ABB Terra 94 Installation Manual
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- User manual (44 pages) ,
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- Operation and installation manual (117 pages)
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Table of Contents
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Summary of Contents for ABB Terra 94
- Page 1 Installation manual Terra 94/124/184 © Copyright ABB. All rights reserved...
- Page 2 Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB EV Infrastructure. All rights reserved. BCM.S1102.0-EN | 001...
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Page 3: Table Of Contents
1.15 Orientation agreements......................10 Description..................11 Type plate..........................11 Intended use..........................11 Working principles........................12 2.3.1 Terra 94, 124 and 184 CC and CJ................12 2.3.2 Terra 94, 124 and 184 C..................13 Overview............................ 14 2.4.1 Overview of the system..................14 2.4.2 Overview of the EVSE, outside................15 2.4.3... - Page 4 Contents Safety instructions during transport...................21 Safety instructions for earthing....................21 Signs on the EVSE........................21 Discard parts or the EVSE...................... 22 Transport.................... 23 Transport the EVSE to the site....................23 Transport the EVSE on the site.....................23 4.2.1 Hoist the cabinet.....................23 4.2.2 Move the cabinet with a forklift truck..............24 Installation..................
- Page 5 Terra 94........................46 8.13.3 Terra 124........................48 8.13.4 Terra 184........................50 8.14 Power consumption........................ 51 8.14.1 General specifications....................51 8.14.2 Terra 94........................51 8.14.3 Terra 124........................51 8.14.4 Terra 184........................52 8.15 Current peaks during the start of a charge cycle..............52 BCM.S1102.0-EN | 001...
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Page 6: About This Document
About this document About this document Function of this document The document is only applicable for this EVSE (Terra x4), including the variants and options listed in section The document gives the information that is necessary to install the EVSE. Target group The document is intended for qualified installation engineers. -
Page 7: General Symbols And Signal Words
About this document General symbols and signal words Signal word Description Symbol Danger If you do not obey the instruction, this Refer to section 1.10 can cause injury or death. Warning If you do not obey the instruction, this Refer to section 1.10 can cause injury. -
Page 8: Special Symbols For Warnings And Dangers
Manufacturer and contact data Manufacturer ABB EV Infrastructure Heertjeslaan 6 2629 JG Delft The Netherlands Contact data The local representative of the manufacturer can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ BCM.S1102.0-EN | 001... -
Page 9: Abbreviations
About this document 1.13 Abbreviations Abbreviation Definition Alternating current Controller area network Central processing unit Direct current Electromagnetic compatibility Electric vehicle EVSE Electric vehicle supply equipment Measuring Instruments Directive Near field communication NoBo Notified body OCPP Open charge point protocol Protective earth Personal protective equipment RFID... -
Page 10: Orientation Agreements
About this document Term Definition Site operator Entity that is responsible for the day-to-day control of the EVSE. The site operator does not have to be the owner. User Owner of an EV, who uses the EVSE to charge the EV Note: It is possible that not all terms are present in this document. -
Page 11: Description
Max xxxA DC Output 2 CHAdeMO xxx-xxxV Max xxxA George Hintzenweg 81, 3068 AX Rotterdam, IP54 The Nederlands MADE IN ITALY www.abb.com Manufacturer EVSE rating Serial number Address of the manufacturer Part number of the EVSE CE mark Production date... -
