Hitachi WJ200-030H Manuals

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Hitachi WJ200-030H Instruction Manual (421 pages)

WJ200 Series Single-phase Input 200V class Three-phase Input 200V class Three-phase Input 400V class

Brand: Hitachi | Category: Inverter | Size: 4.69 MB

Caution When Using Safe Stop Function
2
Definitions and Symbols
2
Hazardous High Voltage
2
Safety Messages

2
Chapter 1 : Getting Started

22
Introduction

22
WJ200 Inverter Specifications

24
- General Specifications
  28
- Derating Curves
  31
Introduction to Variable-Frequency Drives

38
Frequently Asked Questions

43
- Inverter Mounting and Installation
  46
Chapter 2 : Inverter Mounting and Installation

47
- Main Physical Features
  47
- Orientation to Inverter Features
  47
  - Unpacking and Inspection
    47
  - Power Wiring Access
    48
- Basic System Description
  49
- Step-By-Step Basic Installation
  51
- Powerup Test
  68
- Using the Front Panel Keypad
  70
Choosing a Programming Device

83
- Introduction of Inverter Programming
  83
Chapter 3 : Configuring Drive Parameters

84
Using the Keypad Devices

84
- Control Algorithms
  85
- Operational Modes
  85
- Run Mode Edit
  85
- Dual Rating Selection
  86
- “D” Group: Monitoring Functions
  88
- Trip Event and History Monitoring
  90
- Local Monitoring with Keypad Connected
  91
- “F” Group: Main Profile Parameters
  92
- “A” Group: Standard Functions
  93
- Run Command Source Setting
  94
- Basic Parameter Settings
  96
- Analog Input Settings
  97
- Ezsq Related Settings
  99
- Multi-Speed and Jog Frequency Setting
  100
- Jog Frequency
  102
- Torque Control Algorithms
  103
- Manual Torque Boost
  105
- Voltage Compensation Gain and Slip Compensation Gain
  105
- Voltage Gain
  105
- DC Braking (DB) Settings
  107
- Frequency-Related Functions
  109
- Jump Frequencies
  110
- Acceleration Stop/Deceleration Stop
  111
- PID Control
  112
- PID Loop Configuration
  114
- PID Sleep Function
  115
- Automatic Voltage Regulation (AVR) Function
  116
- Energy Savings Mode / Optional Accel/Decel
  117
- Second Acceleration and Deceleration Functions
  118
- Accel/Decel
  119
- A131 Curve Constant (Swelling)
  120
- A150~A153 Curvature of EL-S-Curve
  120
- Acceleration / Deceleration Pattern Summary
  120
- Additional Analog Input Settings
  121
- Analog Input Calculate Function
  122
- Add Frequency
  123
- Input Range Settings
  124
- Automatic Restart Mode
  125
- B" Group: Fine Tuning Functions
  125
  - Active Frequency Matching Restart
    128
  - Electronic Thermal Overload Alarm Setting
    129
  - Electronic Thermal Characteristic
    130
  - Electronic Thermal Characteristic Curve
    130
  - Electronic Thermal Warning Output
    131
  - Current Limitation Related Functions
    132
  - Over-Current Trip Suppression
    132
  - Overload Restriction
    132
  - Software Lock Mode
    134
  - Motor Cable Length Parameter
    135
  - Rotation Restriction Related Parameters
    136
  - Run/Power on Warning Time
    136
  - Reduced Voltage Start
    137
  - Display Related Parameters
    138
  - Basic Display Mode
    139
  - Data Comparison Display Mode
    139
  - User Setting Display Mode
    139
  - Automatic User Parameter Registration
    142
  - User Parameter Registration
    142
  - Analog Voltage Input Mode
    143
  - Quadrant-Specific Setting Mode
    143
  - Terminal-Switching Mode
    143
  - Torque Limit Function
    143
  - Controlled Stop Operation at Power Loss
    145
  - Window Comparator, Analog Disconnection
    148
  - Ambient Temperature Setting
    149
  - Watt-Hour Related
    149
  - Carrier Frequency (PWM) Related
    150
  - Miscellaneous Settings
    151
  - Stop Mode / Restart Mode Configuration
    153
  - Brake Control Function Related
    156
  - DC Bus AVR (Automatic Voltage Regulation) for Deceleration Settings
    159
  - Inverter Mode Setting
    160
  - STO (Safe Torque Off) Setting
    160
  - Password Function
    162
  - How to Authenticate Password
    163
  - How to Change Password
    163
  - How to Delete Password
    163
- C" Group: Intelligent Terminal Functions
  164
  - Intelligent Input Terminal Overview
    165
  - Input Function Summary Table
    166
  - Output Terminal Configuration
    170
  - Output Function Summary Table
    172
  - Low Load Detection Parameters
    175
  - Frequency Arrival Output
    176
  - Output Function Adjustment Parameters
    176
  - Overload Warning Output
    176
  - PID FBV Output
    176
  - Network Communications Settings
    179
  - Analog Input Signal Calibration Settings
    180
  - Miscellaneous Functions
    181
  - Analog Output Calibration Related Functions
    182
  - Output Logic and Timing
    183
  - Other Functions
    184
  - “H” Group: Motor Constants Functions
    185
  - Motor Constants Selection
    187
- Sensorless Vector Control
  
