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SIMOTICS FD 1MH1
Siemens SIMOTICS FD 1MH1 Manuals
Manuals and User Guides for Siemens SIMOTICS FD 1MH1. We have
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Siemens SIMOTICS FD 1MH1 manual available for free PDF download: Operating Instructions & Installation Instructions
Siemens SIMOTICS FD 1MH1 Operating Instructions & Installation Instructions (188 pages)
Low-voltage motor
Brand:
Siemens
| Category:
Engine
| Size: 8.29 MB
Table of Contents
Assembly
4
Table of Contents
5
1 Introduction
13
About These Instructions
13
Compiling Personal Documents
13
Disposal
13
2 Safety Information
15
Information for the Nominated Person in Control of the Electrical Installation
15
The Five Safety Rules
16
Qualified Personnel
16
Safe Handling
16
For Use in Hazardous Zone 2 or Zone 22
18
Electrostatic Sensitive Devices
19
Processes that Generate High Levels of Electrostatic Charge
20
Interference Immunity
21
Influence on the Line Power Supply through a Strongly Irregular Torque
21
Interference Voltages When Operating the Converter
21
Electromagnetic Fields When Operating Electrical Power Engineering Installations
21
3 Description
23
Table 3-1 Machine Design
23
Comparison of IEC and GOST Standards
24
Table 3-2 Machine Design with Type of Protection Ex Na or Ex Ec
24
Table 3-3 Data on the Rating Plate
27
Figure 3-1 Schematic of the Rating Plate
27
Table 3-4 Rolling-Contact Bearing Variants
30
4 Preparations for Use
33
Safety-Related Aspects to Consider When Configuring the Plant
33
Observing the Operating Mode
33
Ensuring Cooling
33
Configuration of the Cooling Circuit and Coolant Supply
33
Material Selection for the Cooling Circuit
33
Pressures and Differential Pressures in the Cooling Circuit
34
Components and Materials of the Cooling Circuit
35
Potential Equalization on the Cooling Circuit Components
35
Table 4-1 Materials and Components of a Cooling Circuit
35
Power Loss
36
Coolant Specification
36
General Coolant Requirements
36
Table 4-2 Substances that Can Destroy the Cooling System
37
Coolant Specification (M85 "Stainless Steel Version" Option)
38
Inhibitors, Anti-Freeze, Biocides
39
Table 4-3 Overview and Application of Coolant Additives
39
Cooling Capacity Derating
40
Thermal Motor Protection
41
Thermal Motor Protection Using PTC Thermistors (Option)
41
Interlock Circuit for the Automatic Regreasing System (Option)
41
Interlock Circuit for Anti-Condensation Heating
41
Support Base for IM B5 Construction Type
42
Noise Emissions
42
Rotational Speed Limit Values
42
Complying with Speed-Torque Curve
43
Voltage and Frequency Fluctuations During Line Operation
43
Phase Synchronization During Supply System Switching
43
System-Inherent Frequencies
44
Torsional Load of the Drive Train
44
Transport and Storage
44
Checking the Delivery
45
Lifting and Transportation
45
Securing the Rotor
46
Figure 4-1 Axial Fastening of the Rotor
47
Transporting the Machine Set
48
Storage
48
Protecting the Cooling Water Circuit During Storage
51
Protection against Corrosion
51
Converter Operation
52
Converter Operation of Explosion-Proof Machines
52
Supply Line Configuration
52
Converter Input Voltage
53
Reducing Bearing Currents
53
Insulated Bearings When Operating the Converter
55
Figure 4-2 Schematic Representation of a Single Drive
55
Figure 4-3 Schematic Representation of a Tandem Drive
56
Converter Operation on a Grounded Network
57
5 Assembly
59
Preparations for Installation
60
Requirements for Installation
60
Insulation Resistance and Polarization Index
60
Testing the Insulation Resistance and Polarization Index
61
Table 5-1 Stator Winding Insulation Resistance at 40° C
62
Prepare the Mating Faces (IM B3)
63
Prepare the Mating Face for a Flange Connection
64
