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Bosch rexroth VFC 615 Series Operating Instructions Manual
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Bosch rexroth VFC 615 Series Operating Instructions Manual

Frequency converter
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Frequency Converter
VFC x615 Series
VFC 3615 / VFC 5615
Operating Instructions
R912009377
Edition 01

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Summary of Contents for Bosch rexroth VFC 615 Series

  • Page 1 Frequency Converter VFC x615 Series VFC 3615 / VFC 5615 Operating Instructions Edition 01 R912009377...
  • Page 2 Edition 01 Edition 02 Copyright © Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2024 All rights reserved, also regarding any disposal, exploitation, reproduction, edit- ing, distribution, as well as in the event of applications for industrial property rights.
  • Page 3 Make sure that the drives are brought Avant toute intervention ou tout accès Antriebe sicher zum Stillstand. to safe standstill before accessing or dans la zone de danger, assurez-vous entering the danger zone. de l’arrêt préalable de tous les entraînements. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 4 Zerlegen oder beschädigen Sie keine batteries. Do not throw batteries into Ne désassemblez et n’endommagez Batterien. Werfen Sie Batterien nicht open flames. pas les piles. Ne jetez pas des piles ins Feuer. dans le feu. Bosch Rexroth AG R912009377_Edition 01...
  • Page 5 Antes de acceder o introducir las Antes de entrar ou aceder à área azionamenti. manos en la zona de peligro, los perigosa, imobilize os acionamentos accionamientos se tienen que haber de forma segura. parado con seguridad. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 6 Não desmonte nem danifique as baterias. Não deite as baterias no Non scomporre o danneggiare le No desarme ni dañe las pilas. No tire fogo. batterie. Non gettare le batterie nel las pilas al fuego. fuoco. Bosch Rexroth AG R912009377_Edition 01...
  • Page 7 Stands drevene helt, inden du rører Voor toegang tot de gevaarlijke zone måste maskinen vara stillastående. ved drevene eller træder ind i deres moeten de aandrijvingen veilig tot fareområde. stilstand gebracht zijn. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 8 Batterierna får inte tas isär eller Undlad at skille batterier ad eller at cauterisatie). skadas. Släng inte batterierna i beskadige dem. Smid ikke batterier elden. ind i åben ild. Batterijen niet demonteren of beschadigen. Nooit batterijen in het vuur werpen. Bosch Rexroth AG R912009377_Edition 01...
  • Page 9 Před zásahem nebo vstupem do do obszaru pracy maszyny. Pysäytä käyttölaitteet varmasti nebezpečného prostoru bezpečně ennen vaara-alueelle koskemista tai Przed dotknięciem urządzenia/ zastavte pohony. menemistä. maszyny lub zbliżeniem się do obszaru zagrożenia należy zgodnie z zasadami bezpieczeństwa wyłączyć napędy. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 10 żrącą substancją). Älä hajota paristoja osiin tai vaurioita Nerozebírejte ani nepoškozujte niitä. Älä heitä paristoja tuleen. Nie demontować i nie niszczyć baterie. Neházejte baterie do ohně. baterii. Nie wrzucać baterii do ognia. Bosch Rexroth AG R912009377_Edition 01...
  • Page 11 Pred prijemom ali dostopom v maşinilor. nevarno območje varno zaustavite Pred zásahom alebo prístupom do vse gnane dele. nebezpečnej oblasti uveďte pohony Înainte de intervenţia sau accesul în bezpečne do zastavenia. zona periculoasă, opriţi în siguranţă componentele de acţionare. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 12 şi pericol de arsuri). Ne razstavljajte ali poškodujte poleptania). nobenih baterij. Baterij ne mečite v Nu dezasamblaţi şi nu deterioraţi ogenj. Batérie nerozoberajte ani bateriile. Nu aruncaţi bateriile în foc. nepoškodzujte. Nehádžte batérie do ohňa. Bosch Rexroth AG R912009377_Edition 01...
  • Page 13 Illetéktelen személyeket ne engedjen piekļūšanu. a gép közelébe! Преди работа или влизане в Pirms darba bīstamajās zonās pilnībā опасната зона, спрете надеждно Mielőtt beavatkozik, vagy a veszélyes apstādiniet piedziņu. приводния механизъм. zónába belép a hajtásokat biztonságosan állítsa le. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 14 Neizjauciet un nesabojājiet baterijas. експлозия и напръскване с Az akkumulátorokat ne szedje szét, Nemetiet baterijas ugunī. агресивен агент). és ne rongálja meg! Az akkumulátort Не разглобявайте и не ne dobja tűzbe! повреждайте батерии. Не хвърляйте батерии в огън. Bosch Rexroth AG R912009377_Edition 01...
  • Page 15 Πριν από την παρέμβαση ή πρόσβαση Prieš patekdami į pavojaus zoną liikumispiirkonda. στην περιοχή κινδύνου, μεριμνήστε για saugiai išjunkite pavaras. Tagage ajamite turvaline seiskamine την ασφαλή ακινητοποίηση των enne ohupiirkonda juurdepääsu või συστημάτων μετάδοσης κίνησης. sisenemist. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 16 (κίνδυνος έκρηξης και διάβρωσης). išėsdinimo pavojus). Ärge demonteerige ega kahjustage Μην διαλύετε ή καταστρέφετε τις Neardykite ir nepažeiskite baterijų. patareisid. Ärge visake patareisid μπαταρίες. Μην απορρίπτετε τις Nemeskite baterijų į ugnį. tulle. μπαταρίες στη φωτιά. Bosch Rexroth AG R912009377_Edition 01...
  • Page 17 Frequency Converter VFC x615 Series 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 18 Frequency Converter VFC x615 Series Bosch Rexroth AG R912009377_Edition 01...

  • Page 19: Table Of Contents

    Delivery and Storage................14 Product Identification................14 4.1.1 Packing Nameplate................4.1.2 Product Nameplate................Visual Inspection.................. 17 Scope of Supply................... 17 Transport of the Components.............. 18 Storage of the Components..............18 Drive System Overview................ Frequency Converter Overview............20 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 20 Cable specification for international without USA / Canada....Cable specification for USA / Canada..........57 Dimensioning variables of the table values.......... 58 8.2.2 Control Cables..................61 Terminals..................... 8.3.1 Power Terminals.................. Power Terminals Figure............... Power Terminals Description............... 63 Bosch Rexroth AG R912009377_Edition 01...
  • Page 21 Area of Control Cabinet............... 9.3.7 Ground Connections................95 9.3.8 Installing Signal Lines and Signal Cables..........96 9.3.9 General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads......97 Operating Panel and Dust Cover............R912009377_Edition 01 Bosch Rexroth AG...
  • Page 22 12.2.1 Control Mode Selection..............120 12.2.2 Normal Duty / Heavy Duty Setting............. 12.2.3 Carrier Frequency Setting..............122 12.2.4 PWM Mode..................12.2.5 Automatic Voltage Stabilization............12.2.6 Brake Chopper Control..............130 12.2.7 Overvoltage suppression..............12.2.8 Overvoltage Prevention Mode............134 Bosch Rexroth AG R912009377_Edition 01...
  • Page 23 12.5.9 SVC switch point................12.5.10 Speed Damping Factor for SVC............185 12.6 d0: Basic Monitoring................186 12.7 d1: Enhanced Monitoring..............188 12.8 E0: Set Point and Control..............12.8.1 Frequency Setting Source..............189 12.8.2 Run Command Source............... R912009377_Edition 01 Bosch Rexroth AG...
  • Page 24 Multi-Speed Setting................Simple PLC setting................Stop and Pause Simple PLC Control..........Indication of Simple PLC Status............12.12 E4: PID Control.................. 12.12.1 PID Control Setting................268 Parameters..................268 Selecting the Reference and Feedback..........270 PID feedback polarity................ Bosch Rexroth AG R912009377_Edition 01...
  • Page 25 E9: Error Log and Automatic Error Reset........... 308 12.15.1 Automatic Error Reset................ 308 Related parameters................308 Detailed description................List of errors with automatic error reset capability......12.15.2 Error Log.................... 310 12.16 F0: ASF Basic Settings............... 313 12.16.1 ASF Status..................ASF function description..............R912009377_Edition 01 Bosch Rexroth AG...
  • Page 26 Network Management Objects (NMT) ..........Emergency Service (EMCY)............... Synchronisation Service (SYNC)............360 Device Profile..................362 Related Communication Parameters..........CANopen Option Card Parameters............ 12.20 H8: IO&IO Plus Card Parameters............12.20.1 IO & IO Plus Card Analog Input Configuration........377 Bosch Rexroth AG R912009377_Edition 01...
  • Page 27 13.4.18 Error 38 (AibE): Analog Input Broken Wire Detection......414 13.4.19 Error 39 (EPS-): DC_IN Power Supply Error........414 13.4.20 Error 40 (dir1): Forward Running Lock Error........414 13.4.21 Error 41 (dir2): Reverse Running Lock Error........13.4.22 Error 42 (E-St): Terminal Error Signal..........415 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 28 14.2.6 Communication Disruption and Response........14.3 Modbus Protocol................14.3.1 Protocol Description................426 Brief introduction................Transmission..................427 14.3.2 Modbus Interface................428 14.3.3 Modbus Function and Message Format..........Supported functions................428 Function example................430 Function 0x06: Write one register word..........431 Bosch Rexroth AG R912009377_Edition 01...
  • Page 29 14.4.6 Periodical Data Communication............PPO telegram type................449 PKW parameter area................PZD process data area............... 453 14.4.7 Communication parameter configuration.......... Communication related parameter settings........Parameter configuration of master............ GSD file....................459 Accessories..................459 15.1 Optional Accessories................. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 30 15.7.2 PROFIBUS Card LED................474 15.7.3 CANopen Card................... Interface Introduction................ 475 Cable and Connection............... 15.8 Plug-in Connector for Control Section..........477 15.9 External Mains EMC Filter..............477 15.9.1 External Mains EMC Filter Type............15.9.2 Technical Data................... Dimensions..................Bosch Rexroth AG R912009377_Edition 01...
  • Page 31 19.2.6 External EMC Filter Type Coding............19.2.7 External Brake Resistor Type Coding..........523 19.2.8 Shielding Connector Type Coding............524 19.3 Appendix III: Parameter List.............. 19.3.1 Terminology and Abbreviation in Parameter List....... 19.3.2 Group b: System Parameters............. 526 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 32 19.3.7 Group U: Panel Parameters............... U0: General panel parameters............U1: LED panel parameters..............U2: LCD panel parameters..............572 19.3.8 Group d0: Monitoring Parameters............. 19.3.9 Group d1: Enhanced Monitoring............575 19.4 Appendix IV: Certification..............19.4.1 CE...................... Index....................577 Bosch Rexroth AG R912009377_Edition 01...

  • Page 33: Safety Instructions For Electric Drives And Controls

    Machine A machine is the entirety of interconnected parts or units at least one of which is movable. Thus, a machine consists of the appropriate machine drive elements, R912009377_Edition 01 Bosch Rexroth AG...
  • Page 34 2) to be trained or instructed to maintain and use adequate safety equipment 3) to attend a course of instruction in first aid User A user is a person installing, commissioning or using a product which has been placed on the market. Bosch Rexroth AG R912009377_Edition 01...

  • Page 35: Explanation Of Signal Words And The Safety Alert Symbol

    In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury could occur. NOTICE In case of non-compliance with this safety instruction, property damage could occur. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 36: General Information

    You must follow these safety instructions. Bosch Rexroth is not liable for damages resulting from failure to observe the ● safety instructions.
  • Page 37 – National Electrical Manufacturers Association (NEMA), as well as local engi- neering regulations – Regulations of the National Fire Protection Association (NFPA) Canada: Canadian Standards Association (CSA) ● Other countries: ● – International Organization for Standardization (ISO) – International Electrotechnical Commission (IEC) R912009377_Edition 01 Bosch Rexroth AG...

  • Page 38: Hazards By Improper Use

    Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hit- ● ting! Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 39: Instructions With Regard To Specific Dangers

    (RCDs/RCMs). Secure built-in devices from penetrating foreign objects and water, as well as ● from direct contact, by providing an external housing, for example a control cabinet. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 40: Protective Extra-Low Voltage As Protection Against Electric Shock

    If extra-low voltage circuits of devices containing voltages and circuits higher than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth prod- ucts, the connected extra-low voltage circuits must comply with the require- ments for PELV ("Protective Extra-Low Voltage").
  • Page 41 If the use of these devices cannot be avoided, check the machine or in- stallation, at initial commissioning of the electric drive and control system, for possible malfunctions when operating such high-frequency, remote control R912009377_Edition 01 Bosch Rexroth AG...

  • Page 42: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Those with metal implants or metal pieces, as well as with hearing aids, must ● consult a doctor before they enter the areas described above. Bosch Rexroth AG R912009377_Edition 01...

  • Page 43: Protection Against Contact With Hot Parts

    Use suitable protective equipment (hard hat, safety goggles, safety shoes, ● safety gloves, for example). Do not stand under hanging loads. ● Immediately clean up any spilled liquids from the floor due to the risk of fall- ● ing! R912009377_Edition 01 Bosch Rexroth AG...

  • Page 44: Important Directions For Use

    The user alone carries all responsibility of the risks. Before using Bosch Rexroth products, make sure that all the pre-requisites for appropriate use of the products are satisfied. Personnel that in any way or form use our products must first read and under- ●...

  • Page 45: Relevant Software

    3.2 Relevant Software IndraWorks ● Click www.boschrexroth.com, choose "Products > Electric Drives and Con- trols > Engineering > Software tools > IndraWorks Engineering > Downloads", then download the software package. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 46: Reference

    4.1 Product Identification 4.1.1 Packing Nameplate Check if the model information on the packing nameplate is the same as you or- dered immediately after receipt. If the model is wrong, please contact Bosch Rexroth distributor. Bosch Rexroth AG R912009377_Edition 01...
  • Page 47 Frequency Converter VFC x615 Series 15/583 Delivery and Storage Rexroth LOGO Identification 11 SN CODE 12 SN Volume 13 Company Net Weight 14 Address 15 QR CODE Version 16 TEL Total Weight Fig. 4-1: Packing nameplate R912009377_Edition 01 Bosch Rexroth AG...

  • Page 48: Product Nameplate

    Frequency Converter VFC x615 Series Delivery and Storage 4.1.2 Product Nameplate Check if the model information on product nameplate is the same as you or- dered immediately after unpacking. If the model is wrong, please contact Bosch Rexroth distributor. Company Logo 14 Ambient temperature...

  • Page 49: Visual Inspection

    This is also applicable if the packaging is undamaged. 4.3 Scope of Supply If any of the following standard supply items is missing, please contact Bosch Rexroth distributor. Frequency Converter VFC x615 (According to type code) ●...

  • Page 50: Transport Of The Components

    Value ℃ Temperature range -20…60 a_store Relative humidity – 5…95 Absolute humidity – 1…29 Climate category (IEC 721) – – Moisture condensation – – not allowed Icing – – not allowed Tab. 4-2: Storage conditions Bosch Rexroth AG R912009377_Edition 01...

  • Page 51: Drive System Overview

    ③: Whether using an AC output choke or not depends on the factors of: the length, shielding and distribution capacitance of the motor cables, as well as the insulation of the motor. ④: The covers of terminal (+), (-) and B can be removed as needed. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 52: Frequency Converter Overview

    : 120 % of ND rated current for 60 s, and then 540 s with rated cur- rent for recovery from the overload influence, after this comes next overload period. Bosch Rexroth AG R912009377_Edition 01...

  • Page 53: V/F Control Performance

    150 % of rated torque at 3.00 Hz Start-up torque 100 % of rated torque at 1.50 Hz 6.1.4 SVC Control Performance Speed regulation range 1:200 Start-up torque 200 % of rated torque at 0.50 Hz R912009377_Edition 01 Bosch Rexroth AG...

  • Page 54: Main Functions

    2-wire / 3-wire control, quick start parameters, parameter copy, output current limitation, power fault ride-through, etc. 6.1.6 Communication Standard communication protocol Modbus Standard communication interface RS485 Depending on communication module Optional communication protocol and interface (Needs to be ordered additionally) Bosch Rexroth AG R912009377_Edition 01...

  • Page 55: Operating Panel

    Over current protection, over- / under- voltage protection, surge current / short circuit protection, in- put / output phase loss protection, converter over- / under- temperature protection, motor overload protection, motor over temperature protection, direction lock protection, analog input broken wire de- tection, etc. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 56: Conditions

    Vibration 57 Hz < f ≤ 150 Hz acceleration: 1 g Mounting mode Wall mounting Natural cooling (≤ 0K75) Cooling type Enforced air cooling (≥ 1K50) CE (applicable to 0K40...400K) Certification EAC (applicable to 0K40...400K) Bosch Rexroth AG R912009377_Edition 01...

  • Page 57: Technical Data

    55.0 128.0 / 102.0 108.0 / 86.0 71.3 90K0 75.0 174.0 / 138.0 147.0 / 116.0 96.9 110K 90.0 208.0 / 165.0 176.0 / 139.0 115.6 132K 110.0 205.0 / 162.0 212.0 / 168.0 139.6 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 58 185.0 354.0 / 280.0 351.0 / 278.0 231.0 200K 200.0 383.0 / 303.0 380.0 / 300.0 250.0 220K 220.0 419.0 / 332.0 411.0 / 325.0 270.2 250K 250.0 476.0 / 377.0 467.0 / 370.0 307.0 Bosch Rexroth AG R912009377_Edition 01...
  • Page 59 659.0 / 474.0 433.7 Tab. 6-4: 3P 380 VAC 5K50...355K, electric data, Normal Duty 37K0...355K: available with ONLY VFC 5615. Please select the current rating of frequency converter according to the motor rated current on the nameplate. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 60: Derating Of Electric Data

    If the ambient temperature is 40...50 ℃, derating must be performed as indi- ● cated in the figure below. Load factor Ta_work_red Ambient temperature range for operation with reduced rated Ta_work Ambient temperature range for data operation with rated data Fig. 6-1: Derating and ambient temperature (℃) Bosch Rexroth AG R912009377_Edition 01...

