Related Manuals for Oerlikon Sogevac SV200
Summary of Contents for Oerlikon Sogevac SV200
- Page 1 Sogevac ® SV200 - SV300 BR2 Single-stage, oil-sealed rotary vane pump Operating instructions GAET02307_002_10 Ref.: 10926 / 10927 10930 / 10931 95526 / 95527 95536 / 95537 95027 95031...
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Page 2: Table Of Contents
Contents Page Important Safety Information Description Principle of operation Technical characteristics Connection Fittings Ordering informations Accessories SV + WAU Combination Direct connected Spare parts Lubricants Transport and Storing Transport and packaging Mounting orientation Storing Installation Setting up Electrical Connections Start-up Operation Operation Switching off / Shutdown... -
Page 3: Important Safety Information
Safety Information Important Safety Information Indicates procedures that must be strictly observed to prevent hazards to Warning persons. Indicates procedures that must be strictly observed to prevent damage to, or Caution destruction of the product. Note Emphasises additional application information and other useful information provided within these Operating Instructions. - Page 4 Safety Information Disconnect the unit from the power supply before starting any work. Warning Take appropriate precautions to insure that the pump cannot start. Warning If the pump has pumped hazardous gases it will be absolutely necessary to determine the nature of the hazard involved and take the appropriate safety precautions.
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Page 5: Description
Description Description Sogevac pumps are designed for pumping of inert gases in the range ® of rough vacuum, between atmospheric pressure and ultimate pressure of the pump. When removing condensable vapours, a gas ballast valve must be installed. Principle of operation The Sogevac pumps SV200 and SV300 BR2 are single-stage oil-sealed ®... - Page 6 Description However, in that case, the pump will not reach anymore its specific end pressure. That will often indicate that oil is polluted and/or oil filter is clogged. A fan running on the motor shaft generates the necessary cooling air. The oil is also fed, thru a cooling coil.
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Page 7: Technical Characteristics
Description Technical characteristics Note Pump technical data like e.g. ultimate pressure & noise level are only valid for standard pumps operating with the mentioned mineral oil. The use of other oils may have consequences on these values. SV200 Technical Data 50 Hz 60 Hz Nominal speed Pumping speed... - Page 8 Description SV300 Technical Data 50 Hz 60 Hz Nominal speed Pumping speed Ultimate partial pressure without gas ballast mbar ≤ 8.10 ≤ 8.10 Ultimate total pressure mbar ≤ 0,7 ≤ 0,7 with gas ballast standard Water vapour tolerance : with gas ballast standard or EM mbar ■ with big gas ballast mbar ■...
- Page 9 Description SV200/300 DIMENSIONAL DRAWING EXHAUST OIL LEVEL MONITOR (OPTION) INLET PORT OIL FILTER EXHAUST FILTER GAS BALLAST VALVE OIL LEVEL OIL DRAIN fig. 1 OIL FILLING PLUG THERMAL SWITCH (OPTION) Dimension in mm Type Øa Øb Amax. a0 ØD/P Weight kg 109 26 G2 G2 890 390 252 214 40 535 394 50...
- Page 10 Description US versions. Dimension in inches Type Øa Øb Amax. a0 ØD/P Weight kg 950 27 2" 2" 390 252 214 40 535 394 50 140 269 M10/10 425 352 392 318 399 350 150 300 170 38" 21" 15" 9" 2" 8" 1"...
- Page 11 Description Europe Version PUMPING SPEED (VOLUME FLOW RATE) WITHOUT GAS BALLAST WITH GAS BALLAST fig. 2a PRESSURE AT 50 Hz US Version PUMPING SPEED (VOLUME FLOW RATE) WITHOUT GAS BALLAST WITH GAS BALLAST fig. 2b PRESSURE AT 60 Hz GAET02307_002_10 - 06/2008 - © Œrlikon Leybold Vacuum...