Prepare the Mating Face for Wall Mounting
64
Lift the Machine to Where It will be Installed, and Position It
64
Preconditions for Correct Alignment and Secure Attachment
64
Checking the Load Handling Attachments
65
Removing the Rotor Shipping Brace
65
Removing the Rotor Shipping Brace from Machines in Vertical Type
65
Removing Anti-Corrosion Protection
66
Mounting the Output Elements
66
Figure 5-1 Balancing Type on the Drive-End Side
66
Lifting and Transportation
68
Putting the Machine down
69
Draining Condensation
70
Figure 5-2 Condensation Water Drain for Vertical Mounting
70
Roughly Aligning the Machine
71
Figure 5-3 Condensation Water Drain for Horizontal Mounting
71
Installing the Machine
72
Safety Instructions for Installation
72
Preconditions for Smooth, Vibration-Free Operation
72
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
73
Figure 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
73
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
74
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
74
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
75
Axial and Radial Forces
76
Connecting the Cooling Water Supply
77
Figure 5-5 Standard Coolant Connections and Coolant Drain Hole
77
6 Electrical Connection
79
Safety Instructions Relating to the Electrical Connection
79
Basic Rules
80
Terminal Box
80
Figure 6-1 Water Drip Loop
80
Terminal Box 1XB1621
81
Figure 6-2 Terminal Box 1XB1621
81
Terminal Box 1XB1631
82
Figure 6-3 Terminal Box 1XB1631
82
Terminal Box 1XB7730
83
Terminal Box 1XB7731
83
Figure 6-4 Terminal Box 1XB7730
83
Figure 6-5 Terminal Box 1XB7731
83
Terminal Box 1XB7740
84
Figure 6-6 Terminal Box 1XB7740
84
Terminal Box 1XB7750
85
Rotating the Terminal Box
85
Figure 6-7 Terminal Box 1XB7750
85
Mounting/Removing the Terminal Box
88
Preparation
89
Terminal Designation
89
Selecting Cables
89
Connecting the Grounding Conductor
89
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
89
Table 6-2 Determining the Cross-Section of the Grounding Conductor
89
Connect Metal Shield in the Terminal Box
90
Connection Without Terminal Box
91
Connecting the Machine for a Specific Direction of Rotation
91
Inserting and Routing the Cables
92
Bringing Cables into the Terminal Box 1XB
92
Table 6-3 Connection Technology (with Cable Lug / Connection Without Cable Lug)
92
Figure 6-8 Strain Relief Device and Sealing Insert
92
Bringing Cables into the Terminal Box 1XB
93
Table 6-4 Cable Entry Plate Versions
93
Certified Cable Entries, Thread Adapters and Sealing Plugs
94
Laying Cables
94
Connecting Cables with Cable Lugs
95
Figure 6-9 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
95
Connecting Cables Without Cable Lugs
96
Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
97
Use of Aluminum Conductors
98
Using Single-Stranded Cables
99
Internal Equipotential Bonding
99
Stepless Mating Face for the Seal in the Terminal Box Cover
99
Minimum Air Clearances
100
Finishing Connection Work
100
Table 6-5 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
100
Connecting the Auxiliary Circuits
101
Selecting Cables
101
Bringing Cables into the Auxiliary Terminal Box and Routing Them
101
Intrinsically Safe Circuits for Sensors or Probes
102
Connect Metal Shield in the Terminal Box
102
Connecting Temperature Monitoring for the Stator Winding
102
Terminating the Connection Work (Auxiliary Circuit)
103
7 Start-Up
105
Checks to be Carried out Prior to Commissioning
105
Converter Operation
106
Measuring the Insulation Resistance before Commissioning
107
Greasing the Roller Bearings Prior to Commissioning
108
Setting the Automatic Regreasing System
109
Setpoint Values for Monitoring the Bearing Temperature
109
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
109
