 Characteristics of V/f control...
Page 143: Selecting The U/F Characteristic
Advanced commissioning 7.11 Motor control The value of the output voltage at the rated motor frequency also depends on the following variables: ● Ratio between the inverter size and the motor size ● Line voltage ● Line impedance ● Actual motor torque The maximum possible output voltage as a function of the input voltage is provided in the technical data.
Page 144: Optimizing Motor Starting
Advanced commissioning 7.11 Motor control Requirement Application Remark Characteristic Parameter examples Freely adjustable U/f char- Adjustable p1300 = 3 acteristic characteristic U/f characteristic with inde- The interrelationship between the frequency Independent p1300 = 19 pendent voltage setpoint and voltage is not calculated in the inverter, voltage set- but is specified by the user.
Page 145 Advanced commissioning 7.11 Motor control In applications with a high break loose torque, you must also increase parameter p1312 in order to achieve a satisfactory motor response. You have set the voltage boost. Figure 7-26 The resulting voltage boost using a linear characteristic as example The inverter boosts the voltage corresponding to the starting currents p1310 …...
Page 146: Vector Control
Advanced commissioning 7.11 Motor control 7.11.2 Vector control 7.11.2.1 Structure of vector control without encoder (sensorless) Overview The vector control comprises closed-loop current control and a higher-level closed-loop speed control. for induction motors Settings that are required Figure 7-27 Simplified function diagram for sensorless vector control with speed controller Using the motor model, the inverter calculates the following closed-loop control signals from the measured phase currents and the output voltage: ●...
Page 147: Select Motor Control
Advanced commissioning 7.11 Motor control frequency also results in a higher motor slip, which is proportional to the accelerating torque. and I controllers keep the motor flux constant using the output voltage, and adjust the matching current component I in the motor. All of the function diagrams 6020 ff.
Page 148 Advanced commissioning 7.11 Motor control If the motor exhibits the following response, the speed control is well set and you do not have to adapt the speed controller manually: The speed setpoint (broken line) increases with the set ramp- up time and rounding. The speed actual value follows the setpoint without any over- shoot.
Page 149: Friction Characteristic
Advanced commissioning 7.11 Motor control ● The inverter requires 10 % … 50 % of the rated torque to accelerate. When necessary, adapt the ramp-up and ramp-down times of the ramp-function generator (p1120 and p1121). ● STARTER and Startdrive have trace functions that allow the speed setpoint and actual value to be recorded.
Page 150 Advanced commissioning 7.11 Motor control The inverter provides the possibility of precontrolling the torque setpoint, bypassing the speed controller. The precontrol reduces overshooting of the speed after speed changes. Figure 7-28 Precontrol of the speed controller with frictional torque The inverter calculates the current frictional torque from a friction characteristic with 10 intermediate points.
Page 151 Advanced commissioning 7.11 Motor control Adding friction characteristic for the torque setpoint If you enable the friction characteristic (p3842 = 1), the inverter adds the output of the friction characteristic r3841 to the torque setpoint. Parameter Parameter Explanation p3820 Intermediate points of the friction characteristic [rpm; Nm] …...
Page 152: Moment Of Inertia Estimator
Advanced commissioning 7.11 Motor control 7.11.2.5 Moment of inertia estimator Background From the load moment of inertia and the speed setpoint change, the inverter calculates the accelerating torque required for the motor. Via the speed controller precontrol, the accelerating torque specifies the main percentage of the torque setpoint. The speed controller corrects inaccuracies in the precontrol (feed-forward control).
Page 153 Advanced commissioning 7.11 Motor control Calculating the load torque At low speeds, the inverter calculates the load torque from the actual motor torque. The calculation takes place under the following con- ditions: • Speed ≥ p1226 • Acceleration setpoint < 8 1/s (≙...
Page 154 Advanced commissioning 7.11 Motor control Moment of inertia precontrol In applications where the motor predominantly operates with a constant speed, the inverter can only infrequently calculate the moment of inertia using the function described above. Moment of inertia precontrol is available for situations such as these. The moment of inertia precontrol assumes that there is an approximately linear relationship between the moment of inertia and the load torque.
Page 155 Advanced commissioning 7.11 Motor control Procedure To activate the moment of inertia estimator, proceed as follows: 1. Set p1400.18 = 1 2. Check: p1496 ≠ 0 3. Activate the acceleration model of the speed controller pre-control: p1400.20 = 1. You have activated the moment of inertia estimator. Parameter Explanation r0333...
Page 156 Advanced commissioning 7.11 Motor control Advanced settings Parameter Explanation p1226 Standstill detection, speed threshold (Factory setting: 20 rpm) The moment of inertia estimator only measures the load torque for speeds ≥ p1226. p1226 also defines from which speed the inverter switches-off the motor for OFF1 and OFF3.
Page 157: Braking The Motor Electrically
Advanced commissioning 7.12 Braking the motor electrically 7.12 Braking the motor electrically 7.12.1 DC braking DC braking is used for applications where the motor must be actively stopped; however, neither an inverter capable of energy recovery nor a braking resistor is available. Typical applications for DC braking include: ●...
