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Simatic S7-1500R
User Manuals: Siemens Simatic S7-1500R Controller
Manuals and User Guides for Siemens Simatic S7-1500R Controller. We have
5
Siemens Simatic S7-1500R Controller manuals available for free PDF download: System Manual, Function Manual, Manual, Equipment Manual
Siemens Simatic S7-1500R System Manual (393 pages)
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 11.77 MB
Table of Contents
Table of Contents
5
Introduction
11
S7-1500R/H Documentation Guide
13
Information Classes S7-1500R/H
13
SIMATIC Technical Documentation
14
Safety Information
16
Security Information
16
New Properties/Functions
17
System Overview
21
What Is the S7-1500R/H Redundant System
21
Areas of Application
21
Operating Principle of the S7-1500R/H Redundant System
25
Plant Components and Automation Levels
35
Scalability
36
Overview of Features
39
Configuration
39
Structure of the S7-1500R Redundant System
39
Structure of the S7-1500H Redundant System
40
Configuration of a Fail-Safe System with SIMATIC S7-1500HF
41
Components
43
S7-1500 R/H-Cpus
45
Overview of the CPU Technical Specifications
45
Redundancy
46
Safety
55
Security
58
Diagnostics
60
Trace
61
PID Control
63
Communication
66
System and Device IP Addresses
66
Integrated Interfaces for Communication
68
HMI Devices
68
Power Supply
69
Software
69
TIA Portal
69
Sinetplan
70
Proneta
71
SIMATIC Automation Tool
71
Application Planning
72
Requirements
72
Restrictions Compared to the S7-1500 Automation System
74
Configuration Versions
76
S7-1500R/H Configuration with IO Devices in the PROFINET Ring
76
Configuration of S7-1500R/H with Switches and Additional Line Topology
78
Specific Configuration Variants for S7-1500H
81
Configuration of Line Topology with S2 Devices and Switch
81
Configuration of PROFINET Rings with R1 Devices
82
Configuration of PROFINET Rings with R1 Devices and Switches with MRP Interconnec
85
Configuration of PROFINET Rings with R1 Devices and Y-Switch with S2 Devices
87
Configuration of Line Topology with R1 Devices
89
Line Topology Configuration with R1 Devices and Switches
92
Line Topology Configuration with R1 Devices and Y-Switch with S2 Devices
93
Configuration of Combined Topology with S2 Devices
98
Configuration of Combined Topology with R1 Devices
99
Configuration Without Additional Devices
101
Redundancy Scenarios
102
Introduction
102
Failure of the Primary CPU
103
Failure of the Backup CPU
104
Failure of the PROFINET Cable in the PROFINET Ring
106
Specific Redundancy Scenarios for S7-1500H
108
Failure of a Redundancy Connection in S7-1500H
108
Failure of both Redundancy Connections in S7-1500H > 55 Ms Apart
110
Failure of both Redundancy Connections and the PROFINET Cable in the PROFINET Ring
112
Failure of the Two PROFINET Cables in the PROFINET Ring on the Backup CPU
114
Failure of an Interface Module in an R1 Device in a PROFINET Ring
116
Failure of the Two PROFINET Lines in PROFINET Ring 1 at the Primary CPU with R1
118
Failure of both PROFINET Lines between Two R1 Devices in a Line Topology
120
Failure of a PROFINET Line between Two S2 Devices in a Line Topology
122
Failure Scenarios
124
Failure of an IO Device in the PROFINET Ring
124
Failure of a Switch (with Additional Line Topology) in the PROFINET Ring
126
Specific Failure Scenarios with S7-1500R
128
Two Cable Interruptions in the PROFINET Ring in S7-1500R > 1500 Ms Apart
128
Two Cable Interruptions in the PROFINET Ring in S7-1500R Within ≤ 1500 Ms
130
Failure of the Primary CPU When IO Devices Have Failed in the PROFINET Ring
132
Specific Failure Scenarios with S7-1500H