Table 7-2 Set Values for Monitoring the Bearing Temperatures
109
Set Values for Monitoring the Winding Temperature
110
Test Run
110
Table 7-3 Set Value for Commissioning
110
Table 7-4 Set Values During Normal Operation
110
Switching off
112
Setting the Motor Parameters at the Converter
112
Selecting the Motor Type and Motor Data in the STARTER Program
113
Figure 7-1 Selecting a Motor Type
114
Figure 7-2 Entering the Motor Data
115
Commissioning at the SINAMICS S/G Converter Using the AOP30
116
Commissioning at the SINAMICS G120P Inverter Using the IOP
119
8 Operation
121
Safety Guidelines in Operation
121
Operation in Hazardous Areas of Zone 2
122
Switching on the Machine
123
Switching off the Anti-Condensation Heating
124
Regreasing Roller Bearings
124
Stoppages
124
Avoidance of Frost and Corrosion Damage in the Cooling System
125
Avoidance of Condensation or Formation of Condensation Within the Machine
125
Avoidance of Damage to Roller Bearings During Stoppages
126
Measurement of the Insulation Resistance after an Extended Stoppage
126
Decommissioning the Machine
127
Switching off the Water-Cooling System
127
Draining the Coolant
127
Re-Commissioning the Machine
128
Switching on Again after an Emergency Switching-Off
128
Faults
128
Inspections in the Event of Faults
128
Electrical Faults
129
Mechanical Faults
129
Table 8-1 Electrical Faults
129
Table 8-2 Mechanical Faults
129
Water Cooling Faults
131
Table 8-3 Cooling System Faults
131
Roller Bearing Faults
132
Table 8-4 Roller Bearing Faults
132
9 Maintenance
133
Inspection and Maintenance
134
Safety Instructions for Inspection and Maintenance
134
Measuring the Insulation Resistance During the Course of Maintenance Work
135
Inspections in the Event of Faults
136
First Service after Installation or Repair
136
Table 9-1 Checks after Assembly or Repair
136
General Inspection
137
Servicing and Maintaining the Anti-Condensation Heating
137
Table 9-2 Checks that Have to be Performed During the General Inspection
137
Assessing the Roller Bearings
138
Roller Bearings with Automatic Regreasing System
138
Regreasing Intervals and Types of Grease for Operating Roller Bearings
138
Table 9-3 Criteria for Selecting Roller Bearing Greases
139
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
142
Cleaning the Cooling Water Ducts
143
Touch up any Damaged Paintwork
143
Repainting
143
Maintaining Terminal Boxes
144
Corrective Maintenance
145
Prepare Servicing Work
145
Screws with Precote Coating
147
Roller-Contact Bearings
147
Removing Roller Bearing
147
Remove V Ring
148
Removing the Labyrinth Sealing Ring
148
Installing Roller Bearings
149
Install the V Ring
150
Installing the V Ring ("Increased Degree of Protection" Option)
151
Installing the Labyrinth Sealing Ring
152
Seal the Motor
153
10 Spare Parts
155
Ordering Data
155
Ordering Spare Parts Via the Internet
155
Roller Bearings
156
Anti-Condensation Heating
156
Housing, Stators and Rotors
157
Roller Bearing Cartridge at the Drive and Non-Drive End
159
Roller Bearing Cartridge at the Drive and Non-Drive End
160
Terminal Box 1XB1621
161
Terminal Box 1XB1631
163
Table 10-6 Additional Spare Parts for Terminal Box 1XB1631 with Split Cable Entry
164
Terminal Box 1XB7730
165
Terminal Box 1XB7731
166
Terminal Box 1XB7740
167
Terminal Box 1XB7750
168
Auxiliary Terminal Box 1XB9014
169
Auxiliary Terminal Box 1XB9015
170
1XB9016 Auxiliary Terminal Box
171
Auxiliary Terminal Box 1XB302
172
11 Disposal
173
Rohs - Restricting the Use of Certain Hazardous Substances
173
Preparing for Disassembly
173
Dismantling the Machine
174
Disposal of Components
174
Service and Support
177
Technical Data and Drawings
179
Tightening Torques for Screw and Bolt Connections
179
Quality Documents
181
Index
183
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