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Vacon 100 hvac Applications Manual
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Vacon 100 hvac Applications Manual

Vacon 100 hvac Applications Manual

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  • Page 1 100 hvac ® ac drives application manual...

  • Page 3: About This Manual

    Software version: FW0065V032 ABOUT THIS MANUAL This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change without prior notice. In this manual, you can read about the functions of the Vacon AC drive and how to use the ®...
  • Page 4 VACON · 4 PREFACE Chapter 11, Fault tracing The faults and their causes. • Resetting the faults. • This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables. Index Parameter Unit Default Description A.

  • Page 5: Functions Of The Vacon ® Ac Drive

    A process value supervision. • A multipump control. • A pressure loss compensation to compensate pressure losses in the pipework for • example when the sensor is incorrectly placed near the pump or fan. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 6 VACON · 6 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205...

  • Page 7: Table Of Contents

    4.1.3 Timer functions monitoring 4.1.4 PID1 controller monitoring 4.1.5 PID2 controller monitoring 4.1.6 Multi-pump monitoring 4.1.7 Fieldbus process data monitoring 5 Parameters menu Group 3.1: Motor settings Group 3.2: Start/stop setup 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 8 VACON · 8 TABLE OF CONTENTS Group 3.3: Control reference settings Group 3.4: Ramp and brakes setup Group 3.5: I/O configuration Group 3.6: Fieldbus data mapping Group 3.7: Prohibit frequencies Group 3.8: Limit supervisions Group 3.9: Protections 5.10 Group 3.10: Automatic reset 5.11...
  • Page 9 10.12.3 Feedback 10.12.4 Feedforward 10.12.5 Process supervision 10.12.6 Pressure loss compensation 10.13 PID controller 2 10.13.1 Basic settings 10.14 Multi-pump function 10.15 Fire mode 10.16 Application settings 10.17 kWh Pulse output 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 10 VACON · 10 TABLE OF CONTENTS 11 Fault tracing 11.1 A fault comes into view 11.1.1 Resetting with the Reset button 11.1.2 Resetting with a parameter in the graphical display 11.1.3 Resetting with a parameter in the text display 11.2 Fault history 11.2.1...

  • Page 11: Quick Startup Guide

    The display shows this data. The status of the motor and the drive. • Faults in the motor and in the drive. • Your location in the menu structure. • 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 12: First Start-Up

    VACON · 12 QUICK STARTUP GUIDE READY STOP Main Menu Quick Setup ( 17 ) Monitor ( 5 ) Parameters ( 12 ) Fig. 2: The graphical display A. The first status field: STOP/RUN F. The location field: the ID number of the B.

  • Page 13: Description Of The Applications

    DESCRIPTION OF THE APPLICATIONS 1.4.1 VACON HVAC APPLICATION The Vacon HVAC drive contains a preloaded application for instant use. It is possible to control the drive from the keypad, Fieldbus, PC or I/O terminal. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 14 RS485 Fig. 4: The control connections example for the standard I/O board * = You can use DIP switches to select these. See Vacon 100 Installation Manual, Wall- mounted Drives. ** = You can isolate the digital inputs from the ground with a DIP switch.
  • Page 15 NOTE! For the DIP switch configurations in Vacon 100 X, see the Vacon 100 X Installation manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 16 VACON · 16 QUICK STARTUP GUIDE Digital inputs Floating Connected to GND (Default!) Fig. 7: The DIP switch TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205...
  • Page 17 I/O A. See P3.3.3 for selec- tions. Select with the digital input: Preset frequency P1.11 Preset frequency 1 P3.3.1 300.00 10.00 selection 0 (P3.5.1.15) (Default = Digital Input 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 18 VACON · 18 QUICK STARTUP GUIDE Table 2: Quick Setup parameter group Index Parameter Unit Default Description Select with the digital input: Preset frequency P1.12 Preset frequency 2 P3.3.1 300.00 15.00 selection 1 (P3.5.1.16) (Default = Digital Input Gives the quantity of...
  • Page 19 Fire Mode Wizard ** 1672 1 = Activate * = The parameter is only visible on the graphical keypad. ** = The parameter is only visible on the graphical and the text keypad. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 20: Wizards

    VACON · 20 WIZARDS WIZARDS PID MINI-WIZARD The application wizard helps you to set the basic parameters that are related to the application. To start the PID mini-wizard, set the value Activate to parameter P1.17 PID Mini-Wizard in the Quick Setup menu.

  • Page 21: Multi-Pump Mini-Wizard

    0 = Disabled 1 = Enabled If you enable the Autochange function, you see the next 3 questions. If you do not use the Autochange function, the wizard goes directly to question 21. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 22: Fire Mode Wizard

    VACON · 22 WIZARDS Set a value for Include FC (P3.14.3) 0 = Disabled 1 = Enabled Set a value for Autochange Interval (P3.14.5) 0.0-3000.0 h Set a value for Autochange: Frequency Limit 0.00-50.00 Hz (P3.14.6) Set a value for Bandwidth (P3.14.8) 0-100% Set a value for Bandwidth Delay (P3.14.9)
  • Page 23 DigIn Slot0.2 = REVERSE Set a value for P3.17.1 Fire Mode Password Set a password to enable the Fire mode func- tion. 1234 = Enable test mode 1001 = Enable Fire mode 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 24: User Interfaces

    VACON · 24 USER INTERFACES USER INTERFACES NAVIGATION ON THE KEYPAD The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the keypad. To go into a group or an item, push the OK button.
  • Page 25 USER INTERFACES VACON · 25 Fig. 8: The basic menu structure of the AC drive 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 26: Using The Graphical Display

    VACON · 26 USER INTERFACES USING THE GRAPHICAL DISPLAY READY STOP Main Menu Quick Setup ( 17 ) Monitor ( 5 ) Parameters ( 12 ) Fig. 9: The main menu of the graphical display A. The first status field: STOP/RUN F.
  • Page 27 STOP READY Frequency Ref ID:101 P3.3.1.1 MaxFreqReference 0.00 Hz MinFreqReference 50.00 Hz PosFreqRefLimit 320.00 Hz Go to the Edit mode. READY STOP MinFreqReference ID:101 P3.3.1.1 0.00 Hz Min: 0.00Hz Max: 50.00Hz 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 28 VACON · 28 USER INTERFACES If the value is numerical, move from digit to digit STOP READY with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down. MinFreqReference ID:101 P3.3.1.1 00.00 Hz Min: 0.00Hz Max: 50.00Hz...

