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PRL486ELG
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Manuals and User Guides for Thermador PRL486ELG. We have
1
Thermador PRL486ELG manual available for free PDF download: Service Manual
Thermador PRL486ELG Service Manual (118 pages)
Pro Grand series LP Gas Ranges
Brand:
Thermador
| Category:
Ranges
| Size: 3.17 MB
Table of Contents
Table of Contents
1
1 General
4
Applicable Models
4
Data Rating Plate
4
Wiring Diagram
4
Technical Documents to Read Prior to Servicing
5
Recommended Tools and Supplies
5
Important Safety Information
5
Safety Symbols Used in this Manual
5
Safety Precautions to Know Prior to Servicing
5
2 Operation
8
Control Knobs
8
Standard Burners
8
Extralow Burners
8
Griddle Control Knob
8
Grill Control Knob
9
Temperature Selector Knob
9
Five-Position Oven Function Selector Knob
9
Three-Position Oven Function Selector Knob
9
Oven Lamp Switch
10
LED Indicators
10
Automatic Re-Ignition
10
Operation During a Power Outage
10
Maintop Components and Burner Assembly
10
3 Testing, Adjusting, Troubleshooting Burners and Ignition
11
Before Testing
11
Rangetop Burner Characteristics
11
Rangetop Flame Characteristics
12
Testing Rangetop Burner Ignition
13
Testing the HI, Medium, and Low Settings
13
Testing the XLO Setting
13
Testing Broil Burner Ignition
13
Testing Bake Burner Ignition
13
Adjusting Bake Burner Flame with the Air Shutter
13
Adjusting Rangetop Burner Valves Manually
14
Special Tools Needed
14
Adjusting the Bypass Screws
14
Troubleshooting Burner/Flame, Ignition, and Elements
15
Burner and Flame Diagnostics for Rangetop Burners
15
Ignition Diagnostics for Rangetop Burners
15
Element Diagnostics
17
Element Diagnostic Tips
17
Safety Practices for Element Diagnostics
17
Fault Codes
18
4 Service and Repair
20
Preparing the Range for Servicing
20
Accessing Components under the Maintop
20
Removing Knobs, Grates, and Burner Assemblies
20
Removing Spill Trays
22
Removing Heat Shields
22
Removing the Burner Support Rail
23
Griddle Removal and Replacement
25
Griddle with Removable Brackets - Removal and Replacement
25
Griddle with Fixed Brackets - Removal and Replacement
29
Grill Components - Removal and Replacement
31
Grill Flame Spreader Removal and Replacement
32
Grill Burner Removal and Replacement
33
Grill Hot Surface Igniter Removal and Replacement
34
Grill Electrode Removal and Replacement
34
Grill Thermostat Bulb Removal and Replacement
35
Grill Orifice and Elbow Connector Removal and Replacement
36
Removal and Replacement of Top-Accessible Components
37
Jet Holder Assembly Removal and Replacement
37
Standard Valve Removal and Replacement
39
Microswitch Removal and Replacement
40
Solenoid Valve for XLO Burner - Removal and Replacement
41
Solenoid Valve for Grill - Removal and Replacement
42
XLO Valve Removal and Replacement
43
Potentiometer Removal and Replacement
46
Manifold for Rangetop Burners - Removal and Replacement
47
Oven Lamp Transformer - Removal and Replacement
49
Oven Temperature Selector -- Removal and Replacement
50
Five-Position Oven Function Selector - Removal and Replacement
51
Three-Position Oven Function Selector - Removal and Replacement
52
Oven Temperature Gauge Removal and Replacement
53
Regulator Removal and Replacement
54
Bi-Metal Gas Valve Removal and Replacement - under Maintop
55
Bake Burner Solenoid Removal and Replacement - under Maintop
57
Control Board Removal and Replacement
58
Control Board Removal and Replacement - Main Oven
58
Control Board Removal and Replacement - Small Oven
59
Simmer Control Board Removal and Replacement
60
Hot Surface Igniter Board Removal and Replacement
61
DSI Module Removal and Replacement
62
LED Indicator Removal and Replacement
62
Ignition (Spark) Module Removal and Replacement
63
Door Latch Removal and Replacement
63
Plunger Switch Removal and Replacement
66
Griddle / Grill Thermostat Removal and Replacement
67
Control Panel and Bullnose Removal and Replacement
68
Removal and Replacement of Back-Accessible Components
72
Backguard and Island Trim Removal and Replacement
72
Back Panel Removal and Replacement
73
Crossmember Cover Removal and Replacement
74
Dilution Flue Removal and Replacement
74
Terminal Block Removal and Replacement
76
Electrical Wiring Connections at the Terminal Block
76
Cooling Fan Removal and Replacement
77
Air Interlock Switch Removal and Replacement
78
Thermal Fuse Removal and Replacement
79
Manifold Arm Removal and Replacement - Back of Range
79
Bake Burner Solenoid Removal and Replacement - Back of Range
81
Bi-Metal Gas Valve Removal and Replacement - Back of Range
82
Removal and Replacement of Front-Accessible Components
84
Oven Temperature Sensor Removal and Replacement
84
Oven Lamp / Lamp Bulb Removal and Replacement
85
Oven Light Diagnostics
85
Oven Door Removal, Installation, and Alignment
87
Installing the Door
87
Removing the Door
87
Aligning the Door
88
Convection Components - Removal and Replacement
89
Broil Burner Components - Removal and Replacement
92
Hot Surface Igniter for Broil Burner - Removal and Replacement
93
Broil Burner Removal and Replacement
94
Bake Burner Components (Large Oven) - Removal & Replacement
96
Replacing the Bake Burner - Large Oven
96
Replacing the Bake Burner Hot Surface Igniter - Large Oven
99
Replacing the Bake Burner Electrode - Large Oven
101
Replacing the Bake Burner Orifice Assembly - Large Oven
103
Bake Burner Components (Small Oven) - Removal & Replacement
104
Replacing the Bake Burner - Small Oven
104
Replacing the Bake Burner Hot Surface Igniter - Small Oven
108
Replacing the Bake Burner Electrode - Small Oven
109
Replacing the Bake Burner Orifice Assembly - Small Oven
110
Removing the Bake Burner Box - Small Oven
111
Door Handle Components - Removal and Replacement
112
Removing Door Handle Components
112
Door Hinge Removal and Replacement
113
Door Gasket Removal and Replacement
116
Kick Panel Removal and Replacement
117
5 Before Returning Appliance to Service
117
6 Clean-Up
118
7 Additional Resources
118
Quickfinder
118
Technical Support
118
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