Page 158 Advanced commissioning 7.12 Braking the motor electrically DC braking when a fault occurs Requirement: Fault number and fault response are assigned via p2100 and p2101. Function: 1. A fault occurs, which initiates DC braking as response. 2. The motor brakes along the down ramp to the speed for the start of DC braking.
Page 159 Advanced commissioning 7.12 Braking the motor electrically Settings for DC braking Parameter Description p0347 Motor de-excitation time (calculated after quick commissioning) The inverter can trip due to an overcurrent during DC braking if the de-excitation time is too short. p1230 DC braking activation (factory setting: 0) Signal source to activate DC braking 0 signal: Deactivated...
Page 160: Braking With Regenerative Feedback To The Line
Advanced commissioning 7.12 Braking the motor electrically 7.12.2 Braking with regenerative feedback to the line The typical applications for braking with energy recovery (regenerative feedback into the line supply) are as follows: ● Hoist drives ● Centrifuges ● Unwinders For these applications, the motor must brake for longer periods of time. The inverter can feed back up to 100% of its rated power into the line supply (referred to "High Overload"...
Page 161: Overcurrent Protection
Advanced commissioning 7.13 Overcurrent protection 7.13 Overcurrent protection The vector control ensures that the motor current remains within the set torque limits. If you use U/f control, you cannot set any torque limits. The U/f control prevents too high a motor current by influencing the output frequency and the motor voltage (I-max controller).
Page 162: Inverter Protection Using Temperature Monitoring
Advanced commissioning 7.14 Inverter protection using temperature monitoring 7.14 Inverter protection using temperature monitoring The inverter temperature is essentially defined by the following effects: ● The ambient temperature ● The ohmic losses increasing with the output current ● Switching losses increasing with the pulse frequency Monitoring types The inverter monitors its temperature using the following monitoring types: ●...
Page 163 Advanced commissioning 7.14 Inverter protection using temperature monitoring If the measure cannot prevent an inverter thermal overload, then the inverter switches off the motor with fault F30024. Overload response for p0290 = 1 The inverter immediately switches off the motor with fault F30024. Overload response for p0290 = 2 We recommend this setting for drives with square-law torque characteristic, e.g.
Page 164 Advanced commissioning 7.14 Inverter protection using temperature monitoring If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent a power unit thermal overload, then the inverter switches off the motor with fault F30024. Overload response for p0290 = 12 The inverter responds in two stages: 1.
Page 165: Motor Temperature Monitoring Using A Temperature Sensor
Advanced commissioning 7.15 Motor temperature monitoring using a temperature sensor 7.15 Motor temperature monitoring using a temperature sensor You can use one of the following sensors to protect the motor against overtemperature: ● Temperature switch (e. g. bi-metal switch) ● PTC sensor ●...
Page 166 Advanced commissioning 7.15 Motor temperature monitoring using a temperature sensor PTC sensor The inverter interprets a resistance > 1650 Ω as being an overtemperature and re- sponds according to the setting for p0610. For motors generally equipped with 3 PTC, a minimum resistance value of 20 Ω is required for short-circuit monitoring for each PTC.
Page 167 Advanced commissioning 7.15 Motor temperature monitoring using a temperature sensor PT1000 sensor Using a PT1000 sensor, the inverter monitors the motor temperature and the sensor itself for wire-break or short-circuit: ● Temperature monitoring: The inverter uses a PT1000 sensor to evaluate the motor temperature in the range from - 48°...
Page 168 Advanced commissioning 7.15 Motor temperature monitoring using a temperature sensor Parameter Description p0610 Motor overtemperature response (factory setting: 12) Determines the inverter behavior when the motor temperature reaches the alarm threshold p0604. 0: Alarm A07910, no fault. 1: Alarm A07910 and fault F07011. The inverter reduces its current limit. 2: Alarm A07910 and fault F07011.
Page 169: Motor Protection By Calculating The Temperature
Advanced commissioning 7.16 Motor protection by calculating the temperature 7.16 Motor protection by calculating the temperature The inverter calculates the motor temperature based on a thermal motor model. The thermal motor model responds far faster to temperature increases than a temperature sensor.
Page 170 Advanced commissioning 7.16 Motor protection by calculating the temperature Parameter Description p0344 Motor weight (for thermal motor type) (factory setting: 0.0 kg) After selecting an induc- tion motor (p0300) or a p0604 Mot_temp_mod 2/KTY alarm threshold (factory setting: 130.0° listed induction motor (p0301) during the com- Motor temperature >...
Page 171: Stall Protection
Advanced commissioning 7.17 Stall protection 7.17 Stall protection If the load of a standard induction motor exceeds the stall torque of the motor, the motor can also stall during operation on the inverter. A stalled motor is stationary and does not develop sufficient torque to accelerate the load.
Page 172: Efficiency Optimization
Advanced commissioning 7.18 Efficiency optimization 7.18 Efficiency optimization Overview The efficiency optimization reduces the motor losses as far as possible. Efficiency optimization functions under the following preconditions: ● Operation with an induction motor ● Vector control is set in the inverter. Active efficiency optimization has the following advantages: ●...