  188
- Auto-Tuning Function
  
  189
- Simple Positioning
  
  195
  - 2-Phase Pulse Input
    195
  - Single Phase Pulse Input
    196
  - Simple Positioning Setting
    197
  - Multistage Position Switching Function (CP1/CP2/CP3)
    200
  - Speed/Positioning Switching Function (SPD)
    201
  - Homing Function
    202
  - Ezsq User Parameter Related Settings
    203
  - Operations and Monitoring
    204
  - Caution Messages for Operating Procedures
    205
Chapter 4 : Operations and Monitoring

205
Introduction

205
- Warning Messages for Operating Procedures
  206
Connecting to Plcs and Other Devices

207
- Example Wiring Diagram
  208
Control Logic Signal Specifications

209
Intelligent Terminal Listing

213
- Intelligent Outputs
  214
Using Intelligent Input Terminals

215
- Forward Run/Stop and Reverse Run/Stop Commands
  219
- Multi-Speed Select ~Binary Operation
  220
- Programming Using the CF Switches
  221
- Standard Keypad Programming
  221
- Jogging Command
  222
- External Signal for DC Braking
  223
- Set Second Motor, Special Set
  224
- Two Stage Acceleration and Deceleration
  225
- Free-Run Stop
  226
- External Trip
  227
- Unattended Start Protection
  228
- Commercial Power Source Switchover
  229
- Software Lock
  230
- Analog Input Current/Voltage Select
  231
- Reset Inverter
  232
- Thermistor Thermal Protection
  233
- Three-Wire Interface Operation
  234
- PID ON/OFF and PID Clear
  235
- Remote Control up and down Functions
  236
- Force Operation from Digital Operator
  238
- Overload Restriction Source Changeover
  240
- Brake Confirmation
  241
- Torque Limit Switch
  241
- LAD Cancellation
  242
- Pulse Counter Clear
  243
- Add Frequency Enable
  244
- Force Terminal Mode
  245
- Permission for Torque Command Input
  245
- Clearance of Cumulative Power Data
  246
- General Purpose Input
  247
- Analog Command Hold
  248
- Multistage-Position Switch
  249
- Limit Signal of Homing, Trigger Signal of Zero-Return
  250
- Speed/Position Changeover
  251
- Executing Ezsq Program
  252
- Retain Output Frequency
  252
- Safe Stop Related Signals
  252
- Display Limitation
  253
- Permission of Run Command
  253
- Rotation Direction Detection
  253
- Sinking Outputs, Open Collector
  254
Using Intelligent Output Terminals