  • Page 61: Derating And Mains Voltage

    Fig. 6-2: Derating and mains voltage 3P 380 VAC: 1 % power derating every 4 V lower than 380 V. ● 1P 200 VAC: 1 % power derating every 2 V lower than 200 V. ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 62: Derating And Carrier Frequency

    I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-3: Derating and carrier frequency for 0K40...4K00 models (Normal Duty) Bosch Rexroth AG R912009377_Edition 01...
  • Page 63 Frequency Converter VFC x615 Series 31/583 Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-4: Derating and carrier frequency for 5K50...30K0 models (Normal Duty and Heavy Du- R912009377_Edition 01 Bosch Rexroth AG...
  • Page 64 Frequency Converter VFC x615 Series Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-5: Derating and carrier frequency for 37K0...110K models (Normal Duty and Heavy Du- Bosch Rexroth AG R912009377_Edition 01...
  • Page 65 Frequency Converter VFC x615 Series 33/583 Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-6: Derating and carrier frequency for 132K..200K models (Normal Duty and Heavy Du- R912009377_Edition 01 Bosch Rexroth AG...
  • Page 66 Frequency Converter VFC x615 Series Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-7: Derating and carrier frequency for 220K...400K models (Normal Duty and Heavy Du- Bosch Rexroth AG R912009377_Edition 01...

  • Page 67: Maximum Length Of Motor Cables

    [External link could not be resolved.]). An air guide is recommended between the frequency converters to prevent the rising hot air being drawn into the upper frequency converter if the upper limit of air temperature is exceeded. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 68 1: Air inlet at frequency converter; 2: Air inlet at control cabinet 3: Frequency converter; 4: Air outlet at frequency converter 5: Heated air conveying direction; 6: Air guide in control cabinet 7: Fan in control cabinet; 8: Discharge of heated air Bosch Rexroth AG R912009377_Edition 01...

  • Page 69: Heat Dissipation

    7K50 11K0 15K0 1,088 18K5 1,479 22K0 1,802 30K0 2,176 37K0 2,533 45K0 2,972 55K0 1,388 4,737 75K0 1,927 6,574 90K0 2,082 7,103 110K 2,613 8,916 132K 2,530 8,602 160K 2,772 9,425 185K 3,650 12,446 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 70 Frequency Converter Mounting Heat dissipation Frame Model [BTU/h] 200K 3,813 13,002 220K 4,366 14,888 250K 5,121 17,462 280K 6,500 22,165 315K 5,600 19,096 355K 6,350 21,653 400K 7,100 24,226 Tab. 7-2: 3P 380 VAC heat dissipation Bosch Rexroth AG R912009377_Edition 01...

  • Page 71: Air Flow Of Fans

    – 431.48 12.22 110K 215.74 6.11 – – – 431.48 12.22 132K 243.64 6.90 – – – 730.92 20.7 160K 243.64 6.90 – – – 730.92 20.7 185K 243.64 6.90 – – – 730.92 20.7 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 72 285K 243.64 6.90 – – – 974.56 27.6 1461.8 315K 243.64 6.90 243.64 41.4 1461.8 355K 243.64 6.90 243.64 41.4 1461.8 400K 243.64 6.90 243.64 41.4 Tab. 7-4: 3P 380 VAC air flow of fans Bosch Rexroth AG R912009377_Edition 01...

  • Page 73: Figures And Dimensions

    Frequency Converter VFC x615 Series 41/583 Frequency Converter Mounting 7.4 Figures and Dimensions 7.4.1 Standard Models Fig. 7-2: VFC x615 0K40...22K0 dimensions figure R912009377_Edition 01 Bosch Rexroth AG...
  • Page 74 42/583 Frequency Converter VFC x615 Series Frequency Converter Mounting Fig. 7-3: VFC 5615 30K0...90K0 dimensions figure Fig. 7-4: VFC 5615 110K...250K dimensions figure Bosch Rexroth AG R912009377_Edition 01...
  • Page 75 Frequency Converter Mounting Fig. 7-5: VFC 5615 280K...400K dimensions figure Dimensions [mm] Screw Frame Model ① weight Ø size ④ ④ ② [kg] 0K40 0K75 1K50 2K20 Tab. 7-5: VFC x610 1P 200 VAC dimensions R912009377_Edition 01 Bosch Rexroth AG...
  • Page 76 1337 1300 13.0 M12 170.0 ③ 315K 1458 1417 17.0 M16 208.0 ③ 355K 1458 1417 17.0 M16 210.0 ③ 400K 1458 1417 17.0 M16 210.0 ③ Tab. 7-6: VFC x610 3P 380 VAC dimensions Bosch Rexroth AG R912009377_Edition 01...
  • Page 77 : 4 screws are needed for wall mounting of VFC x615. ② ● : ONLY available with VFC 5615. ③ ● : Add 35 mm to dimension D and d when option module is used ④ ● and installed. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 78: Wall-Through Models

    46/583 Frequency Converter VFC x615 Series Frequency Converter Mounting 7.4.2 Wall-Through Models Fig. 7-6: VFC 5615 5K5...7K5 dimensions figure (wall-through models) Bosch Rexroth AG R912009377_Edition 01...
  • Page 79 Frequency Converter VFC x615 Series 47/583 Frequency Converter Mounting Fig. 7-7: VFC 5615 15K0 dimensions figure (wall-through models) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 80 48/583 Frequency Converter VFC x615 Series Frequency Converter Mounting Fig. 7-8: VFC 5615 22K0 dimensions figure (wall-through models) Bosch Rexroth AG R912009377_Edition 01...
  • Page 81 Frequency Converter VFC x615 Series 49/583 Frequency Converter Mounting Fig. 7-9: VFC 5615 45K0...55K0 dimensions figure (wall-through models) Fig. 7-10: VFC 5615 30K0...90K0 dimensions figure (wall-through models) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 82 50/583 Frequency Converter VFC x615 Series Frequency Converter Mounting Fig. 7-11: VFC 5615 110K0...185K0 dimensions figure (wall-through models) Bosch Rexroth AG R912009377_Edition 01...
  • Page 83 15 K0 22 K0 37 K0 55K0 90K0 132K0 1 85K0 147.5 1080 1055 141.5 466.5 534.5 534.5 22.5 52.5 42.5 Ø Scre size weig ht(K Wall-Through models are only support HD (Heavy Duty) mode. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 84: Frequency Converter Wiring

    52/583 Frequency Converter VFC x615 Series Frequency Converter Wiring 8 Frequency Converter Wiring 8.1 Wiring Diagram Fig. 8-1: Wiring diagram Bosch Rexroth AG R912009377_Edition 01...
  • Page 85 "Digital input NPN / PNP wiring" on ● page Pulse input can be ONLY set via 'Multi-function digital input X5'. ● When analog current input function is applied, the supply voltage ● of analog input terminal can not exceed +5 V. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 86: Cable Specifications

    VFC x615 PE Cable Torque / Screw Model [N·m / lbf·in] (Mx) 10.0 0K40 1.00* / 9.0 (M3) 2.5*2 10.0 0K75 10.0 1.00* / 9.0 (M3) 2.5*2 10.0 1K50 10.0 1.00* / 9.0 (M3) 2.5*2 Bosch Rexroth AG R912009377_Edition 01...
  • Page 87 95.0*2 95.0*2 95.0*2 8.0 / 70.8 (M8) ② 185K 400.0 120.0*2 120.0*2 120.0*2 150.0 15.0 / 132.7 (M10) ② Tab. 8-2: 3P 380 VAC fuse and cable dimensions for international without USA / Canada— 0K40...185K R912009377_Edition 01 Bosch Rexroth AG...
  • Page 88 : According to the actual situation, single cable or double ca- ① ② ble can be selected as the power cable of model 132K and above. ① is the torque and screw of single cable and is the torque and ② screw of double cable. Bosch Rexroth AG R912009377_Edition 01...

  • Page 89: Cable Specification For Usa / Canada

    3.80 / 33.6 (M6) 45K0 125.0 3.80 / 33.6 (M6) 55K0 175.0 2 / 0 1 / 0 28.0 / 248.0 (5/16 in) 75K0 200.0 4 / 0 3 / 0 28.0 / 248.0 (5/16 in) R912009377_Edition 01 Bosch Rexroth AG...

  • Page 90: Dimensioning Variables Of The Table Values

    According to NFPA 79 (external wiring), UL 508A (internal wiring), NEC, ● NFPA 70: – 1 cable with 3 conductors, 1 neutral conductor and 1 equipment grounding conductor – Routed in pipe on the wall Internal wiring: Routing inside of control cabinet or of devices. Bosch Rexroth AG R912009377_Edition 01...
  • Page 91 USA / Canada: Class J; 600 V ● 3. Terminal protection of power cables Install and hot shrink the bushing on the copper-made lug and cable core line, and ensure that the bushing completely covers the cable conductor. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 92 60/583 Frequency Converter VFC x615 Series Frequency Converter Wiring Fig. 8-3: Terminal protection of power cables Bosch Rexroth AG R912009377_Edition 01...

  • Page 93: Control Cables

    Step 1: Switch off the frequency converter before performing wiring. Step 2: Deactivate the control signals in the wiring process. Step 3: Switch on the frequency converter. Step 4: Set respective parameters. Step 5: Activate respective control signals. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 94: Terminals

    3P 380 VAC 0K40...4K00 1P AC: Single phase AC power supply 3P 380 VAC 5K50...30K0 3P AC: Three phases AC power supply 3P 380 VAC 37K0...110K For three phases motor connection Fig. 8-5: Power terminals Bosch Rexroth AG R912009377_Edition 01...

  • Page 95: Power Terminals Description

    EMC filter as shown in the figure above is located at the side of the frequency converter. With the internal EMC filter disconnected, the specified EMC per- formance of the frequency converter cannot be reached. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 96: Notes On Dc-Bus Terminals

    LED display is active with both frequency converters. The contactor MC and MC will be switched off by the respective relay output of the frequency converter when an error happens to any of the two frequency converters. Bosch Rexroth AG R912009377_Edition 01...
  • Page 97 Wiring of DC-bus with external DC power supply FENL Mains choke External DC power supply Frequency converter Motor Fuse Softstart resistor Magnetic contactor Magnetic contactor of softstart resis- Fig. 8-9: Wiring of DC-bus with external DC power supply R912009377_Edition 01 Bosch Rexroth AG...
  • Page 98 DC power supply, especially when DC power supply is the only power source for the frequency converter. Use a diode to ensure the current is always in the direction of flowing-in the ● frequency converter. Bosch Rexroth AG R912009377_Edition 01...
  • Page 99 Use an external braking resistor to keep the DC bus voltage within the normal ● range. Close the contactors MCa and MCb first, and then turn on the FCa (Frequen- ● cy converter a) power supply to reduce the impulse currentat the moment of FCb power supply. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 100 110K 25 mm² x 2 / AWG3 x 2 132K 25 mm² x 2 / AWG3 x 2 160K 25 mm² x 2 / AWG3 x 2 Tab. 8-9: DC Bus Capacitor Box Cable Specifications Bosch Rexroth AG R912009377_Edition 01...
  • Page 101 = 513 V, the equivalent V = 380 V. The recommended fuse rated current is calculated based on the selected motor. In actual application, please check the value according to the equation above and the actual motor efficiency. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 102: Control Terminals

    The terminal blocks provide wiring connection points only. Addition- al measures by the user need to be taken to provide strain relief or other types of cable restraints. Bosch Rexroth AG R912009377_Edition 01...

  • Page 103: Control Terminals Description

    Analog current input 2 Input impedance: 250 Ω related functions, see Group Resolution: 1/1,000 Shared connection Isolated from COM – Connected with grounding Shielding connection terminals on heatsink inter- – nally R912009377_Edition 01 Bosch Rexroth AG...
  • Page 104 External +24 V supply input for con- Auxiliary power supply trol and panel boards DC_IN 24 V (-10...+15 %) for control board (NOT used for digital inputs) 200 mA Shared connection Isolated from COM – Bosch Rexroth AG R912009377_Edition 01...

  • Page 105: Digital Input Npn / Pnp Wiring

    (diode anode connects the DI terminal) in series between the DI terminals of the two converters, and the diode must meet the conditions of "IF > 10 mA, µF < 1 V", otherwise the converter will mi- soperate. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 106: Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring

    Be sure to install the polarity of the absorption diodes correctly, otherwise the DC 24V power sup- ply will be burned out immediately when the digital output terminals have output. Bosch Rexroth AG R912009377_Edition 01...

  • Page 107: Analog Input Terminals (Ai1, Ai2, Eai, +10 V, +5 V, Earth And Gnd)

    R912009377_Edition 01 Bosch Rexroth AG...
  • Page 108 76/583 Frequency Converter VFC x615 Series Frequency Converter Wiring Shared terminal RC RC filtering Normally closed contact VDR Varistor Normally open contact Diode Fig. 8-15: Noise suppression circuits for relay output terminals Bosch Rexroth AG R912009377_Edition 01...

  • Page 109: Notes On Dc_In Terminal

    Limited* Parameters can be viewed but can NOT be modified DC_IN power is unavailable Converter panel blackout after a short time AC power resumes Converter will remain in stop state, 'P.oFF' disappears automatically Tab. 8-12: Power loss in stopped status R912009377_Edition 01 Bosch Rexroth AG...

  • Page 110: Electromagnetic Compatibility (Emc)

    9.1.2 Noise Immunity in the Drive System Basic structure for noise immunity The figure below illustrates the interference for definition of noise immunity re- quirements in the drive system. Bosch Rexroth AG R912009377_Edition 01...
  • Page 111 Frequency Converter VFC x615 Series 79/583 Electromagnetic Compatibility (EMC) Fig. 9-1: Noise immunity in the drive system R912009377_Edition 01 Bosch Rexroth AG...

  • Page 112: Minimum Immunity Requirements For Pdss Intended For Use In The Second Environment

    Tab. 9-1: Minimum immunity requirements for PDSs intended for use in the second environ- ment Evaluation criterion Evaluation criterion Explanation (abbreviated form from EN 61800-3) Deviations within allowed range Automatic recovery after interference Switched off without automatic recovery. Device remains undamaged Tab. 9-2: Evaluation criterion Bosch Rexroth AG R912009377_Edition 01...

  • Page 113: Noise Emission Of The Drive System

    According to IEC EN 61800-3 or CISPR 11 (corresponds to EN 55011), the limit values in the table below are distinguished. For this documentation both standards are combined in the limit value classes A2.1 to B1. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 114 1 areas to be complied with Category C1 Class B; Limit value in residential areas to be complied with group 1 environment Tab. 9-3: Limit values for line-based disturbances Bosch Rexroth AG R912009377_Edition 01...
  • Page 115 ● interference of 2 environment affects 1 environment Designations “class” and “group” according to CISPR 11 ● QP: measuring method quasi peak measurement ● AV: measuring method arithmetic averaging ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 116 (category C3). See the following chapters for the limit classes (as per categories C1, C2, C3, C4 according to EN 61800-3) which can be reached for Bosch Rexroth Frequency Converter VFC x615. Bosch Rexroth AG R912009377_Edition 01...

  • Page 117: Ensuring The Emc Requirements

    For validity of the harmonized standards, we distinguish the following cases: Case 1: Delivery of the drive system. ● According to the regulations, VFC x615 drive system is complied with product standard EN 61800-3 C3 (with external EMC filters). The drive system is listed R912009377_Edition 01 Bosch Rexroth AG...
  • Page 118 This documentation specifies the EMC properties which can be achieved, in a machine or installation, with a drive system consisting of the standard compo- nents. It also specifies the conditions under which the indicated EMC properties can be achieved. Bosch Rexroth AG R912009377_Edition 01...

  • Page 119: Emc Measures For Design And Installation

    Interference Suppression Elements Provide the following components in the control cabinet with interference sup- pression combinations: Contactors ● Relays ● Solenoid valves ● Electromechanical operating hours counters ● Connect these combinations directly at each coil. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 120 It is recommended to run motor lines in shielded form inside the control cabi- ● Do not use any steel-shielded lines ● The shield of the motor power cable must not be interrupted by mounted ● components, such as output chokes, sine filter or motor filters Bosch Rexroth AG R912009377_Edition 01...

  • Page 121: Emc-Optimal Installation In Facility And Control Cabinet

    6 mm even better, via grounding straps with the same cross section. Make sure con- nection points have good contact. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 122: Control Cabinet Mounting According To Interference Areas - Exem- Plary Arrangements

    90/583 Frequency Converter VFC x615 Series Electromagnetic Compatibility (EMC) 9.3.3 Control Cabinet Mounting according to Interference Areas – Ex- emplary Arrangements Fig. 9-3: Control cabinet mounting according to interference areas – exemplary arrange- ments Bosch Rexroth AG R912009377_Edition 01...

  • Page 123: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    This will cause the noise level of the interference emission to be higher within the range of 150 kHz to 40 MHz and the limit values at the connection points of the machine or installation will thereby be exceeded. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 124 = 400 mm, in order to minimize interference injection from ground and ground cables to the power input lines. See also "Division into Areas (zones)" on page Bosch Rexroth AG R912009377_Edition 01...

