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CR700 CIPR-CR70C4414BBA
YASKAWA CR700 CIPR-CR70C4414BBA Manuals
Manuals and User Guides for YASKAWA CR700 CIPR-CR70C4414BBA. We have
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YASKAWA CR700 CIPR-CR70C4414BBA manual available for free PDF download: Technical Manual
YASKAWA CR700 CIPR-CR70C4414BBA Technical Manual (904 pages)
AC Drive
Brand:
YASKAWA
| Category:
DC Drives
| Size: 87.14 MB
Table of Contents
Table of Contents
3
Preface and General Precautions
13
Receiving
14
Glossary
14
Registered Trademarks
14
Using the Product Safely
15
Explanation of Signal Words
15
Section Safety
15
Warning Label Content and Locations
17
Warranty Information
18
Exclusion of Liability
18
1 Receiving
19
Section Safety
20
Crane Application Instructions
21
Model Number and Nameplate Check
22
Nameplate
22
How to Read the Model Number
22
Control Method Type and Corresponding Features
26
2 Mechanical & Electrical Installation
29
Section Safety
30
Installation Environment
33
Installation Orientation and Spacing
34
Moving the Drive
36
Using the Hanging Brackets to Move the Drive
36
Instructions on Drive Suspension
36
Drive Watt Loss
38
Remove and Reattach the Keypad
40
Remove the Keypad
40
Reattach the Keypad
40
Install the Keypad in a Control Panel or Another Device
41
Operate the Keypad from a Remote Location
41
Connect the Keypad from a Remote Location
41
Removing/Reattaching Covers
46
Removing/Reattaching the Cover Using Procedure a
46
Removing/Reattaching the Cover Using Procedure B
47
Change the Drive Enclosure Type
51
Remove the Knock-Out Holes
51
Attach the Protective Cover (Procedure A)
51
Attach the Protective Cover (Procedure B)
53
Attach the Protective Cover (Procedure C)
55
Attach the Protective Cover (Procedure D)
56
Attach the Protective Cover (Procedure E)
58
Attach the Protective Cover (Procedure F)
61
Attach the Protective Cover (Procedure G)
64
Installation Methods
67
Electrical Installation
71
Standard Connection Diagram
71
Main Circuit Wiring
74
Motor and Main Circuit Connections
74
Configuration of Main Circuit Terminal Block
74
Main Circuit Terminal Functions
79
Main Circuit Wire Gauges and Tightening Torques
80
Main Circuit Terminal and Motor Wiring
90
Protection of Main Circuit Terminals
93
Main Circuit Terminal Block Wiring Procedure
94
Wire the Main Circuit Terminal Block with Procedure a
94
Wire the Main Circuit Terminal Block with Procedure B
97
Control Circuit Wiring
100
Control Circuit Connection Diagram
100
Control Circuit Terminal Block Functions
101
Terminal Configuration
106
Wiring the Control Circuit Terminal
108
Switches and Jumpers on the Terminal Board
110
Control I/O Connections
112
Set Sinking Mode/Sourcing Mode
112
Select Input Signals for Multi-Function Analog Input Terminals A1 to A3
112
Set Multi-Function Analog Input Terminal A3 to PTC Input
113
Select Output Signals for Multi-Function Analog Output Terminals FM, am
113
Switch on Termination Resistor for Memobus/Modbus Communications
113
Connect the Drive to a PC
115
Braking Resistor Installation
116
Installing a Braking Resistor: ERF Type
116
Installing a Braking Resistor Unit : LKEB Type
116
Installing a Braking Unit Connection: CDBR Type
117
Connect Braking Units in Parallel
123
Dynamic Braking Option Overload Protection
124
Drive Wiring Protection
125
(Rcm/Rcd)
125
Installing a Residual Current Monitoring/Detection (RCM/RCD)
125
Dynamic Braking Option, Motor Protection
