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Carrier controller
SIMATIC
EMS400S
Carrier controller
Operating Instructions
Datasheet.Live
09/2013
A5E03474162-02
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Preface
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Overview
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Functional description
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Safety instructions
___________________
Mounting and connection
Operator controls and
___________________
displays
___________________
Maintenance and repairs
___________________
Technical specifications
___________________
Appendix
1
2
3
4
5
6
7
A
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Table of Contents
Related Manuals for Siemens SIMATIC EMS400S
Summary of Contents for Siemens SIMATIC EMS400S
- Page 1 ___________________ Carrier controller Preface ___________________ Overview ___________________ Functional description SIMATIC ___________________ Safety instructions EMS400S ___________________ Carrier controller Mounting and connection Operator controls and ___________________ displays Operating Instructions ___________________ Maintenance and repairs ___________________ Technical specifications Datasheet.Live ___________________ Appendix 09/2013 A5E03474162-02...
- Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 3: Preface
The following documents provide a full description of the "EMS400S Plant controller for Electrical Monorail Systems": The documents in the figure are available at: EMS400S product documentation (http://support.automation.siemens.com/WW/view/en/68156412/133300) The documents supplementing the EMS400S carrier controller include: ● "EMS400S Carrier Controller" circuit diagrams Carrier controller... - Page 4 The documents contain links to other relevant documents for standard modules from Siemens that are used by the EMS400S carrier controller. This includes primarily the "S7- 1200 Automation System" system manual for the SIMATIC CPU. Scope of validity...
- Page 5 Preface Style conventions Style Convention Scope "Add screen" Terminology for the user interface, e.g. dialog name, tab, • button, menu command Necessary entries, e.g. limit value, tag value • Path information • "File > Edit" Operational sequences, e.g, menu command, shortcut menu command <F1>, <Alt+P>...
- Page 6 Preface Carrier controller Operating Instructions, 09/2013, A5E03474162-02...
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Page 7: Table Of Contents
Table of contents Preface ..............................3 Overview..............................9 Product overview..........................9 Scope of delivery.......................... 10 Accessories ..........................10 Functional description ........................... 11 Safety instructions ..........................15 Mounting and connection ........................17 Check the scope of delivery ......................17 Mounting location and free space for the carrier control.............. 17 Mounting the carrier controller ..................... - Page 8 Table of contents Technical specifications ........................41 Dimensional diagram ........................41 Technical specifications ......................42 Interface description ........................44 7.3.1 Connectors and cables ....................... 44 7.3.2 Interface –X1 ..........................44 7.3.3 Interface –X2 ..........................45 7.3.4 Interface –X3 ..........................46 7.3.5 Interface –PN ..........................
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Page 9: Overview
Overview Product overview The EMS400S carrier controller is part of the EMS400S plant control system. The EMS400S plant control system has been designed for an EMS plant. The carrier controller has found its way into many areas of internal transporting. Thanks to its advanced automation level, the controller enhances the flexibility and efficiency of rail-based electric monorail systems primarily in the automotive industry. -
Page 10: Scope Of Delivery
● SIMATIC Memory Card 2 MB, 6ES7954-8LB01-0AA0 ● IR remote control, order number 6ES7292-0CA50-0AA0 ● EMS400S diagnostics unit, order number 6ES7292-0EA50-0AA0 Siemens accessories are available for selection and ordering at: Industry Mall (http://mall.automation.siemens.com) Carrier controller Operating Instructions, 09/2013, A5E03474162-02... -
Page 11: Functional Description
The required S7 project can be programmed without restrictions in TIA Portal. A sample program is available at: EMS400S product documentation (http://support.automation.siemens.com/WW/view/en/68156412/133300) You may use the IR remote control to transmit commands directly to the carrier controller. The respective receiver is installed in the display unit. Message that relate to the carrier controller can be visualized on the display unit. - Page 12 Functional description The following figure shows a block diagram of the carrier controller on which all connections are in use. ① ⑧ Current collector carrier with 6 collectors Sensors (optional) ② ⑨ 24 V DC power supply module Display unit ③...
