Siemens SIMOTICS FD 1LP1 Manuals

Manuals and User Guides for Siemens SIMOTICS FD 1LP1. We have 1 Siemens SIMOTICS FD 1LP1 manual available for free PDF download: Operating Instructions Manual

Siemens SIMOTICS FD 1LP1 Operating Instructions Manual (174 pages)

Low-voltage motor

Brand: Siemens | Category: Engine | Size: 4.98 MB

Table of Contents
5
Introduction
13
About These Instructions
13
Compiling Personal Documents
13
Safety Information
15
Information for the Nominated Person in Control of the Electrical Installation
15
The 5 Safety Rules
15
Qualified Personnel
16
Safe Handling
16
Electrostatic Sensitive Devices
18
Interference Immunity
18
Interference Voltages When Operating the Converter
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
19
Description
21
Table 3-1 Machine Design
21
Table 3-2 Data on the Rating Plate
23
Figure 3-1 Schematic of the Rating Plate
23
Table 3-3 Rolling-Contact Bearing Variants
26
Preparations for Use
29
Safety-Related Aspects to Consider When Configuring the Plant
29
Observing the Operating Mode
29
Ensuring Cooling
29
Space Required for Ventilation
30
Space Required for Ventilation (Option, Air Filter)
30
Table 4-1 Space Required to Ventilate the Separately-Driven Fan
30
Table 4-2 Space Required to Remove/Mount the Fan Cover
30
Interlock Circuit for the External Fan Motor
31
Thermal Motor Protection
31
Thermal Motor Protection Using PTC Thermistors (Option)
32
Interlock Circuit for the Automatic Regreasing System (Option)
32
Interlock Circuit for Anti-Condensation Heating
32
IM B5 Type of Construction with Support Foot
32
Noise Emissions
33
Rotational Speed Limit Values
33
Voltage and Frequency Fluctuations During Line Operation
33
Phase Synchronization During Supply System Switching
34
System-Inherent Frequencies
34
Torsional Load of the Drive Train
34
Transport
35
Safety Instructions for Transport
35
Checking the Delivery
37
Securing the Rotor
37
Figure 4-1 Axial Fastening of the Rotor
38
Lifting and Transporting the Machine
39
Storage
39
Storing the Machine
39
Storing the Filter Mats (Option, Air Filter)
42
Protection against Corrosion
42
Converter Operation
43
Supply Line Configuration
43
Converter Input Voltage
43
Reducing Bearing Currents
44
Insulated Bearings When Operating the Converter
45
Figure 4-2 Schematic Representation of a Single Drive
46
Figure 4-3 Schematic Representation of a Tandem Drive
46
Converter Operation on a Grounded Network
47
Assembly
49
Safety Instructions for Mounting
49
Preparations for Installation
50
Requirements for Installation
50
Insulation Resistance and Polarization Index
50
Testing the Insulation Resistance and Polarization Index
51
Table 5-1 Stator Winding Insulation Resistance at 40° C
52
Prepare the Mating Faces (IM B3)
54
Prepare the Mating Face for a Flange Connection
54
Prepare the Mating Face for Wall Mounting
54
Lift the Machine to Where It will be Installed, and Position It
54
Preconditions for Correct Alignment and Secure Attachment
54
Checking the Load Handling Attachments
55
Removing the Rotor Shipping Brace
55
Removing the Rotor Shipping Brace from Machines in Vertical Type
55
Removing Anti-Corrosion Protection
56
Mounting the Output Elements
56
Figure 5-1 Balancing Type on the Drive-End Side
56
Lifting and Transportation
58
Putting the Machine down
59
Draining Condensation
60
Figure 5-2 Condensation Water Drain for Vertical Mounting
60
Roughly Aligning the Machine
61
Figure 5-3 Condensation Water Drain for Horizontal Mounting
61
Installing the Machine
62
Preconditions for Smooth, Vibration-Free Operation
62
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
62
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
63
Figure 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