  • Page 125: Design And Installation In Area B - Interference-Susceptible Area Of Control Cabinet

    B over the shortest distance. Line Routing Run the lines along grounded metal surfaces, in order to minimize radiation of interference fields to area A (transmitting antenna effect). R912009377_Edition 01 Bosch Rexroth AG...

  • Page 126: Design And Installation In Area C - Strongly Interference-Susceptible Area Of Control Cabinet

    Ideally, the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 = 200 mm from the (filtered) power supply cable. Bosch Rexroth AG R912009377_Edition 01...

  • Page 127: Ground Connections

    For connecting ground wires and shield connections, it is not the cross section but the size of contact surface that is important, as the high-frequency interfer- ence current mainly flow on the surface of the conductor. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 128: Installing Signal Lines And Signal Cables

    The guide value for the cross section is 10 mm You absolutely have to equip separate connections with connectors with groun- ded metal housing. In the case of non-shielded lines belongs to the same circuit, twist feeder and return cable. Bosch Rexroth AG R912009377_Edition 01...

  • Page 129: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    10.1 LED Panel The LED panel is removable and composed of two areas: display and buttons. The display shows mode settings and operating state of the frequency converter. The buttons allow users to program the frequency converter. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 130: Led Display

    98/583 Frequency Converter VFC x615 Series Operating Panel and Dust Cover Fig. 10-1: LED panel 10.2 LED Display Fig. 10-2: LED display Bosch Rexroth AG R912009377_Edition 01...

  • Page 131: Dust Cover

    Frequency Converter VFC x615 are available with Dust Cover instead of LED Panel on demand. To operate frequency converters with Dust Cover, Order an LED Panel additionally, and then set the frequency con- ● verter with chapter 12.1.3 "Parameter Copy" on page 114. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 132: Led Indicator

    : Available on dust cover or when neither the LED panel nor the ① ● dust cover is installed. The frequency converter stops if FWD and REV commands are ac- ● tive at the same time. Bosch Rexroth AG R912009377_Edition 01...

  • Page 133: Operating Descriptions

    Frequency Converter VFC x615 Series 101/583 Operating Panel and Dust Cover 10.5 Operating Descriptions Fig. 10-4: Operating mode Fig. 10-5: Operating example R912009377_Edition 01 Bosch Rexroth AG...

  • Page 134: Fast Access To Parameters With Button Combinations

    'E0.01' should be changed to 'E0.11' with '<Func> + <▲>' button function. However, parameter E0.11 is unavailable in group E. While the adjacent parameter is E0.15. In this case, 'E0.15' is accessed and displayed. Bosch Rexroth AG R912009377_Edition 01...

  • Page 135: Digit Shifting Function For Modification Of Parameter Values

    Press <▲> or <▼> button within 2 s if <Func> button is pressed. ● Press <Func> button over 2 s without pressing any other button to ● cancel the uncompleted setting with button combinations. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 136: Lcd Panel

    5. Other screens: Error / Warning display screen, welcome screen, customer information message screen (7) Run / Stop status: It displays information regarding run / stop and forward / reverse state of the frequency converter. Details are shown in the table below. Bosch Rexroth AG R912009377_Edition 01...

  • Page 137: Operating Example

    2. Rotate Navigation button to select parameter group b0. 3. Press Navigation button and rotate it to select parameter b0.10. 4. Press Navigation button and rotate it to select parameter value '1: Restore to default settings'. 5. Press Navigation button to finish setting. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 138: Quick Start

    Must be securely connected Control cables Must observe chapter 8.2.2 "Control Cables" on page 61 Must observe chapter 9 "Electromagnetic Compatibility (EMC)" on page 78 Switches Must be switched off Load Must be disconnected Tab. 11-3: Wiring checklist Bosch Rexroth AG R912009377_Edition 01...

  • Page 139: Quick Start Parameters

    2: Start with speed capture 3: Automatic start / stop ac- cording to setting frequency 0: Decelerating stop E0.50 Stop mode 1: Freewheeling stop 1 – Stop 2: Freewheeling stop 2 Tab. 11-4: Quick start parameters R912009377_Edition 01 Bosch Rexroth AG...

  • Page 140: Control The Motor

    U1.00 and U1.10. The default settings are based on standard applications with standard motors. For frequency converters with dust cover, it is recommended to in- stall an LED panel to perform the above operations. Bosch Rexroth AG R912009377_Edition 01...

  • Page 141: Motor Parameters Auto-Tuning

    C1.24: Mutual inductance √ √ C3.05: Current loop proportional gain √ √ C3.06: Current loop integral time – √ C3.00: Speed loop proportional gain – √ C3.01: Speed loop integral time Tab. 11-6: Parameters obtained by auto-tuning R912009377_Edition 01 Bosch Rexroth AG...

  • Page 142: Possible Errors During Quick Start And Respective Solutions

    (C1.75), and zero speed load (C1.76) <Run>, <Stop> buttons as command sources, potentiometer Operating panel operation as frequency setting source V/f curve mode Linear Tab. 11-8: Parameter settings by factory defaults Bosch Rexroth AG R912009377_Edition 01...

  • Page 143: Functions And Parameters

    E9.10...E9.15, H8.87, H9.97 are excluded from this function. – If -PF- group is accessed if no parameter is different from default the warn- ing message noCP will be displayed for 1.5s, then it will fall back to group selection screen. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 144 ● same time, because LED panel is uninstalled, U1 will not be visi- ble any longer. ASF related parameter groups F1...F3 will only be shown if an ASF ● is loaded and b0.00 = 2. Bosch Rexroth AG R912009377_Edition 01...

  • Page 145: Parameter Initialization

    Following parameters will not be cleared, independent of the setting of b0.09: – C0.51 (Fan total running time) – E9.05...E9.07, E9.10...E9.15, E9.97...E9.99 (Error records) – d0.23 (Power stage running time) 2: Clear error and warning record ● Parameters E9.05...E9.07 and E9.10...E9.15, E9.97...E9.99 will be cleared. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 146: Parameter Copy

    When a parameter restore is started, all the parameters on the device will be set to the initial values first, this ensures a compatible behavior also over different firmware versions. The state of progress during the operation is shown in the panel as below: Bosch Rexroth AG R912009377_Edition 01...
  • Page 147 E.Par will be shown. Parameters which are set to invalid val- ues will be shown in -EP- group. If one or more parameters in the backup are not found in the device they will be skipped during parameter restore without notification. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 148: Parameter Set Switch

    Parameter set switch can be carried out in 2 different ways: By parameter b0.12: ● When the value is changed the parameter set according to the parameter will be loaded. A parameter set switch can only be carried out in STOP mode. Dur- Bosch Rexroth AG R912009377_Edition 01...
  • Page 149 2 to set 1, “PAr1” will be displayed with the following restrictions. During parameter backup both sets will be copied and during re- store both sets will be restored. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 150: Password Protection

    User password protection does not affect frequency adjustment with Up and Down buttons in running status or frequency saving. After a boot process the password protection will be active if the password pro- tection is activated. Bosch Rexroth AG R912009377_Edition 01...

  • Page 151: High Frequency Mode

    1 decimal in this mode. Range of E0.08 parameter is 50.00 to 2000.0 Hz. VFC3610 3P 0.4...30kW b0.22 will not be reset to defaults when factory resets is done ● (b0.10=1). High frequency mode only works in V/F control mode. ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 152: C0: Power Control

    (1) Synchronous motor control is only active with sensorless vector control or vector control with encoder for VFC5615. (2) *: The functions of sensorless vector control, vector control with encoder and synchronous motor control are not suitable for 1 kHz model. Bosch Rexroth AG R912009377_Edition 01...

  • Page 153: Normal Duty / Heavy Duty Setting

    Switching from HD to ND will cause carrier frequency reset to default value of ● normal duty, and vice versa. This function is only available for 5.5kW and above devices. Overload capability and output current in ND and HD modes are shown as be- low: Overload R912009377_Edition 01 Bosch Rexroth AG...

  • Page 154: Carrier Frequency Setting

    With C0.06 = 2, the carrier frequency is always fixed to C0.05. Derating figures for the output power are shown as the figures below: Bosch Rexroth AG R912009377_Edition 01...
  • Page 155 Frequency Converter VFC x615 Series 123/583 Functions and Parameters I / I % Percentage of rated output current rated Fig. 12-3: I / I % Percentage of rated output current rated Fig. 12-4: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 156 Derating figures related to carrier frequency are shown as the figures below: I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 12-6: Derating and carrier frequency for 0K40...4K00 models Bosch Rexroth AG R912009377_Edition 01...
  • Page 157 Frequency Converter VFC x615 Series 125/583 Functions and Parameters I / I % Percentage of rated output current Normal Duty rated Heavy Duty PWM or carrier frequency Fig. 12-7: Derating and carrier frequency for 5K50...30K0 models R912009377_Edition 01 Bosch Rexroth AG...
  • Page 158 Frequency Converter VFC x615 Series Functions and Parameters I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 12-8: Derating and carrier frequency for 37K0...110K models (Normal Duty and Heavy Duty) Bosch Rexroth AG R912009377_Edition 01...
  • Page 159 C0.06 = 2: the carrier frequency is constant and will not change ● according to temperature and frequency. To achieve optimized performance, the carrier frequency setting ● should follow the equation: [C0.05] ≥ 10 x [E0.08]. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 160: Pwm Mode

    In that case the overmodulation can provide a fur- ther increase of output voltage. But the output voltage is no longer sinusoidal. This may cause more current distortion or noise effects. Bosch Rexroth AG R912009377_Edition 01...

  • Page 161: Automatic Voltage Stabilization

    When C0.10 = 1 or 2, output voltage might be higher than motor ● rated voltage. C0.11 is only active when C0.10 =1 or 2, it should be set accord- ● ing to mains voltage. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 162: Brake Chopper Control

    [C0.16] may bring overvoltage error during braking. Fig. 12-10: Braking duty cycle t1 = t2 x [C0.16] / 100 %; t2 = 1 / 100 Hz = 10 ms Fig. 12-11: Hysteresis Bosch Rexroth AG R912009377_Edition 01...

  • Page 163: Overvoltage Suppression

    This function is used to adjust the active slip compensation factor in order to match the higher mechanical speed due to reciprocating load characteristic. Code Name Setting range Default Unit Step Attri. Overvoltage suppression ad- C0.23 0.00...10.00 1.00 – 0.01 justment gain Basic principle of reciprocating load application: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 164 132/583 Frequency Converter VFC x615 Series Functions and Parameters Fig. 12-12: Basic principle of reciprocating load The character of load torque is kind of sine wave: Bosch Rexroth AG R912009377_Edition 01...
  • Page 165 (E0.50) to 1 (freewheeling to stop 1). 4. This overvoltage suppression mode is NOT active when the out- put frequency is at upper limit (E0.09). This is because this function needs frequency space room to adjust. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 166: Overvoltage Prevention Mode

    (over-hauling) load, adjust overvoltage suppression adjustment gain via [C0.23]. Please select freewheeling to stop when this function is activated. ● This function is only used for V/f control. ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 167: Stall Overvoltage Prevention

    Fig. 12-15: Stall overvoltage prevention during deceleration Enable stall overvoltage prevention function may cause the actual deceleration time is longer than expected. If the deceleration time needs to be accurate only resistor braking should be used. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 168: Stall Overcurrent Prevention

    The output frequency stops increasing. [Output current] < [C0.27] ● The output frequency resumes increasing to the setting frequency with de- fined acceleration time. Behavior of stall overcurrent at constant speed is shown as the figure below: Bosch Rexroth AG R912009377_Edition 01...
  • Page 169 [Output current] < [C0.27] ● The output frequency increases to the setting frequency with defined acceler- ation time. This function can have influence on the speed accuracy during con- stant running and on the acceleration performance. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 170: Phase Loss Protection

    The output frequency is lower than 1.00 Hz ● During DC-braking ● During restarting with speed capture ● During motor parameters auto-tuning ● Wrong settings of parameter C1.07 "Motor rated current" ● Input phase loss protection only works on 3x400V devices. Bosch Rexroth AG R912009377_Edition 01...

  • Page 171: Converter Overload Pre-Warning

    The actual overload pre-warning level will be reduced by the carrier frequency output current derating by the equation: [Actual overload pre-warning level] = [C0.29] x [Derating percentage] This derating percentage can be found in the hardware specification for each de- vice. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 172: Power Loss Ride-Through

    1. The frequency converter output will be switched off When the power supply resumes, the frequency converter will execute speed capture and resume its previous operation, example for 3-Phase De- vice actual minimum action voltage and recover voltage: Bosch Rexroth AG R912009377_Edition 01...
  • Page 173 DC bus voltage When DC bus voltage is recovered, then converter output frequency will rise again and converter will enter the normal running mode, example for 3- phase device actual minimum action voltage and recover voltage: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 174 When the kinetic energy is consumed and the drive reaches the power fail voltage level the drive will be shut down, example for 3-phase device actual minimum action voltage and recover voltage: Bosch Rexroth AG R912009377_Edition 01...
  • Page 175 When option 3/4 is selected, special care must be taken by configu- ration of the deceleration time. If the time is too short overvoltage will occur. If the time is too long undervoltage will occur. For over- voltage a braking resistor may be used. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 176: Fan Control And Maintenance

    'FLE' (Fan maintenance period expired) is displayed on the operating panel. Pause the display of the warning code 'FLE' by pressing the <Func> button. ● Perform fan maintenance or replacement. ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 177 Adjust the value of C0.52 'Fan maintenance time' if necessary. ● If C0.50 = "0: Automatically controlled", when the converter runs, the fan for electrolytic capacitor is switched on; When the converter stops, the fan for electrolytic capacitor is switched off. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 178: C1: Motor And System

    Code Name Level C0.00 Control mode C0.01 Normal / Heavy duty setting Top level C1.00 Motor type C1.01 Motor parameter tuning Bosch Rexroth AG R912009377_Edition 01...
  • Page 179 If the user does not conform to the order as specified above, this would cause undesired change to the parameter setting. For example, if by applying the parameter auto-tuning function, the user goes first to set the parameters of physical parameter level and control parameter lev- R912009377_Edition 01 Bosch Rexroth AG...
  • Page 180 Rotational Static auto-tuning Parameters obtained by auto-tuning auto-tuning C1.12: Motor rated slip frequency √ √ (Only for asynchronous motor) – √ C1.13: Motor inertia mantissa Bosch Rexroth AG R912009377_Edition 01...
  • Page 181 C3.05: Current loop proportional gain √ √ C3.06: Current loop integral time Tab. 12-7: Parameters obtained by auto-tuning C1.01=2: Rotational auto-tuning is only for VFC 5615. ● Disconnect the load from the motor shaft for rotational auto-tun- ● ing. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 182: Motor Name Plate Data

    The input of rating plate data must correspond with the wiring of the motor (star / delta). This means, if delta wiring is used for the motor, delta rating plate data has to be entered: Bosch Rexroth AG R912009377_Edition 01...
  • Page 183 7. The number of motor poles equals to 2 x o. Take the motor MSK071C-0450-NN as an example. The required motor rated speed is 1,500 rpm, motor works continuously and the housing temperature rise must not exceed 60 ℃. The parameters are calculated as follows. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 184 ● factor setting. If the data for C1.10 'Motor rated power factor' is not available on ● the motor nameplate, keep its default setting '0.00: Automatically identified'. However, the rotational auto-tuning performance may be affected. Bosch Rexroth AG R912009377_Edition 01...

  • Page 185: Motor Internal Data

    = (n ) / n ● fs = s x f ● : synchronous speed; f : rated frequency p: numbers of pole pairs; s: rated slip : rated speed; f : rated slip frequency R912009377_Edition 01 Bosch Rexroth AG...
  • Page 186 2 and method 3 shall be used for identifying the inertia val- C1.13 and C1.14 are only available for VFC 5615. Bosch Rexroth AG R912009377_Edition 01...

  • Page 187: Motor Thermal Model

    Code Name Setting range Default Unit Step Attri. Low speed derating fre- C1.75 0.10...300.00 25.00 0.01 quency C1.76 Zero speed load 25.0...100.0 % 25.0 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 188 Zero speed load is the allowed continuous current (percentage of rated cur- rent) at standstill. For a motor with external cooling, [C1.76] 'Zero speed load' is set to 100 %, and the low speed derating function is inactive. Bosch Rexroth AG R912009377_Edition 01...

  • Page 189: Motor Overload Pre-Warning

    Parameter E2.01, E2.15, H8.20, H8.21, H9.00, H9.10, H9.02, H9.03 can be set to "12: Motor overload pre-warning" to configure the digital outputs to show this warning. Behavior of motor overload pre-warning is shown as the figure below: Fig. 12-26: Motor overload pre-warning R912009377_Edition 01 Bosch Rexroth AG...
  • Page 190 Parameter E2.01, E2.15, H8.20, H8.21, H9.00, H9.10, H9.02, H9.03 can be set ● to "14: Converter error " to configure the digital outputs to show this error. Behavior of motor overload pre-warning is shown as the figure below: Fig. 12-27: Motor overload pre-warning Bosch Rexroth AG R912009377_Edition 01...