Page 173 Advanced commissioning 7.18 Efficiency optimization Efficiency optimization, method 2 Generally, energy efficiency optimization method 2 achieves a better efficiency than method 1. We recommend that you set method 2. Figure 7-36 Determining the optimum flux from the motor thermal model Based on its thermal motor model, the inverter continually determines - for the actual operating point of the motor - the interdependency between efficiency and flux.
Page 174: Profienergy Profile For Profinet
Advanced commissioning 7.19 PROFIenergy profile for PROFINET Efficiency optimization, method 1 Figure 7-38 Reduce the flux setpoint in the partial load range of the motor The motor operates in partial load mode between no-load operation and the rated motor torque. Depending on p1580, in the partial load range, the inverter reduces the flux setpoint linearly with the torque.
Page 175: General Inverter Behavior When In The Profienergy Energy-Saving Mode
Advanced commissioning 7.19 PROFIenergy profile for PROFINET PROFIenergy - saving energy with SIMATIC S7 (https://support.industry.siemens.com/cs/ww/en/view/41986454) 7.19.1 General inverter behavior when in the PROFIenergy energy-saving mode ● When the PROFIenergy energy-saving mode is active, the inverter issues alarm A08800. ● When the PROFIenergy energy-saving mode is active, the inverter does not send any diagnostic alarms.
Page 176: Control Commands And Status Queries
Advanced commissioning 7.19 PROFIenergy profile for PROFINET To do so, you must set one of the following settings: ● p5611.1 = 1: With the transition to the energy-saving mode, the inverter issues an OFF1 command and enters the start-inhibit state (S1). ●...
Page 177 Advanced commissioning 7.19 PROFIenergy profile for PROFINET PROFIenergy status requests ● List_Energy_Saving_Modes Determines all supported energy-saving modes. ● Get_Mode Determines information about the selected energy-saving mode. ● PEM_Status Determines the current PROFIenergy status. ● PEM_Status_with_CTTO Determines the current PROFIenergy status, such as the PEM_Status, together with the regular transition time to the operating state.
Page 178: Switchover Between Different Settings
Advanced commissioning 7.20 Switchover between different settings 7.20 Switchover between different settings There are applications that require different inverter settings. Example: You connect different motors to one inverter. Depending on the particular motor, the inverter must operate with the associated motor data and the appropriate ramp-function generator. Drive data sets (DDS) Your can set several inverter functions differently and then switch over between the different settings.
Page 179 Advanced commissioning 7.20 Switchover between different settings Table 7- 36 Parameters for switching the drive data sets: Parameter Description p0820 Drive data set selection DDS p0826 Motor changeover, motor number r0051 Displaying the number of the DDS that is currently effective For an overview of all the parameters that belong to the drive data sets and can be switched, see the Parameter Manual.
Page 180 Advanced commissioning 7.20 Switchover between different settings SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 181: Backing Up Data And Series Commissioning
Backing up data and series commissioning Saving settings outside the inverter After commissioning, your settings are saved in the inverter so that they are protected against power failure. We recommend that you additionally back up the settings on a storage medium outside the inverter.
Page 182: Backing Up And Transferring Settings To A Memory Card
Backing up data and series commissioning 8.1 Backing up and transferring settings to a memory card Backing up and transferring settings to a memory card 8.1.1 Memory cards Recommended memory cards Table 8- 1 Memory cards to back up inverter settings Scope of delivery Article number Memory card without firmware...
Page 183: Saving Settings To The Memory Card
Backing up data and series commissioning 8.1 Backing up and transferring settings to a memory card See also Spare parts and accessories (Page 29) 8.1.2 Saving settings to the memory card The inverter always saves its settings in its internal memory as well as to the memory card. Figure 8-1 Memory card location at the rear of the inverter Automatic upload...
Page 184: Saving Settings On A Pc
Backing up data and series commissioning 8.2 Saving settings on a PC Automatic download Procedure Proceed as follows to automatically retrieve your settings from the memory card: 1. Remove the inverter from the bus module. 2. Insert a memory card with the required settings into the inverter. 3.
Page 185 Backing up data and series commissioning 8.2 Saving settings on a PC 3. Back up the project with "Project" > "Save." 4. Wait until Startdrive reports that data backup has been completed. 5. Go offline. You have backed up the settings with Startdrive. PC/PG →...
Page 186 Backing up data and series commissioning 8.2 Saving settings on a PC Procedure with STARTER with enabled safety functions To load the settings from the PG to the inverter with STARTER and to activate the safety functions, proceed as follows: 1.
Page 187: Saving Settings On An Operator Panel
Backing up data and series commissioning 8.3 Saving settings on an operator panel Saving settings on an operator panel Precondition When the power supply is switched on, you can transfer the inverter settings to the IOP or vice versa, transfer the IOP data to the inverter.
Page 188: Other Ways To Back Up Settings
On the memory card, you can back up 99 other settings in addition to the default setting. Additional information is available in the Internet: Memory options (http://support.automation.siemens.com/WW/view/en/43512514). Write and know-how protection The inverter allows allows you to protect your own configuration settings: ●...