63
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
64
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
65
Axial and Radial Forces
65
Electrical Connection
67
Safety Instructions for the Electrical Connection
67
Basic Rules
67
Terminal Box
68
Figure 6-1 Water Drip Loop
68
Terminal Box 1XB1621
69
Terminal Box 1XB1631
69
Figure 6-2 Terminal Box 1XB1621
69
Figure 6-3 Terminal Box 1XB1631
69
Terminal Box 1XB7730
70
Figure 6-4 Terminal Box 1XB7730
70
Terminal Box 1XB7731
71
Terminal Box 1XB7740
71
Figure 6-5 Terminal Box 1XB7731
71
Figure 6-6 Terminal Box 1XB7740
71
Terminal Box 1XB7750
72
Rotating the Terminal Box
72
Figure 6-7 Terminal Box 1XB7750
72
Mounting/Removing the Terminal Box
75
Preparation
76
Terminal Designation
76
Selecting Cables
76
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
76
Connecting the Grounding Conductor
77
Connection Without Terminal Box
78
Connecting the Machine for a Specific Direction of Rotation
79
Undrilled Entry Plate
79
Inserting and Routing the Cables
80
Bringing Cables into the Terminal Box 1XB
80
Table 6-2 Connection Technology (with Cable Lug / Connection Without Cable Lug)
80
Figure 6-8 Strain Relief Device and Sealing Insert
80
Bringing Cables into the Terminal Box 1XB
81
Table 6-3 Cable Entry Plate Versions
81
Laying Cables
82
Connecting Cables with Cable Lugs
82
Connecting Cables Without Cable Lugs
83
Figure 6-9 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
83
Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
84
Use of Aluminum Conductors
85
Using Single-Stranded Cables
85
Internal Equipotential Bonding
85
Stepless Mating Face for the Seal in the Terminal Box Cover
86
Minimum Air Clearances
86
Table 6-4 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
86
Finishing Connection Work
87
Connecting the Auxiliary Circuits
87
Selecting Cables
87
Bringing Cables into the Auxiliary Terminal Box and Routing Them
88
Connecting an External Fan Motor
88
Connecting Temperature Monitoring for the Stator Winding
89
Terminating the Connection Work (Auxiliary Circuit)
90
Start-Up
91
Checks to be Carried out Prior to Commissioning
91
Converter Operation
92
Measuring the Insulation Resistance before Commissioning
93
Greasing the Roller Bearings Prior to Commissioning
93
Setting the Automatic Regreasing System
94
Commissioning an External Fan
95
Setpoint Values for Monitoring the Bearing Temperature
96
Set Values for Monitoring the Winding Temperature
96
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
96
Table 7-2 Set Values for Monitoring the Bearing Temperatures
96
Table 7-3 Set Value for Commissioning
96
Test Run
97
Table 7-4 Set Values During Normal Operation
97
Switching off
98
Setting the Motor Parameters at the Converter
99
Selecting the Motor Type and Motor Data in the STARTER Program
99
Figure 7-1 Selecting a Motor Type
100
Figure 7-2 Entering the Motor Data
101
Commissioning at the SINAMICS S/G Converter Using the AOP30
102
Commissioning at the SINAMICS G120P Inverter Using the IOP
105
Operation
107
Safety Instructions for Operation
107
Switching on the Machine
109
Regreasing Roller Bearings
109
Stoppages
109
Avoidance of Condensation or Formation of Condensation Within the Machine
110
Avoidance of Damage to Roller Bearings During Stoppages
110
Measurement of the Insulation Resistance after an Extended Stoppage
110
Decommissioning the Machine
111
Switch off the External Fan
111
Re-Commissioning the Machine
111
Switching on Again after an Emergency Switching-Off
111
Faults
112
Inspections in the Event of Faults
112
Electrical Faults
113
Mechanical Faults
113
Table 8-1 Electrical Faults
113
Table 8-2 Mechanical Faults
113
Faults at the External Fan
115