134
Failure of both Redundancy Connections in S7-1500H ≤ 55 Ms Apart
134
Failure of One Redundancy Connection and the Primary CPU in S7-1500H
137
Failure of the Two PROFINET Cables in the PROFINET Ring at the Primary CPU
138
Failure of the Redundant System through Safe State of the HF-Cpus
140
Failure of an Interface Module in an R1 Device and of the PROFINET Lines in Two Places
142
Of a PROFINET Ring
143
Failure of the Primary CPU in PROFINET Rings with R1, S2 and S1 Devices
144
Failure of PROFINET Lines in Two Places in a Line Topology with S2 Devices
146
Hardware Configuration
148
Using HMI Devices
149
Installation
153
Basics
153
Installing the Mounting Rail
155
Installing the Standard Rail Adapter
159
Installing a Load Current Supply
165
Installing R/H-Cpus
166
Wiring
169
Rules and Regulations for Operation
169
Operation on Grounded Infeed
171
Electrical Configuration
174
Wiring Rules
174
Connecting the Supply Voltage
176
Connecting the Load Current Supply
177
Connecting the CPU to the Load Power Supply
178
Connecting Interfaces for Communication with S7-1500R
180
Connecting the PROFINET Ring to S7-1500
180
Connecting Interfaces for Communication with S7-1500H
182
Connecting Redundancy Connections (Fiber-Optic Cables)
183
Synchronization Modules for S7-1500H
183
Selecting Fiber-Optic Cables
183
Installing Fiber-Optic Cables
186
Connecting Redundancy Connections (Fiber-Optic Cables) to S7-1500H
187
Connecting the PROFINET Ring to S7-1500H
191
Connecting Line Topology to S7-1500H
193
Configuration
196
Requirements
196
Configuring R/H Cpus
196
Basic Procedure for Configuring the IO Devices and the MRP Roles
200
Configuring H-Cpus with PROFINET Rings and R1 Devices
203
Configuring Other Configuration Variants
208
Display of the IO Device Assignments in STEP 7
209
Project Tree
211
Parameters
212
Process Images and Process Image Partitions
212
Process Image - Overview
212
Updating Process Image Partitions in the User Program
213
Basics of Program Execution
215
Programming the S7-1500R/H
215
Restrictions
218
Events and Obs
220
Special Instructions for S7-1500R/H Redundant Systems
226
Disabling/Enabling SYNCUP with the RH_CTRL Instruction
226
Determining the Primary CPU with "Rh_Getprimaryid
229
Asynchronous Instructions
229
Protection
236
Overview of the Protection Functions
236
Protection of Confidential Configuration Data
236
Configuring Access Protection for the CPU
236
Using the Display to Set Additional Password Protection
239
Using the User Program to Set Additional Access Protection
240
Know-How Protection
240
Protection by Locking the CPU
244
Commissioning
245
Overview
245
Check before Powering on for the First Time
245
Commissioning Procedure
246
Removing/Plugging in SIMATIC Memory Cards
248
First Power-On of the Cpus
250
CPU Pairing
250
Redundancy Ids
252
Downloading Projects to the Cpus
256
Operating and System States
263
Overview
263
STARTUP Operating State
266
STOP Operating State
268
SYNCUP Operating State
269
RUN Operating States
269
SYNCUP System State
270
System and Operating State Transitions
281
Loss of Redundancy CPU
289
Displaying and Changing the System State
293
CPU Memory Reset
294
Automatic Memory Reset
296
Manual Memory Reset
297
Backing up and Restoring the CPU Configuration
298
Time Synchronization
302
Example: Configuring the NTP Server
303
Identification and Maintenance Data
304
Reading out and Entering I&M Data
304
Record Structure for I&M Data
306
Example: Read out Firmware Version of the CPU with Get_Im_Data
308
Display
311
CPU Display
311
Maintenance
319
Replacing Components of the S7-1500R/H Redundant System