- Page 13 The converted energy is dissipated as heat energy by means of a brake resistor. The operating instructions for the main modules mentioned are available at: Overall SIMATIC documentation (http://www.siemens.com/simatic-tech-doku-portal) Geared motor on the EMS carrier The EMS400S carrier controller has been designed for the following types of gears: ●...
- Page 14 Functional description Carrier controller Operating Instructions, 09/2013, A5E03474162-02...
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Page 15: Safety Instructions
Safety instructions WARNING Injury or material damage You risk the development of danger sources and deactivation of safety functions if you neglect the safety and handling instructions provided in this document. This can result in personal injuries or material damage. Strictly adhere to the safety and handling instructions. - Page 16 Safety instructions Safety when working in and on electrical systems Only authorized persons are allowed to work in or on electrical equipment. The following safety regulations for prevention of electrical shock are valid in Germany: 1. Isolation of the system from power 2.
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Page 17: Mounting And Connection
You risk malfunctions if using faulty parts that have were delivered to you. Always use part that do not disclose any fault. Contact your Siemens partner for support for faulty parts. Mounting location and free space for the carrier control Selecting the mounting location The carrier controller is designed for operation in vertical mounting position. -
Page 18: Mounting The Carrier Controller
Mounting and connection 4.3 Mounting the carrier controller Bolting surface The bolting surface must support the weight of the carrier controller and meet the following requirements: Material property Value Material thickness 2 to 6 mm Planarity ≤ 0.5 mm Clearance You need to provide the following clearance around the carrier controller: On all sides, except on the rear 50 mm... -
Page 19: Installation Location And Clearances For The Brake Resistor
Observe the necessary clearances around the carrier controller. For information about the mounting and wiring of the Micromaster 4 brake resistor, refer to the corresponding product documentation. This documentation is available at: Industry Mall (http://mall.automation.siemens.com) Wiring the carrier controller 4.5.1 Wiring information... - Page 20 Mounting and connection 4.5 Wiring the carrier controller Wiring sequence Note Observe the following points: • Switch off the carrier controller before you start. • You will risk damage to the device if you ignore the specified wiring sequence. Wire the carrier controller in the following order: 1.
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Page 21: Preparing Cables
Mounting and connection 4.5 Wiring the carrier controller 4.5.2 Preparing cables The power and data cables to be connected to the carrier controller must be dressed with corresponding connectors. The same applies to the sensor cables. System project planning must specify the following: ●... -
Page 22: Interfaces
Mounting and connection 4.5 Wiring the carrier controller Procedure Note Components may only be installed or removed while the power supply is shut down. When working in and on electrical systems, you should always observe the specifications in the section "Safety instructions (Page 15)". 1. -
Page 23: Wiring Protective Earth
Mounting and connection 4.5 Wiring the carrier controller 4.5.4 Wiring protective earth Install protective earth by connecting all exposed inactive metal parts that do not belong to the operational power circuit to ground potential. This conductive connection is intended to prevent the development of dangerous voltages on electrically conductive system or device parts in the case of malfunction. -
Page 24: Wire Sensors, Braking Resistor, Current Collector Carrier And Geared Motor
Mounting and connection 4.5 Wiring the carrier controller Requirement ● The EMS is powered off. ● The EMS carrier is mounted to the EMS ● All components of the EMS carrier are mounted ● A current collector carrier with protective ground connection is mounted to the EMS carrier Procedure Note... - Page 25 Mounting and connection 4.5 Wiring the carrier controller The following figure shows the connection points of the sensors. The following figure shows the connection points of the power and data cables. For information on how to connect the shown cables to the sensors, collector carrier, geared motor and braking resistor, refer to the corresponding product documentation and to the "EMS400S Plant controller for Electric Monorail Systems"...