Page 12: Working Principles
If you use the EVSE in any other way than described in the related documents, you can cause death, injury and damage. • Use the EVSE only as intended. Working principles 2.3.1 Terra 94, 124 and 184 CC and CJ AC input cable Insulation management interface Manual switch Charge protocol interface EMC filter... -
Page 13: Terra 94, 124 And 184 C
Description Note: For Terra 94, the second array of three power modules is empty. 2.3.2 Terra 94, 124 and 184 C AC input cable Charge protocol interface Manual switch Surge-protection device EMC filter Residual-current device AC contactor Heater Residual-current device and... -
Page 14: Overview
Description Overview 2.4.1 Overview of the system AC input cable Parking space Power distribution board EVSE EV charge cable Part Function The EV of which the batteries need to be charged 2.4.2 EVSE Refer to section Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE Power distribution board... -
Page 15: Overview Of The Evse, Outside
Description 2.4.2 Overview of the EVSE, outside Left door Emergency stop button Type plate Touchscreen Air inlet Front door Cover on the air outlet Enclosure Border cover Antenna EV charge cable outlet and holder Right door (1x or 2x) Air outlet Plate over the RFID reader and the integrated payment terminal Part... -
Page 16: Overview Of The Evse, Inside
Description Part Function Enclosure To reduce the accessibility of unqualified persons to the inside of the EVSE Antenna To send and receive wireless 2G, 3G and 4G signals 2.4.3 Overview of the EVSE, inside Main breaker 2 Ethernet connection Main breaker 1 Cable guide plate PE busbar Manual switch... -
Page 17: Options
Description Options 2.5.1 EV charge cable, Combo 2 EV charge cable 2.5.2 EV charge cable, CHAdeMO EV charge cable 2.5.3 Integrated payment terminal - CCV BCM.S1102.0-EN | 001... -
Page 18: External Residual-Current Device
Description External residual-current device The manufacturer does not supply an external residual-current device. If an external residual-current device is required because of local rules, this section helps you to select the correct device. Situation: the local rules require an immunity for short current peaks over PE during the EV charging process At the start of the EV charge cycle, a relay switches and engages the AC input power to the power modules. -
Page 19: Safety
Safety Safety Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: 1.11 •... -
Page 20: Personal Protective Equipment
Safety • The qualified installation engineer obeys all local rules and the instructions in the installation manual. • It is the responsibility of the owner of the EVSE to make sure that all qualified installation engineers obey the local rules, the installation instructions, and the specifications of the EVSE. -
Page 21: Safety Instructions During Transport
Safety • If it is necessary to remove safety devices, immediately install the safety devices after the work. • Put on the correct personal protective equipment. Refer to section Safety instructions during transport Preliminary requirements • • Make sure that the hoisting equipment or forklift truck can lift the EVSE safely. Take into account the mass and the center of gravity of the EVSE. -
Page 22: Discard Parts Or The Evse
Safety Symbol Risk type Rotating parts cat can cause a risk of entrapment Sign that means that you must read the manual before you install the EVSE Waste from electrical and electronic equipment Note: It is possible that not all symbols are present on the EVSE. Discard parts or the EVSE •... -
Page 23: Transport
Transport Transport Transport the EVSE to the site A transport company delivers the EVSE close to the site. The movement of the EVSE to its final location is your responsibility. • If you need to store the EVSE before installation, obey the ambient conditions for storage. -