319
Checking before Replacing Components
319
Replacing Defective R/H-Cpus
321
Replacing Defective Redundancy Connections
323
Replacing Two Defective PROFINET Cables with S7-1500R
323
Replacing a Defective Redundancy Connection with S7-1500H
324
Replacing Defective Synchronization Module with S7-1500H
325
Replacing both Defective Redundancy Connections with S7-1500H
325
Replacing Defective PROFINET Cables
327
Replacing a Defective SIMATIC Memory Card
327
Replace Defective Load Current Supply PM
328
Replacing Defective IO Devices/Switches
329
Replacing the Display
330
Replacing the Coding Element at the Power Connector of the Load Current Supply
332
Firmware Update
334
Resetting Cpus to Factory Settings
338
Maintenance and Repair
343
Test and Service Functions
344
Test Functions
344
Reading Out/Saving Service Data
349
Technical Specifications
351
Standards and Approvals
351
Electromagnetic Compatibility
358
Shipping and Storage Conditions
360
Mechanical and Climatic Ambient Conditions
361
Information on Insulation Tests, Protection Class, Degree of Protection and Rated
364
Use of S7-1500R/H in Zone 2 Hazardous Area
365
Dimension Drawings
366
Accessories/Spare Parts
369
Safety Symbols
371
Safety-Related Symbols for Devices Without Ex Protection
371
Safety-Related Symbols for Devices with Ex Protection
372
Decommissioning
373
Introduction
373
Securely Removing Data
373
Recycling and Disposal
374
Glossary
375
Index
387
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Siemens Simatic S7-1500R System Manual (327 pages)
Redundant System
Brand:
Siemens
| Category:
Controller
| Size: 8.22 MB
Table of Contents
Preface
4
Table of Contents
7
1 Documentation Guide
12
2 System Overview
15
What Is the S7-1500R/H Redundant System
15
Areas of Application
16
Operating Principle of the S7-1500R/H Redundant System
20
Plant Components and Automation Levels
26
Scalability
27
Overview of Features
30
Configuration
31
Structure of the S7-1500R Redundant System
31
Structure of the S7-1500H Redundant System
32
Components
34
S7-1500 R/H-Cpus
36
Overview of the CPU Technical Specifications
36
Redundancy
37
Security
39
Diagnostics
40
Trace
42
Communication
44
System and Device IP Addresses
44
Integrated Interfaces for Communication
46
HMI Devices
47
Power Supply
47
Software
48
TIA Portal
48
Sinetplan
49
Proneta
49
3 Application Planning
50
Requirements
50
Restrictions Compared to the S7-1500 Automation System
52
Configuration Versions
55
S7-1500R/H Configuration with IO Devices in the PROFINET Ring
56
S7-1500R/H Configuration with Switches and Linear Topology
58
Redundancy Scenarios
60
Introduction
60
Failure of the Primary CPU
61
Failure of the Backup CPU
63
Failure of the PROFINET Cable in the PROFINET Ring
65
Specific Redundancy Scenarios for S7-1500H
67
Failure of a Redundancy Connection in S7-1500H
67
Failure of both Redundancy Connections in S7-1500H > 1500 Ms Apart
69
Failure of both Redundancy Connections and the PROFINET Cable in the PROFINET Ring
71
Failure Scenarios
73
Failure of an IO Device in the PROFINET Ring
74
Failure of a Switch (with Line Topology) in the PROFINET Ring
76
Specific Failure Scenarios with S7-1500R
78
Two Cable Interruptions in the PROFINET Ring in S7-1500R > 1500 Ms Apart
78
Two Cable Interruptions in the PROFINET Ring in S7-1500R Within ≤ 1500 Ms
80
Failure of the Primary CPU When IO Devices Have Failed in the PROFINET Ring
82
Specific Failure Scenarios with S7-1500H
85
Failure of both Redundancy Connections in S7-1500H ≤ 1500 Ms Apart
85
Failure of One Redundancy Connection and the Primary CPU in S7-1500H
87
Hardware Configuration