Page 189 Backing up data and series commissioning 8.5 Write and know-how protection Activate and deactivate write protection Procedure with STARTER Proceed as follows to activate or deactivate the write protection: 1. Go online. 2. Open the shortcut menu of the required inverter. 3.
Page 190: Know-How Protection
Setting options for know-how protection Know-how protection without copy protection is possible with or without memory card Know-how protection with copy protection is only possible with a Siemens memory card. Components for assembling a frequency converter (Page 25) Know-how protection without copy protection The inverter can be operated with or without memory card.
Page 191 Backing up data and series commissioning 8.5 Write and know-how protection ● STARTER does not display any screen forms. ● Adjustable parameters cannot be changed using commissioning tools, e.g. an operator panel or Startdrive. When know-how protection is active, support can only be provided (from Technical Support) after prior agreement from the machine manufacturer (OEM).
Page 192: Activating And Deactivating Know-How Protection
Backing up data and series commissioning 8.5 Write and know-how protection Commissioning know-how protection Maintain the following sequence: 1. Check as to whether you must extend the exception list. List of exceptions (Page 195) 2. Activate the know-how protection. Know-how protection (Page 192) 8.5.2.1 Activating and deactivating know-how protection Activating know-how protection...
Page 193 Backing up data and series commissioning 8.5 Write and know-how protection 4. The "Without copy protection" option is active by default. If an appropriate memory card is inserted in the Control Unit, you can select one of two copy protection options: –...
Page 194 Backing up data and series commissioning 8.5 Write and know-how protection Deactivating know-how protection, deleting a password Procedure with STARTER Proceed as follows to deactivate know-how protection: 1. Go online with STARTER. 2. Select the required inverter in the project. 3.
Page 195: Extending The Exception List For Know-How Protection
Backing up data and series commissioning 8.5 Write and know-how protection Parameter Description p7766[0...29] KHP password input p7767[0...29] KHP password new p7768[0...29] KHP password confirmation p7769[0...20] KHP memory card reference serial number r7843[0...20] Memory card serial number See also Write protection (Page 188) Spare parts and accessories (Page 29) 8.5.2.2 Extending the exception list for know-how protection...
Page 196 Backing up data and series commissioning 8.5 Write and know-how protection You have extended the exception list for know-how protection. Parameter Parameter Description p7763 KHP OEM exception list number of indices for p7764 (factory setting 1) p7764 KHP OEM exception list (factory setting [0] 7766, [1 …499 ] 0) p7766 is the password for know-how protection SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 197: Repair
• Only commission the following persons to repair the inverter: – Siemens customer service – A repair center that has been authorized by Siemens – Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
Page 198: Replacing The Et 200Pro Fc-2
Repair 9.1 Replacing the ET 200pro FC-2 Replacing the ET 200pro FC-2 Replacing the ET 200pro FC-2 If the ET 200pro FC-2 requires to be replaced, due to a persistent fault condition, then the procedures outline below should be performed. WARNING Unexpected drive behaviour by unsuitable converter settings When replacing the ET 200pro FC-2 the converter should be replaced with another...
Page 199 Repair 9.1 Replacing the ET 200pro FC-2 Procedure Proceed as follows to replace the converter: Ensure that the application under the control of the converter is stopped and in a safe state, for example, all loads are secured prior to the removal of the power supply to the converter. Switch off the mains supply to the converter.
Page 200 Repair 9.1 Replacing the ET 200pro FC-2 Remove the memory card from the card reader at the rear of the converter. Fit the memory card into the new converter. Fix the converter to the DIN rail using the eight fixing screws. Notes: The weight of the converter must be supported during the •...
Page 201 Repair 9.1 Replacing the ET 200pro FC-2 Reconnect the three HANQ cables to the converter. Note: Ensure that the correct cables are connected to the correct • inputs Switch on the mains supply to the converter. For converters with no safety functions enabled The converter will read the parameter settings from the memory card after power-up.
Page 202: Reduced Acceptance Test After A Component Has Been Replaced
Repair 9.2 Reduced acceptance test after a component has been replaced Reduced acceptance test after a component has been replaced After a component has been replaced or the firmware updated, a reduced acceptance test of the safety functions must be performed. Measure Reduced acceptance test Acceptance test...
Page 203: Firmware Upgrade And Downgrade
Proceed as follows to prepare a memory card for the firmware upgrade or downgrade: 1. Download the required firmware to your PC from the Internet. Download (https://support.industry.siemens.com/cs/ww/en/view/67364620) 2. Extract the files to a directory of your choice on your PC.
Page 204 Repair 9.3 Firmware upgrade and downgrade Overview of firmware upgrades and downgrades User actions Inverter response Figure 9-2 Overview of the firmware upgrade and firmware downgrade SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 205: Upgrading Firmware