  • Page 29: Resetting A Fault

    P3.5.1.5 bypasses the control place with a digital input, and you make a selection of Local, Keypad becomes the control place. Use the Funct button or P3.2.2 Local/Remote to change between the Local and Remote control. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 30 VACON · 30 USER INTERFACES CHANGING THE CONTROL PLACE Anywhere in the menu structure, push the Funct READY Keypad button. STOP Main Menu Monitor ( 12 ) Parameters ( 21 ) Diagnostics ( 6 ) To make a selection of the Local/Remote, use the...
  • Page 31 See more information about Keypad Reference in Chapter 5.3 Group 3.3: Control reference settings. If you use other control places or reference values, the display shows the frequency reference, which you cannot edit. The other values on the page are Multimonitoring values. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 32 VACON · 32 USER INTERFACES You can make a selection of the values that show up here (see instructions in Chapter 4.1.1 Multimonitor). CHANGING THE ROTATION DIRECTION You can change the rotation direction of the motor quickly with the Funct button.

  • Page 33: Copying The Parameters

    SAVING THE PARAMETERS TO THE CONTROL PANEL Go into the User settings menu. READY Keypad STOP Main Menu I/O and Hardware ( 9 ) User settings ( 4 ) Favourites ( 0 ) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 34 VACON · 34 USER INTERFACES Go into the Parameter backup submenu. READY Keypad STOP User settings M6.5 Language selection English Parameter backup ( 7 ) Drive name Drive Use the arrow buttons Up and Down to make a selection of a function. Accept the selection with...

  • Page 35: Comparing The Parameters

    READY Parameter Compare B6.6.1 Active set-Set 1 Active set-Set 2 Active set-Defaults Make a selection of Active and push OK. STOP READY Active set-Set 1 M6.6.1 Active Help Add to Favourites 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 36: Help Texts

    VACON · 36 USER INTERFACES Examine the comparing between the current values READY and the values of the other set. STOP Active set-Set 1 ID:113 Motor Nom Currnt 0.56A 1.90A Motor Cos Phi 0.68 1.74 A. The current value B. The value of the other set C.

  • Page 37: Using The Favourites Menu

    Fig. 10: The main menu of the text display A. The indicators of status C. The name of the group or item of the B. The indicators of alarm and fault current location 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 38: Editing The Values

    VACON · 38 USER INTERFACES D. The current location in the menu F. The indicators of the rotation direction E. The indicators of the control place 3.3.1 EDITING THE VALUES CHANGING THE TEXT VALUE OF A PARAMETER Set the value of a parameter with this procedure.

  • Page 39: Resetting A Fault

    Local, Keypad becomes the control place. Use the Funct button or P3.2.2 Local/Remote to change between the Local and Remote control. CHANGING THE CONTROL PLACE Anywhere in the menu structure, push the Funct button. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 40 VACON · 40 USER INTERFACES To make a selection of the Local/Remote, use the arrow buttons Up and Down. Push the OK button. To make a selection of Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the OK button.
  • Page 41 Make a selection of a new rotation direction. The current rotation direction blinks. Push the OK button. The rotation direction changes immediately, and the arrow indication in the status field of the display changes. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 42: Menu Structure

    VACON · 42 USER INTERFACES MENU STRUCTURE Menu Function Quick setup See Chapter 1.4.1 Vacon HVAC application. Monitor Multi-monitor * Basic Timer functions PID controller 1 PID controller 2 Multi-Pump Fieldbus data Temperature inputs ** Parameters See Chapter 5 Parameters menu.

  • Page 43: Quick Setup

    The Quick Setup Menu includes the minimum set of the most commonly used parameters during installation and commissioning of the Vacon 100 HVAC Application. They are collected in the first parameter group so that they are fast and easy to find. You can also find and edit them in their actual parameter groups.

  • Page 44: Vacon Live

    • Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish You can make the connection between the AC drive and the PC tool with the Vacon serial communication cable. The serial communication drivers are installed automatically during the installation of Vacon Live. After you installed the cable, Vacon Live finds the connected drive automatically.
  • Page 45 USER INTERFACES VACON · 45 See more on how to use Vacon Live in the help menu of the program. Fig. 11: The Vacon Live PC tool 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 46: Monitoring Menu

    VACON · 46 MONITORING MENU MONITORING MENU MONITOR GROUP You can monitor the actual values of the parameters and signals. You can also monitor the statuses and measurements. You can customise some of the values that you can monitor. 4.1.1 MULTIMONITOR On the Multimonitor page, you can collect 9 items to monitor.

  • Page 47: Basic

    I/O board signals as raw data in the I/O and Hardware system menu. Do a check of the statuses of the expander I/O board in the I/O and Hardware system menu when the system asks you to do it. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 48 VACON · 48 MONITORING MENU Table 3: Items in the monitoring menu Index Monitoring value Unit Description V2.2.1 Output frequency V2.2.2 Frequency reference V2.2.3 Motor speed V2.2.4 Motor current V2.2.5 Motor torque V2.2.7 Motor shaft power V2.2.8 Motor shaft power kW/hp V2.2.9...

  • Page 49: Timer Functions Monitoring

    V2.2.34 MotorRegulat.Status B4: Overvoltage control B5: Undervoltage control B6: Power limit (Motor) B7: Power limit (Generator) 4.1.3 TIMER FUNCTIONS MONITORING Monitor the values of Timer functions and the Real Time Clock. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 50: Pid1 Controller Monitoring

    VACON · 50 MONITORING MENU Table 4: Monitoring of the timer functions Index Monitoring value Unit Description V2.3.1 TC 1, TC 2, TC 3 1441 V2.3.2 Interval 1 1442 V2.3.3 Interval 2 1443 V2.3.4 Interval 3 1444 V2.3.5 Interval 4 1445 V2.3.6...

  • Page 51: Pid2 Controller Monitoring

    PID2 status 2=In dead band (see Chapter 5.13 Group 3.13: PID- controller 2) 4.1.6 MULTI-PUMP MONITORING Table 7: Multipump monitoring Index Monitoring value Unit Description V2.6.1 Motors running V2.6.2 Autochange 1114 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 52: Fieldbus Process Data Monitoring

    VACON · 52 MONITORING MENU 4.1.7 FIELDBUS PROCESS DATA MONITORING Table 8: Fieldbus data monitoring Index Monitoring value Unit Description V2.8.1 FB Control Word V2.8.2 FB Speed Reference V2.8.3 FB data in 1 V2.8.4 FB data in 2 V2.8.5 FB data in 3 V2.8.6...

