ABB FEX500 Manuals

Manuals and User Guides for ABB FEX500. We have 3 ABB FEX500 manuals available for free PDF download: Operating Instruction, Commissioning Instruction, Original Instruction

ABB FEX500 Operating Instruction (176 pages)

Electromagnetic Flowmeter ProcessMaster, HygienicMaster

Brand: ABB | Category: Measuring Instruments | Size: 4.95 MB

Dransfelder Straße
2
Table of Contents
3
Safety
7
General Information and Notes for the Reader
7
Intended Use
8
Improper Use
8
Target Groups and Qualifications
8
Warranty Provisions
8
Plates and Symbols
9
Safety-/ Warning Symbols, Note Symbols
9
Name Plate
10
Transport Safety Information
13
Installation Safety Information
13
Safety Instructions for Electrical Installation
13
Safety Instructions for Operation
14
Technical Limit Values
14
Allowed Fluids
14
Maintenance and Inspection Safety Information
15
Returning Devices
15
Integrated Management System
16
Disposal
16
Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)
16
Rohs Directive 2002/95/EC
16
Design and Function
17
Measuring Principle
17
Device Designs
18
Design
19
Model with Compact Design
19
Model with Remount Mount Design
19
Transport and Storage
20
Inspection
20
Transport of Flanged Units Smaller than DN 450
20
Transport of Flanged Units Larger than DN 400
21
Storage Conditions
21
Mounting
22
General Information on Installation
22
Supports for Meter Sizes Larger than DN 400
22
Mounting the Measuring Tube
23
Torque Information
24
Processmaster in Flange Design and Hygienicmaster in Flange or Wafer-Type Design
24
Variable Process Connections Hygienicmaster
28
Information on EHEDG Conformity
29
Information on 3A Conformity
29
Installation Requirements
30
Electrode Axis
30
In- and Outlet Pipe Sections
30
Vertical Connections
30
Horizontal Connections
30
Free Inlet or Outlet
30
Strongly Contaminated Fluids
30
Installation in the Vicinity of Pumps
31
Installing the High Temperature Design
31
Devices with Extended Diagnostic Functions
31
Installation in Pipelines with Larger Nominal Diameters
31
Rotating the Display / Rotating the Housing
32
Rotating the Display
32
Rotating the Housing
32
Ground
33
General Information on Ground Connections
33
Metal Pipe with Fixed Flanges
33
Metal Pipe with Loose Flanges
34
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner
35
Sensor Type Hygienicmaster
36
Ground for Devices with Protective Plates
36
Ground with Conductive PTFE Grounding Plate
36
Devices with Extended Diagnostic Functions
36
Installation and Grounding in Pipelines with Cathodic Corrosion Protection (CCP)
37
Electrical Connections
39
Preparing and Routing the Signal and Magnet Coil Cable
39
Cable with Part Number D173D027U01
39
Cable with Part Number D173D031U01
40
Connecting the Flowmeter Sensor
42
Connecting the Signal and Magnet Coil Cables
42
Protection Class IP 68
43
Connecting the Transmitter
45
Connecting the Supply Power
45
Transmitter
46
Devices with HART Protocol
47
Devices with PROFIBUS PA or FOUNDATION Fieldbus
48
Connection Examples for the Peripherals
49
Commissioning
53
Preliminary Checks Prior to Start-Up
53
Configuring the Current Output
54
Commissioning PROFIBUS PA Units
56
Example of Local Address Setting (DIP Switch 8 = On)
57
Unit Behavior with Auxiliary Power Switched on
58
Voltage / Current Consumption
58
System Integration
59
Commissioning FOUNDATION FIELDBUS Units
60
Position of DIP Switches
61
Bus Address Settings
62
Commissioning the Unit
63
Downloading the System Data
63
Parameterizing Via the "Easy Set-Up" Menu Function
65
Flowmeter Sizes, Flow Range
71
Parameterization
72
Operation
72
Menu Navigation
72
Menu Levels
73
Process Display
74