126
Install an Electromagnetic Contactor (MC) at the Input Side of the Drive
126
Installing a Thermal Overload Relay on the Drive Output
126
Improve the Power Factor
128
Connect an AC Reactor or a DC Reactor
128
Prevent Switching Surge
129
Decrease Noise
130
Connect a Noise Filter to the Input Side (Primary Side)
130
Connect a Noise Filter to the Output Side (Secondary Side)
130
Protect the Drive During Failures
132
Factory-Recommended Branch Circuit Protection
132
Wiring Checklist
134
Motor Application Precautions
135
Precautions for Existing Standard Motors
135
Precautions Concerning Use of Specialized Motors
136
Notes on the Power Transmission Mechanism
136
3 Startup Procedure and Test Run
137
Section Safety
138
Component Names and Functions
139
LCD Display
140
Indicator Leds and Drive Status
141
Keypad Mode and Menu Displays
143
LED Status Ring
145
Keypad Operation
147
Use the HOME Screen
147
Show the Monitor
148
Set Custom Monitors
149
Show Custom Monitors
150
Set the Monitors to Show as a Bar Graph
150
Show Monitors as Bar Graphs
152
Set the Monitors to Show as Analog Gauges
152
Display Monitors as an Analog Gauge
153
Set Monitoring Items to be Shown as a Trend Plot
154
Show Monitor Items as a Trend Plot
157
Change Parameter Setting Values
158
Examine User Custom Parameters
160
Save the Backup of Parameters
161
Write Backed-Up Parameters to the Drive
162
Verify Keypad Parameters and Drive Parameters
163
Erase Parameters Backed up to the Keypad
164
Check Modified Parameters
165
Restore Modified Parameters to Defaults
166
Show Fault History
168
Auto-Tuning the Drive
168
Set the Keypad Language Display
171
Set the Date and Time
171
Disable the Initial Setup Screen
173
Start Data Logging
174
Configuring the Data Log Content
175
Set Backlight to Automatically Turn off
177
Show Information about the Communication Option
178
Show Information about the Drive
179
Write Automatically Backed-Up Parameters to the Drive
180
Items to Check before Starting up the Drive
181
Check before Energizing the Drive
181
Check after You Energize the Drive
181
Perform the Initial Settings
181
Control Method Selection
182
Parameter Settings for Operation Without the Brake Sequence
182
Setting the Direction of Motor Rotation
182
Setting the Encoder (Pulse Generator)
183
Application Preset
184
Test Run Procedure
186
Test Run Flowchart
187
Auto-Tuning
189
Auto-Tuning for Induction Motors
189
ASR and Inertia Tuning
190
Precautions before Auto-Tuning
191
Load Test Runs
194
Perform a No-Load Test Run
194
Crane Application Setup Procedure
195
External Interlock
195
Run Command
195
Operation When the External Baseblock Command Is Input and Cleared
195
Speed Reference
196
Brake Sequence
196
Adjusting the Run Command
205
Impact Stop Function
207
Light-Load Acceleration 1 Function
208
Light-Load Acceleration 2 Function
211
Overload Detection
214
Overtorque Detection
215
Travel Limit Function
216
Motor Switch Function
217
Expanded Parameters for Motor 2
221
Parameter Switching Function for Reverse Operation
222
Crane Maintenance Monitor
223
Frequency Reduction Gain
225
Rapid Deceleration Function
226
Priority Acceleration and Deceleration Function
227
Problems that Can Frequently Occur During Setup and Possible Solutions
229
Cannot Change Parameter Settings
230
The Correct Auto-Tuning Mode Is Not Available
230
Crane Sequence Does Not Operate
230
Motor Does Not Rotate after Entering Run Command
230
