YASKAWA CR700 CIPR-CR70C Series Manuals

YASKAWA CR700 CIPR-CR70C Series Manuals

Manuals and User Guides for YASKAWA CR700 CIPR-CR70C Series. We have 1 YASKAWA CR700 CIPR-CR70C Series manual available for free PDF download: Technical Manual

YASKAWA CR700 CIPR-CR70C Series Technical Manual

YASKAWA CR700 CIPR-CR70C Series Technical Manual (904 pages)

AC Drive

Brand: YASKAWA | Category: DC Drives | Size: 87.14 MB

Table of Contents

Table of Contents
3
Preface and General Precautions

13
- Receiving
  14
  - Glossary
    14
  - Registered Trademarks
    14
- Using the Product Safely
  15
- Warranty Information
  18
  - Exclusion of Liability
    18
1 Receiving

19
2 Mechanical & Electrical Installation

29
3 Startup Procedure and Test Run

137
- Section Safety
  138
- Component Names and Functions
  139
  - LCD Display
    140
  - Indicator Leds and Drive Status
    141
  - Keypad Mode and Menu Displays
    143
- LED Status Ring
  145
- Keypad Operation
  147
  - Use the HOME Screen
    147
  - Show the Monitor
    148
  - Set Custom Monitors
    149
  - Show Custom Monitors
    150
  - Set the Monitors to Show as a Bar Graph
    150
  - Show Monitors as Bar Graphs
    152
  - Set the Monitors to Show as Analog Gauges
    152
  - Display Monitors as an Analog Gauge
    153
  - Set Monitoring Items to be Shown as a Trend Plot
    154
  - Show Monitor Items as a Trend Plot
    157
  - Change Parameter Setting Values
    158
  - Examine User Custom Parameters
    160
  - Save the Backup of Parameters
    161
  - Write Backed-Up Parameters to the Drive
    162
  - Verify Keypad Parameters and Drive Parameters
    163
  - Erase Parameters Backed up to the Keypad
    164
  - Check Modified Parameters
    165
  - Restore Modified Parameters to Defaults
    166
  - Show Fault History
    168
  - Auto-Tuning the Drive
    168
  - Set the Keypad Language Display
    171
  - Set the Date and Time
    171
  - Disable the Initial Setup Screen
    173
  - Start Data Logging
    174
  - Configuring the Data Log Content
    175
  - Set Backlight to Automatically Turn off
    177
  - Show Information about the Communication Option
    178
  - Show Information about the Drive
    179
  - Write Automatically Backed-Up Parameters to the Drive
    180
- Items to Check before Starting up the Drive
  181
- Application Preset
  184
- Test Run Procedure
  186
  - Test Run Flowchart
    187
- Auto-Tuning
  189
  - Auto-Tuning for Induction Motors
    189
  - ASR and Inertia Tuning
    190
  - Precautions before Auto-Tuning
    191
- Load Test Runs
  194
  - Perform a No-Load Test Run
    194
- Crane Application Setup Procedure
  195
  - External Interlock
    195
  - Run Command
    195
  - Operation When the External Baseblock Command Is Input and Cleared
    195
  - Speed Reference
    196
  - Brake Sequence
    196
  - Adjusting the Run Command
    205
  - Impact Stop Function
    207
  - Light-Load Acceleration 1 Function
    208
  - Light-Load Acceleration 2 Function
    211
  - Overload Detection
    214
  - Overtorque Detection
    215
  - Travel Limit Function
    216
  - Motor Switch Function
    217
  - Expanded Parameters for Motor 2
    221
  - Parameter Switching Function for Reverse Operation
    222
  - Crane Maintenance Monitor
    223
  - Frequency Reduction Gain
    225
  - Rapid Deceleration Function
    226
  - Priority Acceleration and Deceleration Function
    227
- Problems that Can Frequently Occur During Setup and Possible Solutions
  229
4 Standards Compliance

247
- Section Safety
  248
- European Standards
  250
  - CE Low Voltage Directive Compliance
    250
  - EMC Directive
    264
- UL Standards
  275
- China Rohs Compliance
  295
  - Information on Hazardous Substances in this Product
    295
- 对应中国Rohs指令
  296
  - 本产品中含有有害物质的信息
    296
- Safe Disable Input
  297
  - Safe Disable Specifications
    297
  - Precautions
    298
  - Using the Safe Disable Function
    298
5 Network Communications

301
- Section Safety
  302
- Field Bus Network Support
  303
- Memobus/Modbus Communications
  304
  - Configure Master/Slave
    304
  - Communication Specifications
    304
  - Communication with the PLC
    304
  - Drive Operations by Memobus/Modbus
    306
  - Communications Timing
    306
  - Message Format
    307
  - Examples of Messages for Commands/Responses
    309
  - Enter Command
    313
  - Self-Diagnostics
    314
  - Communications Data Table
    315
  - Error Codes
    334
6 Troubleshooting