  • Page 53: Parameters Menu

    Parameters to configure a digital output that gives pulses that agree to the kWh counter. GROUP 3.1: MOTOR SETTINGS NOTE! These parameters are locked if drive is in the run state. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 54 VACON · 54 PARAMETERS MENU Table 9: Motor nameplate parameters Index Parameter Unit Default Description Motor Nominal Volt- P3.1.1.1 Varies Varies Varies Motor Nominal Fre- P3.1.1.2 8.00 320.00 50 / 60 quency Motor Nominal P3.1.1.3 19200 Varies Speed Motor Nominal Cur- P3.1.1.4...
  • Page 55 Flying Start Options 1590 B6 = Flux build with current control 0 = Disabled P3.1.2.20 I/f Start 1 = Enabled 0.2 * P3.1.2.21 I/f Start Frequency P3.1.1.2 P3.1.2.22 I/f Start Current 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 56: Group 3.2: Start/Stop Setup

    VACON · 56 PARAMETERS MENU GROUP 3.2: START/STOP SETUP Table 11: Start/stop setup menu Index Parameter Unit Default Description Remote Control 0 = I/O control P3.2.1 Place 1 = Fieldbus control 0 = Remote P3.2.2 Local/Remote 1 = Local 0 = No (Always ena- bled) P3.2.3...
  • Page 57 VACON · 57 Table 11: Start/stop setup menu Index Parameter Unit Default Description 0 = A rising edge is P3.2.8 Fieldbus Start Logic necessary 1 = State P3.2.9 Start Delay 0.00 60.00 0.00 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 58: Group 3.3: Control Reference Settings

    VACON · 58 PARAMETERS MENU GROUP 3.3: CONTROL REFERENCE SETTINGS Table 12: Control reference settings Index Parameter Unit Default Description P3.3.1 Minimum Frequency 0.00 P3.3.2 0.00 P3.3.2 Maximum Frequency P3.3.1 320.00 0.00 1 = Preset Frequency 0 2 = Keypad reference...
  • Page 59 0 = No reset Motor Potentiometer 1 = Reset if stopped P3.3.21 Reset 2 = Reset if powered down 0 = Reverse allowed P3.3.22 Reverse direction 15530 1 = Reverse prevented 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 60: Group 3.4: Ramp And Brakes Setup

    VACON · 60 PARAMETERS MENU GROUP 3.4: RAMP AND BRAKES SETUP Table 13: Ramp and brakes setup Index Parameter Unit Default Description P3.4.1 Ramp 1 Shape 10.0 P3.4.2 Acceleration Time 1 3000.0 P3.4.3 Deceleration Time 1 3000.0 P3.4.4 Ramp 2 Shape 10.0...

  • Page 61: Group 3.5: I/O Configuration

    P3.5.1.21 Disable Timer Function DigIN Slot0.1 1499 tions and resets timers. OPEN = Enables the Timer functions. OPEN = No boost P3.5.1.22 PID1 Setpoint Boost DigIN Slot0.1 1046 CLOSED = Boost 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 62 VACON · 62 PARAMETERS MENU Table 14: Digital input settings Index Parameter Default Description OPEN = Setpoint 1 P3.5.1.23 PID1 Select Setpoint DigIN Slot0.1 1047 CLOSED = Setpoint 2 OPEN = PID2 in stop mode P3.5.1.24 PID2 Start Signal DigIN Slot0.2...
  • Page 63 DigIn Slot0.1 15531 selection 0 Fire mode preset frequency P3.5.1.45 DigIn Slot0.1 15532 selection 1 OPEN = Parameter Set 1 P3.5.1.46 Param. Set 1/2 Sel. DigIN Slot0.1 CLOSED = Parameter Set 2 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 64 VACON · 64 PARAMETERS MENU Table 15: Analogue input settings Index Parameter Unit Default Description AnIN P3.5.2.1 AI1 Signal Selection SlotA.1 P3.5.2.2 AI1 Filter Time 300.0 0 = 0–10V / 0–20mA P3.5.2.3 AI1 Signal Range 1 = 2–10V / 4–20mA P3.5.2.4...
  • Page 65 See P3.5.2.2 P3.5.2.33 AI6 Signal Range See P3.5.2.3 P3.5.2.34 AI6 Custom. Min -160.00 160.00 0.00 See P3.5.2.4 P3.5.2.35 AI6 Custom. Max -160.00 160.00 100.00 See P3.5.2.5 P3.5.2.36 AI6 Signal Inversion See P3.5.2.6 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 66 VACON · 66 PARAMETERS MENU Table 16: Digital output settings on standard I/O board Index Parameter Unit Default Description The function selection for Basic 0 = None 1 = Ready 2 = Run 3 = Fault 4 = FaultInvert 5 = Alarm...
  • Page 67 Shows only the parameters for the outputs on option boards in slots C, D and E. Make the selections as in Basic RO1 Function (P3.5.3.2.1). This group or these parameters are not visible if there are no digital outputs in slots C, D or 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 68 VACON · 68 PARAMETERS MENU Table 17: Standard I/O board analogue output settings Index Parameter Unit Default Description 0 = TEST 0% (Not used) 1 = TEST 100% 2 = Output freq (0 - fmax) 3 = Freq reference (0 -...

  • Page 69: Group 3.6: Fieldbus Data Mapping

    P3.6.4 35000 Selection Fieldbus Data Out 5 P3.6.5 35000 Selection Fieldbus Data Out 6 P3.6.6 35000 Selection Fieldbus Data Out 7 P3.6.7 35000 Selection Fieldbus Data Out 8 P3.6.8 35000 Selection 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 70: Group 3.7: Prohibit Frequencies

    VACON · 70 PARAMETERS MENU Table 19: The default values for Process Data Out in fieldbus Data Default value Scale Process Data Out 1 Output frequency 0.01 Hz Process Data Out 2 Motor speed 1 rpm Process Data Out 3 Motor current 0.1 A...

  • Page 71: Group 3.8: Limit Supervisions

    Selection P3.8.6 Supervision #2 Mode 1436 See P3.8.2 P3.8.7 Supervision #2 Limit Varies Varies Varies 40.00 1437 See P3.8.3 Supervision #2 Limit See P3.8.4 P3.8.8 Varies Varies Varies 5.00 1438 Hysteresis 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 72: Group 3.9: Protections

    VACON · 72 PARAMETERS MENU GROUP 3.9: PROTECTIONS Table 22: Protections settings Index Parameter Unit Default Description 0 = No action 1 = Alarm 2 = Alarm, set the pre- set fault frequency Response to Ana- P3.9.1 (P3.3.19) logue input low fault...
  • Page 73 3 = Fault (Stop by coasting) 0 = No action Response to Safe 1 = Alarm P3.9.29 * Torque Off (STO) 2 = Fault (Stop by Fault coasting) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 74: Group 3.10: Automatic Reset

    VACON · 74 PARAMETERS MENU *) This parameter is not visible if the drive does not have support for safety torque off functionality. 5.10 GROUP 3.10: AUTOMATIC RESET Table 23: Autoreset settings Index Parameter Unit Default Description 0 = Disabled P3.10.1...