Repair 9.3 Firmware upgrade and downgrade 9.3.1 Upgrading firmware When upgrading firmware you replace the converter's firmware with a newer version. Only update the firmware to a newer version if you require the expanded range of functions of that newer version. Preconditions 1.
Page 206 Repair 9.3 Firmware upgrade and downgrade 8. Once the transfer is completed, the RDY and SAFE LEDs flash slowly (0.5 Hz) red or yellow. Note Power supply failure during the transfer The inverter firmware will be incomplete if the power supply fails during the transfer. •...
Page 207 Repair 9.3 Firmware upgrade and downgrade You leave the memory card in place: You remove the memory card 11. Tighten all fixing screws. 11. Disassemble the converter and remove it from the ET 200pro station. 12. Switch on the 24 V converter supply volt- 12.
Page 208: Firmware Downgrade
Repair 9.3 Firmware upgrade and downgrade 16. Reconnect all connectors. You have successfully updated the converter's firmware to a newer version. When there is an upgrade your settings will be stored in the converter. 9.3.2 Firmware downgrade When downgrading firmware you replace the inverter's firmware with an older version. Only update the firmware to an older level if, after replacing a inverter, you require the same firmware in all inverters.
Page 209 Repair 9.3 Firmware upgrade and downgrade 7. The inverter transfers the firmware from the memory card into its memory. The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the inverter stays red. The SAFE LED flashes with a variable frequency.
Page 210 Repair 9.3 Firmware upgrade and downgrade 9. Switch off the 24 V inverter power supply. 10.Wait until the LEDs on the Control Unit have gone out. Decide whether to remove the memory card from the inverter: – You leave the memory card in place: If the memory card already includes a data backup, the inverter imports the settings from the memory card when the power returns.
Page 211 Repair 9.3 Firmware upgrade and downgrade You leave the memory card in place: You remove the memory card 11. Tighten all fixing screws. 11. Disassemble the inverter and remove it from the ET 200pro station. 12. Switch on the 24 V inverter supply volt- 12.
Page 212: Correcting A Failed Firmware Upgrade Or Downgrade
Repair 9.3 Firmware upgrade and downgrade 16. Reconnect all connectors. 17. Take your settings over from your data backup to the inverter. Transferring the settings from the memory card (Page 183) You have updated the inverter's firmware to an older version and have adopted your saved settings in the inverter.
Page 213: Alarms, Faults And System Messages
Alarms, faults and system messages The inverter has the following diagnostic types: ● LED The LEDs at the front of the inverter immediately inform you about the most important inverter states. ● System runtime The system run time is the total time that the inverter has been supplied with power since the initial commissioning.
Page 214: Led
Alarms, faults and system messages 10.1 LED 10.1 The converter has a two status LED on the lower edge of the converter casing. Figure 10-1 LED on the converter casing Signal states of the LED The LEDs have different colours and flashing rates to indicate the status of the system in general, or the status of a specific function.
Page 215: Diagnostics Through Fieldbus
Alarms, faults and system messages 10.2 Diagnostics through fieldbus 10.2 Diagnostics through fieldbus The inverters provide the diagnostics standardized for PROFIBUS and PROFINET. This means that it is possible to directly output faults and alarms at an HMI (control system screen).
Page 216 Alarms, faults and system messages 10.2 Diagnostics through fieldbus Diagnostics with Profinet PROFINET uses the channel diagnostics to transfer PROFIdrive message classes. 0002 hex Undervoltage 0014 hex Ground fault 0003 hex Overvoltage 0018 hex Actuator disconnection 0005 hex Overtemperature 0019 hex Safety-related shutdown 0009 hex Error...
Page 217 Alarms, faults and system messages 10.2 Diagnostics through fieldbus The following rules apply: ● 1 Message block (=ChannelDiagnosisData) if (one or several) faults of the same message class are detected at the inverter ● n message blocks if at the inverter, n faults of different message classes are detected Further information is provided in the Internet: To access this link, you must be a member of PROFIBUS and PROFINET International (PI).
Page 218 Alarms, faults and system messages 10.2 Diagnostics through fieldbus Channel-related data From the PROFIBUS standard From ET 200pro GSD 0002 Undervoltage 0010 Hardware/software error 0003 Overvoltage 0013 Communication error 0005 Overtemperature 0014 Ground fault 0009 Error 0018 Actuator disconnection 0019 Safety-related shutdown 001A External fault...
Page 219 Alarms, faults and system messages 10.2 Diagnostics through fieldbus Diagnostics alarm with DS0 / DS1 Alarm specifier Module fault 1: Fault is active and the slot is not OK 0: No fault is active 2: Fault is resolved and the slot is OK 1: Fault is active 3: Fault is resolved and the slot is not OK Channel fault present...
Page 220: Diagnostics Through The User Program
10.2 Diagnostics through fieldbus A table with the message classes is provided in the List Manual of the inverter. Betriebsanleitung ET 200pro (https://support.industry.siemens.com/cs/ww/en/view/21210852) 10.2.1 Diagnostics through the user program The drive's fault condition is indicated in the cyclic program via status word 1 in bit 3 (ZSW1/bit 3).
Page 221: Identifikation & Maintenance Data (I&M)
STEP 7, STARTER or TIA-Portal. I&M0 Designation Format Example for the Valid for Valid for content PROFINET PROFIBUS Manufacturer-specific u8[10] 00 … 00 hex ✓ MANUFACTURER_ID 42d hex ✓ ✓ (=Siemens) SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 222: Alarms, Alarm Buffer, And Alarm History