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Page 26: Securing The Cables
Mounting and connection 4.5 Wiring the carrier controller Requirement ● The EMS is powered off. ● The protective grounding is connected. ● The EMS carrier is mounted to the EMS ● All components of the EMS carrier are mounted ● All cables to be connected are dressed with the corresponding connector. Procedure WARNING Geared motor startup... -
Page 27: Connecting A Programming Device
Mounting and connection 4.6 Connecting a programming device Connecting a programming device 4.6.1 Connecting the PROFINET cable The connection of a programming device is required under the following circumstances: ● If a project has to be transmitted to the S7 CPU of the carrier controller ●... - Page 28 You will risk malfunctions if using data cables that are not approved. Always use shielded standard cables for data transmission. Approved data cables are listed at: Industry Mall (http://mall.automation.siemens.com) Procedure For information about the connection of a programming and procedures for data transmission, refer to the "S7-1200 Automation System"...
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Page 29: Connecting Functional Ground
Mounting and connection 4.6 Connecting a programming device 4.6.2 Connecting functional ground Make allowances for equipotential requirements when connecting a programming device or Industry PC. Potential differences Potential differences may develop between distributed plant parts. Potential differences can cause high equalizing currents on the data cables and thus interfere with data transmission or damage electronic components. - Page 30 Mounting and connection 4.6 Connecting a programming device Carrier controller Operating Instructions, 09/2013, A5E03474162-02...
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Page 31: Operator Controls And Displays
Operator controls and displays The following figure shows the operator controls and displays. On-off switch The carrier controller is equipped with an on-off switch. The on-off switch is used to connect or disconnect the power supply of contact conductors L1, L2 and L3 to the carrier controller. The RAIL connection is not switched off. - Page 32 The elements displayed by the display unit are specified in the TIA Portal. For information about the display unit, refer to the "EMS400S Display Unit and IR Remote Control" operating instructions at: EMS400S product documentation (http://support.automation.siemens.com/WW/view/en/68156412/133300) Carrier controller Operating Instructions, 09/2013, A5E03474162-02...
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Page 33: Maintenance And Repairs
"Replaceable modules (Page 40)" has failed. You must submit the carrier controller to Siemens for repairs if a module that is not listed in the named chapter has failed. You can turn in the respective device for repairs to the Retouren-Center Fürth . -
Page 34: Replacing Modules Of The Ems400S Carrier Controller
EMS400S diagnostics unit. The scope and method of these tests are defined in the operating instructions for the "EMS400S Diagnostics Unit". These operating instructions are available at: EMS400S product documentation (http://support.automation.siemens.com/WW/view/en/68156412/133300) Carrier controller Operating Instructions, 09/2013, A5E03474162-02... - Page 35 Maintenance and repairs 6.2 Replacing modules of the EMS400S carrier controller Requirement ● The carrier controller is removed from the EMS carrier For information about installation and removal, refer to the section "Replacing the EMS400S carrier controller (Page 36)". ● Test setup The test setup simulates the operating conditions of the carrier controller.
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Page 36: Replacing The Ems400S Carrier Controller
Maintenance and repairs 6.2 Replacing modules of the EMS400S carrier controller 6.2.3 Replacing the EMS400S carrier controller Note Observe the following points: • Warranty The carrier controller is subject to the warranty. Within the warranty period, authorized technical personnel may carry out the tasks specified in the following chapters to replace specific modules of the carrier controller. -
Page 37: Position Of The Modules Of The Ems400S Carrier Controller
1212C CPU document. This document is available at: "S7-1200 Automation System" system manual (http://support.automation.siemens.com/WW/view/de/36932465/0/en) 6. Close and lock the carrier controller. If a project is not saved on a memory card in the S7 CPU, connect a programming device as described in chapter "Connecting a programming device (Page 27)"... - Page 38 Maintenance and repairs 6.2 Replacing modules of the EMS400S carrier controller The following figure shows the carrier controller with open enclosure. Order number ① 24 V DC power supply module 6EP1433-0AA00 ② Fan, ebm-papst Mulfingen GmbH & Co. KG RL 48-19/14 2ML ③...
- Page 39 6SE6440-2UD15-5AA1 ③ Display unit (rear view) 6ES7292-0AA50-0AA0 The Siemens modules listed are available on order from the following link: Industry Mall (http://mall.automation.siemens.com) The associated documents are available at: Overall SIMATIC documentation (http://www.siemens.com/simatic-tech-doku-portal) The following section describes the modules that can be replaced.
