Bosch ZEMO ZE 5F Plus City E-Bike Manuals

Manuals and User Guides for Bosch ZEMO ZE 5F Plus City E-Bike. We have 1 Bosch ZEMO ZE 5F Plus City E-Bike manual available for free PDF download: Translation Of Original Operating Instructions

Bosch ZEMO ZE 5F Plus Translation Of Original Operating Instructions (262 pages)

Pedelecs with Intuvia on-boad computer

Brand: Bosch | Category: Bicycle | Size: 30.26 MB

Table of Contents
2
About These Operating Instructions
12
Manufacturer
12
Laws, Standards and Directives
12
Language
12
For Your Information
12
Warnings
12
Markups
12
Aim of the Operating Instructions
13
Type Number and Model
14
Frame Number
14
Identifying the Operating Instructions
14
Safety
15
Residual Risk
15
Risk of Fire and Explosion
15
Electric Shock
17
Damage
17
Water Penetration
17
Condensation
17
Risk of a Crash
17
Incorrect Quick Release Setting
17
Incorrect Tightening Torque
17
Incorrect Component
17
Risk of Amputation
17
Key Breaking off
17
Toxic Substances
18
Carcinogenic Substances
18
Irritants and Corrosive Substances
18
Requirements for the Pedelec Rider
19
Vulnerable Groups
19
Personal Protective Equipment
19
Safety Guards
19
Safety Markings and Safety Instructions
20
What to Do in an Emergency
20
Dangerous Situation in Road Traffic
20
Leaked Brake Fluid
20
Battery Vapour Emission
21
Battery Fire
21
Oil and Lubricant Leaks from the Rear Frame Damper
21
Oil and Lubricant Leaks from the Fork
21
Description
22
Proper Use
22
Improper Use
23
Permitted Total Weight (PTW)
24
Environmental Requirements
25
Nameplate
27
Components
28
Overview
28
Chassis
29
Frame
29
Steering System
29
Steering Headset
29
Stem
29
Handlebars
30
Fork
30
Suspension
31
Rigid Fork
31
Suspension Fork
31
Wheel
35
Tyres
35
Tube-Type Tyre
35
Braking System
38
Mechanical Brake
38
Hydraulic Brake
38
Disc Brake
39
Saddle
40
Seat Post
40
Patent Seat Post
40
Suspension Seat Post
41
Mechanical Drive System
42
Chain Drive Layout
42
Belt Drive Layout
42
Electric Drive System
43
Motor
43
Rechargeable Battery
43
Frame Battery
44
Pannier Rack Battery
44
Integrated Battery
45
Charger
45
Lighting
45
On-Board Computer
46
USB Port
46
Control Panel
46
Description of Controls and Screens
47
Handlebars
47
On-Board Computer
48
Riding Light Indicator
48
Level of Assistance Indicator
48
Charge Level Indicator (On-Board Computer)
49
Indicator for Motor Power Used
49
Gear Recommendation Indicator
49
Tachometer Indicator
49
Function Display
49
Journey Information
50
Additional Journey Information
50
System Settings and Data
51
Additional System Settings
51
System Message
52
Control Panel
53
Gear Shift
54
SHIMANO Derailleur Gears
54
Handbrake
55
Fork Lock
56
SR Suntour
56
Battery Level Indicator (Battery)
57
Technical Data
58
Pedelec
58
Emissions
58
BOSCH Intuvia On-Board Computer
58
USB Port
58
BOSCH Performance Line CX Motor
58
Battery BOSCH Powertube 625
58
Bicycle Lighting
58
Torque
59
Transporting and Storing
66
Weight and Dimensions for Transportation
66
Designated Handles, Lifting Points
66
Transportation
67
Using the Transport Securing System
67
Transporting the Pedelec
67
Shipping a Pedelec
67
Transporting the Battery
67
Shipping the Battery
67
Storing
68
Storage Mode
68
Break in Operation
68
Preparing a Break in Operation
68
Carrying out a Break in Operation
68
Assembly 5.1 Unpacking
69
Required Tools
69
Commissioning
70
Checking the Battery
70
Preparing the Battery
71
Retrofitting the Powertube Adapter
71
Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)
72
Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)
73
Securing the Powertube BS2 Battery Mount
74
Preparing the Wheel
79
Installing the Wheel in the SUNTOUR Fork
80
Screw-On Axle (12AH2 and 15AH2)
80
MM Cross Axle
81
Q-LOC Quick Release
83
Preparing the LIMOTEC Seat Post
84
Fitting the Pedals
85
Checking the Stem and Handlebars
86
Checking the Connections
86
Checking Stem Is Firmly in Position
86
Checking the Bearing Clearance
86
Selling the Pedelec
86
Operation
87
Risks and Hazards
87
Tips for a Greater Range
89
Error Message
90
On-Board Computer
90
Rechargeable Battery
92
Instruction and Customer Service
93
Adjusting the Pedelec
93
Preparing
93
Pedelec Adjustment Procedure
94
Determining the Sitting Position
95
Straighten Saddle
96
Positioning the Saddle with Eightpins Suspension Seat Post
96
Adjusting the Saddle Height
97
Setting the Saddle Height with the Remote Control
98
Adjusting the Saddle Position
99
Adjusting the Saddle Tilt
99
Checking Saddle Stability
99
Handlebars
100
Replace Handlebars
100
Adjusting the Handlebar Width
100
Adjusting the Hand Position
100
Adjusting the Handlebars
101
Stem
102
Replacing the Handlebars
102
Adjusting the Handlebar Height with Quick Release
102
Checking the Stem Stability
102
Adjusting the Quick Release Clamping Force
102
