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Task Force Tips YE-RF-900 Instructions For Installation, Safe Operation And Maintenance

Remote control (rc) monitor electrical controls
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INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE
DANGER
SECTION 3.0
General Information and Specifi cations
SECTION 4.0
Electrical Controls Installation and Operation
SECTION 4.1
Monitor Mounted
Operator Station
SECTION 4.2
Panel Mount
Operator Station
(Y4E-RP)
SECTION 4.3
Panel Mount With Display
Operator Station
(Y4E-RP-D)
SECTION 4.4
Tethered
Operator Station
(Y4E-CT-##)
SECTION 4.5
Tethered Operator Station
With Display
(Y4E-CT-##-D)
SECTION 4.6
Wireless
Operator Station
(YE-RF-##)
SECTION 4.7
Wireless Operator Station
With Display
(YE-RF-900-D)
SECTION 4.8
Joystick
Operator Station
(Y4E-JS)
TASK FORCE TIPS, INC.
MADE IN USA • www.tft.com
©Copyright Task Force Tips, Inc. 2008-2014
MANUAL: Remote Control (RC)
Monitor Electrical Controls
Supplemental Instructions for use with RC Monitor Manual
Understand manual before use. Operation of this device without understanding the manual and
receiving proper training is a misuse of this equipment. Obtain safety information at www.tft.
com/serial-number
SECTION 4.9
Toggle Switch Monitor
Operator Station
(Y4E-TS)
SECTION 4.10
Monitor Communication
Interface Control
(Y4E-COMM)
SECTION 4.11
Monitor Position Display
(Y4E-DISP)
SECTION 4.12
Remote Auxiliary Function
Interface Control
(YE-REMAUX)
SECTION 4.13
Electric RC Monitor Aerial
Truck Installation
SECTION 4.14
Multiplex Interface Control (YE-CAN#)
SECTION 4.15
Ethernet Interface Control
SECTION 4.16
Electric Nozzle Actuator
SECTION 4.17
Valve Kits
(YE-VK-PH)
SECTION 5.0
Troubleshooting
3701 Innovation Way, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax 219-464-7155
LIY-500 May 12, 2014 Rev10

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Summary of Contents for Task Force Tips YE-RF-900

  • Page 1 SECTION 4.8 Joystick Operator Station SECTION 5.0 (Y4E-JS) Troubleshooting TASK FORCE TIPS, INC. 3701 Innovation Way, IN 46383-9327 USA 800-348-2686 • 219-462-6161 • Fax 219-464-7155 MADE IN USA • www.tft.com ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 2 This page intentionally left blank ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 3 6. Failure to follow these guidelines may result in death, burns or other severe injury. Fire and Emergency Manufactures and Service Association FEMSA P.O. Box 147, Lynnfi eld, MA 01940 • www.femsa.org/prc.cfm ©2009 FEMSA, All Rights Reserved ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 4: Table Of Contents

    5.0 Troubleshooting ................46 4.5.5 Basic Operation 6.0 Warranty ................back cover 4.5.6 Display Controlled Operation 4.6 Wireless Operator Station ............23 4.6.1 Mounting Storage Bracket 4.6.2 Installing Radio/Antenna 4.6.3 Teaching ID Code ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 5: Meaning Of Safety Signal Words

    ETSI YE-RF-900 & YE-RF-900-D CONTAINS FCC ID: MCQ-XBPS3B THE ENCLOSED DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THEFOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
  • Page 6: Electrical Controls

    PARK axis position. This feature can be cancelled by hitting any of the movement buttons on the membrane switch. This feature is not disabled by the INHIBIT interlock feature. Power must be applied to the RC monitor for this feature to remain active. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 7: Monitor Deploy Feature

    If knob cannot be turned and motor continues to operate, then the voltage supply or wiring is not adequate. Check connections and voltage connection point, rewire if necessary. NOTE: Override knob will only turn in one direction. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 8 Fig. 4.0 ELECTRICAL COMPONENTS (non-aerial installation) ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 9: Operator Stations

    Press and hold the LEFT/RIGHT or UP/DOWN buttons to move monitor to fi rst point of park routine, press and release PARK button. Light will blink rapidly to acknowledge position. Repeat until pattern is complete (up to 10 points). Press and hold PARK button until light turns off. Release button. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 10: Park Programming Example

    If desired, the override knobs may be removed. The drive shafts have a hex so a wrench or socket may be used for manual override. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 11: Monitor Mounted Operator Station

    Clean operator station surface to remove any oils or residues. Carefully peel off overlay and place on top of AUX button, just inside blue border of the button. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 12: Panel Mount Operator Station