254
- Internal Relay Output
  255
- Output Signal ON/OFF Delay Function
  256
- Run Signal
  257
- Frequency Arrival Signals
  258
- Overload Advance Notice Signal
  260
- Output Deviation for PID Control
  261
- Alarm Signal
  262
- Over Torque Signal
  264
- Undervoltage Signal
  265
- Torque Limited Signal
  266
- Running Time and Power on Time over Signal
  267
- Electronic Thermal Warning Signal Output
  268
- External Brake Related Output Signals
  269
- Zero Hz Speed Detection Signal
  270
- Speed Deviation Excessive Signal
  271
- Positioning Completion Signal
  272
- Analog Input Disconnect Detect
  273
- PID Second Stage Output
  274
- Communication Signal Disconnect Detect
  277
- Logic Output Function
  278
- Lifetime Warning Output Function
  279
- Starting Contact Signal
  280
- Heat Sink Overheat Warning
  281
- General Input
  282
- Low Load Detection Signal
  282
- Inverter Ready Signal
  283
- Forward Rotation, Reverse Rotation Signals
  284
- Major Failure Signal
  285
- Window Comparator for Analog Inputs
  286
- Frequency Command Source, Run Command Source
  287
- 2Nd Motor Selection
  288
- STO (Safe Torque Off) Performance Monitor
  289
- Analog Input Operation
  290
- Pulse Train Input Operation
  292
- Analog Output Operation
  293
Safe Stop Function

295
Chapter 5: Inverter System Accessories

296
- Component Description
  296
- Introduction
  296
  - AC Reactors, Input Side
    298
  - AC Reactors, Output Side
    298
  - Component Descriptions
    298
  - Zero-Phase Reactor (RF Noise Filter)
    299
Chapter 6 Troubleshooting and Maintenance

300
- General Precautions and Notes
  301
- Inspection Items
  301
Troubleshooting

301
- Inverter Does Not Power up
  302
- Motor Does Not Start
  302
- Troubleshooting Tips
  302
- A Part of Function Codes Is Not Displayed
  303
- Inverter Doesn't Respond to Changes in Frequency Setting from Operator
  303
- Motor Does Not Accelerate to Command Speed
  303
- Operator (Keypad) Does Not Respond
  303
- Motor Rotates Reverse Direction with Forward Command
  304
- Motor Rotates Reverse Direction with RUN Key of Keypad
  304
- Overcurrent Trip
  304
- Parameter Data Does Not Change
  304
- Over Voltage Trip (E07)
  305
- Overload Trip (E05)
  305
- Sound Noise of Motor or Machine
  305
- Thermistor Error Trip (E35)
  305
- DC Braking Doesn’t Work
  306
- If Cable to Operator Is Disconnected, Inveter will Trip or Stop
  306
- No Response over Modbus Communication
  306
- Under-Voltage Error
  306
- Error Codes
  307
- Fault Detection and Clearing
  307
Monitoring Trip Events, History, & Conditions

307
- Warning Codes
  310
- Trip History and Inverter Status
  312
Restoring Factory Default Settings

313
- Daily and Yearly Inspection Chart
  314
Maintenance and Inspection

314
- Megger Test
  315
- IGBT Test Method
  316
- General Inverter Electrical Measurements
  317
- Inverter Output Voltage Measurement Techniques
  319
- Capacitor Life Curves
  320
Warranty

321
Appendix A: Glossary and Bibliography

322
- Glossary and Bibliography
  322
- Connecting the Inverter to Modbus
  330
- Modbus Network Communications
  330
- Network Protocol Reference
  330
Appendix B: Modbus Network Communications

331
Introduction

331
Connecting the Inverter to Modbus

332
- Inverter Parameter Setup
  333
Network Protocol Reference

334
- Transmission Procedure
  334
- Message Configuration: Query
  335
- Error Check
  336
- Header and Trailer (Silent Interval)
  336
- Message Configuration: Response
  337
- Normal Response
  337
- Transmission Time Required
  337
- No Response Occurs
  338
- Explanation of Function Codes
  339
- Read Holding Register [03H]
  340
- Write in Coil [05H]
  341
- Write in Holding Register [06H]
  342
- Loopback Test [08H]
  343
- Write in Coils [0Fh]
  344
- Write in Holding Registers [10H]
  345
- Write in Holding Registers [17H]
  346
- Exception Response
  347
- Store New Register Data (ENTER Command)
  348
- Ezcom (Peer-To-Peer Communication)
  349
- Modbus Coil List
  353
Modbus Data Listing

353
- Modbus Holding Registers
  355
- List of Inverter Trip Factors
  358
- List of Registers (Monitoring)
  359
Appendix C: Drive Parameter Setting Tables

