Related Manuals for jcb 506-36
Summary of Contents for jcb 506-36
- Page 1 OPERATOR'S MANUAL LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56 EN - 9831/0050 ISSUE 6 - 03/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
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- Page 3 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 4 Notes: 9831/0050-6 Find manuals at https://best-manuals.com...
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Page 5: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................2 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 6 Table of Contents Beacon ..............................20 Controls Isolation ..........................20 Stabiliser Isolation ..........................20 Rear Window Wiper ..........................21 Roof Window Wiper ..........................21 Auxiliary Hydraulic Circuit ........................21 Operation Introduction General ..............................23 Operating Safety General ..............................24 Worksite Safety ........................... 26 Risk Assessment ..........................
- Page 7 Table of Contents Instruments Instrument Panel ..........................51 Getting the Machine Moving General ..............................70 Slopes General ..............................72 Driving on Slopes ..........................72 Working on Slopes ..........................73 Driving the Machine Steer Modes ............................75 Limited Slip Differential (LSD) ......................75 Towing Other Equipment ........................
- Page 8 Table of Contents Operating Environment General .............................. 111 Operating in Low Temperatures ....................... 111 Operating in High Temperatures ....................... 112 Arctic Kit ............................112 Refuelling General .............................. 114 Low Fuel Levels ..........................114 Filling the Tank ..........................114 Attachments Working with Attachments Introduction ............................
- Page 9 Table of Contents Service Points General .............................. 152 Access Apertures General .............................. 156 Battery Cover ............................ 156 Engine Compartment Cover ......................156 Boom Rear Cover ..........................157 Undershield ............................158 Tools General .............................. 159 Lubrication General .............................. 160 Preparation ............................160 Attachments General .............................
- Page 10 Table of Contents Axles Oil ..............................190 Wheels General ............................. 191 Tyres General ............................. 193 Propshafts General ............................. 196 Hydraulic System General ............................. 197 Services ............................198 Oil ..............................198 Cylinders / Rams ..........................198 Hose Burst Check Valves ......................... 199 Electrical System General .............................
- Page 11 Table of Contents Warranty Information Service Record Sheet ........................282 Engine Emissions ..........................288 9831/0050-6...
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Page 12: Acronyms Glossary
Table of Contents Acronyms Glossary Crankcase Ventilation Diesel Exhaust Fluid Electronic Control Unit Exhaust Gas Recirculation ESOS Engine Shut-Off Solenoid FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display LLMI Longitudinal Load Moment Indicator Limited Slip Differential... -
Page 13: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 14: Cab/Canopy
Introduction About this Manual Figure 1. A Left B Right Cab/Canopy This manual frequently makes references to the cab. For example, 'do not operate the machine without an operator's manual in the cab'. These statements also apply to canopy build machines. Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). -
Page 15: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 16: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/0050-6... -
Page 17: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 18 Notes: 9831/0050-6...
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Page 19: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 20: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. - Page 21 About the Product Description Figure 3. A Lift arm B Carriage C Stabilizer D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab E Hydraulic tank F Fuel tank G Battery H Quick release couplings 9831/0050-6...
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Page 22: Product And Component Identification
Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. -
Page 23: Axle
512-56 514-56 509-45 508-66 510-44 510-55 Table 4. Digit 7 Engine Type JCB Dieselmax (Tier 4): W - (T4i) 55 kW 7 - (T4F) X - (T4i) 81 kW 2 - (T4F) 3 - (T4F) 93 kW A - (T4F) 55 kW 3L SEF Engine Table 5. -
Page 24: Gearbox
About the Product Product and Component Identification Figure 6. Rear axle B Data plate - rear axle Gearbox The gearbox has a serial number stamped on a data plate as shown. Figure 7. Power-shift Transmission A Data plate Operator Protective Structure WARNING You could be killed or seriously injured if you operate a machine with a damaged or missing ROPS/FOPS. - Page 25 About the Product Product and Component Identification Figure 8. Data plate - ROPS/FOPS standards 9831/0050-6...
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Page 26: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 9. - Page 27 About the Product Safety Labels Figure 10. 817/70040-2 817/70014-3 817/70029 817/70094 Table 8. Safety Labels Item Part No. Description Qty. 333/D0526 Severing of hands or fingers. Keep clear of/do not reach into the moving parts. Stop the engine and remove the starter key before you start maintenance work.
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Page 28: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 11. A Hourmeter Refer to: Instrument Panel B Drive lever Refer to: Gear Lever (Page 49). (Page 51). C Console switches Refer to: Console Switches D Steering wheel Refer to: Steering Wheel (Page 19). -
Page 29: Interior Switches
About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 10 s without the engine firing. -
Page 30: Cab Interior Light
About the Product Interior Switches Windscreen Washer Push the button to activate the windscreen washer. Allow the stalk to spring back to central position when finished. Headlights Flash Lift the stalk upwards to flash the headlights. Allow the stalk to spring back to central position when finished. Main Beam When the road lights are switched on via the switch on console, push the stalk downwards to turn on the main beam. -
Page 31: Console Switches General
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