Page 24: Move The Cabinet With A Forklift Truck
Transport 4.2.2 Move the cabinet with a forklift truck Preliminary requirements The cabinet is unpacked. • Forklift truck. Refer to 5.4.1 Refer to section section Note: Risk of pinching or crushing, the cabinet is heavy • Make sure that the forklift truck can lift the cabinet safely. Obey the safety instructions that apply to the forklift truck. -
Page 25: Installation
Installation Installation General installation procedure Preliminary requirements All required permits to • There is no voltage on the agree with the local rules, AC input cable during the are granted. complete installation procedure. The AC input cable is available. • Tools for installation. -
Page 26: Control The Space And Airflow Around The Cabinet
Installation 5. If you use an Ethernet cable, make sure that the internet connection is available for an approved service engineer and the network operating center of the manufacturer. 6. Make sure that the cable slack is sufficient to guide the cables in the cabinet. 8.10.2 Refer to section 5.3.1... -
Page 27: Prepare A Custom Foundation
Installation 5.3.3 Prepare a custom foundation Preliminary requirements 8.10.5 • Custom foundation. Refer to section Procedure 1. Make the custom foundation. 2. Route the cables through the opening in the foundation. Apply the full cable slack. Unpacking 5.4.1 Unpacking procedure 5.4.2 1. -
Page 28: Remove The Cabinet From The Pallet
Installation 5.4.3 Remove the cabinet from the pallet Preliminary requirements • Open spanner Procedure 1. Remove the fasteners (A). 2. Discard the fasteners and the pallet. Refer to section Mechanical installation 5.5.1 Mechanical installation procedure Preliminary requirements The cabinet is above the foundation. Procedure 5.5.2 1. -
Page 29: Guide The Cables Through The Opening In The Cable Guide Plate
Installation Procedure 1. Open the front and right doors. Refer to section 2. Loosen the fasteners (A). 3. Move the sliding plate (B) to open the cable inlet. 4. If it is necessary, remove the cable gland (C) for the Ethernet cable. Caution: If the cable gland for the Ethernet cable is not used, make sure that the... -
Page 30: Electrical Installation
Installation Procedure 1. Carefully lower the cabinet on the foundation. Refer to section . Make sure that the holes in the cabinet (A) and the foundation (B) are aligned. Caution: Make sure that there is no kink in the cables. 2. -
Page 31: Connect The Pe Wire
Installation Procedure 1. Prepare the wires: a. Cut the wires (A) to (D) so they can reach the connectors on the manual switch (E). b. Strip the insulation from the end or the wires. Make sure that the strip length agrees with the wire end rings. -
Page 32: Connect The Enclosure To The Earth
Installation 5.6.4 Connect the enclosure to the earth Preliminary requirements • Earthing electrode • • Earthing conductor • Make sure that the earthing connection agrees with the standard IEC 60364-5-54. Procedure 1. Connect the earthing conductor (B) to the pin (A) of the enclosure. 2. -
Page 33: Prepare For Commissioning
Installation Prepare for commissioning Danger: Hazardous voltage • Do not commission the EVSE. Only a service engineer of the manufacturer is qualified to commission the EVSE. 1. Tell the owner that the EVSE is ready for commissioning. 2. Make sure that the site agrees with these requirements: •... -
Page 34: Access To Parts
Access to parts Access to parts Open the doors Preliminary requirements • Door key Note: There is one unique door key for each cabinet. Procedure 1. Unlock the lock (A) of the front door (B). Use the door key. 2. Open the front door. 3. -
Page 35: Remove The Border Covers
Access to parts Procedure 1. If the left or right doors (A) are open, close the doors through the opening of the front door. 2. Close the front door (B). 3. Lock the lock (C) of the front door. Use the door key. - Page 36 Access to parts Procedure 1. Install these parts: 1. Border covers (A) 2. Fasteners (B) BCM.S1102.0-EN | 001...