89
Use of a System Power Supply
91
Using HMI Devices
93
4 Installation
97
Basics
97
Installing the Mounting Rail
99
Installing a Load Current Supply
103
Installing a System Power Supply
105
Installing R/H-Cpus
107
5 Wiring
109
Rules and Regulations for Operation
109
Operation on Grounded Infeed
111
Electrical Configuration
114
Wiring Rules
115
Connecting the Supply Voltage
116
Connecting System Power Supply and Load Current Supply
118
Connecting the CPU to the Load Power Supply
119
Connecting Interfaces for Communication with S7-1500R
121
Connecting the PROFINET Ring to S7-1500
121
Connecting Interfaces for Communication with S7-1500H
124
Connecting Redundancy Connections (Fiber-Optic Cables)
124
Synchronization Modules for S7-1500H
124
Selecting Fiber-Optic Cables
125
Installing Fiber-Optic Cables
129
Connecting Redundancy Connections (Fiber-Optic Cables) to S7-1500H
131
Connecting the PROFINET Ring to S7-1500H
135
6 Configuration
137
Configuring the CPU
137
Configuration Procedure
137
Project Tree
144
Parameters
145
Process Images and Process Image Partitions
146
Process Image - Overview
146
Updating Process Image Partitions in the User Program
147
7 Basics of Program Execution
149
Programming the S7-1500R/H
149
Restrictions
151
Events and Obs
154
Special Instructions for S7-1500R/H Redundant Systems
158
Disabling/Enabling SYNCUP with the RH_CTRL Instruction
158
Determining the Primary CPU with "Rh_Getprimaryid
161
Asynchronous Instructions
162
8 Protection
169
Overview of the Protection Functions
169
Configuring Access Protection for the CPU
169
Using the Display to Set Additional Password Protection
173
Using the User Program to Set Additional Access Protection
173
Know-How Protection
174
Protection by Locking the CPU
178
9 Commissioning
179
Overview
179
9.2 Check before Powering on for the First Time
180
Commissioning Procedure
181
Removing/Plugging in SIMATIC Memory Cards
182
First Power-On of the Cpus
185
CPU Pairing
185
Redundancy Ids
188
Downloading Projects to the Cpus
193
Operating and System States
198
Overview
198
STARTUP Operating State
201
STOP Operating State
204
SYNCUP Operating State
204
RUN Operating States
205
SYNCUP System State
206
System and Operating State Transitions
218
Loss of Redundancy
227
Displaying and Changing the System State
230
CPU Memory Reset
232
Automatic Memory Reset
233
Manual Memory Reset
234
Backing up and Restoring the CPU Configuration
235
Time Synchronization
240
Example: Configuring the NTP Server
241
Identification and Maintenance Data
242
Reading out and Entering I&M Data
242
Record Structure for I&M Data
244
Example: Read out Firmware Version of the CPU with Get_Im_Data
246
10 Display
249
CPU Display
249
11 Maintenance
258
Replacing Components of the S7-1500R/H Redundant System
258
Checking before Replacing Components
258
Replacing Defective R/H-Cpus
261
Replacing Defective Redundancy Connections
262
Replacing Two Defective PROFINET Cables with S7-1500R
263
Replacing a Defective Redundancy Connection with S7-1500H
264
Replacing Defective Synchronization Module with S7-1500H
264
Replacing both Defective Redundancy Connections with S7-1500H
265
Replacing Defective PROFINET Cables
266
Replacing a Defective SIMATIC Memory Card
267
Replacing a Defective System Power Supply PS or Load Power Supply PM
268
Replacing Defective IO Devices/Switches
269
Replacing the
270
Replacing the Coding Element at the Power Connector of the System Power Supply and Load Current Supply
271
Firmware Update
273
Resetting Cpus to Factory Settings
278
Maintenance and Repair
282
12 Test Functions
283