    CABLE IS GEL FILLED TO PREVENT MOISTURE WICKING INTO ENCLOSURE. GEL IS NON-HAZARDOUS AND SHOULD BE WIPED OFF CONDUCTORS WITH A RAG. REMOVE 6" (150mm) OF JACKET AND TEFLON TAPE Fig 4.2.2 Typical Cable Preparation ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 13: Inputs Signal Configuration

    The AT PARK relay has one Form-C contact (common, normally open, normally closed) that can be used. The fi gure above shows the terminal blocks available for user wiring. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 14: Operation

    Could also be used with YE- with YE-REMAUX relay REMAUX relay interface box interface box to control to control other devices. other devices. Fig. 4.2.5 Operator Station Control Pad ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 15: Panel Mount Operator Station With Display

    CABLE IS GEL FILLED TO PREVENT MOISTURE WICKING INTO ENCLOSURE. GEL IS NON-HAZARDOUS AND SHOULD BE WIPED OFF CONDUCTORS WITH A RAG. REMOVE 6" (150mm) OF JACKET AND TEFLON TAPE Fig 4.3.2 Typical Cable Preparation ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 16: Panel Mount Operator Station With Display At Park Relay

    There are many standard shunts that can be used to short the Termination Header. TE Connectivity part number 881545-2 is one example of a compatible shunt for this Termination Header. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 17: Basic Operation

    Remote Monitor Operator Station with Display User’s Guide (LIY-425) that is included with the operator station. This User’s Guide is also located on TFT’s website. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 18: Tethered Operator Station

    TIGHTEN SECURELY. 7/8” INSTALL (22 mm) CHAIN CONNECTOR UNDER SCREW HEAD Drill (4) .098” (#40) Holes HOLE LAYOUT Y5320 CLOSURE CAP Fig 4.4.2 Tether Operator Station Receptacle Hole Dimensions ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 19: Electrical Wiring

    Could also be used with YE- with YE-REMAUX relay REMAUX relay interface box interface box to control to control other devices. other devices. Fig. 4.4.4 Operator Station Control Pad ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 20: Tethered Operator Station With Display

    7/8” INSTALL (22 mm) CHAIN CONNECTOR UNDER SCREW HEAD Drill (4) .098” (#40) Holes HOLE LAYOUT Y5320 CLOSURE CAP Figure 4.5.2 Tether Operator Station with Display Receptacle Hole Dimensions ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 21: Controller Area Network (Can) Communication Bus

    There are many standard shunts that can be used to short the Termination Header. TE Connectivity part number 881545-2 is one example of a compatible shunt for this Termination Header. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 22: Basic Operation

    Remote Monitor Operator Station with Display User’s Guide (LIY-425) that included with the operator station. This User’s Guide is also located on TFT’s website. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 23: Wireless Operator Station

    Replace lid onto box. Be sure to guide fl at cable down onto motor boards and to not pinch any wires between lid and box. Tighten lid screws equally in a criss-cross pattern. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 24: Teaching Id Code

    -Replace batteries verifying that polarity is correct. -Replace rubber bumper and retaining screws. Properly dispose of old batteries. Do not puncture, incinerate, or disassemble batteries. NOTICE Do not mix battery types. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 25: Operation

    The handheld unit is out of range or cannot establish a link with the monitor. Move to a different location and then retry, also verify monitor has power applied. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 26: Wireless Operator Station With Display

    Replace lid onto box. Be sure to guide fl at cable down onto motor boards and to not pinch any wires between lid and box. Tighten lid screws equally in a criss-cross pattern. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 27: Basic Operation

    Remote Monitor Operator Station with Display User’s Guide (LIY-425) that included with the operator station. This User’s Guide is also located on TFT’s website. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 28: Teaching Id Code

    Apply power to the monitor and continue to hold DOWN button for 3 seconds. Release DOWN button. After green POWER light stops blinking, test wireless handheld unit. Repeat above procedure for “Learn ID Code” and “Teaching ID Code” ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 29: Configuration Of Multiple Monitor Control

    OSC & PARK lights on handheld unit will stop fl ashing after ID code is transferred. Press DOWN button on monitor control box to exit teach mode. Cycle power off and back on to monitor. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 30: Monitor Group Configuration

    Replace batteries verifying that polarity is correct. Replace rubber bumper and retaining screws. Properly dispose of old batteries. Do not puncture, incinerate, or disassemble batteries. NOTICE Do not mix battery types. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 31: Joystick Operator Station

    D 1/4-20 X 1/2 FLAT HEAD CAP SCREW VT25-20FH500 E 1/4-20 X 3/4 SELF TAPPING HEX SCREW VT25-20HX750 1/4-20 X 3/8 BUTTON HEAD CAP SCREW VT25-20BH375 G 1/4-20 LOCKING NUT VT25-20LNT Fig 4.8.1.3 ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 32: Operation