335
- Section Safety
  336
- Types of Faults, Minor Faults, Alarms, and Errors
  338
- List of Fault, Minor Fault, Alarm, and Error Codes
  339
- Fault
  344
- Minor Faults/Alarms
  365
- Parameter Setting Errors
  375
- Auto-Tuning Errors
  380
- Backup Function Operating Mode Display and Errors
  384
- Diagnosing and Resetting Faults
  385
7 Periodic Inspection and Maintenance

387
- Section Safety
  388
- Inspection
  390
  - Recommended Daily Inspection
    390
  - Recommended Periodic Inspection
    390
- Maintenance
  392
- Replace Cooling Fans and Circulation Fans
  393
  - Number of Cooling Fans and Circulation Fans Used
    393
  - Fan Replacement (Procedure A)
    393
  - Fan Replacement (Procedure B)
    395
  - Fan Replacement (Procedure C)
    398
  - Fan Replacement (Procedure D)
    400
  - Fan Replacement (Procedure E)
    402
  - Fan Replacement (Procedure F)
    404
  - Fan Replacement (Procedure G)
    409
- Replace the Drive
  418
  - About the Control Circuit Terminal Block
    418
- Replace the Keypad Battery
  423
- Storage Guidelines
  425
8 Disposal

427
- Section Safety
  428
- Disposal Instructions
  429
9 Specifications

431
- Section Safety
  432
- Model Specifications (200 V Class)
  433
- Model Specifications (400 V Class)
  435
- Drive Specifications
  438
- Drive Derating
  441
  - Carrier Frequency Settings and Rated Current Values
    441
  - Altitude Derating
    442
- Drive Exterior and Mounting Dimensions
  443
  - IP20/UL Open Type
    443
  - IP20/UL Type 1
    452
- Knock-Out Hole Dimensions (UL Type 1)
  461
- Peripheral Devices and Options
  465
10 Parameter List

469
- Section Safety
  470
- How to Read the Parameter List
  471
  - Icons and Terms that Identify Parameters and Control Methods
    471
- Parameter Groups
  472
- A: Initialization Parameters
  473
  - A1: Initialization
    473
  - A2: User Parameters
    474
- B: Application
  475
  - B1: Operation Mode Selection
    475
  - B2: DC Injection Braking
    476
  - B4: Timer Function
    476
  - B7: Droop Control
    477
  - B9: Zero Servo
    477
- C: Tuning
  478
  - C1: Accel & Decel Time
    478
  - C2: S-Curve Characteristics
    479
  - C3: Slip Compensation
    479
  - C4: Torque Compensation
    480
  - C5: Auto Speed Regulator (ASR)
    481
  - C6: Carrier Frequency
    482
- D: Reference Settings
  484
  - D1: Frequency Reference
    484
  - D2: Reference Limits
    485
  - D3: Jump Frequency
    485
  - D4: Frequency Ref Up/Down & Hold
    485
  - D6: Field Forcing
    486
  - D7: Offset Frequency
    486
- E: Motor Parameters
  487
  - E1: V/F Pattern for Motor 1
    487
  - E2: Motor Parameters
    488
  - E3: V/F Pattern for Motor 2
    489
  - E4: Motor 2 Parameters
    490
  - E7: Motor 3 Parameters
    490
- F: Options
  492
  - F1: Encoder Option Setup
    492
  - F2: Analog Input Option
    493
  - F3: Digital Input Option
    494
  - F4: Analog Output Option
    495
  - F5: Digital Output Option
    495
  - F6: Communication Options
    496
  - F7: Communication Options
    499
- 10.10 H: Terminal Functions
  504
  - H1: Digital Inputs
    504
  - H2: Digital Outputs
    508
  - H3: Analog Inputs
    514
  - H4: Analog Outputs
    516
  - H5: Memobus/Modbus Communications
    517
  - H7: Virtual Inputs / Outputs
    518
- 10.11 L: Protection Functions
  520
  - L1: Motor Protection
    520
  - L2: Power Loss Ride through
    520
  - L3: Stall Prevention
    521
  - L4: Speed Detection
    522
  - L7: Torque Limit
    523
  - L8: Hardware Protection
    523
  - L9: Drive Protection 2
    525
- 10.12 N: Special Adjustment
  526
  - N1: Hunting Prevention
    526
  - N2: Auto Freq Regulator (AFR)
    526
  - N3: Overexcitation Deceleration
    527
  - N4: Adv Open Loop Vector Tune
    527
  - N5: Feed Forward Control
    528
  - N6: Online Resistance Tuning
    528
- 10.13 O: Keypad-Related Settings
  529
  - O1: Keypad Display
    529
  - O2: Keypad Operation
    531
  - O3: Copy Keypad Function
    532
  - O4: Maintenance Monitors
    532
  - O5: Log Function
    533
- 10.14 S: Crane Parameters
  535
  - S1: Brake Sequence
    535
  - S2: Run Command Tuning, Maintenance Monitors, Frequency Derating Gain, Rapid
    537
  - Deceleration
    537
  - S3: Impact Stop
    538
  - S4: Light-Load Acceleration
    538
  - S5: Overload Detection
    540
  - S6: Overtorque Detection
    540
  - S7: Crane Expanded Parameter 1
    541
  - S8: Crane Expanded Parameter 2
    542
- 10.15 T: Motor Tuning
  543
  - T0: Tuning Mode Selection
    543
  - T1: Induction Motor Auto-Tuning
    543
  - T3: ASR and Inertia Tuning
    544
- 10.16 U: Monitors
  545
  - U1: Operation Status Monitors
    545
  - U2: Fault Trace
    547
  - U3: Fault History
    549
  - U4: Maintenance Monitors
    550
  - U6: Operation Status Monitors
    555
- Parameters that Change from the Default Settings with A1-02
  558
  - Selection]
    558
  - Mode Selection]
    561
- Parameters Changed by E1-03 [V/F Pattern Selection]
  562
- Parameters Changed by O2-04 [Drive Model (KVA) Selection]
  564
  - Class
    564
  - Class
    569
11 Parameter Details