Alarms, faults and system messages 10.4 Alarms, alarm buffer, and alarm history Designation Format Example for the Valid for Valid for content PROFINET PROFIBUS ORDER_ID Visible String „6SL3246-0BA22- ✓ ✓ [20] 1FA0“ SERIAL_NUMBER Visible String „T-R32015957“ ✓ ✓ [16] HARDWARE_REVISION 0001 hex ✓...
Page 223 Alarms, faults and system messages 10.4 Alarms, alarm buffer, and alarm history The inverter saves incoming alarms in the alarm buffer. An alarm includes an alarm code, an alarm value, and two alarm times: ● Alarm code: r2122 ● Alarm value: r2124 in fixed-point format "I32", r2134 in floating-point format "Float" ●...
Page 224 Alarms, faults and system messages 10.4 Alarms, alarm buffer, and alarm history 3. The inverter closes gaps in the alarm buffer that occurred when the removed alarms were shifted in the alarm history by shifting the alarms that have not been removed "up". 4.
Page 225: Faults, Alarm Buffer And Alarm History
Alarms, faults and system messages 10.5 Faults, alarm buffer and alarm history 10.5 Faults, alarm buffer and alarm history Faults Faults have the following properties: ● In general, a fault leads to the motor being switched off. ● A fault must be acknowledged. ●...
Page 226 Alarms, faults and system messages 10.5 Faults, alarm buffer and alarm history Acknowledge fault To acknowledge a fault, you have the following options: ● PROFIdrive control word 1, bit 7 (r2090.7) ● Acknowledging via a digital input ● Acknowledge via the Operator Panel ●...
Page 227 Alarms, faults and system messages 10.5 Faults, alarm buffer and alarm history Parameters of the fault buffer and the fault history Parameter Description r0945 Fault code Displays the numbers of the faults that have occurred r0948 Fault time received in milliseconds Displays the time in milliseconds when the fault occurred r0949 Fault value...
Page 228: List Of Alarms And Faults
Alarms, faults and system messages 10.6 List of alarms and faults Parameter Description p2126[0 … 19] Setting the fault number for the acknowledgement mode Selection of the faults for which the acknowledgement type should be changed. You can modify the acknowledgement type for up to 20 different fault codes. p2127[0 …...
Page 229 Alarms, faults and system messages 10.6 List of alarms and faults Table 10- 1 The most important alarms and faults Number Cause Remedy F01000 Software error in the CU Replace CU. F01001 Floating point exception Switch off CU and switch on again. F01015 Software error in the CU Upgrade firmware or contact technical support.
Page 230 Alarms, faults and system messages 10.6 List of alarms and faults Number Cause Remedy A01698 Commissioning mode active for This message is withdrawn after the Safety commissioning has ended. safety functions A01699 Switch-off signal path test required After the next time that the "STO" function is deselected, the message is withdrawn and the monitoring time is reset.
Page 231 Alarms, faults and system messages 10.6 List of alarms and faults Number Cause Remedy A07409 U/f control, current limiting control- The alarm automatically disappears after one of the following measures: ler active Increase the current limit (p0640). • Reduce the load. •...
Page 232 Alarms, faults and system messages 10.6 List of alarms and faults Number Cause Remedy F07902 Motor stalled Check whether the motor data has been set correctly and perform a mo- tor identification. Check the current limits (p0640, r0067, r0289). If the current limits are too low, the drive cannot be magnetized.
Page 233 Alarms, faults and system messages 10.6 List of alarms and faults Number Cause Remedy A08800 PROFIenergy energy-saving mode The PROFIenergy energy-saving mode is active. active The alarm automatically disappears when the energy-saving mode is exited. F13101 Know-how protection: Copy protec- Insert a valid memory card.
Page 234 Alarms, faults and system messages 10.6 List of alarms and faults Number Cause Remedy F30022 Power Module: Monitoring U Check or replace Power Module. F30027 Time monitoring for DC link pre- Check the supply voltage at the input terminals. charging Check the line voltage setting (p0210).
Page 235: Technical Data
Technical data 11.1 Technical data Technical data General technical data and information about the mechanical and climatic environmental condition of the ET 200pro system is provided in the "SIMATIC ET 200pro Distributed I/O System" manual. Note Deviating from this general technical data, for the ET 200pro FC-2 inverter, the following applies: Drop test (in original package) ≤...
Page 236: General Ambient Conditions
Technical data 11.2 General ambient conditions Date Unit Value Width Depth Height Weight Max. cable cross-section Cooling type Convection Degree of protection IP 65 Environmental condition Temperature during operation °C 0 …+55 Temperature during storage and transportation °C -40 … +70 Relative atmospheric humidity 95 (non-condensing) Filter (Class A)
Page 237: Current Derating Depending On The Installation Altitude
Technical data 11.3 Current derating depending on the installation altitude 11.3 Current derating depending on the installation altitude Current reduction and temperature reduction as a function of the installation altitude Above 1000 m above sea level, the permissible input output current decreases along with the permissible ambient operating temperature.
Page 238: Pulse Frequency And Current Reduction
Technical data 11.4 Pulse frequency and current reduction 11.4 Pulse frequency and current reduction Relationship between pulse frequency, temperature and output base-load current Figure 11-1 Power derating in relation to the ambient temperature and pulse frequency Table 11- 2 Current reduction depending on pulse frequency Rated power Rated output current at pulse frequency of based on HO...