The Starting Torque Is Not Sufficient
231
Motor Does Not Restart after Power Loss
231
Motor Rotates in the Opposite Direction from the Run Command
232
Motor Rotates in One Direction Only
232
Motor Stops When Operating at the Brake Release Frequency Speed
232
Response Is Slow at Start
232
Motor Stalls During Acceleration or Accel/Decel Time Is too Long
232
Output Frequency Is Not as High as Frequency Reference
233
Drive Frequency Reference Differs from the Controller Frequency Reference
234
Command
234
Large Inconsistency in Stopping Position Due to the Load Rate
234
Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled
234
The Motor Rotates after the Drive Output Is Shut off
234
Suspension Drops (Falls)
234
Load Slips at Start
235
Load Slips at Stop
235
Slipping Occurs During Extremely Fast Inching
235
Load Falls When Brake Is Applied
235
Excessive Current Occurs at Start
235
Excessive Output Current at Constant Speed
236
Too Much Output Current, Oscillation
236
Start Take too Long
236
Excessive Current Flow When Starting to Hoist Immediately after Stopping
236
Lowering
236
Brake Slips at Start
237
Brake Grinding Occurs at Stop
237
Impact Stop Is Not Available after the Motor Stops
237
Motor Keeps Rotating at the Creep Frequency During Impact Stop Operation
237
Accelerates Despite a Heavy Load When Using the Light-Load Acceleration
237
Function
237
No Acceleration Despite a Light Load When Using the Light-Load Acceleration
237
Function
238
No Acceleration Despite a Light Load When Using the Light-Load Acceleration
238
Excessive Motor Oscillation and Erratic Rotation
238
Oscillation Occurs When Lowering in a Hoist/Lowering Crane Without a
238
Counterweight
238
With a Traverse Crane
238
Unexpected Noise from Connected Machinery Occurs When Motor Rotates
238
Oscillation or Hunting Occurs When Motor Rotates
238
The Motor Is Making an Audible Noise
239
The Motor Is too Hot
239
Drive
239
Residual Current Monitoring/Detection (RCM/RCD) Trips During Run
239
Flux Compensation (Current Suppression at Start)
239
Controllability Problems and Possible Solutions
241
V/F Control and Closed Loop V/F Control
241
Open Loop Vector Control Method
241
Closed Loop Vector Control
243
AOLV Control
243
Test Run Checklist
245
4 Standards Compliance
247
Section Safety
248
European Standards
250
CE Low Voltage Directive Compliance
250
EMC Directive
264
UL Standards
275
Area of Use
275
Wiring to the Main Circuit Terminal
275
Low Voltage Wiring for Control Circuit Terminals
290
Drive Motor Overload and Overheat Protection
290
China Rohs Compliance
295
Information on Hazardous Substances in this Product
295
对应中国Rohs指令
296
本产品中含有有害物质的信息
296
Safe Disable Input
297
Safe Disable Specifications
297
Precautions
298
Using the Safe Disable Function
298
5 Network Communications
301
Section Safety
302
Field Bus Network Support
303
Memobus/Modbus Communications
304
Configure Master/Slave
304
Communication Specifications
304
Communication with the PLC
304
Drive Operations by Memobus/Modbus
306
Communications Timing
306
Message Format
307
Examples of Messages for Commands/Responses
309
Enter Command
313
Self-Diagnostics
314
Communications Data Table
315
Error Codes
334
6 Troubleshooting
335
Section Safety
336
Types of Faults, Minor Faults, Alarms, and Errors
338
List of Fault, Minor Fault, Alarm, and Error Codes
339
Fault
344
Minor Faults/Alarms
365
Parameter Setting Errors
375
Auto-Tuning Errors
380
Backup Function Operating Mode Display and Errors