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Page 40: Replaceable Modules
● PSB-C module For information about installation and removal, refer to the "EMS400S PSB Modules" operating instructions. ● S7-1212C CPU For information about installation and removal, refer to ""S7-1200 Automation System" system manual (http://support.automation.siemens.com/WW/view/de/36932465/0/en)". Requirement ● 1 replacement module Procedure Removal Observe the respective product documentation when removing the spare module. -
Page 41: Technical Specifications
Technical specifications Dimensional diagram Additional images are available on the Internet at: Image database (http://www.automation.siemens.com/bilddb) Carrier controller Operating Instructions, 09/2013, A5E03474162-02... -
Page 42: Technical Specifications
The speed signal of the fan is a square wave signal. The signal can be evaluated, for example, by the high speed counter of the digital input DI 0 of the S7-1212 CPU. For more information, refer to: "S7-1200 Automation System" system manual (http://support.automation.siemens.com/WW/view/de/36932465/0/en) Parameter Value Speed signal, normal Time period 8.6 ms at 3500 min... - Page 43 Technical specifications 7.3 Interface description Insulation strength Insulation strength to ground was proven in a type test at the following test voltage to IEC 61131-2: Applies to Circuits with rated voltage of V Test voltage other circuits or ground Line voltage connection –X2 AC line voltage ≥...
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Page 44: Interface Description
Technical specifications 7.3 Interface description Interface description 7.3.1 Connectors and cables The power and data cables for the carrier controller are installed using connectors and sockets of Harting Technology Group. See chapter "Accessories (Page 10)". 7.3.2 Interface –X1 Interface for connecting the cables of the geared motor. Harting Han Q8/0 socket Contact Allocation... -
Page 45: Interface -X2
Technical specifications 7.3 Interface description 7.3.3 Interface –X2 Interface for connecting the power supply cables L1, L2, L3 and PE, as well as the cables for communication via RAIL. Harting Han Q4/2 socket Contact Allocation 400 V contact, L1 400 V contact, L2 400 V contact, L3 n.c. -
Page 46: Interface -X3
Technical specifications 7.3 Interface description 7.3.4 Interface –X3 Interface for connecting the braking resistor. This connection is optional and depends on whether or not you need a braking resistor. Harting Han 3A socket Contact Allocation DC link frequency converter DC link frequency converter n.c. -
Page 47: Interfaces -X4 And -X5
Technical specifications 7.3 Interface description 7.3.6 Interfaces –X4 and –X5 Interface for connecting a digital sensor cable. M12 round connector, A-coded Contact Allocation L+ (24 V DC) Digital signal input DI 1 or DI 3 M (0 V DC) Digital signal input DI 2 or DI 4 Protective earth 7.3.7 Interface –X6... -
Page 48: Approvals And Standards
Technical specifications 7.4 Approvals and standards Approvals and standards The following figure shows the rating plate with an example of possible approvals. The rating plate is attached to the inside of the front panel. Note Only the approvals specified on the rating plate apply to the respective device. Possible approvals are listed in the following section. -
Page 49: Wiring Diagrams
● Take precautions to prevent the rated voltage from being exceeded by more than 40% as a result of short-term malfunctions. EC Declaration of Conformity The EC Declarations of Conformity are made available to the responsible authorities at: Siemens AG Sektor Industry I IA AS RD ST Postfach 1963... -
Page 50: Notes About Usage
Technical specifications 7.6 Notes about usage Notes about usage Industrial applications The device is designed for operation in the industry. For this reason, the following standards are met: Standard Title Release DIN EN 61131-2 Programmable logic controllers – Part 2: Equipment 01.01.2009 requirements and tests DIN EN 300440-1... - Page 51 Technical specifications 7.7 Electromagnetic compatibility Disturbance EMC applies to the following disturbances: ● Pulse-shaped disturbance The following table shows the EMC of the device in terms of pulse shaped disturbance. Pulse-shaped disturbance Tested with Corresponds to degree of severity Electrostatic discharge Air discharge: ±...