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Page 12: Connection Fittings
Description Connection Fittings Description Size Cat. Nr. Cat. Nr. SV200 + SV300 SV200 SV300 Union coupling + seal G2 F/M 711 18 025 711 18 025 Nipple G2 M/M - 150 mm long 711 18 035 711 18 035 Threaded flange adapter G2 M - DN 63 ISO-K 711 18 126 711 18 126 NPT2 M - DN 63 ISO-K... -
Page 13: Ordering Informations
Description Connecting elements fig. 3 Ordering informations Ordering data Ref. No SV200 SV300 Pump with three-phase motor without gas ballast 230 V/400 V, 50 Hz 109 26 109 30 460 V, 60 Hz Pump with three-phase motor and integrated gas ballast valve 230 V/400 V, 50 Hz 109 27 109 31 460 V, 60 Hz... -
Page 14: Accessories
Description Accessories Description Size Cat. Nr. Cat. Nr. SV200 + SV300 SV200 SV300 Oil sight glass (glass/metal) 712 19 488 712 19 488 (Europe version) Oilfilter by-pass 712 30 573 712 30 573 Gitter 712 14 053 712 14 053 Oil drain tap G 3/4 711 30 114 711 30 114 Interchangeability Kit... -
Page 15: Sv + Wau Combination Direct Connected
Description SV + WAU Combination Direct connected Pos Qty Designation SV200/300 BR2 SV200/300 BR2 + WAU 501 + WAU 1001 Adaptation kit 953 90 953 91 Including : • flange 714 36 401 714 36 401 • intake flange housing 714 36 221 714 36 221 • o-ring 714 36 222 714 36 222 (Ø 117.07 x 3.53 FPM) (Ø 117.07 x 3.53 FPM) • screw HM10 x 40 Q6.8 HM10 x 40 Q6.8... -
Page 16: Lubricants
Description Lubricants Except differently specified on the pump, we recommend to run the Sogevac pumps with GS77 from Œrlikon Leybold Vacuum or an equivalent oil which meets following requirements: - low vapor pressure, even at high temperatures; - flat viscosity curve; - minimum water content and absorption;... -
Page 17: Transport And Storing
Transport and Storing Transport and Storing Transport and packaging Sogevac vacuum pumps pass a rigorous operating test in our factory and ® are packaged to avoid transport damages. Please check packaging on delivery for transport damages. Packing materials should be disposed off according to environmental laws or re-cycled. -
Page 18: Installation
Installation Installation Warning It is essential to observe the following instructions step by step to ensure a safe start-up. Start-up may only be conducted by trained specialists. The standard pump is not suitable for installation in explosion hazard areas ATEX. Please contact us, if you are planning such an application. Before installing the pump you must reliably disconnect it from the electrical power supply and prevent the pump from running up inadvertently. - Page 19 Installation We recommend to install the dust filter horizontally using the T-piece (3/13) or Warning the elbow (3/14). This ensures that when removing the filter no particles fall into the intake port. When pumping vapours, we recommend installing condensate traps on the intake and exhaust sides (see §...
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Page 20: Electrical Connections
Installation Electrical Connections Warning Ensure that incoming power to the pump is off before wiring the motor or altering the wiring. Electrical connections must be done by a qualified electrician in accordance with the applicable safety regulations. Wire the motor for the correct supply voltage via connections in the junction box. - Page 21 Installation Prolonged running of the motor in the wrong direction of rotation will damage Warning the pump! If any security switch or electrical defect cuts out the pump, re-start-up of the pump must only be possible by handaction. Motorization European versions: A 50/60 Hz motor is mounted in standard on the SV200 and SV300 BR2 Voltages: 230-400 V ±10% at 50 Hz...
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Page 22: Start-Up
Installation Start-up The pumps are supplied with the necessary oil filling in ready-to-use condition. Always verify proper oil level before operating the pump. Caution The normal oil level is in the middle of sight glass. If oil has to be added, unscrew the oil-fill plug, add oil and screw the plug firmly back in. -
Page 23: Operation
Operation Operation Operation To avoid overloading the motor, do not start the pump more than six times within one hour. If frequent starts are needed, the pump should run continuously and be linked to the vacuum vessel by means of a valve. In that case, regulation will be made by the valve and not by start/stop of the pump. -
Page 24: Switching Off / Shutdown
Operation With the gas ballast valve open and at operating temperature, the Sogevac® pump can pump pure water vapor up to the water vapor tolerance indicated in the Technical Data. The pump’s water vapor tolerance can be increased by raising the operating temperature. Use a screwdriver to open the gas ballast valve. -
Page 25: Ultimate Pump Pressure
Operation When the pump has been switched off due to over heating, initiated by the Caution motor or its temperature detector, the pump must be cooled down to the ambient temperature, and must only be switched on again manually after having eliminated the cause. -
Page 26: Maintenance
Maintenance Maintenance Warning Safety Information Observe all safety regulations. Caution All work must be done by suitably trained personnel. Maintenance or repairs carried out incorrectly will affect the life and performance of the pump and may cause problems when filling warranty claims and depends heavily of the applications. -
Page 27: Œrlikon Leybold Vacuum Service
Formulaire Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components“. Another suitable form is available from www.oerlikon.com Œrlikon Leybold Vacuum Systems Documentation Download Documents. Attach the form to the equipment or enclose it with the equipment. - Page 28 Maintenance C. Oil Change, Replacing the Oil Filter Tool required : oil filter key (710 73 532) Always change the oil when the pump is switched off but still at working temperature. If there is a risk of the oil being polymerized by the connected process, change the oil immediately after operation of the pump.