  • Page 75: Group 3.11: Timer Functions

    See Interval 1. P3.11.2.2 OFF Time 00:00:00 23:59:59 00:00:00 1470 P3.11.2.3 From day 1471 See Interval 1. P3.11.2.4 To day 1472 See Interval 1. P3.11.2.5 Assign to Channel 1473 See Interval 1. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 76 VACON · 76 PARAMETERS MENU Table 26: 3.11.3 Interval 3 Index Parameter Unit Default Description hh:mm: See Interval 1. P3.11.3.1 ON Time 00:00:00 23:59:59 00:00:00 1474 hh:mm: See Interval 1. P3.11.3.2 OFF Time 00:00:00 23:59:59 00:00:00 1475 P3.11.3.3 From day 1476 See Interval 1.
  • Page 77 Table 31: 3.11.8 Timer 3 Index Parameter Unit Default Description P3.11.8.1 Duration 72000 1493 See Timer 1. P3.11.8.2 Assign to Channel 1494 See Timer 1. P3.11.8.3 Timer 3 TOFF TOFF 15529 See Timer 1. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 78: Group 3.12: Pid-Controller

    VACON · 78 PARAMETERS MENU 5.12 GROUP 3.12: PID-CONTROLLER 1 Table 32: PID controller 1 basic settings Index Parameter Unit Default Description P3.12.1.1 PID Gain 0.00 1000.00 100.00 P3.12.1.2 PID Integration Time 0.00 600.00 1.00 P3.12.1.3 PID Derivation Time 0.00 100.00...
  • Page 79 P3.12.2.13 Setpoint 2 minimum -200.00 200.00 0.00 1073 See P.12.2.5. P3.12.2.14 Setpoint 2 maximum -200.00 200.00 100.00 1074 See P3.12.2.6. Sleep Frequency See P3.12.2.7. P3.12.2.15 0.00 320.00 0.00 1075 limit 2 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 80 VACON · 80 PARAMETERS MENU Table 33: Setpoint settings Index Parameter Unit Default Description P3.12.2.16 Sleep Delay 2 3000 1076 See P3.12.2.8. -214748. 214748. See P3.12.2.8. P3.12.2.17 Wake-up Level 2 Varies 0.0000 1077 Setpoint 2 Wake-up 0 = Absolute level P3.12.2.18...
  • Page 81 Feedback 1 Maxi- P3.12.3.5 -200.00 200.00 100.00 Feedback 2 Source See P3.12.3.3. P3.12.3.6 Selection P3.12.3.7 Feedback 2 Minimum -200.00 200.00 0.00 See P3.12.3.4. Feedback 2 Maxi- See P3.12.3.5. M3.12.3.8 -200.00 200.00 100.00 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 82 VACON · 82 PARAMETERS MENU Table 35: Feedforward settings Index Parameter Unit Default Description Feedforward Func- See P3.12.3.1 P3.12.4.1 1059 tion Feedforward Func- See P3.12.3.2 P3.12.4.2 -1000 1000 100.0 1060 tion Gain Feedforward 1 See P3.12.3.3 P3.12.4.3 1061 Source Selection Feedforward 1 Mini- See P3.12.3.4...

  • Page 83: Group 3.13: Pid-Controller

    0 = normal P3.13.1.10 Error Inversion 1636 1 = inverted See P3.12.1.8. Dead Band hystere- See P3.12.1.9. P3.13.1.11 Varies Varies Varies 1637 P3.13.1.12 Dead Band Delay 0.00 320.00 0.00 1638 See P3.12.1.10. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 84 VACON · 84 PARAMETERS MENU Table 39: Setpoints Index Parameter Unit Default Description P3.13.2.1 Keypad Setpoint 1 0.00 100.00 Varies 0.00 1640 P3.13.2.2 Keypad Setpoint 2 0.00 100.00 Varies 0.00 1641 P3.13.2.3 Setpoint Ramp Time 0.00 300.00 0.00 1642 0 = Not Used...
  • Page 85 P3.13.4.1 Enable Supervision 1659 1 = Enabled P3.13.4.2 Upper Limit Varies Varies Varies Varies 1660 See P3.12.5.2. P3.13.4.3 Lower Limit Varies Varies Varies Varies 1661 See P3.12.5.3. P3.13.4.4 Delay 30000 1662 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 86: Group 3.14: Multipump

    VACON · 86 PARAMETERS MENU 5.14 GROUP 3.14: MULTIPUMP Table 42: Multipump parameters Index Parameter Unit Default Description P3.14.1 Number of Motors 1001 0 = Not used P3.14.2 Interlock Function 1032 1 = Enabled 0 = Disabled P3.14.3 Include FC...

  • Page 87: Group 3.16: Fire Mode

    M3.16.10 Fire Mode Status 1597 2 = Activated (Enabled + DI Open) 3 = Test Mode M3.16.11 Fire Mode Counter 1679 Fire Mode Run Indi- P3.16.12 100.0 10.0 15580 cation Current 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 88: Group 3.17: Application Settings

    VACON · 88 PARAMETERS MENU 5.16 GROUP 3.17: APPLICATION SETTINGS Table 44: Application settings Index Parameter Unit Default Description P3.17.1 Password 9999 1806 P3.17.2 °C / °F selection °C 1197 P3.17.3 kW/HP selection 1198 B0 = Local/Remote P3.17.4 FunctButtonConfig 1195...

  • Page 89: Diagnostics Menu

    FAULT HISTORY You can see 40 faults in the Fault history. To see the details of a fault, go into Fault history, find the fault and push OK. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 90: Total Counters

    VACON · 90 DIAGNOSTICS MENU TOTAL COUNTERS Table 46: The total counter parameters in the diagnostics menu Index Parameter Unit Default Description The quantity of energy taken from the supply network. You cannot reset the counter. In the text display: the V4.4.1...

  • Page 91: Trip Counters

    The operating time in P4.5.4 keypad) total years. Operating Time (text The operating time in P4.5.5 keypad) total days. The operating time in Operating Time (text hh:min: P4.5.6 hours, minutes and keypad) seconds. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 92: Software Info

    VACON · 92 DIAGNOSTICS MENU SOFTWARE INFO Table 48: The software info parameters in the diagnostics menu Index Parameter Unit Default Description Software Package The code for the soft- V4.6.1 2524 (graphical keypad) ware identification Software Package ID V4.6.2 (text keypad) Software Package V4.6.3...

  • Page 93: O And Hardware Menu

    In this menu, there are different settings that are related to the options. BASIC I/O In the Basic I/O menu, you can monitor the statuses of the inputs and the outputs. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 94 VACON · 94 I/O AND HARDWARE MENU Table 49: The basic I/O parameters in the I/O and Hardware menu Index Parameter Unit Default Description Status of the digital V5.1.1 Digital Input 1 2502 input signal Status of the digital V5.1.2...

  • Page 95: Option Board Slots

    Monitor the data that is related to the option board Settings The settings that are related to the option board Slot E Monitoring Monitor the data that is related to the option board 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 96: Real Time Clock

    VACON · 96 I/O AND HARDWARE MENU REAL TIME CLOCK Table 51: The real time clock parameters in the I/O and Hardware menu Index Parameter Unit Default Description Status of the battery. V5.5.1 Battery State 2205 1 = Not installed...
  • Page 97 P5.6.1.7 Fan lifetime reset Fan lifetime reset Table 53: Power unit settings, Sine filter Index Parameter Unit Default Description 0 = Disabled P5.6.4.1 Sine Filter 2527 1 = Enabled 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 98: Keypad

    VACON · 98 I/O AND HARDWARE MENU KEYPAD Table 54: The keypad parameters in the I/O and Hardware menu Index Parameter Unit Default Description The time after which the display goes back to the page that is set P5.7.1 Timeout Time with parameter P5.7.2.