Page 239: Definition Of Emc Environment And Emc Classes
Technical data 11.5 Electromagnetic compatibility of the converters Description of technical design A description of the unit's technical design covering its EMC properties may be drawn up. Such a description must be approved by a "competent body" appointed by the responsible European authority.
Page 240: Overall Behavior As Regards Emc
Technical data 11.5 Electromagnetic compatibility of the converters Class C2 Power drive system (PDS) with a rated voltage of less than 1000 V, which is neither fitted with a plug connector nor intended for (easy) transport and which, when used in residential buildings, is designed solely for installation and commissioning by a specialist.
Page 241: Et 200Pro Fc-2 Frequency Converter In The Industrial Environment
Technical data 11.5 Electromagnetic compatibility of the converters EMC impact Standard Step Power crite- rion Electromagnetic high EN 61000-4-3 0.15 MHz … 80 MHz 10 V/m frequency field Amplitude modulated 80 % AM at 1 kHz Transient overvoltages EN 61000-4-4 2 kV at 5 kHz Voltage surge EN 61000-4-5...
Page 242: Et 200Pro Fc-2 Frequency Converter In A Drive System In Accordance With En 61800-3
Technical data 11.5 Electromagnetic compatibility of the converters 11.5.4.1 ET 200pro FC-2 frequency converter in a drive system in accordance with EN 61800-3 Explanatory notes for EN 61800-3+A11 The EN 61800-3+A11 product standard for "Adjustable speed electrical power drive systems, Part 3: EMC requirements and specific test methods" specifies limit values for noise radiation and interference immunity.
Page 243: Et 200Pro Fc-2 Frequency Converters In General Industrial Applications
Technical data 11.5 Electromagnetic compatibility of the converters EMC phenomena Basic standard Level Evaluation crite- for test proce- rion dures High-frequency electromagnetic field, ampli- EN 61000-4-3 80 MHz – 1000 MHz, 10 V/m, tude-modulated 80 % AM Ground leakage current EN 61800-5-1 See the two tables below.
Page 244 Technical data 11.5 Electromagnetic compatibility of the converters Table 11- 10 Limit values for interference immunity for general industrial application to EN 61000-6-2 EMC phenomena Basic standard for Level Evaluation criterion test procedures Voltage dips EN 61000-4-11 30% reduction, 0.5 periods Voltage interruptions EN 61000-4-11 >...
Page 245: Appendix
Appendix STEP 7 program examples A.1.1 Data exchange via the fieldbus Data exchange via the fieldbus Analog signals The inverter always scales signals that are transferred via the fieldbus to a value of 4000 hex. Table A- 1 Signal category and the associated scaling parameters Signal category 4000 hex ≙...
Page 246: Step 7 Program Example For Cyclic Communication
Appendix A.1 STEP 7 program examples A.1.2 STEP 7 program example for cyclic communication The controller and inverter communicate via standard telegram 1. The control specifies con- trol word 1 (STW1) and the speed setpoint, while the inverter responds with status word 1 (ZSW1) and its actual speed.
Page 247 Appendix A.1 STEP 7 program examples Bit in Significance Bit in Bit in Bit in Inputs STW1 Jog 1 Jog 2 PLC control Setpoint inversion Irrelevant Motorized potentiometer ↑ Motorized potentiometer ↓ Data set changeover SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 248: Step 7 Program Example For Acyclic Communication
M9.3 Displays the write process The number of simultaneous requests for acyclic communication is limited. More detailed infor- mation can be found under http://support.automation.siemens.com/WW/view /de/15364459 (http://support.automation.siemens.com/WW/vie w/en/15364459). SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 249 Appendix A.1 STEP 7 program examples Figure A-1 Reading parameters Note With PROFINET standard function blocks (SFB) instead of system functions (SFC) With acyclic communication via PROFINET, you must replace the system functions with standard function blocks as follows: • SFC 58 → SFB 53 •...
Page 250 Appendix A.1 STEP 7 program examples Explanation of FC 1 Table A- 3 Request to read parameters Data block DB 1 Byte n Bytes n + 1 MB 40 Header Reference 01 hex: Read request 01 hex Number of parameters (m) MB 62 10 hex: Parameter value MB 58...
Page 251 Appendix A.1 STEP 7 program examples Figure A-2 Writing parameters Explanation of FC 3 Table A- 4 Request to change parameters Data block DB 3 Byte n Bytes n + 1 MB 42 Header Reference 02 hex: Change request MB 44 01 hex Number of parameters 00 hex...
Page 252: The Device Trace In Starter
Appendix A.2 The device trace in STARTER The device trace in STARTER Description The device trace graphically displays inverter signals with respect to time. Signals In two settings that are independent of one another, using you can interconnect eight signals each. Recording You can start a measurement as frequently as you require.
Page 253 Appendix A.2 The device trace in STARTER If you require more than two settings for your measurements, you can either save the individual settings in the project or export them in *.clg format, and load or import them, if necessary. You can record individual bits of a parameter (e.g.
Page 254 Appendix A.2 The device trace in STARTER ① Select the bits for the trace trigger, upper row hex format, lower row binary format ② Define the bits for the trace trigger, upper row hex format, lower row binary format Figure A-3 Trigger as bit pattern of r0722 (status of the digital inputs) In the example, the trace starts if digital inputs DI 0 and DI 3 are high, and DI 2 is low.
Page 255: Interconnecting Signals In The Inverter