  • Page 191: Motor Thermal Sensor Selection

    EAI1 / EAI2 and GND on the frequency converter. Fig. 12-28: Temperature sensor with voltage supply For a temperature sensor with current supply, use terminals AO1 / EAO, AI1 / AI2 / EAI1 / EAI2 and GND on the frequency converter. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 192 – [C1.72] = 3, output current = 1 mA – [C1.72] = 4, output current = 4 mA If [E2.26] ≠ 11, the AO output mode is resumed to [E2.25] 'AO1 output mode' ● automatically. Bosch Rexroth AG R912009377_Edition 01...
  • Page 193 2 V; if [C1.72] = 4, [C1.73] = 2, it represents 2 V, and the frequency converter stops with error code 'Ot' displayed on the operating panel when the voltage level on analog input is lower than 2 V. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 194: C2: V/F Control

    22: Digital setting 23: Voltage PID control V/f separation output C2.09 0.00...100.00 % 0.00 0.01 voltage digital setting V/f separation output C2.10 voltage acceleration 0.0...6,000.0 s time V/f separation output C2.11 voltage deceleration 0.0...6,000.0 s time Bosch Rexroth AG R912009377_Edition 01...
  • Page 195 Fig. 12-30: Linear V/f curve 1: Square ● This mode refers to square voltage / frequency control, which is used for vari- able torque loads of fans, pumps, etc. Fig. 12-31: Square V/f curve R912009377_Edition 01 Bosch Rexroth AG...
  • Page 196 There are two modes of user-defined V/f curve: 1. User-defined V/f curve when [C2.05] ≤ [C1.08] In this mode, the output voltage is limited to 100 % even if [C2.06] 'V/f voltage 3' is higher than 100 %. Bosch Rexroth AG R912009377_Edition 01...
  • Page 197 The maximum value of C2.05 'V/f frequency 3' can be higher than ● [C1.08] 'Motor rated frequency'. The maximum value of C2.06 'V/f voltage 3' can be higher than 100 %. ● Fig. 12-34: User-defined V/f curve when [C2.05] ≥ [C1.08] R912009377_Edition 01 Bosch Rexroth AG...
  • Page 198 0 V to motor rated voltage. C2.11 'V/f separation output voltage deceleration time' is the time for V/f sepa- ration output voltage decrease from motor rated voltage to 0 V. Bosch Rexroth AG R912009377_Edition 01...
  • Page 199 'STOP' mode E0.50. But it has to stop based on the new V/f sepa- ration 'STOP' mode C2.12. Whenever V/f separation mode is enabled, setting voltage can be displayed through display parameter d0.09. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 200: Slip Compensation

    0: No output C2.20 0 Hz output mode – Stop 1: Standard Setting range: 0: No output ● No any torque output in this mode. 1: Standard ● There is certain torque output in this mode. Bosch Rexroth AG R912009377_Edition 01...

  • Page 201: Torque Boost Setting

    In this square V/f curve, the output voltage starts to be boosted when the output frequency is lower than [C1.08]. Example: If [C1.08] = 50.00 Hz, then torque boost function is active when the output frequency is lower than 50.00 Hz. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 202 V/f curves for automatic torque boost are shown as figures below: Automatic torque boost with linear V/f curve ● Fig. 12-37: Automatic torque boost with linear V/f curve Automatic torque boot with square V/f curve ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 203 For further adjustment of the voltage boost, set parameter C2.22 'Automatic tor- que boost factor'. Its default value 50 % means no adjustment. The calculation equation is shown as below: [Voltage boost] = √3 x 0.5 x I x [C2.22] : stator resistance : stator current R912009377_Edition 01 Bosch Rexroth AG...

  • Page 204: Heavy Load Stabilization

    4. Adjustment of [C2.25] is helpful in the following conditions: Increase [C2.25] if the oscillation damping performance is not obvious, ● but excessive increase leads to slow suppression. Decrease [C2.25] if the oscillation occurs at low speed. ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 205: Current Limitation

    [C2.44] to achieve fast response without overshooting. [C0.27] 'Stall overcurrent prevention level' should be smaller than [C2.42] 'Auto- matic current limitation level', otherwise a warning code 'PrSE' will be displayed on the operating panel and parameter setting can not be saved. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 206: C3: Vector Control

    Bosch Rexroth AG R912009377_Edition 01...

  • Page 207: Speed Observer Mode

    (under 3 Hz) but not smooth enough, the proportional gain of the cur- rent loop can be set bigger. Code Name Setting range Default Unit Step Attri. Current loop proportional C3.05 0.1...1,000.0 – gain C3.06 Current loop integral time 0.01...655.35 ms 0.01 R912009377_Edition 01 Bosch Rexroth AG...

  • Page 208: Torque Limitation

    Fig. 12-40: Low speed torque limitation hysteresis The hysteresis is calculated by the following equations: Bosch Rexroth AG R912009377_Edition 01...

  • Page 209: Speed Monitor

    12.5.5 Speed Monitor The speed monitor will monitor the speed difference between setting point and actual frequency as well as of maximum frequency and actual frequency. In case of problems it will show error SPE-. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 210: Fieldweakening Control For Pmsm

    But please be aware that higher field weakening current might lead to the irreversible demagnetizing of permanent magnet mounted on the rotor, and also higher EMF with higher running speed would lead to the damage of the drive. Bosch Rexroth AG R912009377_Edition 01...

  • Page 211: Torque Control

    0x7F02/Fieldbus extension card H0.12) 7: EAI2 analog input Torque reference mini- C3.42 0.0 %…[C3.43] – mum value Torque reference maxi- C3.43 [C3.42]…200.0 % 150.0 – mum value Digital torque reference C3.46 0.0...200.0 % 150.0 – setting R912009377_Edition 01 Bosch Rexroth AG...
  • Page 212 Torque curve is defined as below: When [C3.41] = 0, 1, 2, 3, 4 or 7, and EAI1/EAI2 input is non -10 V to 10 V, ● C3.42 and C3.43 are used to define curve: Bosch Rexroth AG R912009377_Edition 01...
  • Page 213 When [C3.41]=3, 7 and EAI1/EAI2 input is -10 V to 10 V, C3.43 is used to de- ● fine curve: – [H8.06] / [H8.31] = 0 or 1 Fig. 12-43: Torque curve 1 – [H8.06] / [H8.31] = 2 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 214 C3.48 = 5: EAI2 analog input ● Analog input EAI2, scaled to 0.00...E0.09 based on analog input curve. Torque command ramp setting Torque command ramp [C3.49] is the time for torque command increase from 0 to C1.17 'motor rated torque'. Bosch Rexroth AG R912009377_Edition 01...
  • Page 215 Frequency Converter VFC x615 Series 183/583 Functions and Parameters Fig. 12-45: Torque command ramp R912009377_Edition 01 Bosch Rexroth AG...

  • Page 216: Initial Angle Detection

    C3.52: this parameter is the switching point where the high frequency area de- celerate to the low frequency area. C3.53: this parameter is the switching point where the low frequency area accel- erate to the high frequency area. Bosch Rexroth AG R912009377_Edition 01...

  • Page 217: Speed Damping Factor For Svc

    Normally, only increasing C3.54 can satisfy the need of enhancing the damping factor. But C3.54 can not be too high, otherwise speed fluctuation will occur. Now C3.55 can be used, increasing C3.55 also can enhance the damping factor. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 218: D0: Basic Monitoring

    – Read d0.43 I/O card digital input – Read d0.45 DO1 output – Read d0.47 I/O card EDO1 output – Read d0.48 I/O card EDO2 output – Read d0.50 Pulse input frequency 0.01 kHz Read Bosch Rexroth AG R912009377_Edition 01...
  • Page 219 – Read d0.86 ASF display06 – Read d0.87 ASF display07 – Read d0.88 ASF display08 – Read d0.89 ASF display09 – Read d0.98 High resolution output current 0.01 A Read d0.99 Firmware version 0.01 Read R912009377_Edition 01 Bosch Rexroth AG...

  • Page 220: D1: Enhanced Monitoring

    Read d1.10 Signed rotor frequency 0.1 Hz Read d1.11 Rotor speed 1 rpm Read d1.12 Signed encoder frequency 0.1 Hz Read d1.15 High resolution output power 0.01 kW Read d1.20 Encoder angle 0.01 ° Read Bosch Rexroth AG R912009377_Edition 01...

  • Page 221: E0: Set Point And Control

    3: AI2 analog input ● The setting frequency is set by analog input AI2 input. When AI2 is used as the frequency setting source, the relationship between AI2 and the setting frequency is shown as the figure below: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 222 'Frequency Down command' and 22 'Up/Down command reset' to define this function. For digital input Up / Down change rate and digital input Up / Down initial fre- quency, see parameter E1.16 and E1.17. 20: Communication ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 223 When X1 input is active, the actual setting frequency is 50.00 Hz set by AI2 ● input and the converter accelerates from 30.00 Hz to 50.00 Hz. Frequency setting sources combination It is possible to combine the two frequency setting sources for complicated ap- plications: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 224 2: First frequency setting - Second frequency setting ● The actual setting frequency is the result of the subtraction operation of the first and second frequency setting sources. 3: First frequency setting * Second frequency setting ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 225 Step 2: Set parameter E0.00 and E0.02 to select the first and second frequen- ● cy setting sources; Step 3: Set parameter E0.04 according to the actual application. ● The result of the combination is always limited within the range of 0.00…[E0.09] Hz. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 226: Run Command Source

    The priority about Run/Stop/Direction Command for different config- uration is following: First priority: PID control Second priority: Simple PLC Third priority: Jog function Fourth priority: Basic command sources Bosch Rexroth AG R912009377_Edition 01...

  • Page 227: Digital Setting Frequency

    1: Not saved when powered off; saved when stopped ● 2: Saved when powered off; not saved when stopped ● 3: Saved when powered off or stopped ● 4: Not saved when powered off; memorized when stopped ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 228: Frequency Limitations

    PLC, or PID control mode. Behavior at low speed running: By default, the frequency converter runs at 0 Hz when the output frequency is lower than [E0.10] 'Output frequency low limit'. [E0.15] = 0: Running at 0.00 Hz ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 229 A hysteresis band is set by [E0.16]. If actual setting frequency is higher than [E0.10] + [E0.16] again, the output frequency will accelerate from [E0.10] to the setting frequency according to the actual acceleration time. If [E0.10] < [E0.16], [E0.16] will be set as [E0.10] automatically. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 230: Direction Control

    Reverse Swap default direction Reverse Forward Tab. 12-8: Direction configuration A dead time exists if the direction is changed from forward / reverse to reverse / forward, which can be defined according to actual application. Bosch Rexroth AG R912009377_Edition 01...
  • Page 231 Frequency Converter VFC x615 Series 199/583 Functions and Parameters Fig. 12-54: Direction change dead time R912009377_Edition 01 Bosch Rexroth AG...

  • Page 232: Acceleration And Deceleration Setting

    12.11.1 "Simple PLC and Multi-Speed Setting" on page 254. Two curve modes are available for acceleration / deceleration which is defined by [E0.25] : 'linear curve' and 'S-curve'. [E0.25] = 0: Linear mode ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 233 ④ ③ [E0.29] Acceleration stopping phase ⑥ [E0.29] Deceleration stopping phase Fig. 12-57: S-curve acceleration and deceleration Stage ①, ③: a percentage of setting acceleration time. Stage ④, ⑥: a percentage of setting deceleration time. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 234: Start Mode Configuration

    This mode is used in applications with high static friction torque and low load inertia. The frequency converter runs at [E0.36] 'Start frequency' for [E0.37] 'Start frequency holding time', and then accelerates/decelerates to setting fre- quency with defined acceleration/deceleration time. Bosch Rexroth AG R912009377_Edition 01...
  • Page 235 When [E0.38] ≠ 0, DC-braking will be executed before the frequency convert- ● er starting to accelerate to [E0.36] 'Start frequency', the braking current is decided by [E0.39]. When [E0.38] = 0, the converter starts at the starting frequency. ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 236 To use this function, follow the rules below: The frequency setting source should be set to analog inputs. ● The first and second run command source should be set to '0: Panel'. ● Related parameters setting: Bosch Rexroth AG R912009377_Edition 01...
  • Page 237 1. Pressing <Stop> at this time, the frequency converter stops. 2. Pressing <Run> again, the frequency converter runs again. When the setting frequency is lower than [E0.41], the frequency converter stops automatically. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 238 3. The simple PLC, PID control and jog function are deactivated. Otherwise, E0.35 'Starting mode' cannot be set to '3: Auto start / stop according to setting frequency'. In this case, warning code 'PrSE' will be displayed and the frequency converter keeps in stop status. Bosch Rexroth AG R912009377_Edition 01...

  • Page 239: Power Loss Restart

    The power loss restart function may cause dam- age to people and equipment! The power loss restart function can make the frequency converter run automati- cally after the power supply is restored, which may cause damage to people and equipment. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 240: Stop Mode Configuration

    [E0.50] = 0. If an error occurs due to too fast deceleration, increase the decelera- tion time or calculate if additional resistor braking is necessary. Bosch Rexroth AG R912009377_Edition 01...

  • Page 241: Stop Dc-Braking

    [E0.52] 'Stop DC-braking initial frequency' and 'Stop DC-braking time' [E0.53] ≠ 0, then DC-braking is activated. The 'Stop DC-braking current' is decided by [E0.54]: [E0.50] = 0; ● [E0.53] > 0; ● [E0.54] > 0; ● [Output frequency] ≤ [E0.52]. ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 242 With some special cases when 'DC-braking to stop' is activated by parameter setting and meanwhile digital input active, please see figures below: Case 1: Xn active before the DC braking starts and inactive before [E0.53] ends. Bosch Rexroth AG R912009377_Edition 01...
  • Page 243 Fig. 12-63: Stop DC-braking_2 Case 2: Xn active after the DC braking starts and inactive before [E0.53] ends. Fig. 12-64: Stop DC-braking_3 Case 3: Xn active before the DC braking starts and inactive after [E0.53] ends. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 244 212/583 Frequency Converter VFC x615 Series Functions and Parameters Fig. 12-65: Stop DC-braking_4 Case 4: Xn active after the DC braking starts and inactive after [E0.53] ends. Fig. 12-66: Stop DC-braking_5 Bosch Rexroth AG R912009377_Edition 01...

  • Page 245: Overexcitation Braking

    However, an excessive high factor may trigger errors of overcurrent (OC-1, OC-2, OC-3), converter overload (OL -1), motor overload (OL -2), or surge current / short circuit (SC). Reduce the setting of the factor in such cases. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 246: Emergency Stop

    Once the emergency stop command is activated, the converter stops output and the motor mechanically freewheels to stop. [E0.56] = 1: Decelerating stop ● The motor decelerates to stop according to the deceleration time defined by E0.57 'Emergency stop deceleration time'. Bosch Rexroth AG R912009377_Edition 01...

  • Page 247: Jog Function

    – Output frequency' is higher than 'Jog frequency' – 'Jog command' active: Accelerate to [E0.60] 'Jog frequency' according to [E0.61] 'Jog acceleration time'. – 'Jog command' inactive: Decelerate to prior 'Setting frequency' accord- ing to [E0.27] 'Deceleration time'. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 248 Stop Active Inactive Jog forward Inactive Active Jog reverse Tab. 12-9: Jog configuration If the jog command direction does not match the current jog running direction, the converter will stop according to [E0.50] 'Stop mode'. Bosch Rexroth AG R912009377_Edition 01...

  • Page 249: Skip Frequency

    'Lower boundary frequency'. If the current 'Output frequency' is within the 'Skip frequency range' and the tar- get 'Setting frequency' is also within the range, the actual output frequency is previous output frequency. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 250 However, if users do set pa- rameters like this by mistake, the following measure be consid- ered. Setting range by users: Fig. 12-70: Skip frequency 3 Actual skip range: Bosch Rexroth AG R912009377_Edition 01...
  • Page 251 (no S-shaped curve) as long as the acceleration/ deceler- ation is : Fig. 12-72: Skip frequency 5 In the start or end S-curve phase, E0.74 'Skip window acceleration factor' will ● not be active. There will be no higher acceleration or deceleration: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 252 If acceleration or deceleration is stopped by stall protection (over ● current or over voltage), stall protection has priority. The frequen- cy converter is running with constant output frequency inside the skip-window as long as stall protection is active. Bosch Rexroth AG R912009377_Edition 01...

  • Page 253: E1: Input Terminal

    21: Frequency Down command ● 22: Up / Down command reset ● Used to change the output frequency, details see chapter 12.9.3 "Digital In- put Frequency Change Function" on page 231. 23: Torque / speed control switch ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 254 E0.56 'Emergency stop action', please see chapter 12.8.9 "Stop Mode Configuration" on page 208 for the detailed information. Example: Set [E1.00] = '32: Error signal N.O. contact input' or Set [E1.01] = '33: Error signal N.C. contact input' Bosch Rexroth AG R912009377_Edition 01...
  • Page 255 48: Motor overheating error N.O. contact input ● 49: Motor overheating error N.C. contact input ● Used for receive motor overheating error signal from external sources. The frequency converter stops once an external motor overheating error signal is R912009377_Edition 01 Bosch Rexroth AG...
  • Page 256 – 50: Motor overheating warning N.O. contact input – If the defined switch is closed, the motor overheating warning signal is active. – If the defined switch is open, the motor overheating warning signal is in- active. Bosch Rexroth AG R912009377_Edition 01...
  • Page 257 When 52 is chosen for the input and input signal is given, the frequency converter will jog, and the direction of jog is from run command. For example: X4=52 Run command(Panel/DI) Actual action Closed FWD Jog Closed REV Jog Opened Opened R912009377_Edition 01 Bosch Rexroth AG...