  • Page 99: User Settings, Favourites And User Level Menus

    M6.6 Parameter compare Use Vacon Live PC tool to give a name to the P6.7 Drive name drive if you think that it is necessary. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 100: Parameter Backup

    VACON · 100 USER SETTINGS, FAVOURITES AND USER LEVEL MENUS 8.1.1 PARAMETER BACKUP Table 56: The parameter backup parameters in the user settings menu Index Parameter Unit Default Description Restores the default Restore Factory parameter values and P6.5.1 Defaults starts the Startup wiz- ard.

  • Page 101: Favourites

    NOTE! This menu is not available in the Vacon Live tool. If you use the same items frequently, you can add them into Favourites. You can collect a set of parameters or monitoring signals from all the keypad menus. It is not necessary to find them in the menu structure one by one.

  • Page 102: Removing An Item From The Favourites

    VACON · 102 USER SETTINGS, FAVOURITES AND USER LEVEL MENUS Make a selection of Add to favourites and push the READY OK button. STOP Motor Nom Freq Edit Help Add to favourites The steps are now completed. To continue, read the instructions on the display.

  • Page 103: User Levels

    Go to the User levels. Go to the item Access code and push the arrow button Right. READY ALARM Keypad STOP Main Menu ID:2362 P8.2 User level Normal Access code 00000 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 104 VACON · 104 USER SETTINGS, FAVOURITES AND USER LEVEL MENUS To change the digits of the access code, use all the READY ALARM arrow buttons. STOP Access code ID:2362 P8.2 00000 Min:0 Max:9 Accept the change with the OK button.

  • Page 105: Monitoring Value Descriptions

    V2.2.11 UNIT TEMPERATURE (ID 8) This monitoring value shows the measured heatsink temperature of the drive. The unit of the monitoring value is celsius degrees or fahrenheit degrees, depending on the 'C/F Selection' parameter value. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 106 VACON · 106 MONITORING VALUE DESCRIPTIONS V2.2.12 MOTOR TEMPERATURE (ID 9) This monitoring value shows the calculated motor temperature in percentage of the nominal working temperature. When the value rises above 105%, motor thermal protection fault occurs. V2.2.13 ANALOGUE INPUT 1 (ID 59) This monitoring value shows the value of the analogue input signal as a percentage of the used range.

  • Page 107: Timer Functions

    This monitoring value shows the bit-coded status of the motor limit controllers. TIMER FUNCTIONS V2.3.1 TC 1, TC 2, TC3 (ID 1441) This monitoring value shows the status of the time channels 1, 2 and 3. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 108: Pid1 Controller

    VACON · 108 MONITORING VALUE DESCRIPTIONS V2.3.2 INTERVAL 1 (ID 1442) This monitoring value shows the status of the interval function. V2.3.3 INTERVAL 2 (ID 1443) This monitoring value shows the status of the interval function. V2.3.4 INTERVAL 3 (ID 1444) This monitoring value shows the status of the interval function.

  • Page 109: Pid2 Controller

    V2.6.1 MOTORS RUNNING (ID 30) This monitoring value shows the actual number of motors that operate in the Multi-pump system. V2.6.2 AUTOCHANGE (ID 1114) This monitoring value shows the status of the autochange requested. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 110: Fieldbus Data

    VACON · 110 MONITORING VALUE DESCRIPTIONS FIELDBUS DATA V2.8.1 FB CONTROL WORD (ID 874) This monitoring value shows the status of the fieldbus control word that the application uses in bypass mode. Depending on the fieldbus type or profile, the data that is received from the fieldbus can be modified before it is sent to the application.
  • Page 111 This monitoring value shows the raw value of process data in a 32-bit signed format. V2.8.20 FB DATA OUT 8 (ID 873) This monitoring value shows the raw value of process data in a 32-bit signed format. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 112: Parameter Descriptions

    In this chapter, you can find data on the most special parameters of the application. For most parameters of the Vacon 100 application, a basic description is sufficient. You can find these basic descriptions in the parameter tables of Chapter 5 Parameters menu. If other data is necessary, your distributor will help you.

  • Page 113: Motor Control Parameters

    Use this parameter to enable or disable the Motor Preheat function. The motor preheat function keeps the drive and the motor warm during the stop status by giving the motor a DC current. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 114 VACON · 114 PARAMETER DESCRIPTIONS P3.1.2.6 MOTOR PREHEAT FUNCTION (ID 1226) Use this parameter to set the temperature limit of the Motor Preheat function. When the heatsink temperature or the measured motor temperature goes below this level, motor preheat becomes active.
  • Page 115 When you change the value of P3.1.1.8 (Motor type) to PM Motor, the U/f curve will increase automatically to be equal with output voltage of the drive. The set U/f ratio does not change. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 116 VACON · 116 PARAMETER DESCRIPTIONS This is done to prevent the operation of the PM motor in the field weakening area. The nominal voltage of the PM motor is much lower than the full output voltage of the drive. The nominal voltage of the PM motor agrees to the back-EMF voltage of the motor at nominal frequency.

  • Page 117: Start/Stop Setup

    P3.2.1 REMOTE CONTROL PLACE (ID 172) Use this parameter to select the remote control place (start/stop). Use this parameter to change back to remote control from Vacon Live, for example if the control panel is broken. P3.2.2 LOCAL/REMOTE (ID 211) Use this parameter to switch between the local and remote control places.
  • Page 118 VACON · 118 PARAMETER DESCRIPTIONS Selection Selection name Description number The keypad stop button is always enabled. Limited function of the keypad stop button. P3.2.4 START FUNCTION (ID 505) Use this parameter to select the type of the start function.
  • Page 119 Button is Yes.) 6. CS2 becomes inactive and the frequency 11. The drive starts because the START fed to the motor drops to 0. button on the keypad was pushed. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 120 VACON · 120 PARAMETER DESCRIPTIONS 12. The STOP button on the keypad is 13. The attempt to start the drive with the pushed again to stop the drive. START button is not successful, because CS1 is inactive. Selection Selection name...
  • Page 121 Button is Yes.) 6. CS2 becomes inactive and the frequency 11. CS1 is opened and closed again, which that is fed to the motor goes to 0. causes the motor to start. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 122 VACON · 122 PARAMETER DESCRIPTIONS 12. CS1 becomes inactive and the frequency that is fed to the motor goes to 0. Selection Selection name Description number CS1 = Start CS2 = Reverse Output frequency frequency 0 Hz frequency Run enable...
  • Page 123 The motor REV). operates forward, because CS2 is 3. CS2 becomes inactive, which causes the inactive. direction to start to change (REV to FWD), because CS1 is still active. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 124: References

    VACON · 124 PARAMETER DESCRIPTIONS 7. The Run enable signal is set to OPEN, 10. Before the drive can start, you must which causes the frequency to go to 0. open and close CS1 again. Configure the Run enable signal with 11.

