jcb 135 Operator's Manual
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Summary of Contents for jcb 135
- Page 1 OPERATOR'S MANUAL 135, 150T, 155, 175, 190, 190T, 205, 205T EN - 9811/9500 ISSUE 4 - 01/2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9811/9500-4 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................ - Page 5 Table of Contents Entering and Leaving the Operator Station General ..............................28 Emergency Exit ........................... 29 Doors Operator Door ............................. 32 Windows Front Window ............................34 Side Window ............................34 Before Starting the Engine General ..............................36 Operator Seat General ..............................37 Basic Seat ............................
- Page 6 Impact Protection ..........................127 Attachment Frame General .............................. 128 Quickhitch Quickhitch Attachment Bracket ......................129 Shovels General .............................. 135 Standard Shovel ..........................135 Grapple Shovel ..........................136 6-in-1 Shovel ............................. 137 Forks General .............................. 140 Pallet Forks ............................140 9811/9500-4...
- Page 7 Put into Storage ..........................150 During Storage ..........................150 Take out of Storage .......................... 151 Security General .............................. 152 JCB Plantguard ..........................152 Construction Equipment Security and Registration Scheme (CESAR) ..........152 LiveLink ............................. 152 Maintenance Introduction General .............................. 153 Owner/Operator Support ........................
- Page 8 Table of Contents Lubrication General .............................. 182 Preparation ............................182 Attachments General ............................. 183 Body and Framework General ............................. 184 Pivot Pins ............................185 Operator Station General ............................. 187 Operator Protective Structure ......................187 Seat ..............................188 Seat Belt ............................188 Controls .............................
- Page 9 Table of Contents Window Washer ..........................218 Miscellaneous Fire Extinguisher ..........................220 Technical Data Static Dimensions General .............................. 221 Dimensions ............................221 Weights ............................. 225 Performance Dimensions General .............................. 228 Driving Performance ......................... 230 Noise Emissions General .............................. 232 Noise Data ............................232 Vibration Emissions General ..............................
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Page 10: Acronyms Glossary
Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit ESOS Engine Shut-Off Solenoid FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode Product Identification Number... - Page 11 Notes: viii 9811/9500-4 viii...
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Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the product. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Introduction >... -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the product you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9811/9500-4... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9811/9500-4...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Main Component Locations The illustration shows a typical machine model. Your machine may look different from the one shown. Figure 5. 1 ROPS/FOPS cab 2 Fuel tank filler point 3 Lift arm/boom 4 Front working lights 5 Quickhitch 6 Rubber tracks 7 Engine top cover... -
Page 21: Product And Component Identification
Table 2. Explanation of the PIN Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. GE0 = USA Build 4 to 6 Machine type. For example, 260 = 260 7 to 8 Machine model. For example, W = Wheeled T = Tracked V = Vertical Lift R = Radial Lift Generated Check Letter. -
Page 22: Operator Protective Structure
About the Product Product and Component Identification Figure 7. XXXXX A Cylinder block location Table 3. Example of the engine identification number 50261 500405 Digit 7-12 Table 4. Explanation of the engine identification number Digit Explanation Engine type. GN = Normally Aspirated. GP = Tur- bocharged. - Page 23 If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides.
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Page 24: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification The illustration shows a typical machine model. - Page 25 About the Product Safety Labels Figure 10. Table 5. Safety Labels Item Part No. Description Qty. 334/P0307 (Combination label) Crush hazard. Wear seat belt. 332/L8248 Noise warning. Wear ear protection. 817/70014 Warning. Read the Operator’s Manual before you operate the machine. 817/70104 Crushing of whole body.
- Page 26 About the Product Safety Labels Item Part No. Description Qty. 332/P7181 Crushing of whole body. Attach/use the support or prop to lockout for service, maintenance or any access. 332/P7131 Pressure hazard. Read the Service Manual. 817/70004 Burns to fingers and hands. Stay a safe distance away. 332/L7456 Flying debris warning.
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Page 27: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 11. A Left armrest (contains 12V accessory socket), B Right interlock bar,Refer to: Operation > Safety Refer to: Operation > Safety Equipment Equipment (Page 53). (Page 53). C Left joystick control lever, Refer to: Operation >... -
Page 28: Console Switches
About the Product Console Switches Console Switches Window Wipers Three position rocker switch. The switch functions operate when the ignition switch is in the on position. The wiper will self-park when switched off. Position : 1 = Off Position : 2 = On Position : 3 = Washer on (if installed) 9811/9500-4... -
Page 29: Interior Switches Ignition Switch
About the Product Interior Switches Interior Switches Ignition Switch CAUTION If any of the audible/visual warnings operate while the engine is running, stop the engine as soon as it is safe to do so and rectify the fault. Refer to: Operation > Instruments (Page 63). Key Start (Standard) The ignition switch is operated by an ignition key. -
Page 30: Cab Interior Light
About the Product Interior Switches Cab Interior Light Turn on the ignition. Refer to: About the Product > Interior Switches (Page 18). Press either end of the light unit to switch on the cab interior light. Pressing the other end will switch the light off. Figure 13. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...