- Page 29 Maintenance Take out the pressure relief valves and check that they move freely, and seal properly. Reassemble in the reverse sequence. Ensure that the exhaust filter elements are properly centered and positioned. Install spring between its both was- hers, and tighten stop nut (6/31), fully home with the 10 mm box wrench. Observe the safety regulations! E.
- Page 30 Maintenance Remove four screws and take off the intake flange (7/57) and gasket (7/55). Remove the spring and anti-suckback valve, and replace them if required. If the anti-suckback valve closes too soon, carefully compress the spring slightly. The top edge of the valve should be about 1-2 mm away from the bottom side of the intake port.
- Page 31 Maintenance J. Replacing the Pump Module Fully assembled pump modules are available under Ref. Nos. : SV200 : 714 36 770 SV 300 : 714 36 780 Tools required : SV200/300 : open-jaw or box wrenches 10 mm, 17 mm, 27 mm. We recommend using a new module/oil casing flat gasket and new flat gas- kets for the oil flow tubes and gas ballast valve.
- Page 32 Maintenance In case of necessity to replace bearing plates, it will be necessary to adjust locating pins. Please call Œrlikon Leybold Vacuum (operating instructions on request). L. Disassembly of electrical motor Disconnect the power before disassembling the pump. Make absolutely sure that the pump cannot be accidentally started.
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Page 33: Troubleshooting
Troubleshooting Troubleshooting Fault Possible cause Remedy Reference section * Pump does not Pump is connected incorrectly. Connect the pump correctly. start. Motor protection switch incorrectly set. Set motor protection switch properly. Operating voltage does not match motor. Replace the motor. Motor is malfunctioning. Replace the motor. - Page 34 Troubleshooting Fault Possible cause Remedy Reference section * Oil in intake line Oil comes from the vacuum system. Check the vacuum system. or in vacuum Anti-suckback valve is obstructed. Clean or repair the valve. 5.4-G vessel. Sealing surfaces of anti-suckback valve Clean or repair the intake port and valve. 5.4-G are damaged or dirty.
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Page 35: Spare Parts
Spare parts Spare parts To guarantee safe operation of the Œrlikon Leybold Vacuum vacuum pump, only original spare parts and accessories should be used. When ordering spare parts and accessories, always state pump type and serial number. You can find part numbers in the spare parts list. Consumables and main spare parts kits for Sogevac®... - Page 36 Spare parts SV200, SV300 (similar) fig. 6 GAET02307_002_10 - 06/2008 - © Œrlikon Leybold Vacuum...
- Page 37 Spare parts Pos. Quantity Specification Dimensions (mm) Ref. No. Ref. No. Notes SV200 SV300 (USA) Exhaust plug 2" 712 13 233 ID. incl. 1a Gasket Ø 57 x Ø 52 x 2 Exhaust-Flange 710 60 844 710 60 854 Flat gasket 238 x 193 x 2 FKM (c) 712 37 044 ID.
- Page 38 Spare parts SV200, SV300 (similar) fig. 7 GAET02307_002_10 - 06/2008 - © Œrlikon Leybold Vacuum...
- Page 39 Spare parts Pos. Quantity Specification Dimensions (mm) Ref. Ref. Notes SV200 SV300 Material No. No. (USA) 51a 3 Screw N°10 LG. 25 type P 51b 3 Washer L5N AC ZN 51c 3 N° 10 Ø 4,8 x 7 52a 2 Screw N°10 LG 25 type P 52b 2 Washer L5N AC ZN...
- Page 40 Spare parts SV200, SV300 (similar) fig. 7 GAET02307_002_10 - 06/2008 - © Œrlikon Leybold Vacuum...
- Page 41 Spare parts Pos. Quantity Specification Dimensions (mm) Ref. Ref. Notes SV200 SV300 Material No. No. (USA) Pump cylinder 714 36 580 ID. Pump cylinder 714 36 570 ID. Centering pin A-8-60 NFE 27-482 / DIN 7977 714 00 878 ID. Set of rotor rings 714 07 070 ID.
- Page 42 GAET02307_002_10 - 06/2008 - © Œrlikon Leybold Vacuum...
- Page 43 Declaration of Contamination of Compressors, Vacuum Pumps and Components The repair and / or servicing of compressors, vacuum pumps and components will be carried out only if a correctly completed declaration has been submitted. Non-completion will result in delay. The manufacturer can refuse to accept any equipment without a declaration. A separate declaration has to be completed for each single component.
- Page 44 Beichen Economic Head Office Leuvensesteenweg 542-9A Fax: +49-(0)221-347 1245 Sales and Service: Development Area (BEDA), Tobu A.K. Bldg. 4th Floor B-1930 Zaventem sales.vacuum@oerlikon.com Phone: +31-346-58 39 99 Shanghai Road 23-3, Shin-Yokohama Sales: Fax: +31-346-58 39 90 Tianjin 300400 3-chome Phone: +32-2-711 00 83 Œrlikon...