  • Page 125: Preset Frequencies

    Table 59 The selection of preset frequencies when P3.3.10 = Binary coded. The number of active inputs tells which preset frequency is Number (of inputs used) used: 1, 2 or 3. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 126 VACON · 126 PARAMETER DESCRIPTIONS P3.3.11 PRESET FREQUENCY 0 (ID 180) Use this parameter to set the preset frequency reference when the preset frequencies function is used. Select the preset frequencies with the digital input signals. P3.3.12 PRESET FREQUENCY 1 (ID 105) Use this parameter to set the preset frequency reference when the preset frequencies function is used.

  • Page 127: Motor Potentiometer Parameters

    The parameter value is entered as Hz/second. P3.3.21 MOTOR POTENTIOMETER RESET (ID 367) Use this parameter to set the logic for the resetting of the frequency reference of the motor potentiometer. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 128: Ramps And Brakes Setup

    VACON · 128 PARAMETER DESCRIPTIONS This parameter defines when the reference of the motor potentiometer is set to 0. There are 3 selections in the reset function: no reset, reset when the drive stops, or reset when the drive is powered down.
  • Page 129 Use this function to reduce mechanical erosion of the parts and current spikes when the reference changes. You can modify the acceleration time with parameters P3.4.5 (Acceleration Time 2) and P3.4.6 (Deceleration Time 2). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 130 VACON · 130 PARAMETER DESCRIPTIONS [Hz] ID103, ID104 ID500 ID500 Fig. 21: The acceleration/deceleration curve (S-shaped) P3.4.5 ACCELERATION TIME 2 (ID 502) Use this parameter to set the time that is necessary for the output frequency to increase from zero frequency to maximum frequency.

  • Page 131: I/O Configuration

    AnIN / aI = Analogue input Slot type Slot A The board type: A / B = Vacon AC drive standard board C / D / E = Option board 0 = The parameter signal is not connected to any terminal Terminal number The number of the terminal on the selected board.
  • Page 132 VACON · 132 PARAMETER DESCRIPTIONS For example, "DigIN SlotA.1" or "dI A.1" shows that the DIN1 on the standard board is connected in the board slot A. A.2 A.3 A.4 A.5 A.6 9 10 11 12 13 14 15 16 17 18 19 30 A B...

  • Page 133: B. The Name Of The Parameter

    B. The name of the parameter, that is, the set digital input function In the standard I/O board compilation, there are 6 digital inputs available: the slot A terminals 8, 9, 10, 14, 15 and 16. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 134 VACON · 134 PARAMETER DESCRIPTIONS Input type (graphi- Input type Slot Input # Explanation cal display) (text dis- play) Digital input #1 (terminal 8) on a board in Slot A DigIN (standard I/O board). Digital input #2 (terminal 9) on a board in Slot A DigIN (standard I/O board).
  • Page 135 READY STOP Change one of these selections. At least one digital input has been selected to several operations. To prevent possible unwanted operations, please check all digital input selection parameters. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 136 VACON · 136 PARAMETER DESCRIPTIONS PROGRAMMING IN THE TEXT DISPLAY Make a selection of a parameter. To go into the Edit mode, push the OK button. In the Edit mode, the letter D blinks. If you have more digital inputs available in your I/O, for example, because of option boards in slots D or E, make a selection of them.

  • Page 137: Digital Inputs

    Slot A.2 means the second input on the slot A. It is also possible to connect the functions to time channels. The time channels work as terminals. You can monitor the statuses of the digital inputs and the digital outputs in the Multimonitoring view. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 138 VACON · 138 PARAMETER DESCRIPTIONS P3.5.1.1 CONTROL SIGNAL 1 A (ID 403) Use this parameter to select the digital input signal (Control Signal 1) that starts and stops the drive when the control place is I/O A (FWD). P3.5.1.2 CONTROL SIGNAL 2 A (ID 404) Use this parameter to select the digital input signal (Control Signal 2) that starts and stops the drive when the control place is I/O A (REV).
  • Page 139 Use this parameter to select the digital input signal that starts the timer. The timer starts when this signal is deactivated (falling edge). The output is deactivated when the time defined in the duration parameter has elapsed. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 140 VACON · 140 PARAMETER DESCRIPTIONS P3.5.1.19 TIMER 2 (ID 448) Use this parameter to select the digital input signal that starts the timer. The timer starts when this signal is deactivated (falling edge). The output is deactivated when the time defined in the duration parameter has elapsed.
  • Page 141 P3.5.1.45 FIRE MODE PRESET FREQUENCY SELECTION 1 (ID 15532) Use this parameter to select the digital input signal that is used as a selector for fire mode preset frequencies. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 142: Analogue Inputs

    VACON · 142 PARAMETER DESCRIPTIONS P3.5.1.46 PARAMETER SET 1/2 SELECTION (ID 496) Use this parameter to set the digital input that selects the parameter set to be used. The parameter gives the digital input which is used to select Parameter Set 1 or Set 2. The function is enabled if other slots than DigIN Slot0 are selected to this parameter.

  • Page 143: Digital Outputs

    PARAMETER DESCRIPTIONS VACON · 143 10.5.4 DIGITAL OUTPUTS P3.5.3.2.1 BASIC RO1 FUNCTION (ID 11001) Use this parameter to select a function or a signal that is connected to the relay output. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 144 VACON · 144 PARAMETER DESCRIPTIONS Table 60: The output signals through RO1 Selection Selection name Description number Not used The output is not used. Ready The AC drive is ready to operate. The AC drive operates (the motor runs). General fault A fault trip occurred.

  • Page 145: Analogue Outputs

    Use this parameter to set the OFF delay for the relay output. 10.5.5 ANALOGUE OUTPUTS P3.5.4.1.1 AO1 FUNCTION (ID 10050) Use this parameter to select a function or a signal that is connected to the analogue output. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 146 VACON · 146 PARAMETER DESCRIPTIONS Selection Selection name Description number Test 0% (Not used) The analogue output is set to 0% or 20% so that it agrees with parameter P3.5.4.1.3. TEST 100% The analogue output is set to 100% of the signal (10V / 20mA).
  • Page 147 P3.5.4.1.4 and P3.5.4.1.5 between 10 and 40 Hz. Then the output frequency of the drive changes between 10 and 40 Hz, and the analogue output signal changes between 0 and 20 mA. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 148: Fieldbus Data Map

    VACON · 148 PARAMETER DESCRIPTIONS 100% 20 mA 10 mA [Hz] 0 mA 0 Hz 10 Hz 40 Hz Fig. 25: The scaling of the AO1 signal A. Analogue output signal D. Max freq reference B. AO min scale E. Output frequency C.