  • Page 258: 2- And 3-Wire Control

    Connected switch K2 to X2, and set [E1.01] = '36: Reverse running (REV)'. Fig. 12-77: 2-wire control mode 1 The control logic is shown in the table below: Running status Open Open Stop Closed Open Running forward Bosch Rexroth AG R912009377_Edition 01...
  • Page 259 Running status Open Open Stop Closed Open Running forward Open Closed Stop Closed Closed Running reverse Tab. 12-11: 2-wire control mode 2 configuration 2: 3-wire control mode 1 ● Step 1: Define 3 digital inputs R912009377_Edition 01 Bosch Rexroth AG...
  • Page 260 Tab. 12-12: 3-wire control configuration 3: 3-wire control mode 2 ● Different from the 3-wire control mode 1, 3-wire control mode 2 has an edge sensitive characteristic for direction control terminals. Step 1: Define 3 digital inputs Bosch Rexroth AG R912009377_Edition 01...
  • Page 261 Set one of digital inputs as '35: Forward running (FWD)'. Step 2: Activate 1-wire control Set [E1.15] = '4: 1-wire control'. Example: Connect K5 to X5, set [E1.04] = '35: Forward running (FWD)'. The control logic is shown in the table below: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 262 In 2-wire / 3-wire running control, check and ensure that the direc- tion setting meets the requirement in the actual application. If the direction command is changed when the frequency converter is run- ning, [E0.18] 'direction change dead time' is active. Bosch Rexroth AG R912009377_Edition 01...

  • Page 263: Digital Input Frequency Change Function

    Down initial frequency' according to the application. Example: [E1.00] = 20, [E1.01] = 21, [E1.02] = 22 Fig. 12-81: External control terminals Connect switch K1 to X1, and set [E1.00] = '20: Frequency Up command'. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 264 Up / Down / Reset command is only active when the frequency con- verter is running. Whether the setting frequency modified by Up / Down terminals will be saved or not after power off depends on [E0.06], see chapter 12.8.3 "Digital Setting Frequency" on page 195. Bosch Rexroth AG R912009377_Edition 01...

  • Page 265: Pulse Input Configuration

    [E1.70]...[E1.73] are used to define characteristics of curve 1, and [E1.75]... [E1.78] are used to define characteristics of curve 2. Detailed curve setting see chapter 12.9.5 "Analog Input Configuration" on page 234. Pulse input frequency is monitored by parameter d0.50 'Pulse input frequency'. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 266: Analog Input Configuration

    Step 3: Select input curve There are two analog input curves that can be selected by [E1.68], AI1 and AI2 inputs can use both curve 1 and curve 2. Bosch Rexroth AG R912009377_Edition 01...
  • Page 267 [E1.70]...[E1.73] are used to define characteristics of curve 1: Fig. 12-82: Curve 1 [E1.75]...[E1.78] are used to define characteristics of curve 2: Fig. 12-83: Curve 2 Analog input status is monitored by parameter d0.30 'AI1 input' / d0.31 'AI2 input'. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 268 For 4…20 mA analog input, if the current drops below 4mA – 10% = 3.6mA, the action according to the parameter E1.61 will be performed. For 2…10 V analog input, if the voltage drops below 2V – 7.5% = 1.85V, the ac- tion according to the parameter E1.61will be performed. Bosch Rexroth AG R912009377_Edition 01...

  • Page 269: Motor Temperature Sensor Channel

    5: TSI input (only for IO plus card) ● Motor temperature sensor channel is TSI when IO plus card was used. AI1 / AI2 / EAI1 / EAI2 will be automatically set as voltage input mode when [E1.60] = 1...4. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 270: E2: Output Terminal

    250. 5: Frequency level detection signal (FDT1) ● 6: Frequency level detection signal (FDT2) ● chapter 12.10.5 "Frequency Detection Function" on page 250. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 271 – For modbus mode, the output is defined by bit0 of register 0x7F08, when bit0 of register 0x7F08 is '0', open collector is opened; when bit0 of regis- ter 0x7F08 is '1', open collector is closed. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 272 The output is active when the frequency converter encounters error / warn- ing. The output is inactive when the frequency converter without error / warning. Digital output status is monitored by parameter d0.45 'DO1 output'. Bosch Rexroth AG R912009377_Edition 01...

  • Page 273: Pulse Output Setting

    E2.02 = 0: Converter output frequency ● Pulse train output 1 Hz to [E2.03] corresponds to output frequency 0 to [E0.09] output frequency high limit. Fig. 12-84: Converter output frequency E2.02 = 1: Converter output voltage ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 274 Pulse train output 1 Hz to [E2.03] corresponds to output current 0 to (2 * converter rated current). Fig. 12-86: Converter output current E2.02 = 3: Setting torque ● Pulse train output 1 Hz to [E2.03] corresponds to setting torque value of C3.42 to C3.43. Bosch Rexroth AG R912009377_Edition 01...
  • Page 275 Frequency Converter VFC x615 Series 243/583 Functions and Parameters Fig. 12-87: Setting torque E2.02 = 4: Output torque ● Pulse train output 1 Hz to [E2.03] corresponds to output torque value of C3.42 to C3.43. Fig. 12-88: Output torque R912009377_Edition 01 Bosch Rexroth AG...

  • Page 276: Relay Output

    6: Frequency level detection signal (FDT2) ● chapter 12.10.5 "Frequency Detection Function" on page 250. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● chapter 12.11 "E3: Multi-Speed and Simple PLC" on page 254. Bosch Rexroth AG R912009377_Edition 01...
  • Page 277 – For other fieldbus mode, the output is defined by bit0 of parameter E2.20, when bit0 of E2.20 is '0', open collector is opened; when bit0 of E2.20 is '1', open collector is closed. 25: Converter error or warning ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 278 The output is active when the frequency converter encounters error / warn- ing. The output is inactive when the frequency converter without error / warning. Digital output status is monitored by parameter d0.45 'DO1 output'. Bosch Rexroth AG R912009377_Edition 01...

  • Page 279: Analog Output Configuration

    Output curve 1 mini- E2.50 0.0 %...[E2.52] Output curve 1 mini- E2.51 0.00...100.00 % 0.00 0.01 mum value Output curve 1 maxi- E2.52 [E2.50]...100.0 % 100.0 Output curve 1 maxi- E2.53 0.00...100.00 % 100.00 0.01 mum value R912009377_Edition 01 Bosch Rexroth AG...
  • Page 280 Represents range of setting torque selected using C3.42 and C3.43. – E2.26 = 14: Output torque Represents range of output torque selected using C3.42 and C3.43. Step 3: Set AO1 filter time and output curve ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 281 Frequency Converter VFC x615 Series 249/583 Functions and Parameters AO1 output Ref. Reference Fig. 12-89: AO1 output curve Analog output status is monitored by parameter d0.35 'AO1 output'. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 282: Frequency Detection Function

    The 'Speed arrival' signal is active on the selected output terminal when the difference between the 'Output frequency' and the 'Setting frequency' is with- in the range set by parameter E2.70 'Frequency detection width': Fig. 12-90: Frequency arrival Bosch Rexroth AG R912009377_Edition 01...
  • Page 283 – Inactive when 'Output frequency' is lower than [E2.71] - [E2.72] – 6: Frequency level detection signal (FDT2) – Active when 'Output frequency' is higher than [E2.73] – Inactive when 'Output frequency' is lower than [E2.73] - [E2.74] Fig. 12-91: Frequency level detection R912009377_Edition 01 Bosch Rexroth AG...

  • Page 284: Pulse Counter Function

    The wiring is shown as the figure below: Fig. 12-92: Digital input configuration Connected K1 to X1, and set [E1.00] = '39: Counter input'. Connected K2 to X2, and set [E1.01] = '40: Counter reset'. Bosch Rexroth AG R912009377_Edition 01...
  • Page 285 The allowed maximum digital input frequency is 50 Hz and the al- ● lowed minimum pulse width (both active and inactive) is higher than 8 ms. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 286: E3: Multi-Speed And Simple Plc

    E3.22 Acceleration time 8 0.1...6,000.0 s 10.0 E3.23 Deceleration time 8 0.1...6,000.0 s 10.0 E3.40 Multi-speed frequency 1 0.00...[E0.09] Hz 0.00 0.01 E3.41 Multi-speed frequency 2 0.00...[E0.09] Hz 0.00 0.01 E3.42 Multi-speed frequency 3 0.00...[E0.09] Hz 0.00 0.01 Bosch Rexroth AG R912009377_Edition 01...
  • Page 287 1: AI1 analog input 2: AI2 analog input 3: EAI1 analog input 4: X5 pulse input E3.59 Stage 0 frequency source – Stop 5: Communication 6: Panel potentiometer 7: Digital input up/down com- mand 8: EAI2 analog input R912009377_Edition 01 Bosch Rexroth AG...
  • Page 288 E3.85 Stage 12 running time 0.0...6,000.0 s 20.0 Stop E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 Stop E3.89 Stage 14 running time 0.0...6,000.0 s 20.0 Stop E3.91 Stage 15 running time 0.0...6,000.0 s 20.0 Stop Bosch Rexroth AG R912009377_Edition 01...

  • Page 289: Multi-Speed Setting

    0.00...[E0.09] Hz 0.00 0.01 E3.43 Multi-speed frequency 4 0.00...[E0.09] Hz 0.00 0.01 E3.44 Multi-speed frequency 5 0.00...[E0.09] Hz 0.00 0.01 E3.45 Multi-speed frequency 6 0.00...[E0.09] Hz 0.00 0.01 E3.46 Multi-speed frequency 7 0.00...[E0.09] Hz 0.00 0.01 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 290 E3.52 Multi-speed frequency 13 0.00...[E0.09] Hz 0.00 0.01 E3.53 Multi-speed frequency 14 0.00...[E0.09] Hz 0.00 0.01 E3.54 Multi-speed frequency 15 0.00...[E0.09] Hz 0.00 0.01 Step 4: Set the acceleration time / deceleration time, rotation direction for each stage Bosch Rexroth AG R912009377_Edition 01...
  • Page 291 176, 177, 178, 181, 182, 183, 184, 185, 186, 187, 188 E0.26 Acceleration time 0.1...6,000.0 s E0.27 Deceleration time 0.1...6,000.0 s E3.10 Acceleration time 2 0.1...6,000.0 s 10.0 E3.11 Deceleration time 2 0.1...6,000.0 s 10.0 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 292 E3.22 Acceleration time 8 0.1...6,000.0 s 10.0 E3.23 Deceleration time 8 0.1...6,000.0 s 10.0 The digit definition for each stage action is as the figure below: Fig. 12-94: Bit definition of rotation direction, acceleration and deceleration time Bosch Rexroth AG R912009377_Edition 01...
  • Page 293 Connect switch K1 to X1, and set [E1.00] = '1: Multi-speed control input 1'. Connect switch K2 to X2, and set [E1.01] = '2: Multi-speed control input 2'. Connect switch K3 to X3, and set [E1.02] = '3: Multi-speed control input 3'. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 294 Closed Open [E3.53] [E3.20] / [E3.21] Closed Closed Closed Closed [E3.54] [E3.22] / [E3.23] Tab. 12-21: Multi-speed settings for 9 or more stages Status Inactive Stop Active Tab. 12-22: Run / Stop control via K5 Bosch Rexroth AG R912009377_Edition 01...

  • Page 295: Simple Plc Setting

    Simple PLC consists of 16 stages, each of which has its own settings of acceler- ation time, deceleration time, setting frequency, rotation direction and duration. An example of simple PLC control is shown in the figure below: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 296 [E3.00] = 4: Continuous cycling without decelerating to 0.00 Hz ● In this mode, the frequency converter doesn't decelerate to 0.00 Hz after the last stage of simple PLC, and starts a new cycle directly. Bosch Rexroth AG R912009377_Edition 01...

  • Page 297: Stop And Pause Simple Plc Control

    Dec. time is according Decelerating to 0 Hz Active Active to current simple PLC (No stop DC-braking) stage setting Acc. Time is according to Accelerate to Inactive Active previous simple PLC stage previous stage setting before pause R912009377_Edition 01 Bosch Rexroth AG...

  • Page 298: Indication Of Simple Plc Status

    2. If the setting frequency of next stage is lower than that of the current stage, the frequency converter decelerates to the next stage with the de- celeration time of current stage. Bosch Rexroth AG R912009377_Edition 01...
  • Page 299 8: Simple PLC cycle complete ● When a cycle is complete, a pulse signal is active for the duration of 0.5 s. Output frequency Time Digital out Fig. 12-99: Simple PLC cycle complete R912009377_Edition 01 Bosch Rexroth AG...

  • Page 300: E4: Pid Control

    PID engineering analog E4.03 0.00...10.00 0.00 0.01 reference PID engineering speed E4.04 0...30,000 rpm reference E4.05 PID feedback polarity 0: Positive; 1: Negative – Stop E4.15 Proportional gain - P 0.000...60.000 1.500 0.001 Bosch Rexroth AG R912009377_Edition 01...
  • Page 301 E4.31 PID regulation mode 0, 1 – PID engineering value E4.32 0.01...100.00 1.00 0.01 detection width PID feed forward set- E4.33 0: Inactive; 1: Active – Stop tings The basic control principle is shown as the figure below: R912009377_Edition 01 Bosch Rexroth AG...

  • Page 302: Selecting The Reference And Feedback

    The reference value is set by E0.07 'Digital setting frequency', which can be decreased or increased by pressing the <▼> or <▲> buttons on the operating panel respectively when the frequency converter is running. [E4.00] = 3: AI1 analog input ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 303: Pid Feedback Polarity

    0: Positive E4.05 PID feedback polarity Stop 1: Negative By default, E4.05 is ‘0: Positive’, “Reference- Feedback” is used for PID regula- tion, which is used when feedback value will rise when output frequency rises. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 304: Control Loop Configuration

    Derivative stops and its value is reset to '0'. Sampling period - T: Sampling time in PID control The value should match with the selected time constant Ti or Td, normally short- er than 1/5 of the time constant. Bosch Rexroth AG R912009377_Edition 01...

  • Page 305: Pid Regulation Mode Setting

    1: PID feedforward activate. If [E4.00] ≠ 0, the given frequency is set by the ● result of PID output plus the main frequency setting; the given frequency is set by parameter E0.00 "First frequency setting source", and be obtained through Acc / Dcc module. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 306: Pid Deactivation By Digital Input

    PID deactivation' and respective multi-function digital input terminal is active. PID Status Indication [E4.32] 'PID engineering value detection width' is used to set the tolerance win- dow between [d0.70] 'PID reference engineering value' and [d0.71] 'PID feed- Bosch Rexroth AG R912009377_Edition 01...
  • Page 307 When the difference between reference and feedback is within the detection width, the value arrival signal will be active via DO1 output. Set [E4.32] = │[d0.70] - [d0.71]│/[d0.70] x 100 % Fig. 12-103: PID engineering value detection width R912009377_Edition 01 Bosch Rexroth AG...

  • Page 308: E5: Extended Application Functions

    Setting range Default Unit Step Attri. User-defined speed scaling fac- E5.02 0.01...100.00 1.00 0.01 Follow the equations below: User-defined setting speed: ● [d0.04] = [d0.02] x [E5.02] User-defined output speed: ● [d0.05] = [d0.00] x [E5.02] Bosch Rexroth AG R912009377_Edition 01...

  • Page 309: Pump Dry And Leakage Protection

    ([PID feedback] ÷ [PID reference]) < [E5.08] 'Pump leakage protection thresh- ● old' Duration ≥ [E5.09] 'Pump leakage protection delay' ● When the pump leakage protection is triggered, the warning code 'PLE' will be displayed on the operating panel. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 310: Sleep Function

    The frequency converter may go into the sleep mode when all the conditions be- low are met: [PID feedback] > [E5.19] 'Wake up level' ● [PID output] < [E5.15] 'Sleep level' ● [Duration] t ≥ [E5.16] 'Sleep delay' ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 311 [PID feedback] < [E5.19] 'Wake up level' ● [Duration] t ≥ [E5.20] 'Wake up delay' ● The frequency converter resumes to its previous running status after waking up. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 312: E8: Standard Communication

    – The master station sends a request to a slave station and waits for its re- sponse. – The master station sends a request to all slave stations and does not wait for their response (broadcasting). Bosch Rexroth AG R912009377_Edition 01...
  • Page 313 CRC check will fail and lead to communication fault. If a silent interval of more than 1.5 characters' time occurs between two bytes, the message frame is regarded incomplete and discarded by the receiver. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 314: Modbus Interface

    Tab. 12-30: Function 3_Response from the slave Slave Address of word Value of word CRC16 0x06 Hi | Lo Hi | Lo Lo | Hi Tab. 12-31: Function 6_Master request and slave response (in same format) Bosch Rexroth AG R912009377_Edition 01...
  • Page 315 Tab. 12-35: Function 23_Request from the master word Last word Slave Number of bytes – CRC16 0x17 value read value read Hi | Lo – Hi | Lo Lo | Hi Tab. 12-36: Function 23_Response from the slave R912009377_Edition 01 Bosch Rexroth AG...
  • Page 316 Lower byte of data in register 3000H Higher byte of data in register 3001H Lower byte of data in register 3001H CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-38: Function 0x03_Response from RTU slave Bosch Rexroth AG R912009377_Edition 01...
  • Page 317 Lower byte of write register address Higher byte of write data Lower byte of write data CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-40: Function 0x06_Response from RTU slave R912009377_Edition 01 Bosch Rexroth AG...
  • Page 318 Lower byte of test word 1 Higher byte of test word 2 Lower byte of test word 2 CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-42: Function 0x08_Response from RTU slave Bosch Rexroth AG R912009377_Edition 01...
  • Page 319 Function 0x17: Read/Write N register words, range: 1...16 Example: To read data in 2 continuous registers starting from address 3000H, write 0001H and 0000H to 2 continuous registers starting from address 4000H. The frame structure is described in the tables below: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 320 Lower byte of read register 3000H Higher byte of read register 3001H Lower byte of read register 3001H CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-46: Function 0x17_Response from RTU slave Bosch Rexroth AG R912009377_Edition 01...
  • Page 321 Write operations on b0.20 'User password', b0.21 'Manufacture ● password' and b0.10 'Parameter initialization' only support func- tion 6. Multi-function digital input terminals (E1.00...E1.04) writing oper- ● ation do not permit repeated non-zero value. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 322: Communication Mapping Register Address Distribution

    To set V/f curve mode (C2.00) of VFC x615 frequency converter, use register ad- dress 0x2200 (0x22 = Group C2, index 0). Access to a non-existing function code will be acknowledged with exception code 3 (see chapter "Modbus Function and Message Format" on page 282). Bosch Rexroth AG R912009377_Edition 01...
  • Page 323 STO safety status register 0x7FA2 Fault status register 0x7FB0 Communication frequency setting register 0x7F01 Torque setting register 0x7F02 Torque FWD limitation register 0x7F03 Torque REV limitation register 0x7F04 Speed limitation register 0x7F05 Tab. 12-48: Frequency converter register address R912009377_Edition 01 Bosch Rexroth AG...
  • Page 324 (Run / Stop generator, jog control...). This assures that the frequency converter will always react in the same manner, independent of the run command source. Bosch Rexroth AG R912009377_Edition 01...
  • Page 325 Error code (equals to [E9.05]) Error No error Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Reverse Forward Tab. 12-50: Communication state register (0x7FA0) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 326 Converter OK Converter not OK Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Reverse Forward Tab. 12-51: Additional status register (0x7FA1) Bosch Rexroth AG R912009377_Edition 01...
  • Page 327 Not in StO-r status StO-A Not in StO-A status Tab. 12-52: STO safety status register (0x7FA2) Fault status register (0x7FB0) The fault status of frequency converter can be monitored by reading the register. This register is read-only. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 328 AdE-, motor angle detection error SPE-, speed control loop error AibE, analog input broken wire detection EPS-, DC_IN power supply error dir1, forward running lock error dir2, reverse running lock error Bosch Rexroth AG R912009377_Edition 01...
  • Page 329 PrEF, parameter restore error after firmware update ASF-, application firmware error APE1, application error 1 APE2, application error 2 APE3, application error 3 APE4, application error 4 APE5, application error 5 Tab. 12-53: Fault status register (0x7FB0) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 330 The address of speed limitation register is 0x7F05. This register is for read and write. When 'Speed limitation reference selection at torque control mode' [C3.48] = '4: Communication', the speed limitation reference can be set with writing data to this address. Bosch Rexroth AG R912009377_Edition 01...

