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Bosch Climate 5000 SCI Series Installation Manual

Bosch Climate 5000 SCI Series Installation Manual

Middle static pressure duct type air conditioner
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Installation Manual
MIDDLE STATIC PRESSURE DUCT TYPE AIR CONDITIONER
Climate 5000 SCI
CL5000SCI
18-2 DCT/ OU- OUE
24-2 DCT/ OU- OUE
30-2 DCT/ OU- OUE
36-2 DCT/ OU- OUE
42-2 DCT/ OU- OUE
48-2 DCT/OU- OUE
Read this manual carefully before installing or operating your new air conditioning unit.
Ensure to save this manual for future reference.

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Summary of Contents for Bosch Climate 5000 SCI Series

  • Page 1 Installation Manual MIDDLE STATIC PRESSURE DUCT TYPE AIR CONDITIONER Climate 5000 SCI CL5000SCI 18-2 DCT/ OU- OUE 24-2 DCT/ OU- OUE 30-2 DCT/ OU- OUE 36-2 DCT/ OU- OUE 42-2 DCT/ OU- OUE 48-2 DCT/OU- OUE Read this manual carefully before installing or operating your new air conditioning unit. Ensure to save this manual for future reference.
  • Page 2: Table Of Contents

    Table of Content Accessories ............... 3 Safety Precautions ............4 Installation Overview ............6 Indoor Unit Installation ............7 Indoor Unit Parts ............. 7 Indoor Unit Installation Instructions ......7 Outdoor Unit Installation ..........11 Outdoor Unit Installation Instructions ....... 11 Drain Joint Installation ..........
  • Page 3: Accessories

    Accessories Accessories The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electrical shock and fire, or equipment failure. Name Shape Quantity Tubing &...
  • Page 4: Safety Precautions

    Safety Precautions Safety Precautions • Be aware that the refrigerants may be odourless. Read Safety Precautions Before Installation • Compliance with national gas regulations must be observed. • Keep ventilation openings clear of obstruction. Incorrect installation due to ignoring instructions can cause serious damage or injury.
  • Page 5 Safety Precautions Explanation of symbols displayed on the indoor unit or outdoor unit (applicable to the unit with R32 refrigerant only): WARNING This symbol shows that this appliance uses a flammable refrigerant. If the refrigerant is leaked and exposed to an external ignition source, there is a risk of fire.
  • Page 6: Installation Overview

    Installation Overview Installation Overview INSTALLATION ORDER Install the indoor unit Install the outdoor unit Install the drainpipe (Page 8) (Page 13) (Page 16) Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes (Page 27) (Page 22) (Page 18) Perform a test run (Page 29) Climate 5000 SCI –...
  • Page 7: Indoor Unit Installation

    Indoor Unit Installation Indoor Unit Installation Indoor Unit Installation Instructions Step 1: Select installation location Indoor Unit Parts The indoor unit should be installed in a location that meets the following requirements: Air inlet f Enough room exists for installation and maintenance. f Enough room exists for the connecting pipe and drainpipe.
  • Page 8 Indoor Unit Installation Step 2: Hang indoor unit. 1. Please refer to the following diagrams to locate the four positioning screw bolt holes on the ceiling. Ensure to mark the places where you will drill ceiling hook holes. Air outlet dimensions Air inlet dimensions Air filter Descending ventilation opening and mounted hook...
  • Page 9 Indoor Unit Installation Original concrete bricks 8. Mount the indoor unit onto the hanging screw bolts with a block. Position the indoor unit flat using a level indicator to prevent leaks. Use an embedding screw bolt, crock, and stick harness. (See Fig. 6) (See Fig.
  • Page 10 Indoor Unit Installation Step 4: Adjust the air inlet direction (From rear side to underside) Step 5: Fresh air duct installation 1. Take off the ventilation panel and flange. Dimension : Duct joint for fresh air Air return flange MODEL Ventilation panel 18-60 Fig.
  • Page 11: Outdoor Unit Installation

    Outdoor Unit Installation Outdoor Unit Installation Step 2: Install outdoor unit. Fix the outdoor unit with anchor bolts (M10) Outdoor Unit Installation Instructions Step 1: Select installation location. >600 mm The outdoor unit should be installed in a location that meets the following requirements: f Place the outdoor unit as close to the indoor unit as possible.
  • Page 12: Drain Joint Installation

    Outdoor Unit Installation Rows of series installation L ≤ H L ≤ 1/2H 250 mm or more 1/2H < L ≤ H 300 mm or more L > H Cannot be installed Table 7. The relations between H, A and L are as follows Fig.
  • Page 13: Notes On Drilling A Hole In The Wall