  • Page 149: Prohibit Frequencies

    P3.7.1 PROHIBIT FREQUENCY RANGE 1 LOW LIMIT (ID 509) Use this parameter to prevent the drive operating on the prohibited frequencies. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 150 VACON · 150 PARAMETER DESCRIPTIONS In some processes it can be necessary to avoid some frequencies because they cause mechanical resonance. P3.7.2 PROHIBIT FREQUENCY RANGE 1 HIGH LIMIT (ID 510) Use this parameter to prevent the drive operating on the prohibited frequencies.

  • Page 151: Limit Supervisions

    When the'High limit' mode is selected, the output of the supervision function is active when the signal is above the supervision limit. P3.8.3 SUPERVISION #1 LIMIT (ID 1433) Use this parameter to set the supervision limit for the selected item. The unit shows automatically. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 152: Protections

    VACON · 152 PARAMETER DESCRIPTIONS P3.8.4 SUPERVISION #1 LIMIT HYSTERESIS (ID 1434) Use this parameter to set the supervision limit hysteresis for the selected item. The unit shows automatically. P3.8.5 SUPERVISION #2 ITEM SELECTION (ID 1435) Use this parameter to select the supervision item.

  • Page 153: Motor Thermal Protections

    When the speed is 0, this function calculates the cooling factor in relation to the point where the motor operates at a nominal speed without external cooling. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 154 VACON · 154 PARAMETER DESCRIPTIONS The default value is set for conditions where there is no external fan. If you use an external fan, you can set the value higher than without the fan, for example at 90%. If you change parameter P3.1.1.4 (Motor Nominal Current), parameter P3.9.2.3 is automatically set to its default value.

  • Page 155: Motor Stall Protection

    Stall Frequency Limit. If the current is higher than the limit, and the output frequency is lower than the limit, the motor is in a stall status. The stall protection is a type of overcurrent protection. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 156 VACON · 156 PARAMETER DESCRIPTIONS NOTE! If you use long motor cables (max. 100 m) with small drives (≤1.5 kW), the motor current that the drive measures can be much higher than the actual motor current. It is because there are capacitive currents in the motor cable.

  • Page 157: Underload (Dry Pump) Protection

    If you change parameter P3.1.1.4 (Motor Nominal Current), this parameter goes automatically back to its default value. See Chapter 5.9 Group 3.9: Protections. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 158 VACON · 158 PARAMETER DESCRIPTIONS Torque ID714 ID715 Underload area Field weakening 5 Hz point Fig. 31: Setting of the minimum load P3.9.17 UNDERLOAD PROTECTION: ZERO FREQUENCY LOAD (ID 715) Use this parameter to set the minimum torque that the motor needs when the output frequency of the drive is 0.
  • Page 159 If the measured temperature goes above this limit, a temperature fault occurs. P3.9.28 TEMP FAULT RESPONSE (ID 740) Use this parameter to select the response of the drive to 'Temperature' fault. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 160: Automatic Reset

    VACON · 160 PARAMETER DESCRIPTIONS P3.9.29 RESPONSE TO SAFE TORQUE OFF (STO) FAULT (ID 775) Use this parameter to select the response of the drive to a 'STO Fault'. This parameter defines the response for F30 – Safe Torque Off (Fault ID: 530).
  • Page 161 Use this parameter to enable the automatic reset after a fault caused by unit overtemperature. P3.10.11 AUTORESET: MOTOR OVERTEMPERATURE (ID 725) Use this parameter to enable the automatic reset after a fault caused by motor overtemperature. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 162: Timer Functions

    VACON · 162 PARAMETER DESCRIPTIONS P3.10.12 AUTORESET: EXTERNAL FAULT (ID 726) Use this parameter to enable the automatic reset after an external fault. P3.10.13 AUTORESET: UNDERLOAD FAULT (ID 738) Use this parameter to enable the automatic reset after an underload fault.
  • Page 163 From Day: Monday To Day: Friday TIMERS Use the timers to set a time channel as active for a period with a command from a digital input or a time channel. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 164 VACON · 164 PARAMETER DESCRIPTIONS Remaining time Time Activation Duration Fig. 35: The activation signal comes from a digital input or a virtual digital input, like a time channel. The timer counts down from the falling edge. The parameters below will set the timer active when the digital input 1 on the slot A is closed.
  • Page 165 Use this parameter to select the time channel where the output of the interval function is assigned. You can use the time channels to control the on/off type functions, for example relay outputs or any functions that can be controlled by a DI signal. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 166: Pid Controller 1

    VACON · 166 PARAMETER DESCRIPTIONS P3.11.6.1 DURATION (ID 1489) Use this parameter to set the duration that the timer runs when the activation signal is removed (Off-delay). P3.11.6.2 ASSIGN TO CHANNEL (ID 1490) Use this parameter to select the time channel where the output of the timer function is assigned.
  • Page 167 This function prevents wear and unwanted movements of the actuators, for example valves. Fig. 37: The Dead band function A. Dead band (ID1056) D. Actual value B. Dead band delay (ID1057) E. Output locked C. Reference 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 168: Setpoints

    VACON · 168 PARAMETER DESCRIPTIONS 10.12.2 SETPOINTS P3.12.2.1 KEYPAD SETPOINT 1 (ID 167) Use this parameter to set the setpoint value of the PID controller when the setpoint source is 'Keypad SP'. The value of this parameter is given in the selected process unit.

  • Page 169: Feedback

    Use this parameter to select if the feedback value is taken from a single signal or combined from two signals. You can select the mathematical function that is used when the two feedback signals are combined. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 170: Feedforward

    VACON · 170 PARAMETER DESCRIPTIONS P3.12.3.2 FEEDBACK FUNCTION GAIN (ID 1058) Use this parameter to adjust the gain of the feedback signal. This parameter is used, for example, with the value 2 in Feedback Function. P3.12.3.3 FEEDBACK 1 SOURCE SELECTION (ID 334) Use this parameter to select the source of the PID feedback signal.

  • Page 171: Process Supervision

    Use the process supervision to make sure that the PID Feedback value (the process value or the actual value) stays in the set limits. With this function you can, for example, find a pipe break and stop the flooding. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 172 VACON · 172 PARAMETER DESCRIPTIONS P3.12.5.1 ENABLE PROCESS SUPERVISION (ID 735) Actual value Upper limit (ID736) Reference Lower limit (ID758) Delay (ID737) Regulating mode Alarm or fault Fig. 41: The Feedback supervision function Use this parameter to enable the feedback supervision function.