Appendix A.3 Interconnecting signals in the inverter Interconnecting signals in the inverter The following functions are implemented in the inverter: ● Open-loop and closed-loop control functions ● Communication functions ● Diagnosis and operating functions Every function comprises one or several blocks that are interconnected with one another. Figure A-4 Example of a block: Motorized potentiometer (MOP) Most of the blocks can be adapted to specific applications using parameters.
Page 256 Appendix A.3 Interconnecting signals in the inverter Binectors and connectors Connectors and binectors are used to exchange signals between the individual blocks: ● Connectors are used to interconnect "analog" signals (e.g. MOP output speed) ● Binectors are used to interconnect digital signals (e.g. "Enable MOP up" command) Figure A-6 Symbols for binector and connector inputs and outputs Binector/connector outputs (CO/BO) are parameters that combine more than one binector...
Page 257: Acceptance Tests For The Safety Functions
Appendix A.4 Acceptance tests for the safety functions Where can you find additional information? ● This manual suffices for assigning a different meaning to the digital inputs. ● The parameter list in the List Manual is sufficient for more complex signal interconnections.
Page 258 Appendix A.4 Acceptance tests for the safety functions Figure A-7 Acceptance test for STO (basic functions) Procedure To perform an acceptance test of the STO function as part of the basic functions, proceed as follows: Status The inverter is ready The inverter signals neither faults nor alarms of the safety functions •...
Page 259: Machine Documentation
Appendix A.4 Acceptance tests for the safety functions Status The inverter signals neither faults nor alarms of the safety • functions (r0945[0…7], r2122[0…7]). The inverter signals the following: • "STO is selected" (r9773.0 = 1). "STO is active" (r9773.1 = 1). Deselect STO 4.1.
Page 260 Appendix A.4 Acceptance tests for the safety functions Function table The active safety functions depending on the operating mode and safety equipment are shown in the function table. Operating Safety equipment Drive Selected safety function Checked mode Table A- 5 Example of a function table Operating Safety equipment...
Page 261: Documenting The Settings For The Basic Functions, Firmware V4.4
Appendix A.4 Acceptance tests for the safety functions Machine manufacturer The machine OEM confirms the correctness of the settings documented above. Date Name Company/dept. Signature … … … … A.4.3 Documenting the settings for the basic functions, firmware V4.4 ... V4.7 SP6 Drive = <pDO-NAME_v>...
Page 262: Manuals And Technical Support
A.5.1 Manuals for your inverter Manuals with additional information that can be downloaded ● Getting Started SIMATIC ET 200pro FC-2 (https://support.industry.siemens.com/cs/ww/en/view/109478674) Installing the inverter ● SIMATIC ET200 proFC-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109478246) Installing, commissioning and maintaining the inverter. Advanced commissioning (this manual) ●...
Page 263: Product Support
A.5.2 Product Support Additional information about the product and more is available in the Internet: Product support (http://www.siemens.com/automation/service&support). This address provides the following: ● Actual product information (Update), FAQ (frequently asked questions), downloads. ● The Newsletter contains the latest information on the products you use.
Page 264 Appendix A.5 Manuals and technical support SIMATIC ET 200pro FC-2 converter Operating Instructions, 09/2017, FW V4.7 SP9, A5E34257324B AE...
Page 265: Index
Index Commissioning Accessories, 71 Guidelines, 72 Communication Acceptance test, 120, 120 Acyclic, 98 Complete, 120 Communication interfaces Reduced scope, 122, 202 Backplane, 44 STO, 258 fieldbus, 44 Test scope, 122, 202 Memory card, 44 Acceptance test record, 120 Mini USB, 44 Acyclic communication, 98 Optical interface, 44 Alarm, 213, 222...
Page 266 Index Function Manual, 262 Function table, 260 Electromagnetic compatibility, 238 Functional ground (FE), 35 Drive system in accordance with EN 61800-3, 242 Functions In the industrial environment, 241 Overview, 89 Typical applications, 243 Elevator, 104 EMC emitted interference, 240 EMC standards, 239 Emergency Stop button, 114 Getting Started, 262 EN 61800-5-2, 112...
Page 267 Index KTY84, 47 Operating instructions, 262 Operating mode, 260 Operation, 92 Operator panel BOP-2, 71 LED (light emitting diode), 213 Door mounting kit, 71 LEDs Handheld, 71 Descriptions, 214 IOP, 71 status, 214 Optical cable, 29 Level control, 136 Optical interface, 44 License, 182 Optimizing the closed-loop speed controller, 148 Linear characteristic, 143...
Page 268 Index Ramp-function generator, 129 Speed control, 146 Ramp-up time, 134 Spindle, 75 Scaling, 135 Square-law characteristic, 143 Ready, 92 Standards Ready to start, 92 EN 61800-3, 24 Regenerative feedback, 160 STARTER, 71, 82, 114 Repair switch, 54 Download, 71 Replace STARTER commissioning tool, 114 Control Unit, 122, 202 STARTER PC tool, 114...
Page 269 Index Trace function, 252 Unit system, 108 Unwinders, 160 Update Firmware, 122, 202 Upgrading firmware, 205 Upload, 184, 187 USB, 46 USB cable, 71 USB interface, 83 Use for the intended purpose, 23 V/f characteristic, 141 Vector control, 148 Sensorless, 146 Version Firmware, 259 Hardware, 259...

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Simatic et 200pro fc-2Simatic et 200pro fc-2 converter

Siemens SIMATIC ET 200pro Series Operating Instructions Manual

1 Fundamental Safety Instructions

2 Introduction

3 Description

4 Installation

5 Configure the Hardware

6 Commissioning

7 Advanced Commissioning

8 Backing up Data and Series Commissioning

9 Repair

10 Alarms, Faults and System Messages

11 Technical Data

Appendix

Quick Links

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Summary of Contents for Siemens SIMATIC ET 200pro Series