    Drainpipe Installation Drainpipe Installation The drainpipe is used to drain water from the unit. Improper installation may cause unit and property damage. CAUTION • Insulate all piping to prevent condensation, which could lead to Base pan hole of water damage. outdoor unit •...
  • Page 14 Drainpipe Installation Wall NOTE ON DRAINPIPE INSTALLATION • When using an extended drainpipe, tighten the indoor connection Outdoor Indoor with an additional protection tube. This prevents it from pulling loose. • The drainpipe should slope downward at a gradient of at least 1/100 to prevent water from flowing back into the air condition- er.
  • Page 15: Refrigerant Piping Connection

    Refrigerant Piping Connection Units with a pump Refrigerant Piping Connection 1. Remove the test cover. Safety Precautions Fill the water pan with 2 litres of water. WARNING • All field piping must be completed by a licensed technician and must comply with the local and national regulations.
  • Page 16: Refrigerant Piping Connection Instructions

    Refrigerant Piping Connection The outdoor unit is installed higher than the indoor unit Indoor unit Gas piping Permitted length Oil trap Piping Total piping 18K+18K L+Max length length (L1, L2) 24K+24K 30K+30K (Farthest dis- L1, L2 tance from the line pipe branch) 10 m (Farthest dis- L1-L2...
  • Page 17 Refrigerant Piping Connection Step 1: Cut pipes Flare nut When preparing refrigerant pipes, take extra care to cut and flare them properly. This will ensure efficient operation and minimize the need for future maintenance. 1. Measure the distance between the indoor and outdoor units. Copper pipe 2.
  • Page 18 Refrigerant Piping Connection NOTE: DO NOT intertwine signal cable with other wires. While bundling these items together, do not intertwine or cross the signal cable with any other wiring. Pipe Indoor unit tubing Flare nut 7. Thread this pipeline through the wall and connect it to the outdoor unit.
  • Page 19: Wiring

    Wiring Wiring Outdoor Unit Wiring Safety Precautions WARNING Before performing any electrical or wiring work, isolate the main power WARNING to the system. • Disconnect the power supply before working on the unit. 1. Prepare the cable for connection. • All wiring must be performed according to local and national regulations.
  • Page 20: Indoor Unit Wiring

    Wiring 3. Connect the u-lugs to the terminals CAUTION Match the wire colours/labels with the labels on the terminal block. Firmly screw the u-lug of each wire to its corresponding terminal. • While connecting the wires, please strictly follow the wiring dia- 4.
  • Page 21: Power Specifications

    Wiring Power Specifications CAUTION NOTE: • If there is no change in the ventilation paths after airflow adjust- ment, be sure to reset automatic airflow adjustment. Electric auxiliary heating type circuit breaker/fuse need to add more than 10 A. • If there is no change to ventilation paths after airflow adjustment, contact qualified personnel, especially if this occurs after testing the outdoor unit or if the unit has been moved to a different location.
  • Page 22: Air Evacuation

    Air Evacuation Air Evacuation Safety Precautions Flare nut CAUTION • Use a vacuum pump with a gauge reading lower than -0.1 MPa and an air discharge capacity above 40 L/min. • The outdoor unit does not need vacuuming. DO NOT open the outdoor unit’s gas and liquid stop valves.
  • Page 23: Test Run

    Test Run Liquid Side Diameter Ø 6.35(1/4”) Ø 9.52(3/8”) Ø 12.7(1/2”) R410A (Total pipe length – standard pipe (Total pipe length – standard pipe (Total pipe length – standard pipe (Orifice tube in the indoor unit): length) x 30 g (0.32 oZ)/m(ft) length) x65g (0.69 oZ)/m(ft) length) x 115 g (1.23 oZ)/m(ft) R410A...
  • Page 24: European Disposal Guidelines

    European Disposal Guidelines European Disposal Guidelines Information on Servicing Users in European countries may be required to properly dispose of this (Required for the units with R32 refrigerant only) unit. This appliance contains refrigerant and other potentially hazardous 1. Checks to the area materials.
  • Page 25 Information on Servicing • Marking and signs that are illegible must be corrected. 13. Detection of flammable refrigerants • Refrigeration pipe or components are installed in a position where Under no circumstances may potential sources of ignition be used in they are unlikely to be exposed to any substance which may corrode searching for or detection of refrigerant leaks.
  • Page 26 Information on Servicing 16. Charging procedures 19. Recovery In addition to conventional charging procedures, the following • When removing refrigerant from a system, either for service or requirements must be met: decommissioning, it is recommended good practice that all refriger- ants are removed safely.
  • Page 27 The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details.
  • Page 28 Bosch Thermotechnology Ltd Cotswold Way Warndon Worcester WR4 9SW mailto: Commercial.enquiry@uk.bosch.com Contact Number 03301233004 Web address www.bosch-industrial.co.uk...

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