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Toro TurfMaster 22205TE Operator's Manual
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Toro TurfMaster 22205TE Operator's Manual

76cm walk-behind lawn mower
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76cm TurfMaster Walk-Behind Lawn Mower
Model No. 22205TE-Serial No. 315000001 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended
to be used by residential homeowners or professional,
hired operators. It is designed primarily for cutting grass
on well-maintained lawns on residential or commercial
properties. It is not designed for cutting brush or for
agricultural uses.
Read this information carefully to learn how to operate and
maintain your machine properly and to avoid injury and
equipment damage. You are responsible for operating the
machine properly and safely.
You may contact Toro directly at www.Toro.com for product
and accessory information, help finding a dealer, or to register
your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your machine ready.
Figure 1
model and serial numbers on the product. Write the numbers
in the space provided.
1. The model and serial number plate is in either of these 2
locations.
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
© 2015-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
identifies the location of the
1
G023543
Figure 1
(Figure
Register at www.Toro.com.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
Net Torque
The gross or net torque of this engine was laboratory rated
by the engine manufacturer in accordance with the Society of
Automotive Engineers (SAE) J1940. As configured to meet
safety, emission, and operating requirements, the actual engine
torque on this class of mower will be significantly lower.
This product complies with all relevant European directives.
For details, see the separate product-specific Declaration of
Conformity (DOC) sheet.
Contents
Introduction .................................................................. 1
Safety ........................................................................... 2
General Lawn Mower Safety ..................................... 2
Sound Pressure ...................................................... 3
Sound Power .......................................................... 3
Hand/Arm Vibration .............................................. 4
Safety and Instructional Decals ................................. 4
Setup ............................................................................ 6
1 Installing the Handle ............................................. 6
2 Adjusting the Handle Height .................................. 7
3 Filling the Crankcase with Oil ................................. 7
4 Assembling the Grass Bag ...................................... 8
Product Overview .......................................................... 9
Controls ...............................................................10
Specifications ........................................................10
Operation ....................................................................10
Checking the Engine-Oil Level.................................10
Filling the Fuel Tank with Gasoline ...........................11
Adjusting the Cutting Height....................................11
Starting the Engine .................................................13
Stopping the Engine ...............................................13
2),
Cutting Blades....................................................13
Brake ................................................................14
Form No. 3396-103 Rev A
Operator's Manual
Figure 2
Original Instructions (EN)
All Rights Reserved *3396-103* A
Printed in the USA

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Summary of Contents for Toro TurfMaster 22205TE

  • Page 1: Table Of Contents

    The gross or net torque of this engine was laboratory rated You may contact Toro directly at www.Toro.com for product by the engine manufacturer in accordance with the Society of and accessory information, help finding a dealer, or to register Automotive Engineers (SAE) J1940.

  • Page 2: Safety

    • Checking the Blade-Stop System Operation....14 Keep in mind that the operator or user is responsible for Recycling the Clippings ...........15 accidents or hazards occurring to other people or their Bagging the Clippings ..........15 property. Side-Discharging the Clippings.........16 • Understand explanations for all pictograms used on the Operating Tips ............16 machine or in the instructions.

  • Page 3: Sound Pressure

    To ensure the best performance and safety, transportation when crossing surfaces other than grass purchase only genuine Toro replacement parts and and when transporting the machine to and from the area accessories. Do not use will fit parts and accessories;...

  • Page 4: Hand/Arm Vibration

    Hand/Arm Vibration CAUTION This machine produces sound levels in excess of Measured vibration level for right hand = 2.0 m/s 85dBA at the operator’s ear and can cause hearing Measured vibration level for left hand = 4.5 m/s loss through extended periods of exposure. Uncertainty Value (K) = 2.2 m/s Wear hearing protection when operating this machine.
  • Page 5 116-7583 1. Warning–Read the Operator’s Manual. Do not operate this 4. Cutting/dismemberment hazard of hand or foot, mower machine unless you are trained. blade—stay away from moving parts; keep all guards in place. 2. Thrown object hazard—keep bystanders a safe distance from 5.

  • Page 6: Setup

    Setup Installing the Handle 127-6865 1. Hieght-of-cut No Parts Required Procedure WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cables when folding or unfolding the handle. • If a cable is damaged, contact an Authorized Service Dealer.

  • Page 7: Adjusting The Handle Height

    Adjusting the Handle Height No Parts Required Procedure 1. Stand in the operating position to determine the most comfortable handle height. G028426 2. Remove the handle bolt and insert it in 1 of the 3 holes Figure 4 located at the bottom of the handle bracket (Figure 1.

  • Page 8: Assembling The Grass Bag

    2. Remove the dipstick by rotating the cap counterclockwise and pulling it out. 3. If the crankcase is empty, add about 3/4 of the crankcase capacity of oil into the oil-fill tube (Figure Assembling the Grass Bag Note: Max. fill: 0.85 L (29 oz) with oil filter; 0.65 L (22 oz) without oil filter;...

  • Page 9: Product Overview

    Product Overview g027718 g028352 Figure 10 Figure 9 1. Spark plug (under brush 10. Control bar guard) 3. Hook the top and side channels of the bag onto the top 2. Air filter 11. Grass bag and sides of the frame, respectively (Figure 3.

  • Page 10: Controls

    Controls Operation Note: Determine the left and right sides of the machine from the normal operating position. Each time before you mow, ensure that the self-propel drive and the control bar operate properly. When you release the control bar, the blades and the self-propel drive should stop. If they do not, contact an Authorized Service Dealer.