Reading Out/Saving Service Data
288
13 Technical Specifications
290
Standards and Approvals
291
Electromagnetic Compatibility
297
Shipping and Storage Conditions
299
Mechanical and Climatic Ambient Conditions
300
Information on Insulation Tests, Protection Class, Degree of Protection and Rated Voltage
301
Use of S7-1500R/H in Zone 2 Hazardous Area
302
Dimension Drawings
303
Accessories/Spare Parts
306
Safety Symbols
308
Safety-Related Symbols for Devices Without Ex Protection
308
Safety-Related Symbols for Devices with Ex Protection
309
Glossary
311
Index
324
Siemens Simatic S7-1500R Function Manual (79 pages)
Cycle and response times
Brand:
Siemens
| Category:
Controller
| Size: 2.27 MB
Table of Contents
Preface
4
Table of Contents
8
1 Documentation Guide
9
2 Program Execution
14
Principle of Operation
14
Overload Behavior
17
3 Cyclic Program Execution
21
Cycle
22
Cycle Time
25
Different Cycle Times
25
Influences on the Cycle Time
29
Update Time for Process Image Partitions
29
User Program Execution Time
32
Extension of Cycle Time Due to Communication Load
37
Special Consideration When PROFINET IO Communication Is Configured on the 2Nd PROFINET Interface (X2)
39
Time-Driven Program Execution in Cyclic Interrupts
41
Response Time for Cyclic and Time-Driven Program Execution
43
Summary of Response Time with Cyclic and Time-Controlled Program Execution
46
4 Event-Driven Program Execution
48
Response Time of the Cpus When Program Execution Is Event-Controlled
48
Process Response Time When Program Execution Is Event-Driven
50
5 Cycle and Response Times of the S7-1500R/H Redundant System
52
Introduction
52
Maximum Cycle Time and Time Errors
53
5.3 Influences on the Cycle Time of the S7-1500R/H Redundant System
55
Influences on the Cycle Time in RUN-Solo System State
55
Influences on the Cycle Time in SYNCUP System State
56
Influences on the Cycle Time in RUN-Redundant System State
60
Influences on the Cycle Time When a CPU Fails
64
Response Time of R/H Cpus
67
Timetables for the RUN-Redundant System State
70
Glossary
73
Index
78
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Siemens Simatic S7-1500R Manual (45 pages)
Brand:
Siemens
| Category:
Controller
| Size: 1.31 MB
Table of Contents
Preface
4
Table of Contents
7
1 S7-1500R/H Documentation Guide
8
2 Product Overview
10
New Functions in Firmware Version V2.8
10
Configuration and Operating Principle
12
Hardware Properties
14
Firmware Functions
18
Operator Controls and Display Elements
21
Front View of the CPU with Closed Front Panel
21
Front View of the CPU Without Front Panel
23
Rear View of the CPU
24
Mode Selector
25
3 Connecting
26
Terminal Assignment
26
4 Interrupts, Diagnostics, Error Messages and System Events
30
Status and Error Display of the CPU
30
5 Technical Specifications
35
A Dimension Drawing
44
Dimension Drawing
44
Siemens Simatic S7-1500R Equipment Manual (43 pages)
Brand:
Siemens
| Category:
Controller
| Size: 1.33 MB
Table of Contents
Preface
4
Table of Contents
7
1 S7-1500R/H Documentation Guide
8
2 Product Overview
10
New Functions in Firmware Version V2.9
10
Configuration and Operating Principle
14
Hardware Properties
16
Firmware Functions
19
Operator Controls and Display Elements
21
Front View of the CPU with Closed Front Panel
21
Front View of the CPU Without Front Panel
23
Rear View of the CPU
24
Mode Selector
25
3 Connecting
26
Terminal Assignment
26
4 Interrupts, Diagnostics, Error Messages and System Events
29
Status and Error Display of the CPU
29
5 Technical Specifications
34
A Dimension Drawing
42
Dimension Drawing
42
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