  • Page 331: Modbus Communication Example

    Example 3: Stop 01# frequency converter according to the stopping mode ● with the function code Slave Start Number of Bytes Data Function CRC code code address address address of data content Request 0x01 0x06 0x7F00 0x0088 0x9078 Response 0x01 0x06 0x7F00 0x0088 0x9078 R912009377_Edition 01 Bosch Rexroth AG...

  • Page 332: Special Notes

    5. The external computer can set, modify or cancel user password, the specif- ic operation is same to the situation when 'Running command source' is from the operating panel. 6. The access to control registers and state registers is not limited by user password. Bosch Rexroth AG R912009377_Edition 01...

  • Page 333: Communication Networking

    The shielding layer of cables should be connected to protected ground or to ● equipment ground if the equipment ground has already been connected to protected ground. Do not directly ground any point of the RS485 network. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 334 302/583 Frequency Converter VFC x615 Series Functions and Parameters In no circumstance should ground cables constitute a loop. ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 335: Communication Selection

    The standard product only supports Modbus communication protocol. To use other communication protocols, optional communication cards need to be or- dered additionally and parameter E8.00 and other related parameters need to be set accordingly. For Multi-Ethernet extension card configurations, please refer to documentation R912006860. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 336: Communication Error Reaction

    [E8.03] = 1: Freewheeling stop ● The motor freewheels to stop after the communication extension card proc- ess data lost no matter the settings of parameter E0.50 'Stop mode'. [E8.03] = 2: Keep running without warning ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 337 The motor continues running at the setting frequency, and warning code 'Fdi' will be displayed on the operating panel. [E8.03] = 3: Keep running ● The motor continues running at the setting frequency, and no any warning on the operating panel. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 338: Modbus Settings

    In Modbus communication, the maximum number of frequency converters in the network is 247. Each frequency converter must have a unique local address. Code Name Setting range Default Unit Step Attri. Modbus local ad- E8.12 1...247 – Stop dress Bosch Rexroth AG R912009377_Edition 01...

  • Page 339: Setting Command Signal Type

    – Stop 1: ASCII transmission mode selection mode Modbus ASCII inter- E8.15 1.0...5.0 s Stop character timeout E8.15 is used to set the maximum time delay allowed between 2 characters of a single ASCII frame. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 340: E9: Error Log And Automatic Error Reset

    List of errors with automatic error reset capability Diagnostic Code Diagnostic Code Name Error Display Hint F5001 Overcurrent at constant speed OC-1 F5002 Overcurrent during acceleration OC-2 Bosch Rexroth AG R912009377_Edition 01...
  • Page 341 * FW >= 03V28 removed invalid Communication platform critical F5906 FCE- * FW >= 03V28 removed error Communication platform firm- F5907 FnF- * FW >= 03V28 removed ware corrupted Tab. 12-54: List of errors with automatic error reset capability R912009377_Edition 01 Bosch Rexroth AG...

  • Page 342: Error Log

    9: SC, surge current or short circuit 10: IPH.L, input phase loss 11: OPH.L, output phase loss 12: ESS-, soft start error 20: OL -1, converter overload 21: OH, converter over temperature 23: FF, fan failure 24: Pdr, pump dry Bosch Rexroth AG R912009377_Edition 01...
  • Page 343 63: APE3, ASF customer error 3 64: APE4, ASF customer error 4 65: APE5, ASF customer error 5 70: ElbE, Encoder error 71: EPOE, Encoder error 72: R-SC, Encoder error 73: OS-E, Encoder error 901: FCd-, Host communication timed out R912009377_Edition 01 Bosch Rexroth AG...
  • Page 344 UnSupported Device Configuration USdc 0x000E5430 Speed limited by maximum Voltage Sli- 0x000E5440 Invalid State Transition 0x000E5900 RPDO Telegram Loss 0x000E5903 Option card process data invalid 0x000E5908 Tab. 12-55: List of errors with automatic error reset capability Bosch Rexroth AG R912009377_Edition 01...

  • Page 345: F0: Asf Basic Settings

    ***: The value depends on firmware version of the frequency con- ● verter. Each bit of F0.10 defines the status information of current ASF. Definition 15..14 Reserved Error-Stack overflow Error-Runtime timeout Reserved Error-API incompatible Error-Invalid R912009377_Edition 01 Bosch Rexroth AG...

  • Page 346: Asf Management

    Choose the target file in "Download ASF" area, then click "Download". During the download process, "FUPd-" will be displayed on the LED panel of fre- quency converter. After download is completed, the display window will show as follows. Bosch Rexroth AG R912009377_Edition 01...

  • Page 347: Asf Diagnosis

    Tab. 12-57: The information of ASF system error ASF running platform detects the ASF objects and triggers the fault when there have problems. Specific fault causes can query the parameter F0.10 bit fault in- formation. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 348 316/583 Frequency Converter VFC x615 Series Functions and Parameters ASF warning and error Defined by specific ASF, see each ASF's Instruction Manual for detailed informa- tion. Bosch Rexroth AG R912009377_Edition 01...

  • Page 349: Asf Command Values

    F0.25 ASF command 6 – Read F0.26 ASF command 7 – Read F0.27 ASF command 8 – Read For detailed information about the definition and operation, please refer to the Instruction Manual for extension card and specific ASF. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 350: H0: Extension Card General Settings

    Inactive Tab. 12-58: Control word Status word [H0.01] will indicate the converter status. Code Name Setting range Default Unit Step Attri. H0.01 Status word 0x00000 Read For details on status word, see the table below: Bosch Rexroth AG R912009377_Edition 01...
  • Page 351 H0.02 Extended status word 0x00000 Read The definition of each bit is shown in the table below: Value Description 15...1 – Reserved Warning No warning 13...3 – Reserved Converter OK Converter not OK Sleep mode Normal R912009377_Edition 01 Bosch Rexroth AG...
  • Page 352 0.00...655.35 Hz. Torque control reference from fieldbus H0.12 is used to set torque reference value when [C3.41] = '6: Communication' and when communication protocol [E8.00] = '1: Extension card', setting value 0.0...655.35 representing 0.0...6553.5% rated torque. Bosch Rexroth AG R912009377_Edition 01...
  • Page 353 Modbus 0x7F03/ Fieldbus Torque limitation refer- extension card H0.14) C3.47 ence selection at speed Stop (Torque REV limitation reg- control mode ister: Modbus 0x7F04/ Fieldbus extension card H0.15) E8.00 Communication protocol 1: Extension card Stop R912009377_Edition 01 Bosch Rexroth AG...
  • Page 354 Attri. Fieldbus voltage com- H0.50 0.00...100.00 % 0.00 0.01 mand 20: Communication (Mod- V/f separation output C2.08 bus 0x7F0B/ Fieldbus ex- Stop voltage source selection tension card H0.50) E8.00 Communication protocol 1: Extension card Stop Bosch Rexroth AG R912009377_Edition 01...

  • Page 355: Extension Card Identification

    H0.23 and H0.33 are read only parameters and will display the firmware version of the option card used in which slot. Code Name Setting range Default Unit Step Attri. Extension card 1 firmware H0.23 0.01 Read version Extension card 2 firmware H0.33 0.01 Read version R912009377_Edition 01 Bosch Rexroth AG...

  • Page 356: H1: Profibus Settings

    H1.01 'Present baud rate' will display auto-detected baud rate. ● H1.02 'Present telegram type' indicates telegram type selected for communi- ● cation network. Both H1.01 and H1.02 will be automatically checked after communication be- ● tween master and frequency converter established successfully. Bosch Rexroth AG R912009377_Edition 01...

  • Page 357: Profibus Card Led

    ① H11 and H12 are available when the PROFIBUS card is installed ● on the left card slot H21 and H22 are available when the PROFIBUS card is installed ● on the right card slot R912009377_Edition 01 Bosch Rexroth AG...

  • Page 358: Profibus Output Pzd Setting

    326/583 Frequency Converter VFC x615 Series Functions and Parameters 12.18.3 PROFIBUS Output PZD Setting This function defines the configuration of output PZD word which received by frequency converter. Bosch Rexroth AG R912009377_Edition 01...
  • Page 359 E2.28) 18: EDO values (see parameter H8.23) 19: EAO value in percentage (see parameter H8.28) 20: Relay card out- put values (see pa- rameter H9.10) 21: V/f separation voltage command in percentage (see parameter H0.50) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 360 328/583 Frequency Converter VFC x615 Series Functions and Parameters Output PZD 1...Output PZD 10 are the process data containers for data transfer- ring from PROFIBUS master to slave. Bosch Rexroth AG R912009377_Edition 01...

  • Page 361: Input Pzd Setting

    H1.37 Input PZD 8 Stop toring values) H1.38 Input PZD 9 Stop H1.39 Input PZD 10 Stop Input PZD 1...Input PZD 10 are the process data containers for data transferring from PROFIBUS slave to master. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 362: Profibus Protocol

    Reading operating status message from the frequency converter (such as run, ● rotation direction, rotation speed, error message, etc.). Reading or modifying frequency converter parameters. ● Resetting the frequency converter in case of error. ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 363: Requirements For Profibus Link Cable

    Maximum length for each cable in [m] Baud rate (Type A) (Type B) 9.6...93.75 kbps 1,000 1,000 187.5 kbps 1000 500 kbps 1.5 Mbps 3...12 Mbps Tab. 12-65: Relationship between communication rate and cable length R912009377_Edition 01 Bosch Rexroth AG...

  • Page 364: Emc Measures

    (data flow from master to slave), or status word, actual output frequency and other status monitoring values of slave (data flow from slave to master). For de- tailed descriptions of PKW parameter area and PZD process data area, please refer to descriptions below. Bosch Rexroth AG R912009377_Edition 01...
  • Page 365 PKW area request command, an error code will be returned to the mas- ter in VALUE_low. Refer to tab. 12-68 "PKW area error codes" on page 335 details. Fig. 12-110: PKW area data format R912009377_Edition 01 Bosch Rexroth AG...
  • Page 366 VALUE_high 15...0 Reserved For a successful request: Parameter val- VALUE_low 15...0 xxxxH Read or write error: Error code For no request situation: 0 Tab. 12-67: Response data frame in PKW area_from slave to master Bosch Rexroth AG R912009377_Edition 01...
  • Page 367 PKW area are shown in table below: VALUE_high VALUE_low Request data frame of PKW area 0x0001 0x301A 0x0000 0x0000 Response data frame of PKW area 0x0001 0x301A 0x0000 0x0032 Tab. 12-69: Example 1_request and response data frames of PKW area R912009377_Edition 01 Bosch Rexroth AG...
  • Page 368 VALUE_high VALUE_low Request data frame of PKW area 0x0002 0x301A 0x0000 0xFFFF Response data frame of PKW area 0x0007 0x301A 0x0000 0x0064 Tab. 12-71: Example 3_request and response data frames of PKW area Bosch Rexroth AG R912009377_Edition 01...
  • Page 369 Stop Acc. / Dec. active (stop the internal Acc. / Dec. ramp generator) Inactive Fault reset active Inactive E-stop active Inactive Stop according to parameter setting Inactive Reverse Forward Jog active (jogging direction determined by bit 2) Inactive Run command active Inactive Tab. 12-72: Control word R912009377_Edition 01 Bosch Rexroth AG...
  • Page 370 Stop Reverse Forward Tab. 12-73: Status word Value Description 15...1 – Reserved 24 V mode Normal mode Tab. 12-74: Extended status word For details on parameter addresses, see chapter 12.14.1 "Modbus Protocol" on page 280. Bosch Rexroth AG R912009377_Edition 01...
  • Page 371 PZD4 PZD5 PZD6 PPO request message 0x0000 0x0000 0x0000 0x0000 0x0088 0x1388 PPO response message 0x0000 0x0000 0x0000 0x0000 0xxx00 0x0000 Tab. 12-76: Example 2 for PZD process data area_request and response messages of PPO R912009377_Edition 01 Bosch Rexroth AG...

  • Page 372: Communication Parameter Configuration

    REV torque limitation reference from fieldbus 4: Communication Speed limitation at torque control mode from H0.16 4: Communication fieldbus H1.00 PROFIBUS local address Depends on parameter setting ① H1.01 Present baud rate (Read only) H1.02 Present telegram type Bosch Rexroth AG R912009377_Edition 01...
  • Page 373 Communication baud rate and PPO tele- gram type are determined by the master. GSD file Users may log on the website of the company at www.boschrexroth.com download or contact sales personnel to obtain the GSD file BRFC0112.GSD. For R912009377_Edition 01 Bosch Rexroth AG...

  • Page 374: H2: Canopen Card Parameters

    (CAN Passive Error) ERROR LED A guard event (NMT slave or NMT master) or a Error control event Heartbeat event has occurred. Double flash Bus off The CAN controller is bus-off. Red light on Bosch Rexroth AG R912009377_Edition 01...
  • Page 375 The device is in NMT STOPPED state. Single flash RUN LED NMT pre-operational The device is in NMT PRE-OPERATIONAL state. Blinking green NMT operational The device is in NMT OPERATIONAL state. Green light on Tab. 12-78: Description of various LED states R912009377_Edition 01 Bosch Rexroth AG...

  • Page 376: Converter Configuration

    4. Click on “EDS_XFCX610.ZIP” to download the EDS file. COB-Identifiers Each communication object has a unique identity (COB-ID) comprising the func- tion code and the node ID (node address) shown as follows. Fig. 12-111: COB-ID Bosch Rexroth AG R912009377_Edition 01...

  • Page 377: Object Dictionary

    Identity object 100Ch Guard time 100Dh Life time factor 1014h COB-ID EMCY Error control protocol 1015h Inhibit time emergency 1016h Heartbeat consumer entries 1017h Producer heartbeat time 1029h Error behaviour 1200h Server SDO parameter 1 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 378 Velocity min max amount 6049h vl Velocity acceleration 604Dh vl Velocity deceleration vl Pole number (needed for conversion velocity vs. 6060h output frequency) 6061h Modes of operation display Tab. 12-81: CANopen drive profile CiA-402 velocity mode objects Bosch Rexroth AG R912009377_Edition 01...
  • Page 379 List element to which the element 10 points (only in case of parameters in the list) 12...18 Reserved (for parameter sets) Parameter name 22...28 Reserved (for parameter sets) Parameter attribute 32...38 Reserved (for parameter sets) Parameter unit 41...48 Reserved (for parameter sets) Minimum value of the parameter R912009377_Edition 01 Bosch Rexroth AG...
  • Page 380 (sub-indices 81...88). The maximum list length can be read out using the sub-indices 71...78. The parameter value is stored if writing to the last element occurs. In case of failure of the control voltage, the changes are discarded. Bosch Rexroth AG R912009377_Edition 01...

  • Page 381: Process Data Objects (Pdo)

    In addition, it can be configured to include two additional objects which have read access via PDO. Status word and actual output frequency can also be replaced with any two other objects which have read access rights via PDO. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 382 PDO transmission. So for this transmission type of 255/254 (asynchronous) only event timer will trigger PDO transmission. PDO2 does not support transmission type of 0 (synchronous acy- ● clic). Bosch Rexroth AG R912009377_Edition 01...