Table 8-3 Cooling System Faults
115
Roller Bearing Faults
116
Table 8-4 Roller Bearing Faults
116
Maintenance
117
Inspection and Maintenance
117
Safety Instructions for Inspection and Maintenance
117
Measuring the Insulation Resistance During the Course of Maintenance Work
119
Inspections in the Event of Faults
119
First Service after Installation or Repair
119
Table 9-1 Checks after Assembly or Repair
119
General Inspection
120
Table 9-2 Checks that Have to be Performed During the General Inspection
120
Servicing and Maintaining the Anti-Condensation Heating
121
Assessing the Roller Bearings
121
Roller Bearings with Automatic Regreasing System
121
Regreasing Intervals and Types of Grease for Operating Roller Bearings
121
Table 9-3 Criteria for Selecting Rolling Bearing Greases
122
Table 9-4 Rolling Bearing Greases for Vertical and Horizontal Types of Construction
123
Table 9-5 Alternative Greases with NLGI Class 2 for Motors of Horizontal Construction
123
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
125
Cleaning the Cooling Air Ducts
125
Servicing the External Fan
125
Replacing a Filter Mat
126
Installing Filter Mats
126
Touch up any Damaged Paintwork
127
Maintaining Terminal Boxes
127
Corrective Maintenance
128
Prepare Servicing Work
128
Screws with Precote Coating
129
External Fan
129
External Fan Unit
129
Replacing the External Fan
130
Roller-Contact Bearings
130
Removing Roller Bearing
130
Remove V Ring
131
Figure 9-1 Remove the V Ring
131
Removing the Labyrinth Sealing Ring
132
Figure 9-2 Disassembling the Labyrinth Sealing Ring (Schematic Diagram)
132
Installing Roller Bearings
133
Install the V Ring
134
Installing the V Ring ("Increased Degree of Protection" Option)
134
Figure 9-3 Install the V Ring
134
Installing the Labyrinth Sealing Ring
135
Figure 9-4 Roller-Contact Bearing with Grease Chamber (Schematic Diagram)
135
Seal the Motor
136
Figure 9-5 Position the Set Screws for the Labyrinth Sealing Ring on the Outer Bearing Cover
136
Spare Parts
137
Ordering Data
137
Ordering Spare Parts Via the Internet
138
Anti-Condensation Heating
138
Housing, Stators and Rotors
139
Table 10-1 Spare Parts for Housing, Stators and Rotors
139
Figure 10-1 Housing, Stators and Rotors
139
External Fan (Radial Mounting)
141
Table 10-2 Spare Parts for External Fan
141
Figure 10-2 External Fan
141
External Fan (Axial Mounting)
142
Table 10-3 Spare Parts for External Fan
142
Figure 10-3 External Fan
142
Air Filter
143
Table 10-4 Spare Parts Air Filter
143
Roller Bearing Cartridge at the Drive and Non-Drive End
144
Table 10-5 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
144
Roller Bearing Cartridge at the Drive and Non-Drive End
145
Table 10-6 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
145
Speed Sensor (Optional)
146
Table 10-7 Spare Parts for the Speed Sensor
146
Terminal Box 1XB1621
147
Table 10-8 Terminal Box 1XB1621 Spare Parts
147
Table 10-9 Additional Spare Parts
148
Terminal Box 1XB1631
149
Table 10-10 Additional Spare Parts for Terminal Box 1XB1631 with Split Cable Entry
149
Terminal Box 1XB7730
150
Terminal Box 1XB7731
151
Terminal Box 1XB7740
152
Terminal Box 1XB7750
153
Auxiliary Terminal Box 1XB9014
154
Auxiliary Terminal Box 1XB9015
155
1XB9016 Auxiliary Terminal Box
156
Auxiliary Terminal Box 1XB302
157
Disposal
159
Rohs - Restricting the Use of Certain Hazardous Substances
159
Information According to Article 33 of the REACH Regulation
159
Preparing for Disassembly
160
Dismantling the Machine
160
Disposal of Components
160
Service and Support
163
Technical Data and Drawings
165
Tightening Torques for Screw and Bolt Connections
165
Quality Documents
167
Index
169

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