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Page 37: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative 1.12 of the manufacturer. Refer to section BCM.S1102.0-EN | 001... -
Page 38: Technical Data
Two CCS connec- tions One CCS connec- tion and one Cha- deMo connection Example Terra 94 C: • T = Terra, Brand = Terra • U = 9, Power rating = 90 kW • V = 4, Design generation = fourth generation •... -
Page 39: General Specifications
Technical data General specifications Parameter Specification Compliance and safety CHAdeMO 1.2 IP rating The type plate shows the specification. Refer to section IK rating according to IEC 62262: enclo- IK10 sure IK rating according to IEC 62262: IK08 touchscreen EMC rating Class B Required tools for installation Parameter... -
Page 40: Torque Specifications
Technical data Torque specifications Parameter Specification [Nm] Fasteners for the PE wire Between 33 and 44 Fasteners for the L1, L2, L3 and neutral Between 33 and 44 wire Ambient conditions Parameter Specification Environment, general Indoor and outdoor Storage temperature -40°C to +70°C Temperature during use -35°C to +50°C... -
Page 41: Transport Specifications
Technical data Transport specifications Parameter Specification Maximum tilt angle during transport 30° 8.10 Dimensions 8.10.1 General dimensions Parameter Specification [mm] Width of the cabinet (X-dimension) Depth of the cabinet (Y-dimension Height of the cabinet (Z-dimension) 1900 Length of the charge cable 6000 8000 (optional) Maximum opening size of the cable inlet 206 x 30... -
Page 42: Floor Space Requirements
Technical data 8.10.3 Floor space requirements Cabinet Total depth Total width Space to open the front door Space for air inlet and to open the Space for air outlet left and right doors Parameter Specification [mm] 1550 1460 BCM.S1102.0-EN | 001... -
Page 43: Prefab Foundation
Technical data 8.10.4 Prefab foundation Foundation Width of the hole Hole for the foundation Depth of the hole Width of the foundation Height of the hole Depth of the foundation Distance of the foundation above Height of the foundation the ground level Parameter Specification [mm] BCM.S1102.0-EN | 001... -
Page 44: Custom Foundation
Technical data 8.10.5 Custom foundation Holes to install the fasteners of the Hole for the cables EVSE Parameter Specification [mm] M10, depth 60 100 x 250 8.11 Logic interface specifications General specifications Parameter Specification RFID standard ISO 14443 A+ B to part 4 and ISO/IEC 15693 RFID-supported applications Mifare, NFC, Calypso, Ultralight, Pay-... -
Page 45: Ac Input Specifications
Refer to the local rules. Diameter of the PE conductor The same as the diameter of the phase conductors Surface minimum 150 mm² Diameter, including shielding 34 to 45 mm 8.12.3 Terra 94 Parameter Specification [A] Maximum rated input current BCM.S1102.0-EN | 001... -
Page 46: Terra 124
DC output voltage range, CHAdeMO 150-500 V DC Minimum DC output current 15 A Connection standard CHAdeMO 1.2 8.13.2 Terra 94 Parameter Specification DC output power, mode 1, continuously Maximum 90 kW on one EV charge cable Simultaneous DC on two outlets No. - Page 47 Technical data Note: • You can upgrade the EVSE to deliver 120 kW or 180 kW and enable parallel charging on two EVs. • You can install a different EV charge cable to increase the output current. Output current in function of output voltage 1000 Output current [A] Output voltage [V]...
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Page 48: Terra 124
Technical data Output power in function of output voltage 1000 Output power [kW] Output voltage [V] 8.13.3 Terra 124 Parameter Specification DC output power, mode 1, continuously Maximum 120 kW on one EV charge cable DC output power, mode 2, continuously Maximum 60 kW on two EV charge cables Simultaneous DC on two outlets... - Page 49 Technical data Output current in function of output voltage 1000 Output current [A] Output voltage [V] Output power in function of output voltage 1000 Output power [kW] Output voltage [V] BCM.S1102.0-EN | 001...
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Page 50: Terra 184
Technical data 8.13.4 Terra 184 Parameter Specification DC output power, mode 1, continuously Maximum 180 kW on one EV charge cable DC output power, mode 2, continuously Maximum 90 kW on two EV charge cables Simultaneous DC on 2 outlets Yes. -
Page 51: Power Consumption
Note: The heater will operate daily when the outside air reaches the dew point, to avoid condensation inside the cabinet. When the heater operaters, the heater will use most of the required standby power. 8.14.2 Terra 94 Parameter Specification [kVA) Power consumption during normal oper- ation 8.14.3... -
Page 52: Terra 184
Technical data 8.14.4 Terra 184 Parameter Specification (kVA) Power consumption during normal oper- 10.8 ation 8.15 Current peaks during the start of a charge cycle Parameter Specification Duration of the current peaks 25 µs Maximum current peak 60 A BCM.S1102.0-EN | 001... - Page 53 Technical data BCM.S1102.0-EN | 001...