  • Page 173: Pressure Loss Compensation

    But with flow, the pressure decreases farther in the pipe. To compensate for this, lift the setpoint as the flow increases. Then the output frequency makes an estimate of the flow, and the setpoint increases linearly with the flow. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 174: Pid Controller 2

    VACON · 174 PARAMETER DESCRIPTIONS Setpoint Setpoint + Max compensation Setpoint Min Freq and Flow Max Freq and Flow Pressure No flow Pipe length Position 1 Position 2 Fig. 43: Enable setpoint 1 for pressure loss compensation 10.13 PID CONTROLLER 2 10.13.1...

  • Page 175: Multi-Pump Function

    The regulating motor operates at a close to maximum frequency (-2 Hz). • The conditions above are true for longer than the bandwidth delay. • There are more motors available • 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 176 VACON · 176 PARAMETER DESCRIPTIONS When to disconnect and/or remove motors: The feedback value is not in the bandwidth area. • The regulating motor operates at a close to minimum frequency (+2 Hz). • The conditions above are true for longer than the bandwidth delay.
  • Page 177 When the system stops or goes to sleep mode for the next time, the sequence changes back to 1, 2, 3, 4, 5. P3.14.3 INCLUDE FC (ID 1028) Use this parameter to include the controlled motor/pump in the autochange and interlock system. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 178 VACON · 178 PARAMETER DESCRIPTIONS Selection Selection name Description number The drive is always connected to Motor 1. The interlocks do Disabled not have an effect on Motor 1. Motor 1 is not included in the autochange logic. It is possible to connect the drive to any of the motors in the Enabled system.
  • Page 179 To include the regulating motor in the autochange or in the interlock logic, obey the instructions in the figure below. 1 relay controls each motor. The contactor logic always connects the first motor to the drive, and the next motors to the mains. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 180 VACON · 180 PARAMETER DESCRIPTIONS Mains K1.1 K2.1 K3.1 Motor 1 control Motor 2 control Motor 3 control from relay from relay from relay K1.1 K2.1 K3.1 K1.1 K2.1 K3.1 Fig. 49: Selection 1 P3.14.4 AUTOCHANGE (ID 1027) Use this parameter to enable or disable the rotation of the start sequence and the priority of motors.
  • Page 181 P3.14.7 AUTOCHANGE: MOTOR LIMIT (ID 1030) Use this parameter to set the amount of pumps used in Multi-pump function. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 182 VACON · 182 PARAMETER DESCRIPTIONS An autochange is done when the autochange interval has elapsed, the number of running motors is less than autochange motor limit and the controlling drive is running below autochange frequency limit. P3.14.8 BANDWIDTH (ID 1097) Use this parameter to set the bandwith area around the PID setpoint for starting and stopping of the auxiliary motors.

  • Page 183: Fire Mode

    Use this parameter to select the digital input signal that activates the Fire Mode function. If this digital input signal is activated, an alarm shows on the display, and the warranty becomes void. The type of this digital input signal is NC (normally closed). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 184 VACON · 184 PARAMETER DESCRIPTIONS It is possible to try the Fire mode with the password that activates the Test mode. Then the warranty stays valid. NOTE! If Fire mode is enabled, and you give the correct password to the parameter Fire Mode Password, all the Fire mode parameters become locked.
  • Page 185 ‘Run’ is selected for the relay output. M3.16.11 FIRE MODE COUNTER (ID 1679) This monitoring value shows the number of the fire mode activations. NOTE! You can not reset the counter. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 186: Application Settings

    VACON · 186 PARAMETER DESCRIPTIONS 10.16 APPLICATION SETTINGS P3.17.1 PASSWORD (ID 1806) Use this parameter to set the administrator password. P3.17.2 C/F SELECTION (ID 1197) Use this parameter to set the temperature measuring unit. The system shows all the temperature-related parameters and monitoring values in the set unit.

  • Page 187: Fault Tracing

    Push the Reset button on the keypad for 2 secods. RESETTING WITH A PARAMETER IN THE GRAPHICAL DISPLAY Go to the Diagnostics Menu. STOP READY Main Menu Monitor ( 5 ) Parameters ( 12) Diagnostics ( 6 ) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 188: Resetting With A Parameter In The Text Display

    VACON · 188 FAULT TRACING Go to the submenu Reset faults. STOP READY Diagnostics M4.1 Active faults ( 0 ) Reset faults Fault history ( 39 ) Make a selection of the parameter Reset Faults. READY STOP Reset faults M4.2...

  • Page 189: Fault History

    To examine the data of a fault, push the Arrow button Right. STOP READY Fault history M4.3.3 External Fault Fault old 891384s External Fault Fault old 871061s Device removed Info old 862537s 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 190: Examining The Fault History In The Text Display

    VACON · 190 FAULT TRACING You see the data in a list. READY STOP Fault history M4.3.3.2 Code Info old State 7.12.2009 Date Time 04:46:33 Operating time 862537s Source 1 Source 2 Source 3 EXAMINING THE FAULT HISTORY IN THE TEXT DISPLAY Push OK to go to Fault history.
  • Page 191 FAULT TRACING VACON · 191 Use the arrow button down to examine all the data. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...

  • Page 192: Fault Codes

    VACON · 192 FAULT TRACING 11.3 FAULT CODES Table 61: Fault codes Fault Fault ID Fault name Possible cause How to correct the fault code Overcurrent (hard- There is too high a current Do a check of the loading. ware fault) (>4*I H) in the motor cable.
  • Page 193 If the fault occurs again, ask system software is not com- instructions from the distributor patible with the application. near to you. A resource overload. A parameter loading, restor- ing or saving malfunction. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 194 VACON · 194 FAULT TRACING Table 61: Fault codes Fault Fault ID Fault name Possible cause How to correct the fault code Undervoltage (fault) The DC-link voltage is lower If there is a temporary supply volt- than the limits. age break, reset the fault and Undervoltage (alarm) restart the drive.
  • Page 195 Safety configuration The STO option board is not Reset the drive and restart it. If the compatible with the hard- fault occurs again, ask instructions ware. from your nearest distributor. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 196 VACON · 196 FAULT TRACING Table 61: Fault codes Fault Fault ID Fault name Possible cause How to correct the fault code Safety diagnostics The STO inputs have a dif- Do a check of the external safety ferent status. switch. Do a check of the input connection and cable of the safety switch.
  • Page 197 Device added (differ- There is a new option board Set the power unit parameters ent type) of a different type. No again. parameters are available in the settings. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 198 VACON · 198 FAULT TRACING Table 61: Fault codes Fault Fault ID Fault name Possible cause How to correct the fault code 1050 AI low fault 1 or more of the available Replace the defective parts. analogue input signals is...
  • Page 199 1105 Process supervision The PID controller: the feed- fault (PID2) back value is not in the supervision limits and the delay, if you set the delay. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM...
  • Page 201 Document ID: Vacon Ltd Member of the Danfoss Group Rev. K Runsorintie 7 65380 Vaasa Sales code: DOC-APP100HVAC+DLUK Finland...

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