575
- Section Safety
  576
- A: Initialization Parameters
  577
  - A1: Initialization
    577
  - A2: User Parameters
    590
- B: Application
  592
  - B1: Operation Mode Selection
    592
  - B2: DC Injection Braking
    601
  - B4: Timer Function
    603
  - B7: Droop Control
    605
  - B9: Zero Servo
    606
- C: Tuning
  608
- C1: Accel & Decel Time
  608
- C2: S-Curve Characteristics
  612
- C3: Slip Compensation
  613
- C4: Torque Compensation
  617
- C5: Auto Speed Regulator (ASR)
  620
- C6: Duty & Carrier Frequency
  628
- D: References
  631
  - D1: Frequency Reference
    631
  - D2: Reference Limits
    637
  - D3: Jump Frequency
    638
  - D4: Frequency Ref Up/Down & Hold
    639
  - D6: Field Forcing
    640
  - D7: Offset Frequency
    641
- E: Motor Parameters
  642
  - E1: V/F Pattern for Motor 1
    642
  - E2: Motor Parameters
    650
  - E3: V/F Pattern for Motor 2
    653
  - E4: Motor 2 Parameters
    655
  - E7: Motor 3 Parameters
    658
- F: Options
  660
  - F1: Encoder Option Setup
    660
  - F2: Analog Input Option
    665
  - F3: Digital Input Option
    667
  - F4: Analog Monitor Option
    671
  - F5: Digital Output Option
    673
  - F6, F7: Communication Options
    676
- H: Terminal Functions
  696
  - H1: Digital Inputs
    696
  - MFDI Function Selections
    700
  - H2: Digital Outputs
    712
  - H2 MFDO Parameters
    714
  - MFDO Setting Values
    721
  - H3: Analog Inputs
    734
  - H3: MFAI Parameters
    735
  - Multi-Function Analog Input Terminal Settings
    740
  - H4: Analog Outputs
    744
  - H5: Memobus/Modbus Communication
    747
  - H7: Virtual MFIO Selection
    751
- L: Protection Function
  755
  - L1: Motor Protection
    755
  - L2: Power Loss Ride through
    760
  - L3: Stall Prevention
    760
  - L4: Speed Detection
    767
  - L7: Torque Limit
    769
  - L8: Drive Protection
    772
  - L9: Drive Protection 2
    777
- 11.10 N: Special Adjustment
  778
  - N1: Hunting Prevention
    778
  - N2: Auto Freq Regulator (AFR)
    780
  - N3: Overexcitation Braking
    781
  - N4: Adv Open Loop Vector Tune
    783
  - N5: Feed Forward Control
    786
  - N6: Online Tuning
    789
- 11.11 O: Keypad-Related Settings
  790
  - O1: Keypad Display Selection
    790
  - O2: Keypad Operation
    797
  - O3: Copy Function
    800
    
    O4: Maintenance Mon Settings
    801
    
    O5: Log Function
    804
  - 11.12 T: Auto-Tuning
    809
    
    T0: Tuning Mode Selection
    809
    
    T1: Induction Motor Auto-Tuning
    809
    
    T3: ASR and Inertia Tuning
    812
Index

814
Revision History

822
- Revision History
  826
- Basic Specifications
  827
- Function Details
  828
- Cargo Swing Suppression (Anti Swing Control)
  828
- Wire Length Detection
  831
- Parameter List
  847
- Revision History
  855
- Basic Specifications
  856
- Synchronous Control
  857
- 3.1 Overview
  857
- 3.2 Application Precautions
  857
- 3.3 System Configuration
  858
- 3.4 Block Diagram
  859
- 3.5 Descriptions of Parameters
  860
- Parameter List
  879
- F1: PG Option Setup (Encoder)
  879
- 4.2 H1: Multi-Function Digital Input Settings
  879
- 4.3 H2: Multi-Function Digital Output Settings
  881
- H3: Multi-Function Analog Input Settings
  881
- 4.5 SA: Crane Special Func
  881
- 4.6 U9: Crane Monitors
  886
- 4.7 Troubleshooting
  888
- Revision History
  890
- Basic Specifications
  891
- Function Details
  891
- Parameter List
  902

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