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Page 52: Environmental Conditions
Technical specifications 7.8 Environmental conditions RF interference emission Emission was tested and confirmed in accordance with EN 61000-6-4. Cable-bound Value interference emission 0.15 to 0.5 MHz < 79 dB (μV) quasi peak, < 66 dB (μV) mean value 0.5 to 5 MHz <... - Page 53 Technical specifications 7.8 Environmental conditions The following table shows the valid environmental conditions for the device. ● Mechanical environmental conditions Standard Title Release IEC 60721-3-3:1994 Classification of environmental conditions – part 3: 01.12.1994 Classes of environmental disturbances and their limits, section 3: Stationary operation , weatherproof Class 3M3 applies.
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Page 54: Tests For Compliance With Environmental Conditions
Technical specifications 7.8 Environmental conditions Damping shock and vibration If the device is subject to severe shock or vibration, you must take appropriate measures to reduce the amplitude and/or acceleration. In such situations, use vibration damping or vibration absorber systems. 7.8.3 Tests for compliance with environmental conditions Tests for compliance with mechanical environmental conditions... -
Page 55: Appendix
● Technical Support (http://www.siemens.de/automation/csi_en_WW) ● Support Request (http://www.siemens.com/automation/support-request) ● Service (http://support.automation.siemens.com/WW/view/en/16604318) ● Contacts and office locations (http://www.automation.siemens.com/mcms/aspa- db/en/Pages/default.aspx) ● Training center (http://sitrain.automation.siemens.com/sitrainworld/?AppLang=en) SIMATIC product information is available at: ● Industry Portal (http://www.automation.siemens.com/_en/portal/index.htm) ● Overall SIMATIC documentation (http://www.siemens.com/simatic-tech-doku-portal) Carrier controller Operating Instructions, 09/2013, A5E03474162-02... -
Page 56: Abbreviations
Appendix A.2 Abbreviations Abbreviations 4Q operation Four quadrant operation Alternating Current Aktiengesellschaft Communauté Européenne (European Community) Canadian Standards Association Direct Current Digital Input German Institute for Standardization European Community Electrostatically sensitive modules Electrical Monorail System EMS400S Electric Monorail System 400 Signal Electromagnetic compatibility European standard Electrostatic Sensitive Device... -
Page 57: Glossary
Glossary ACK bit Acknowledgment bit that is mapped to the PII and PIO of the plant segment controller and carrier controller. The ACK bit is used to toggle the data flow on the → RAIL between the data to be acknowledged and data that is not acknowledged in the process image. - Page 58 U profile that is contacted on its inside by the current collectors. The combination of UMC rails and bypass sections forms the rail system of the → EMS. EMS400S Siemens product name and type of → plant controller with a → carrier controller – particularly for → EMS. Enable bit The enable bit is mapped to the PIQ of the plant segment/carrier controller and set by the function blocks.
- Page 59 Glossary Error The "error" event in the diagnostic buffer of the TIA Portal is equivalent to the "general device error". Such an error is reported, for example, if the → EMS carrier is off power, or if the CPU of the carrier controller is in STOP state. This means that the cause of a general device error is found in the carrier controller, i.e.
- Page 60 Glossary Rail intersection The rail intersection separates the → RAIL contact conductors electrically at the → plant segment transition. Rail system The total of all → EMS rails of an → EMS. S data Data that is sent the interface from the → PSB-S module over the → RAIL interface. The S data sent can be both acknowledged and unacknowledged data.
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Page 61: Index
Index Installation as intended, 15 Insulation strength, 43 Interference Cable-bound, 52 Approval Radiated, 52 CE, 48 Main dimensions Carrier control Carrier controller, 41 Main dimensions, 41 Maintenance, 33 Carrier controller Drill pattern, 18 CE approval, 48 Contact conductor, 25 Contact person, 55 Office location, 55 Operation Industry, 50... - Page 62 Index Technical specifications Electrical system, 42 Technical support, 55 Technical Support, 55 Test Climatic, 54 Mechanical, 54 Training center, 55 Transport damage, 17 Warranty, 16 Carrier controller Operating Instructions, 09/2013, A5E03474162-02...