    Move joystick BACK to move 800-348-2686 monitor up in the vertical Move joystick RIGHT to rotate monitor www.tft.com direction clockwise in the horizontal direction Fig. 4.8.2 Joystick Label ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 33: Proportional Speed Control

    OPEN travel direction indication LED Valve position control lever ® Valve intermediate position and CLOSE travel direction indication LED Valve closed indication LED FLOW 800-348-2686 www.tft.com Figure 4.8.4 ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 34: Toggle Switch Monitor Operator Station

    Refer to Figure 4.2.2 for typical cable preparation. STREAM ORANGE See fi gure 4.10.2 for connecting INPUTS cable. (-) BLACK BLACK (+) RED Figure 4.10.2 Communication Interface Wire Color/Function ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 35: Electrical Wiring

    & black) and to the communication link (blue & white) from the monitor. The cable exits the back side of the enclosure and can be installed straight back thru an opening in a panel or laid into groove in enclosure for fl ush mounting. Refer to Figure 4.2.2 for typical cable preparation. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 36: Programming Display

    -Press & hold PARK button for 5 seconds to store location. Display will start to blink all 4 stop locations once location is stored Exit Programming Mode -Press & hold SPEED button for 5 seconds to exit programming mode. Speed lights will stop blinking. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 37: Remote Auxiliary Function Interface Control

    3. Locate DIP switches on board and select confi guration. 4. Replace lid. Verify rubber seal is clean and undamaged. Verify that no wires are caught between lid and box. Figure 4.12.3 Relay Confi guration ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 38: Electric Rc Monitor Aerial Truck Installation

    On aerial devices, the installer will supply the required cables that run up the ladder or boom. Be sure to perform voltage drop calculations to verify that the supply voltage will remain at an acceptable level during monitor operation. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 39: Ladder Installation Electrical Wiring

    The electronics enclosure is confi gured so that signals connected to the PRIMARY CONTROL cable will override any other operator stations (see section 4.0.1 and 4.0.2). See Figure 4.13.2.1 for wiring connections. Figure 4.13.2.1 Electrical Components (ladder installations) ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 40: Platform Installation Electrical Wiring

    The electronics enclosure is confi gured so that signals connected to the PRIMARY CONTROL cable will override any other operator stations (see section 4.0.1 and 4.0.2). See Figure 4.13.2.2 for wiring connections. Figure 4.13.2.2 Electrical Components (platform installations) ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 41: Electrical Enclosure With At Park Relay

    CANbus communication system. If installing multiple YE-CAN# modules, DIP switches #5 & #6 need to be set accordingly (see CANbus structure document). CANLO Contact TFT for the most up-to-date CANbus Structure document. Figure 4.14 ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 42: Ethernet Interface Control

    fi tting is 0.20” – 0.39” (5mm – 10mm) and for smaller strain relief fi tting is 0.16” – 0.31” (4mm – 8mm). 4.15.3 DEFAULT NETWORK SETTINGS IP Address: 169.254.1.1 Gateway: 169.254.1.1 Subnet Mask: 255.255.255.0 Host Name: TFT_MONITOR ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 43: Electric Nozzle Actuator

    4.16.1 WIRING The electric RC monitor is designed to control and is factory wired for a TFT electric actuated nozzle. Task Force Tips nozzles are available with a male cord plug. After mounting the appropriate nozzle onto the monitor, plug the male cord from the nozzle into the female cord located on the outlet of the monitor.
  • Page 44: Valve Kits

    The 2 ½” and 3” valve actuators also require a separate connection to a protected circuit. These valves are shipped with an additional cable that includes a receptacle for connection to the valve actuator for power. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 45: Configuration

    AUX2 key may be pressed and released once to open the water valve, then pressed and released again to close the valve. CONSULT FACTORY FOR INSTRUCTIONS TO CHANGE FROM MOMENTARY TO LATCHING OPERATION. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 46: Troubleshooting

    If yes, replace motor. Remove encoder cover and check for RED light just below disk. If no light, encoder is bad. Replace motor. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 47 • Monitor has hit obstruction Y4E-DISP Position Display No communication with monitor Check blue/white communication wiring. has one vertical axis light or one horizontal axis light rapidly blinking. ©Copyright Task Force Tips, Inc. 2008-2014 LIY-500 May 12, 2014 Rev10...
  • Page 48: Warranty

    6.0 WARRANTY Task Force Tips, Inc., 3701 Innovation Way, Valparaiso, Indiana 46383-9327 (“TFT”) warrants to the original purchaser of its Remote Control Monitor Electronic Controls (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and workmanship during the fi...

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