382
- Introduction
  382
- Main Profile Parameters
  383
- Parameter Settings for Keypad Entry
  383
  - Standard Functions
    384
  - Fine Tuning Functions
    392
  - Motor Constants Functions
    406
  - CE-EMC Installation Guidelines
    412
  - Installation for WJ200 Series (Example of SFE Models)
    416
  - Hitachi EMC Recommendations
    417
  - Safety
    418
  - How It Works
    419
  - Components to be Combined
    420
  - Periodical Check
    420
  - Precautions
    420

Hitachi WJ200-030H Instruction Manual (680 pages)

WJ200 Series Single/Three-phase Inputs 200V/400V class

Brand: Hitachi | Category: DC Drives | Size: 14.4 MB

Hazardous High Voltage
4
General Precautions - Read These First
5
Index to Warnings and Cautions in this Manual
7
General Warnings and Cautions
13
Table of Contents
19
Revisions
22
Contact Information
23
Chapter 1 : Getting Started

25
Chapter 2 : Inverter Mounting and Installation

51
- Orientation to Inverter Features
  51
- Basic System Description
  53
- Step-By-Step Basic Installation
  55
- Powerup Test
  72
- Using the Front Panel Keypad
  74
Choosing a Programming Device

87
Chapter 3 : Configuring Drive Parameters

88
Using the Keypad Devices

88
- D" Group: Monitoring Functions
  92
- F" Group: Main Profile Parameters
  96
- A" Group: Standard Functions
  97
- B" Group: Fine Tuning Functions
  129
- C" Group: Intelligent Terminal Functions
  168
- H" Group: Motor Constants Functions
  189
- Sensorless Vector Control
  
  192
- Auto-Tuning Function
  
  193
  - P" Group: Other Parameters
    196
- Simple Positioning
  
  199
Chapter 4 : Operations and Monitoring

209
Introduction

209
Connecting to Plcs and Other Devices

211
Control Logic Signal Specifications

213
Intelligent Terminal Listing

217
Using Intelligent Input Terminals

219
Using Intelligent Output Terminals

258
Analog Input Operation

294
Pulse Train Input Operation

296
Analog Output Operation

297
Chapter 5: Inverter System Accessories

300
- Introduction
  300
- Component Description
  300
Chapter 6 : Troubleshooting and Maintenance

306
- Troubleshooting
  306
Troubleshooting

307
Monitoring Trip Events, History, & Conditions

313
Restoring Factory Default Settings

319
Maintenance and Inspection

320
Warranty

327
Appendix A: Glossary and Bibliography

328
- Glossary
  329
- Bibliography
  335
Appendix B: Modbus Network Communications

337
Introduction

337
Connecting the Inverter to Modbus

338
Network Protocol Reference

340
Modbus Data Listing

359
Appendix C: Drive Parameter Setting Tables

388
- Introduction
  388
- Parameter Settings for Keypad Entry
  389
Appendix D: EMC Installation Guidance

420
- CE-EMC Installation Guidelines
  420
- Hitachi EMC Recommendations
  425
Appendix E: Safety (ISO13849-1)

426
- Introduction
  426
- How It Works
  427
- Installation
  428
- Components to be Combined
  428
- Periodical Check
  429
- Precautions
  429
- Additional Function for Version
  430
- PM Motor Drive
  431
- Dynamic Braking Related Functions
  444
- Inverter Mode
  445
- Thermal Detection System Error
  446
- Modbus Data Listing
  447
- Drive Parameter Setting Tables
  477
- Additional Function for Version
  510
- Inverter Mode Selection
  511
- Operation Condition of Speed Detection
  512
- Position Feedback Monitor (D030)" Enabling at "Simple Positioning"-Off
  512
- Frequency Source Monitor
  512
- Run Source Monitor
  512
- LAD Cancel by Setting ACC/DEC
  513
- Analog Input O/OI Monitor(Always Enable)
  513
- Pulse Train Input Monitor (Always Enable)
  513
- PID Deviation Monitor
  514
- PID Output Monitor
  514
- Over-Current Trip Suppression: B027
  515
- Output Frequency Range from 0.01Hz to 400Hz
  516
- Support of Multiple Pole 3 Phase Induction Motors(up to 48 Pole Motor)
  516
- Creep Pulse Ratio(Simple Positioning)
  517
- Frequency Reference by Pulse Train Input
  519
- Restarting Simple Positioning
  520
- Simple Positioning & Brake Control Co-Operation
  523
- Simple Positioning(Current Position Store at Shut Down)
  525
- Simple Positioning(Preset Function by PSET Terminal)
  525
- Electronic Thermal Improve
  526
- IRDY Old/New Spec. Selection
  530
- Initial Value Change of the PM Motor Control Relations Parameter
  531
- Modbus Mapping Function
  532
- Holding Register Big Endian L Ittle Endian Select
  573
- Electronic Thermal Detection System Error
  594
- Modbus Data Listing
  595
- Drive Parameter Setting Tables
  629
- Additional Function for Version
  666
- Improvement of the Reaction Time of Overload Output Signal
  667
- Improvement of Speed Detection with Single-Phase Encoder
  668