  • Page 11: Filling The Fuel Tank With Gasoline

    Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. 7. Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight. Filling the Fuel Tank with Gasoline DANGER...
  • Page 12 6 7 8 G01991 1 Figure 16 View from front left-hand side of the machine 1. 38 mm (1-1/2 inches) 5. 89 mm (3-1/2 inches) 2. 51 mm (2 inches) 6. 102 mm (4 inches) 3. 64 mm (2-1/2 inches) 7.

  • Page 13: Starting The Engine

    Starting the Engine Operating the Self-Propel Drive and Engaging the 1. Connect the wire to the spark plug (Figure 10). Cutting Blades 2. Open the fuel shutoff valve (Figure 19). Note: When the fuel shutoff valve is open, the lever is •...

  • Page 14: Engaging And Disengaging The Parking Brake

    Engaging and Disengaging the Checking the Blade-Stop Parking Brake System Operation Before each use, check that the blades stop within 3 seconds Engaging the Parking Brake of releasing the control bar. Engage the parking brake by pulling the brake lever up from Using the Grass Bag the handle (Figure...

  • Page 15: Recycling The Clippings

    To remove the bag, reverse the steps in Installing the Grass other similar debris to be thrown toward you or Bag above. bystanders, resulting in serious personal injury or death. Check the grass bag frequently. If it is damaged, install a new Toro replacement bag.

  • Page 16: Side-Discharging The Clippings

    DANGER The machine can throw grass clippings and other objects through an open discharge tunnel. Objects thrown with enough force could cause serious personal injury or death to the operator or bystander. Never open the door on the discharge tunnel when the engine is running.

  • Page 17: Cutting Grass

    Periodically file down nicks on the blades. with each pass. • • Replace the blades when necessary with original Toro Set the cutting height on the front wheels a notch lower replacement blades. than the rear wheels. For example, set the front wheels at 51 mm (2 inches) and the rear wheels at 64 mm (2-1/2 •...

  • Page 18: Maintenance

    • Check the fuel hose and replace it if necessary. Every 50 hours • Remove debris from under the belt cover. • Have an Authorized Toro Service Dealer service the blade-drive system. • Change the oil filter. • Check the spark plug.

  • Page 19: Servicing The Air Filter

    Servicing the Air Filter Changing the Engine Oil Service Interval: After the first 5 hours—Change the engine Service Interval: Before each use or daily oil without the oil filter. Every 25 hours—Clean the foam pre-cleaner (more Every 50 hours—Change the engine oil (more often frequently in dusty conditions).

  • Page 20: Changing The Oil Filter

    Changing the Oil Filter 8. Install the new filter until the gasket contacts the filter base, then hand tighten the filter an additional 2/3 turn. Service Interval: Every 100 hours 9. Fill the crankcase to the Full line on the dipstick with 1.

  • Page 21: Emptying The Fuel Tank And Cleaning The Filter

    Every 50 hours—Remove debris from under the belt and cannot be removed. cover. 1. Stop the engine and wait for it to cool down. Every 50 hours—Have an Authorized Toro Service Important: Drain gasoline from a cold engine Dealer service the blade-drive system. only.

  • Page 22: Inspecting The Blades

    Blades (page 22). If the blade edge is dull or nicked, have it sharpened or replace it. If the blades are worn, bent, damaged or cracked, replace them immediately with a genuine Toro DANGER replacement blades. If you allow a blade to wear, a slot will form between the sail and flat part of the blade.

  • Page 23: Removing The Blades

    Replace the blades when they strike a solid object, are out of 2. Blade driver (2) 4. Blade bolt (2) balance, bent, or worn. Use only genuine Toro replacement blades. 3. Inspect the pins on the blade drivers for wear and 1.

  • Page 24: Adjusting The Self-Propel Cable

    2. Steady each blade with a board and turn the blade bolt WARNING clockwise with a torque wrench as shown in Figure Incorrectly installing the blades could damage torque each blade bolt to 82 N-m (60 ft-lb). the machine or cause an injury to the operator or to bystanders.

  • Page 25: Storage

    Storage 1. Position the machine on a flat concrete or asphalt surface near a garden hose. 2. Start the engine. Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected. 3. Hold the running garden hose at handle level and direct the water to flow on the ground just in front of the right rear tire (Figure...

  • Page 26: Preparing The Engine

    Preparing the Engine 1. While the engine is still warm, change the engine oil and the oil filter; refer to Changing the Engine Oil (page 19) Changing the Oil Filter (page 20). 2. Remove the spark plug. 3. Using an oil can, add about 30 ml (1 oz), of motor oil to the engine through the spark-plug hole.

  • Page 27: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with system contains stale fuel. fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2.
  • Page 28 Problem Possible Cause Corrective Action There is an uneven cutting pattern. 1. All 4 wheels are not at the same height. 1. Place all 4 wheels at the same height. 2. The blades are dull. 2. Sharpen and balance the blades. 3.
  • Page 29 Notes:...
  • Page 30 Notes:...
  • Page 31 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 32 Instructions for Obtaining Warranty Service The Toro Company and its affiliate, Toro Warranty Company, pursuant to an If you think that your Toro Product contains a defect in materials or agreement between them, jointly promise to the original purchaser to repair workmanship, follow this procedure: the Toro Products listed below if defective in materials or workmanship.

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