384
Diagnosing and Resetting Faults
385
Fault and Power Loss Occur at the same Time
385
Fault Occurs Without Power Loss
385
Fault Reset Procedure
385
7 Periodic Inspection and Maintenance
387
Section Safety
388
Inspection
390
Recommended Daily Inspection
390
Recommended Periodic Inspection
390
Maintenance
392
Replace Cooling Fans and Circulation Fans
393
Number of Cooling Fans and Circulation Fans Used
393
Fan Replacement (Procedure A)
393
Fan Replacement (Procedure B)
395
Fan Replacement (Procedure C)
398
Fan Replacement (Procedure D)
400
Fan Replacement (Procedure E)
402
Fan Replacement (Procedure F)
404
Fan Replacement (Procedure G)
409
Replace the Drive
418
About the Control Circuit Terminal Block
418
Replace the Keypad Battery
423
Storage Guidelines
425
8 Disposal
427
Section Safety
428
Disposal Instructions
429
9 Specifications
431
Section Safety
432
Model Specifications (200 V Class)
433
Model Specifications (400 V Class)
435
Drive Specifications
438
Drive Derating
441
Carrier Frequency Settings and Rated Current Values
441
Altitude Derating
442
Drive Exterior and Mounting Dimensions
443
IP20/UL Open Type
443
IP20/UL Type 1
452
Knock-Out Hole Dimensions (UL Type 1)
461
Peripheral Devices and Options
465
10 Parameter List
469
Section Safety
470
How to Read the Parameter List
471
Icons and Terms that Identify Parameters and Control Methods
471
Parameter Groups
472
A: Initialization Parameters
473
A1: Initialization
473
A2: User Parameters
474
B: Application
475
B1: Operation Mode Selection
475
B2: DC Injection Braking
476
B4: Timer Function
476
B7: Droop Control
477
B9: Zero Servo
477
C: Tuning
478
C1: Accel & Decel Time
478
C2: S-Curve Characteristics
479
C3: Slip Compensation
479
C4: Torque Compensation
480
C5: Auto Speed Regulator (ASR)
481
C6: Carrier Frequency
482
D: Reference Settings
484
D1: Frequency Reference
484
D2: Reference Limits
485
D3: Jump Frequency
485
D4: Frequency Ref Up/Down & Hold
485
D6: Field Forcing
486
D7: Offset Frequency
486
E: Motor Parameters
487
E1: V/F Pattern for Motor 1
487
E2: Motor Parameters
488
E3: V/F Pattern for Motor 2
489
E4: Motor 2 Parameters
490
E7: Motor 3 Parameters
490
F: Options
492
F1: Encoder Option Setup
492
F2: Analog Input Option
493
F3: Digital Input Option
494
F4: Analog Output Option
495
F5: Digital Output Option
495
F6: Communication Options
496
F7: Communication Options
499
10.10 H: Terminal Functions
504
H1: Digital Inputs
504
H2: Digital Outputs
508
H3: Analog Inputs
514
H4: Analog Outputs
516
H5: Memobus/Modbus Communications
517
H7: Virtual Inputs / Outputs
518
10.11 L: Protection Functions
520
L1: Motor Protection
520
L2: Power Loss Ride through
520
L3: Stall Prevention
521
L4: Speed Detection
522
L7: Torque Limit
523
L8: Hardware Protection
523
L9: Drive Protection 2
525
10.12 N: Special Adjustment
526
N1: Hunting Prevention
526
N2: Auto Freq Regulator (AFR)
526
N3: Overexcitation Deceleration
527
N4: Adv Open Loop Vector Tune
527
N5: Feed Forward Control
528
N6: Online Resistance Tuning
528
10.13 O: Keypad-Related Settings
529
O1: Keypad Display
529
O2: Keypad Operation
531
O3: Copy Keypad Function
532
O4: Maintenance Monitors
532
O5: Log Function
533
10.14 S: Crane Parameters
535
S1: Brake Sequence
535
S2: Run Command Tuning, Maintenance Monitors, Frequency Derating Gain, Rapid
537
Deceleration
537
S3: Impact Stop
538
S4: Light-Load Acceleration
538
S5: Overload Detection
540
S6: Overtorque Detection
540