  • Page 383: Process Data Objects (Pdo) Configuration

    0x1600 Control word 0x60400010 Tab. 12-84: RPDO1 **: When CiA-402 is enabled, the RPDO1 is enabled, so COB-ID gets changed to 0x80000200 + Node-ID. RPDO1 is disabled in Rexroth Profile. If enabled then it’s erroneous. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 384 Tab. 12-86: RPDO3 Index Name Default value Number of entries COB-ID used by PDO 0x80000500 + Node-ID Transmission type 0x1404 Inhibit time (not implemented) Reserved Event timer Number of mapped objects 0x1604 1...4 0x00000000 Tab. 12-87: RPDO4 Bosch Rexroth AG R912009377_Edition 01...
  • Page 385 Number of entries COB-ID used by PDO 0x00000380 + Node-ID Transmission type 0x1802 Inhibit time 50 (100us) Reserved Event timer 100 (1ms) Number of mapped objects 0x1A02 Drive status word 0x37710010 Output frequency 0x23EA0010 Tab. 12-90: TPDO3 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 386 2. [b8.61]: Field bus option card producer list defines all those parameters which can be mapped to TPDO. 3. [b8.62]: Field bus option card consumer list defines all those parameters which can be mapped to RPDO. Bosch Rexroth AG R912009377_Edition 01...

  • Page 387: Service Data Objects (Sdo)

    08000020h Data cannot be transferred or stored to the application Data cannot be transferred or stored to the application because of the present 08000022h device state 08000024h No data available Tab. 12-92: SDO abort codes R912009377_Edition 01 Bosch Rexroth AG...

  • Page 388: Network Management Objects (Nmt)

    NMT functions monitor the network stability and include synchronization, detec- tion of faults and emergency message transmission. The NMT state machine determines the behaviour of the communication func- tion. Fig. 12-112: NMT state diagram of CANopen device Bosch Rexroth AG R912009377_Edition 01...
  • Page 389 1. Field-bus Data is Invalid (CAN is in ERROR PASSIVE, BUS OFF or INIT state and NMT is in OP state). 2. IDLE state is entered whenever the PDO configuration is invalid. Tab. 12-94: Option card communication states description R912009377_Edition 01 Bosch Rexroth AG...

  • Page 390: Emergency Service (Emcy)

    0x1000 Generic communication error 0x8100 CAN overrun 0x8110 CAN in passive error 0x8120 Heart beat or node guarding error 0x8130 Protocol error 0x8200 CAN recovered from bus-off 0x8140 Continuous over current (device output side) 0x2310 Bosch Rexroth AG R912009377_Edition 01...
  • Page 391 Tab. 12-96: CiA-301 and CiA-402 error codes Error code Error register Manufacturer Specific Bytes (last occurred error diagnostic code) [b6.91] Least 2 significant 0x0000 Object: 0x1001 [b6.91] Least 3 significant bytes bytes Tab. 12-97: Error-cleared telegram R912009377_Edition 01 Bosch Rexroth AG...

  • Page 392: Synchronisation Service (Sync)

    Either one of the error control protocol i.e. heartbeat or node ● guarding can be enabled at a time. Whenever failures are detected an error “FnC-” (Network Setup ● Error) is set and an EMCY telegram is sent. Bosch Rexroth AG R912009377_Edition 01...
  • Page 393 The following CANopen option card parameters are not restored ● to default values upon command to object 0x1011: – [H2.00] – Node Address – [H2.01] – CAN Baudrate – [H2.02] – CANopen Device Profile Selection – [H2.98] – CANopen Termination Resistor Switch R912009377_Edition 01 Bosch Rexroth AG...

  • Page 394: Device Profile

    "Device profile for drives and motion control" (DSP-402 V2.0, velocity ● mode). Bosch Rexroth VFCx615 drive profile. ● Profile Selection Option: For controlling the drive two profiles are provided. The parameter [H2.02] is defined for profile selection. The two profiles are: 0.
  • Page 395 Run command active Inactive Tab. 12-98: VFCx615 drive control word Value Description 15...8 Fault code (equal to [E9.05]) Fault No fault Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration R912009377_Edition 01 Bosch Rexroth AG...
  • Page 396 364/583 Frequency Converter VFC x615 Series Functions and Parameters Value Description Jogging Not in jog Running Stop Reverse Forward Tab. 12-99: VFCx615 drive status word Bosch Rexroth AG R912009377_Edition 01...
  • Page 397 In remote mode the device is controlled directly from the CANopen network by PDO and SDO. The state machine is controlled externally by the control word and external sig- nals. The write access to the control word is controlled by the optional hardware sig- nal "Remote". R912009377_Edition 01 Bosch Rexroth AG...
  • Page 398 The current state can be read using the status word. The state machine describes the state machine of the device with respect to control of the power electronics as a result of user commands and internal drive faults. Bosch Rexroth AG R912009377_Edition 01...
  • Page 399 Transition 16 is not supported. ● Upon reception of Quick stop command the drive automatically transits (12) ● to “Switch On Disabled” state when the drive stops. Illegal state transition request is handled as follows: ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 400 The control word consists of bits for: The controlling of the state ● The controlling of operating modes ● Manufacturer specific options ● Bit No. Functionality Description Switch on Active Enable voltage Active Quick stop Active Enable operation Active Bosch Rexroth AG R912009377_Edition 01...
  • Page 401 7, 10, 11 Disable operation Enable 4, 16 operation Fault reset Tab. 12-103: Device control commands Halt-Bit (8): Drive stops when halt bit is set and enters “Switch on Disabled State”. CiA-402 Statusword: Object 6041h: status word R912009377_Edition 01 Bosch Rexroth AG...
  • Page 402 1000 Fault Tab. 12-105: Device state bits Warning Bit (7): Drive warnings are indicated on CiA-402 status word Bit-7. No emergency tele- gram is triggered for warning conditions detected from the Host. In case of Bosch Rexroth AG R912009377_Edition 01...
  • Page 403 Pole number function, Reverse pole number function ● Velocity limit function ● Velocity motor limit function ● Ramp function ● Ramp min function ● Closed open loop control function ● Fig. 12-117: Velocity mode with mandatory objects only R912009377_Edition 01 Bosch Rexroth AG...
  • Page 404 Not writable when CiA-402 Profile is Active and NMT is in [E0.26]: Acceleration Time Operational State Not writable when CiA-402 Profile is Active and NMT is in [E0.27]: Deceleration Time Operational State Tab. 12-106: List of dependent parameters Bosch Rexroth AG R912009377_Edition 01...
  • Page 405 0x6048 and 0x6049 are written back to [E0.26] and [E0.27]. If motor poles [C1.11] or maximum frequency [E0.08] parameter is changed ● when node is in operational state then the dependent parameters are re-cal- culated and updated automatically. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 406: Related Communication Parameters

    2 by frequency 3: Multi-Ethernet card converter 8: I/O card 9: Relay card Option card2 hardware H0.24 Read label Option card2 firmware H0.25 Read string Tab. 12-107: Definition of status word bits Bosch Rexroth AG R912009377_Edition 01...
  • Page 407 Frequency Converter VFC x615 Series 375/583 Functions and Parameters * : Factory default R912009377_Edition 01 Bosch Rexroth AG...

  • Page 408: Canopen Option Card Parameters

    1-> CiA- 402 Drive Pro- file CANopen termina- Selects the state of 0:Disabled (Default) H2.98 MO: 0x389A tion resistor Stop the termination re- 1: Enabled switch sistor Tab. 12-108: CANopen option card parameters MO: Manufacturer Objects Bosch Rexroth AG R912009377_Edition 01...

  • Page 409: H8: Io&Io Plus Card Parameters

    [H8.15]...120.0 % 100.0 -[E0.09]...[E0.09] H8.18 EAI1 curve maximum value 50.00 0.01 0: 0...20 mA 1: 4...20 mA 2: 0…10 V H8.30 EAI2 input mode – – Stop 3: 0…5 V 4: 2...10 V 5: -10...10 V R912009377_Edition 01 Bosch Rexroth AG...
  • Page 410 H8.06 'EAI1 input polarity setting' (or H8.31 'EAI2 input polarity setting' ) defines how the input polarity information can be used for operation. [H8.06] / [H8.31] = 0: Polarity inactive ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 411 – When frequency source combination is NOT used, the setting frequency will still be positive value even with negative EAI1 / EAI2 input, like the ab- solute value, and rotation direction will not be influenced by negative EAI1 / EAI2 input. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 412 This option will enable direction combination of EAI polarity and active run command source (Panel, DI, except communication as run command source) E0.01/E0.03=0: run command is panel H8.05/H8.31=3: Combination of EAI and Run command U0.00 decides original direction set Polarity of EA1 Direction Bosch Rexroth AG R912009377_Edition 01...
  • Page 413 2. H8.06 = 1, H8.15 = -100.0, H8.16 = -50.0, H8.17 = 100.0, H8.18 = 50.0 Fig. 12-122: EAI1 example 2 3. H8.06 = 2, H8.15 = -100.0, H8.16 = -50.0, H8.17 = 100.0, H8.18 = 50.0 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 414 EAI1 / EAI2 is higher than the direction command from communication or digital ● inputs lower than the direction command from simple PLC or Multi- ● Speed Dead zone filter for external analog input -10 ...+10 V Bosch Rexroth AG R912009377_Edition 01...
  • Page 415 And when dead zone filter is active, curve mode configurations will be inactive. IO & IO plus card analog input status are monitored by parameter d0.33 'I/O card EAI1 input' or d0.34 'I/O card EAI2 input'. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 416: Io & Io Plus Card Analog Output Configuration

    H8.25 is for AO1 output mode selection, when IO plus card is connected, then H8.25 can be set to ‘2: -10 V…+10 V’ mode. Depending upon the configu- ration of H8.26, EAO will be in '-10 V…+10 V' range. Bosch Rexroth AG R912009377_Edition 01...
  • Page 417 Represents range of setting torque selected using C3.42 and C3.43. H8.26 = 14: Output torque Represents range of output torque selected using C3.42 and C3.43. Step 3: Set AO1 filter time and output curve ● EAO curve for H8.25 = 0 & 1: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 418 Since mode 2 for H8.25 is valid only for IO plus card, when back- ● up is done with H8.25 = 2 and if restore is done with IO card, then 'E.par' would be displayed since mode 2 is not applicable for IO card. Bosch Rexroth AG R912009377_Edition 01...

  • Page 419: Io & Io Plus Card Digital Input Configuration

    23: Torque / speed control switch ● Used to switch between torque control mode and speed control mode. If the defined switch is open, speed control mode is selected; If the defined switch is closed, torque control mode is selected. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 420 E0.56 'Emergency stop action', please see chap- ter 12.8.9 "Stop Mode Configuration" on page 208 for the detailed infor- mation. Example: Set [E1.00] = '32: Error signal N.O. contact input' or Set [E1.01] = '33: Error signal N.C. contact input' Bosch Rexroth AG R912009377_Edition 01...
  • Page 421 Used for receive motor overheating error signal from external sources. The frequency converter stops once an external motor overheating error signal is active and the error code 'Ot' will be displayed on the operating panel if one R912009377_Edition 01 Bosch Rexroth AG...
  • Page 422 – 50: Motor overheating warning N.O. contact input – If the defined switch is closed, the motor overheating warning signal is active. – If the defined switch is open, the motor overheating warning signal is in- active. Bosch Rexroth AG R912009377_Edition 01...
  • Page 423 The frequency indicates warning code 'Ot' if K1 is closed. Or the frequency converter indicates warning code 'Ot' if K2 is open. – 52: Jog with Run Command Direction I/O card digital input status is monitored by parameter d0.43 'I/O card digital input'. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 424: Io & Io Plus Card Digital Output Configuration

    6: Frequency level detection signal (FDT2) ● chapter 12.10.5 "Frequency Detection Function" on page 250. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● chapter 12.11 "E3: Multi-Speed and Simple PLC" on page 254. Bosch Rexroth AG R912009377_Edition 01...
  • Page 425 '1', open collector is closed. For other fieldbus mode, – The output of EDO1 is defined by bit0 of H8.23. When bit0 is '0', open col- lector is opened; when bit0 is '1', open collector is closed. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 426 The output is inactive when the frequency converter without error / warning. Digital output status is monitored by parameter d0.47 'I/O card ● EDO1 output' and d0.48 'I/O card EDO2 output'. EDO2 is only for IO plus card. ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 427: Io Card Relay Output Configuration

    ● chapter 12.10.5 "Frequency Detection Function" on page 250. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● chapter 12.11 "E3: Multi-Speed and Simple PLC" on page 254. 10: Converter undervoltage ● R912009377_Edition 01 Bosch Rexroth AG...
  • Page 428 – For other fieldbus mode, the output of extended relay is defined by bit8 of H8.23. When bit8 is '0', ETb_ETa is opened; when bit8 is '1', ETb_ETa is closed. 25: Converter error or warning ● The output is active when the frequency converter encounters error / warn- ing. Bosch Rexroth AG R912009377_Edition 01...

  • Page 429: I/O & I/O Plus Card Diagnosis

    For I/O card, the relay output of I/O card is closed. For I/O plus card, the open collector output 2 of I/O plus card will have "Logic 1(High)" output state. 4: All output diagnosis ● EAO, ERO, EDO are all tested with the above methods. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 430: H9: Relay Card Parameters

    0: Inactive 1: Relay1 diagnosis 2: Relay2 diagnosis Relay card output chan- H9.97 – – Stop nel diagnosis 3: Relay3 diagnosis 4: Relay4 diagnosis 5: All output diagnosis Setting range of H9.00...H9.03: 0: Converter ready ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 431 This signal is activated when the error "E.-St" is generated and deactivated when this error is reset. See chapter 12.9.1 "Digital Input Configuration" on page 221 when digital input is set to '32: Error signal N.O. contact input' and '33: Error signal N.C. contact input'. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 432 H9.97 = 0: Inactive All relays are restored to default settings. H9.97 = 1: Relay1 diagnosis Relay1 is closed. H9.97 = 2: Relay2 diagnosis Relay2 is closed. H9.97 = 3: Relay3 diagnosis Relay3 is closed. Bosch Rexroth AG R912009377_Edition 01...
  • Page 433 Frequency Converter VFC x615 Series 401/583 Functions and Parameters H9.97 = 4: Relay4 diagnosis Relay4 is closed. H9.97 = 5: All output diagno- All relays are closed. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 434: U0: General Panel Parameters

    The Panel board FW version U0.99 is a number of the format vv.rr vv firmware version number ● rr firmware release number ● Example: 2.03 This parameter is usable outside engineering tool to get FW version info over the panel or field bus. Bosch Rexroth AG R912009377_Edition 01...

  • Page 435: U1: Led Panel Parameters

    81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 85: ASF Display05; 86: ASF Display06 87: ASF Display07; 88: ASF Display08; 89: ASF Display09 98: High resolution output current; 99: Firmware version R912009377_Edition 01 Bosch Rexroth AG...

  • Page 436: U2: Lcd Panel Parameters

    Setting range of U2.09...U2.25: 0: Actual output frequency; 1: Actual speed 2: Setting frequency; 3: Setting speed 4: User-defined setting speed; 5: User-defined output speed 9: V/f separation setting voltage; 10: Output voltage; 11: Output current Bosch Rexroth AG R912009377_Edition 01...

  • Page 437: Diagnosis

    13.2 Status Code Code Description 8.8.8.8.8. Displayed at power on, detecting the operating panel '-' '--' '---' '----' '-----' During parameter backup… P.oFF Displayed only at power down / drop in stop state tUnE Motor parameter tuning R912009377_Edition 01 Bosch Rexroth AG...
  • Page 438 PSLP PID sleeping StO-A Safe torque off enabled PAr1 Parameter Set change from Set2 to Set1 PAr2 Parameter Set change from Set1 to Set2 S.Err Parameter change blocked PrSE Parameter setting contradiction, parameter password protected Bosch Rexroth AG R912009377_Edition 01...

  • Page 439: Warning Code

    ASF customer warning 2 APF1-APF5 ASF customer warning 3 ASF customer warning 4 ASF customer warning 5 USdc UnSupported Device Configuration Sli- Speed limited by maximum Voltage Invalid State Transition RPDO Telegram Loss Option card process data invalid R912009377_Edition 01 Bosch Rexroth AG...

  • Page 440: Error Code

    Load change in run mode Reduce occurrence and scale of change Low mains voltage Check input power supply Decrease the carrier frequency (C0.05) ● The motor cable is too long Use a frequency converter with larger power ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 441: Error 4 (Oe-1), Error 5 (Oe-2), Error 6 (Oe-3) : Overvoltage

    Review the list of possible solutions provided for controlling interference, review the section on Drive fails to operate properly due to interference handling interference and check the control circuit lines, main circuit lines, and ground wiring R912009377_Edition 01 Bosch Rexroth AG...

  • Page 442: Error 10 (Iph.l): Input Phase Loss

    Excessive load, excessive short Acc. / Dec. time or cycle cycle Use a frequency converter with larger power ● Low mains voltage Check input power supply Reduce torque compensation setting (C2.21, Excessive torque compensation C2.22) Excessive overexcitation braking factor Reduce [E0.55] Bosch Rexroth AG R912009377_Edition 01...

  • Page 443: Error 21 (Oh): Converter Over Temperature

    13.4.10 Error 23 (FF): Fan Failure Possible reason Solution Check if the fan is blocked, clear the fan or replace it ● Fan defect Fan control circuit error, replace the circuit board or ● converter, contact with service R912009377_Edition 01 Bosch Rexroth AG...

  • Page 444: Error 24 (Pdr): Pump Dry

    Excessive overexcitation braking factor Reduce [E0.55] Wrong motor protection parameter set- Adjust settings of C1.74, C1.75 and C1.76 according to tings actual motor situations Output current imbalance due to input Check if input phase loss phase loss Bosch Rexroth AG R912009377_Edition 01...