Switching to the Information Level (Operator Menu)
75
Switching to the Configuration Level (Parameterization)
78
Hardware Write Protection
79
Selecting and Changing Parameters
80
Overview of Parameters on the Configuration Level
82
Description of Parameters
90
Menu: Easy Setup
90
Menu: Device Info
93
Menu: Config. Device
97
Menu: Display
101
Menu: Input / Output
103
Menu: Process Alarm
109
Menü: Communication
110
Menu: Diagnostics
115
Menu: Totalizer
124
Alarm Simulation
126
Software History
128
Devices with HART Protocol
128
Devices with PROFIBUS PA or FOUNDATION Fieldbus
128
Extended Diagnostic Functions
129
General
129
Detection of Partial Filling
129
Detection of Gas Bubbles 1)
129
Detection of Deposits on Measuring Electrodes 1)
130
Conductivity Monitoring 1)
130
Electrode Impedance Monitoring 1)
131
Sensor Measurements
131
Trend
132
Fingerprint
132
Checking the Grounding
132
Checking the Grounding
133
Performing the Grounding Check
133
Recommended Settings for Diagnostic Limit Values
135
Limit Values for the Coil Resistance
135
Limit Values for the Electrode Deposits
136
Limit Values for the Electrode Impedance
136
Recommended Settings for the Trend Logger
136
Error Messages
137
Invoking the Error Description
137
Error States and Alarms
138
Errors
138
Function Check
139
Operation Outside of Specifications (off Spec)
141
Maintenance
142
Overview of Error States and Alarms
143
Digital Output
144
Error Messages During Commissioning
147
Maintenance
149
Flowmeter Sensor
149
Gaskets
150
Replacing the Transmitter or Sensor
150
Transmitter
151
Flowmeter Sensor
152
Downloading the System Data
153
Spare Parts List
154
Fuses for Transmitter Electronics
154
Spare Parts for the Compact Design
154
Spare Parts for Remote Design
155
Field-Mount Housing
155
Round Field-Mount Housing
156
Flowmeter Sensor (Zone 2/DIV 2)
156
Flowmeter Sensor (Zone 1/DIV 1)
157
Performance Specifications
158
General
158
Reference Conditions According to en 29104
158
Maximum Measuring Error
158
Reproducibility, Response Time
158
Transmitter
158
Electrical Properties
158
Mechanical Properties
158
Functional and Technical Properties - Processmaster
159
Flowmeter Sensor
159
Protection Type According to en 60529
159
Pipeline Vibration According to en 60068-2-6
159
Installation Length
159
Signal Cable (for External Transmitters Only)
159
Temperature Range
159
Material Load
162
Flowmeter Sensor
163
Functional and Technical Properties - Hygienicmaster
164
Flowmeter Sensor
164
Protection Type According to en 60529
164
Pipeline Vibration According to en 60068-2-6
164
Installation Length
164
Signal Cable (for External Transmitters Only)
164
Temperature Range
164
Material Load
166
Mechanical Properties
167
Appendix
168
Other Applicable Documents
168
Approvals and Certifications
168
Overview of Parameter Settings (Factory Settings)
171
For Profibus PA Version
171
Index
173
Germany
176

ABB FEX500 Commissioning Instruction (80 pages)

Electromagnetic Flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 4.91 MB

ABB FEX500 Original Instruction (48 pages)

Electromagnetic Flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 4.26 MB

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB FEX500 Manuals

ABB FEX500 Operating Instruction (176 pages)

Table of Contents

ABB FEX500 Commissioning Instruction (80 pages)

Table of Contents

ABB FEX500 Original Instruction (48 pages)

Table of Contents

1 Certificates

2 Safety

3 Device Designs

4 Mounting

5 Ex Relevant Specifications for Operation in DIV. 1

6 Ex Relevant Specifications for Operation in DIV. 2

7 Commissioning

8 Maintenance

9 Appendix

Related Products

ABB Categories