S7: Crane Expanded Parameter 1
541
S8: Crane Expanded Parameter 2
542
10.15 T: Motor Tuning
543
T0: Tuning Mode Selection
543
T1: Induction Motor Auto-Tuning
543
T3: ASR and Inertia Tuning
544
10.16 U: Monitors
545
U1: Operation Status Monitors
545
U2: Fault Trace
547
U3: Fault History
549
U4: Maintenance Monitors
550
U6: Operation Status Monitors
555
Parameters that Change from the Default Settings with A1-02
558
Selection]
558
Mode Selection]
561
Parameters Changed by E1-03 [V/F Pattern Selection]
562
Parameters Changed by O2-04 [Drive Model (KVA) Selection]
564
Class
564
Class
569
11 Parameter Details
575
Section Safety
576
A: Initialization Parameters
577
A1: Initialization
577
A2: User Parameters
590
B: Application
592
B1: Operation Mode Selection
592
B2: DC Injection Braking
601
B4: Timer Function
603
B7: Droop Control
605
B9: Zero Servo
606
C: Tuning
608
C1: Accel & Decel Time
608
C2: S-Curve Characteristics
612
C3: Slip Compensation
613
C4: Torque Compensation
617
C5: Auto Speed Regulator (ASR)
620
C6: Duty & Carrier Frequency
628
D: References
631
D1: Frequency Reference
631
D2: Reference Limits
637
D3: Jump Frequency
638
D4: Frequency Ref Up/Down & Hold
639
D6: Field Forcing
640
D7: Offset Frequency
641
E: Motor Parameters
642
E1: V/F Pattern for Motor 1
642
E2: Motor Parameters
650
E3: V/F Pattern for Motor 2
653
E4: Motor 2 Parameters
655
E7: Motor 3 Parameters
658
F: Options
660
F1: Encoder Option Setup
660
F2: Analog Input Option
665
F3: Digital Input Option
667
F4: Analog Monitor Option
671
F5: Digital Output Option
673
F6, F7: Communication Options
676
H: Terminal Functions
696
H1: Digital Inputs
696
MFDI Function Selections
700
H2: Digital Outputs
712
H2 MFDO Parameters
714
MFDO Setting Values
721
H3: Analog Inputs
734
H3: MFAI Parameters
735
Multi-Function Analog Input Terminal Settings
740
H4: Analog Outputs
744
H5: Memobus/Modbus Communication
747
H7: Virtual MFIO Selection
751
L: Protection Function
755
L1: Motor Protection
755
L2: Power Loss Ride through
760
L3: Stall Prevention
760
L4: Speed Detection
767
L7: Torque Limit
769
L8: Drive Protection
772
L9: Drive Protection 2
777
11.10 N: Special Adjustment
778
N1: Hunting Prevention
778
N2: Auto Freq Regulator (AFR)
780
N3: Overexcitation Braking
781
N4: Adv Open Loop Vector Tune
783
N5: Feed Forward Control
786
N6: Online Tuning
789
11.11 O: Keypad-Related Settings
790
O1: Keypad Display Selection
790
O2: Keypad Operation
797
O3: Copy Function
800
O4: Maintenance Mon Settings
801
O5: Log Function
804
11.12 T: Auto-Tuning
809
T0: Tuning Mode Selection
809
T1: Induction Motor Auto-Tuning
809
T3: ASR and Inertia Tuning
812
Index
814
Revision History
822
Revision History
826
Basic Specifications
827
Function Details
828
Cargo Swing Suppression (Anti Swing Control)
828
Wire Length Detection
831
Parameter List
847
Revision History
855
Basic Specifications
856
Synchronous Control
857
3.1 Overview
857
3.2 Application Precautions
857
3.3 System Configuration
858
3.4 Block Diagram
859
3.5 Descriptions of Parameters
860
Parameter List
879
F1: PG Option Setup (Encoder)
879
4.2 H1: Multi-Function Digital Input Settings
879
4.3 H2: Multi-Function Digital Output Settings
881
H3: Multi-Function Analog Input Settings
881
4.5 SA: Crane Special Func
881
4.6 U9: Crane Monitors
886
4.7 Troubleshooting
888
Revision History
890
Basic Specifications
891
Function Details
891
Parameter List
902
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