Hitachi WJ200-030H Quick Reference Manual (104 pages)

WJ200 Series

Brand: Hitachi | Category: Inverter | Size: 3.02 MB

Hitachi WJ200-030H Quick Reference Manual (94 pages)

WJ200 Series Inverter Single-phase Input 200V class Three-phase Input 200V class Three-phase Input 400V class

Brand: Hitachi | Category: Inverter | Size: 1.02 MB

Hitachi WJ200-030H Quick Reference Manual (108 pages)

Brand: Hitachi | Category: Inverter | Size: 2.99 MB

Hitachi WJ200-030H Quick Reference Manual (95 pages)

WJ200 Series Inverter Single-phase Input 200V class Three-phase Input 200V class Three-phase Input 400V class

Brand: Hitachi | Category: Inverter | Size: 2.74 MB

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Hitachi WJ200-030H Instruction Manual (421 pages)

Table of Contents

Safety Messages

Chapter 1 : Getting Started

Introduction

WJ200 Inverter Specifications

Introduction to Variable-Frequency Drives

Frequently Asked Questions

Chapter 2 : Inverter Mounting and Installation

Choosing a Programming Device

Chapter 3 : Configuring Drive Parameters

Using the Keypad Devices

Sensorless Vector Control

Auto-Tuning Function

Simple Positioning

Chapter 4 : Operations and Monitoring

Introduction

Connecting to Plcs and Other Devices

Control Logic Signal Specifications

Intelligent Terminal Listing

Using Intelligent Input Terminals

Using Intelligent Output Terminals

Safe Stop Function

Chapter 5: Inverter System Accessories

Chapter 6 Troubleshooting and Maintenance

Troubleshooting

Monitoring Trip Events, History, & Conditions

Restoring Factory Default Settings

Maintenance and Inspection

Warranty

Appendix A: Glossary and Bibliography

Appendix B: Modbus Network Communications

Introduction

Connecting the Inverter to Modbus

Network Protocol Reference

Modbus Data Listing

Appendix C: Drive Parameter Setting Tables

Hitachi WJ200-030H Instruction Manual (680 pages)

Table of Contents

Chapter 1 : Getting Started

Chapter 2 : Inverter Mounting and Installation

Choosing a Programming Device

Chapter 3 : Configuring Drive Parameters

Using the Keypad Devices

Sensorless Vector Control

Auto-Tuning Function

Simple Positioning

Chapter 4 : Operations and Monitoring

Introduction

Connecting to Plcs and Other Devices

Control Logic Signal Specifications

Intelligent Terminal Listing

Using Intelligent Input Terminals

Using Intelligent Output Terminals

Analog Input Operation

Pulse Train Input Operation

Analog Output Operation

Chapter 5: Inverter System Accessories

Chapter 6 : Troubleshooting and Maintenance

Troubleshooting

Monitoring Trip Events, History, & Conditions

Restoring Factory Default Settings

Maintenance and Inspection

Warranty

Appendix A: Glossary and Bibliography

Appendix B: Modbus Network Communications

Introduction

Connecting the Inverter to Modbus

Network Protocol Reference

Modbus Data Listing

Appendix C: Drive Parameter Setting Tables

Appendix D: EMC Installation Guidance

Appendix E: Safety (ISO13849-1)

Hitachi WJ200-030H Quick Reference Manual (104 pages)

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Hitachi WJ200-030H Quick Reference Manual (94 pages)

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Hitachi WJ200-030H Quick Reference Manual (108 pages)

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