Setting the Quill Stem
103
Adjusting the Ahead Stem
103
Adjusting the Angle-Adjustable Stem
104
Handles
105
Replacing the Handles
105
Adjusting Ergonomic Handles
105
Checking Handlebar Stability
105
Tyres
106
Adjust Tyre Pressure
106
Replacing Tyres
107
Brake
108
Change Handbrake Position
108
Change Handbrake Inclination Angle
108
Determining the Grip Distance
109
Grip Distance on a MAGURA Disc Brake Lever
110
Pressure Point on a MAGURA Brake Lever
111
Replacing Brakes
112
Retracting the Brake Linings
112
Gear Shift
113
Replacing the Gear Shift
113
Adjusting the SHIMANO Shifter
113
Suspension
114
Fork Sag
114
Adjusting the SR SUNTOUR Fork Steel Suspension
115
Adjusting the SR SUNTOUR Fork Air Suspension
116
Fork Rebound Damping
117
Adjusting the SR SUNTOUR Fork Rebound Damping
118
Riding Light
119
Adjusting the Headlight
120
Adjust On-Board Computer
121
Attaching the On-Board Computer
121
Removing the On-Board Computer
121
Securing the On-Board Computer against Removal
121
Charging the On-Board Computer Battery
122
Changing the System Settings
122
Accessories
123
Child Seat
123
Trailer
124
Approval for Trailer with Enviolo Hub
124
Approval for Trailer with ROHLOFF Hub
125
Mobile Holder
125
Tubeless and Airless Tyres
125
Suspension Fork Coil Spring
125
Pannier Rack
126
Panniers and Cargo Boxes
126
Personal Protective Equipment and Accessories for Road Safety
127
Before each Ride
127
Straightening the Quickly Adjustable Stem
128
Using the Pannier Rack
128
Raising the Kickstand
129
Using the Saddle
129
Using the Leather Saddle
129
Using the Pedals
129
Using the Bell
129
Using the Handlebars
130
Using Multi-Position Handlebars
130
Using Bar Ends
130
Using Leather Handles
130
Using the Battery
131
Frame Battery
131
Removing the Frame Battery
131
Inserting the Frame Battery
131
Pannier Rack Battery
131
Removing the Pannier Rack Battery
131
Inserting the Pannier Rack Battery
131
Integrated Battery
132
Removing the Integrated Battery
132
Inserting the Integrated Battery
132
Charging the Battery
133
Charging the Dual Battery
133
Charging Process When Two Batteries Are Used
133
Charging Process When One Battery Is Used
133
Using Double Battery Model with a Single Battery Only
134
Waking the Battery
134
Using Pedelec with the Electric Drive System
135
Switching on the Electric Drive System
135
Switching off the Electric Drive System
135
Using the On-Board Computer
136
Using the USB Port
136
Switching on the On-Board Computer
136
Switching off the On-Board Computer
136
Using the Push Assist System
137
Using the Riding Light
137
Selecting the Level of Assistance
137
Journey Information
137
Switching the Displayed Journey Information
137
Resetting the Journey Information
137
Using the Brake
138
Use Handbrake
138
Using the Back-Pedal Brake
138
Use Suspension and Damping
139
Adjusting the SR SUNTOUR Compression Adjuster
140
Gear Shift
141
Using the Derailleur Gears
141
Use SHIMANO Hub Gear
142
Using Eshift
143
Using Eshift with SHIMANO DI2 Automatic Hub Gears
143
Using Eshift with Manual SHIMANO DI2 Hub Gears
143
Parking
144
Screwing in the Quickly Adjustable Stem
145
Cleaning, Servicing and Inspection
146
Before each Ride
150
Checking the Guards
150
Checking the Frame
150
Checking the Fork
150
Checking the Rear Frame Damper
150
Checking the Pannier Rack
150
Checking the Mudguards
150
Check Wheel Concentricity
150
Checking the Quick Releases
150
Checking the Suspension Seat Post
151
Checking the Bell
151
Checking the Handles
151
Checking the USB Cover
151
Checking the Riding Light
151
Checking the Brake
151
After each Ride
152
Cleaning the Riding Light and Reflectors
152
Cleaning the Suspension Fork
152
Caring for the Suspension Fork
152
Cleaning the Pedals
152
Cleaning the Brake
152
Cleaning the Suspension Seat Post
152
Cleaning the Rear Frame Damper
152
Basic Cleaning
153
Clean On-Board Computer and Control Panel
153
Cleaning the Battery
153
Cleaning the Motor
153
Clean Frame, Fork, Pannier Rack, Guards and Kickstand
154
Cleaning the Stem
154
Cleaning the Handlebars
154
Clean Handles
154
Cleaning Leather Handles
154
Clean Seat Post
154
Cleaning the Saddle
155
Cleaning the Leather Saddle
155
Cleaning the Tyres
155
Cleaning the Spokes and Spoke Nipples
155
Clean Hub
155
Cleaning the Switching Elements
155
Cleaning the Shifter
155
Clean Cassette, Chain Wheels and Front Derailleur
155
Clean Brake
156
Clean Handbrake
156
Cleaning the Brake Disc
156
Cleaning the Belt
156
Cleaning the Chain
156
Clean Chain, Including All-Round Chain Guard
156
Servicing
157
Frame
157
Fork
157
Pannier Rack
158
Mudguard
158
Servicing the Kickstand
158
Stem
158
Handlebars
158
Handle
158
Rubber Handles
158
Leather Handle
158
Seat Post
159
Suspension Seat Post
159
Carbon Seat Post
159

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