  • Page 445: Error 31 (Ot): Motor Over Temperature

    Internal error occurs during motor angle ● detection The converter can not receive the encoder signal ● – Check the encoder card – Check the wring between the converter and encoder – Check the encoder R912009377_Edition 01 Bosch Rexroth AG...

  • Page 446: Error 35 (Spe-): Speed Control Loop Error

    Control board detection circuit of 24V is broken, replace the control board or converter, contact with service 13.4.20 Error 40 (dir1): Forward Running Lock Error Possible reason Solution Direction control [E0.17] = '1: Forward only' Correct the parameter setting Direction command is reverse Bosch Rexroth AG R912009377_Edition 01...

  • Page 447: Error 41 (Dir2): Reverse Running Lock Error

    13.4.24 Error 44 (rS-): Modbus Communication Error Possible reason Solution Check communication error detection parameters E8.01 ● and E8.02 Modbus communication disconnection Check the device communication wring ● Check status of communication target ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 448: Error 45 (E.par): Parameter Settings Invalid

    – Update to latest version firmware and set C0.53=1 Internal error caused by parameter han- Check if there is interference ● dling – Check the ground wiring – Check if there is strong interference source around the device Contact with service ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 449: Error 50 (Ide-): Converter Internal Error

    Contact with service ● 13.4.31 Error 52 (OCc): Extension Card PDOs Configuration Error Possible reason Solution Internal communication error between Update firmware version ● communication card and converter con- Contact with service ● trol board R912009377_Edition 01 Bosch Rexroth AG...

  • Page 450: Error 53 (Fdi-): No Valid Process Data

    Solution Parameters recover failed after firmware update from low version to high version Error occurs if parameter settings can- not be restored after firmware update Reset the error, set customer parameters again after initiali- zation Bosch Rexroth AG R912009377_Edition 01...

  • Page 451: Error 60 (Asf-): Application Firmware Error

    The application firmware is not certificated, certificate ● this application firmware 13.4.37 Error 61...65 (APE1...APE5): Application Error Possible reason Solution Error which can be thrown by the application, description in Application error application manual R912009377_Edition 01 Bosch Rexroth AG...

  • Page 452: Error Handling

    ● converter and the error "UE-1" recover within the time of [E9.01], the frequency converter will restart; if the error "UE-1" always ex- ists during the time of [E9.01], the frequency converter will not restart. Bosch Rexroth AG R912009377_Edition 01...

  • Page 453: Automatic Error Reset

    2. If [E9.00] ≠ 0 and [E0.45] ≠ 0, then reset time of error "UE-1" is without limitation. 3. If [E9.00] = 0 and [E0.45] ≠ 0, then reset time of error "UE-1" is without limitation. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 454: Error Reset By Digital Input

    14.2.1 Selection of the Communication Protocol The standard product only supports Modbus communication protocol. To use other communication protocols, optional communication cards need to be or- dered additionally and parameter E8.00 and other related parameters need to be set accordingly. Bosch Rexroth AG R912009377_Edition 01...

  • Page 455: Setting The Data Transmission Rate

    Code Name Setting range Default Min. Attri. 0: 1,200 bps 1: 2,400 bps 2: 4,800 bps E8.10 Modbus baud rate – Stop 3: 9,600 bps 4: 19,200 bps 5: 38,400 bps R912009377_Edition 01 Bosch Rexroth AG...

  • Page 456: Setting The Data Format

    Edge sensitive (selectable): The control command is reset automatically after the activation. For example: 1. Simulate an error 2. Set bit 5 = 1, the error is reset 3. Simulate an error again 4. Set bit 5 = 1, the error is reset Bosch Rexroth AG R912009377_Edition 01...

  • Page 457: Communication Disruption And Response

    The motor freewheels to stop after the communication timeout no matter the settings of parameter E0.50 'Stop mode'. – [E8.02] = 1: Keep running The motor continues running at the setting frequency, and warning code 'C-dr' will be displayed on the operating panel. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 458: Modbus Protocol

    – The master station sends a request to a slave station and waits for its re- sponse. – The master station sends a request to all slave stations and does not wait for their response (broadcasting). Bosch Rexroth AG R912009377_Edition 01...

  • Page 459: Transmission

    CRC check will fail and lead to communication fault. If a silent interval of more than 1.5 characters' time occurs between two bytes, the message frame is regarded incomplete and discarded by the receiver. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 460: Modbus Interface

    Tab. 14-5: Function 3_Response from the slave Slave Address of word Value of word CRC16 0x06 Hi | Lo Hi | Lo Lo | Hi Tab. 14-6: Function 6_Master request and slave response (in same format) Bosch Rexroth AG R912009377_Edition 01...
  • Page 461 Tab. 14-10: Function 23_Request from the master word Last word Slave Number of bytes – CRC16 0x17 value read value read Hi | Lo – Hi | Lo Lo | Hi Tab. 14-11: Function 23_Response from the slave R912009377_Edition 01 Bosch Rexroth AG...

  • Page 462: Function Example

    Lower byte of data in register 3000H Higher byte of data in register 3001H Lower byte of data in register 3001H CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 14-13: Function 0x03_Response from RTU slave Bosch Rexroth AG R912009377_Edition 01...

  • Page 463: Function 0X06: Write One Register Word

    Lower byte of write register address Higher byte of write data Lower byte of write data CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 14-15: Function 0x06_Response from RTU slave R912009377_Edition 01 Bosch Rexroth AG...

  • Page 464: Function 0X08: Diagnostics

    Lower byte of test word 1 Higher byte of test word 2 Lower byte of test word 2 CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 14-17: Function 0x08_Response from RTU slave Bosch Rexroth AG R912009377_Edition 01...

  • Page 465: Function 0X10: Write N Register Words, Range: 1

    Function 0x17: Read/Write N register words, range: 1...16 Example: To read data in 2 continuous registers starting from address 3000H, write 0001H and 0000H to 2 continuous registers starting from address 4000H. The frame structure is described in the tables below: R912009377_Edition 01 Bosch Rexroth AG...
  • Page 466 Lower byte of read register 3000H Higher byte of read register 3001H Lower byte of read register 3001H CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 14-21: Function 0x17_Response from RTU slave Bosch Rexroth AG R912009377_Edition 01...

  • Page 467: Error Code And Exception Code

    Write operations on b0.20 'User password', b0.21 'Manufacture ● password' and b0.10 'Parameter initialization' only support func- tion 6. Multi-function digital input terminals (E1.00...E1.04) writing oper- ● ation do not permit repeated non-zero value. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 468: Communication Mapping Register Address Distribution

    To set V/f curve mode (C2.00) of VFC x615 frequency converter, use register ad- dress 0x2200 (0x22 = Group C2, index 0). Access to a non-existing function code will be acknowledged with exception code 3 (see chapter 14.3.3 "Modbus Function and Message Format" on page 428). Bosch Rexroth AG R912009377_Edition 01...

  • Page 469: Frequency Converter Register Address

    Additional status register 0x7FA1 Fault status register 0x7FB0 Communication frequency setting register 0x7F01 Torque setting register 0x7F02 Torque FWD limitation register 0x7F03 Torque REV limitation register 0x7F04 Speed limitation register 0x7F05 Tab. 14-23: Frequency converter register address R912009377_Edition 01 Bosch Rexroth AG...

  • Page 470: Communication Control Register (0X7F00)

    (Run / Stop generator, jog control...). This assures that the frequency converter will always react in the same manner, independent of the run command source. Bosch Rexroth AG R912009377_Edition 01...

  • Page 471: Communication State Register (0X7Fa0)

    Error code (equals to [E9.05]) Error No error Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Reverse Forward Tab. 14-25: Communication state register (0x7FA0) R912009377_Edition 01 Bosch Rexroth AG...

  • Page 472: Additional Status Register (0X7Fa1)

    DC braking Not DC braking Reserved Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Reverse Forward Tab. 14-26: Additional status register (0x7FA1) Bosch Rexroth AG R912009377_Edition 01...

  • Page 473: Fault Status Register (0X7Fb0)

    Ot, motor over temperature t-Er, motor parameter tuning error AdE-, synchronous motor angle detection error AibE, analog input broken wire detection EPS-, DC_IN power supply error dir1, forward running lock error dir2, reverse running lock error R912009377_Edition 01 Bosch Rexroth AG...

  • Page 474: Communication Frequency Setting Register (0X7F01)

    The address of torque FWD limitation register is 0x7F03. This register is for read and write. When 'Torque limitation reference selection at speed control mode' [C3.47] = '4: Communication', the torque limitation reference can be set with writing data to this address. Bosch Rexroth AG R912009377_Edition 01...

  • Page 475: Torque Rev Limitation Register (0X7F04)

    The address of speed limitation register is 0x7F05. This register is for read and write. When 'Speed limitation reference selection at torque control mode' [C3.48] = '4: Communication', the speed limitation reference can be set with writing data to this address. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 476: Modbus Communication Example

    Example 3: Stop 01# frequency converter according to the stopping mode ● with the function code Slave Start Number of Bytes Data Function CRC code code address address address of data content Request 0x01 0x06 0x7F00 0x0088 0x9078 Response 0x01 0x06 0x7F00 0x0088 0x9078 Bosch Rexroth AG R912009377_Edition 01...

  • Page 477: Special Notes

    5. The external computer can set, modify or cancel user password, the specif- ic operation is same to the situation when 'Running command source' is from the operating panel. 6. The access to control registers and state registers is not limited by user password. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 478: Communication Networking

    The shielding layer of cables should be connected to protected ground or to ● equipment ground if the equipment ground has already been connected to protected ground. Do not directly ground any point of the RS485 network. In no circumstance should ground cables constitute a loop. ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 479: Profibus Protocol

    Reading operating status message from the frequency converter (such as run, ● rotation direction, rotation speed, error message, etc.). Reading or modifying frequency converter parameters. ● Resetting the frequency converter in case of error. ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 480: Requirements For Profibus Link

    Maximum length for each cable in [m] Baud rate (Type A) (Type B) 9.6...93.75 kbps 1,000 1,000 187.5 kbps 1000 500 kbps 1.5 Mbps 3...12 Mbps Tab. 14-30: Relationship between communication rate and cable length Bosch Rexroth AG R912009377_Edition 01...

  • Page 481: Emc Measures

    (data flow from master to slave), or status word, actual output frequency and other status monitoring values of slave (data flow from slave to master). For de- tailed descriptions of PKW parameter area and PZD process data area, please refer to descriptions follow. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 482: Pkw Parameter Area

    PKW area request command, an error code will be returned to the mas- ter in VALUE_low. Refer to tab. 14-33 "PKW area error codes" on page 452 details. Fig. 14-3: PKW area data format Bosch Rexroth AG R912009377_Edition 01...
  • Page 483 VALUE_high 15...0 Reserved For a successful request: Parameter val- VALUE_low 15...0 xxxxH Read or write error: Error code For no request situation: 0 Tab. 14-32: Response data frame in PKW area_from slave to master R912009377_Edition 01 Bosch Rexroth AG...
  • Page 484 PKW area are shown in table below: VALUE_high VALUE_low Request data frame of PKW area 0x0001 0x301A 0x0000 0x0000 Response data frame of PKW area 0x0001 0x301A 0x0000 0x0032 Tab. 14-34: Example 1_request and response data frames of PKW area Bosch Rexroth AG R912009377_Edition 01...

  • Page 485: Pzd Process Data Area

    "H1: PROFIBUS card parameters" on page 560. For details on control word, status word and extended status word see the ta- bles below: Value Description 15...10 – Reserved Torque control active Inactive Freewheeling stop Inactive R912009377_Edition 01 Bosch Rexroth AG...
  • Page 486 Description 15 ... 8 – Error code (equals to [E9.05]) Error No error Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Bosch Rexroth AG R912009377_Edition 01...
  • Page 487 Description Reverse Forward Tab. 14-38: Status word Value Description 15...1 – Reserved 24 V mode Normal mode Tab. 14-39: Extended status word For details on parameter addresses, see chapter 14.3 "Modbus Protocol" on page 426. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 488 PZD4 PZD5 PZD6 PPO request message 0x0000 0x0000 0x0000 0x0000 0x0088 0x1388 PPO response message 0x0000 0x0000 0x0000 0x0000 0xxx00 0x0000 Tab. 14-41: Example 2 for PZD process data area_request and response messages of PPO Bosch Rexroth AG R912009377_Edition 01...

  • Page 489: Communication Parameter Configuration

    REV torque limitation reference from H0.15 4: Communication fieldbus Speed limitation at torque control mode H0.16 4: Communication from fieldbus H1.00 PROFIBUS local address Depends on parameter setting ① H1.01 Present baud rate (Read only) H1.02 Present telegram type R912009377_Edition 01 Bosch Rexroth AG...

  • Page 490: Parameter Configuration Of Master

    For master related parameter configuration, refer to descriptions for master. The address configured for slave in the master should be consistent with the param- eter address configured for the slave. Communication baud rate and PPO tele- gram type are determined by the master. Bosch Rexroth AG R912009377_Edition 01...

  • Page 491: Gsd File

    - CANopen card FEAE03.1-CO-NNNN – FEAE07.1-VA1-NNNN – Brake Chopper FEAE07.1-VA2-NNNN – Plug-in connector for con- FEAE05.1-B2-NNNN For control terminals trol section External mains EMC filter FCAF01.1A-A□□□-E-□□□□-□-0□-NNNN See Appendix II – See Appendix II External brake resistor ① R912009377_Edition 01 Bosch Rexroth AG...
  • Page 492 For definition of model and type in the following sub-chapters, ● chapter 19.2 "Appendix II: Type Coding" on page 518. : The external brake resistor is not provided as the accessory, ① ● only technical data is listed for type selection. Bosch Rexroth AG R912009377_Edition 01...

  • Page 493: Operating Panel

    To realize this function, the user needs order the panel mounting plate and its accessories additionally. 15.3.2 Recommended Opening Dimensions at Control Cabinet Fig. 15-1: Recommended opening dimensions at control cabinet R912009377_Edition 01 Bosch Rexroth AG...

  • Page 494: Mounting The Plate And The Operating Panel

    Step 2 Fix the mounting plate with a metal bar and 2 M4x8 screws: Fig. 15-3: Fix the mounting plate (back view) Step 3 Push the operating panel in the direction perpendicular to the mounting plate: Bosch Rexroth AG R912009377_Edition 01...

  • Page 495: Step 4

    Connect the operating panel to the frequency converter with the connection ca- ble and fix the cable connector on the mounting plate with 2 M3x10 screws: Fig. 15-5: Connect and fix the cable (back view) R912009377_Edition 01 Bosch Rexroth AG...

  • Page 496: Communication Cable For Control Cabinet

    15.5.1 Dimensions of Extension Card Module Fig. 15-6: Dimensions of Extension Card Module 15.5.2 Extension Card Module Mounting NOTICE Please make sure the power supply has been switched off before mounting the extension card module onto the frequency converter. Bosch Rexroth AG R912009377_Edition 01...

  • Page 497: Extension Module Mounting

    ⑥: Connector for operating panel 15.5.3 Extension Module Mounting CAUTION Risk of device damage! Do not mount the extension card when frequency converter is powered on, oth- erwise it will cause damage to the extension card. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 498 6. Tighten 2-M3 screws ① of the extension card module. 7. Attach an appropriate terminal label on the label indentation ⑤ located at the lower section of the front cover. Terminal labels for various extension cards are delivered together with each extension card. Bosch Rexroth AG R912009377_Edition 01...
  • Page 499 Extension cards in the two card slots CANNOT be the same. ● ONLY ONE type of communication card can be mounted in one ex- ● tension card module. MEP card ONLY for VFCx615 series. TTL and Resolver card ONLY ● for VFC5615 series. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 500: I/O Module

    ETb is the relay outputs shared connec- 250 VAC, 3 A; 30 VDC, 3 A tion For -10 V input, external power supply must be provided. A frequency converter ONLY pro- vides +5 V and +10 V Bosch Rexroth AG R912009377_Edition 01...

  • Page 501: I/O Card Terminals Wiring

    ②: NPN with external power supply ③: PNP with internal power supply ④: PNP with external power supply X1...X5, SC, +24 V, COM are control terminals of the frequency con- verter, EX1...EX4, ESC are control terminals of the I/O card. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 502: Relay Card

    Fig. 15-14: Terminals Mapping Terminals Description Terminal Signal function Description Multi-function digital inputs: EX1...EX5 24 VDC, 8 mA / 12 VDC, 4 mA See parameter group H8 with optocouplers isolation Isolation optocouplers shared con- nection Bosch Rexroth AG R912009377_Edition 01...
  • Page 503 Open collector output: EDO1b, See parameter group H8 EDO2a, Max. 30 VDC, 500 mA EDO2b For -10 V input, external power supply must be provided. A frequency converter ONLY pro- vides +5 V and +10 V R912009377_Edition 01 Bosch Rexroth AG...

  • Page 504: Wiring

    472/583 Frequency Converter VFC x615 Series Accessories Wiring Fig. 15-15: I/O Plus Card Wiring X1...X5, SC, +24V, and COM are control terminals of frequency con- verter. EX1...EX4, ESC are control terminals of I/O Plus Card. Bosch Rexroth AG R912009377_Edition 01...

  • Page 505: Communication Module

    PROFIBUS_B PROFIBUS terminal_B PROFIBUS data cable B Request for signal sending – Power- – Power+ – – Reserved PROFIBUS_A PROFIBUS terminal_A PROFIBUS data cable A – Reserved Tab. 15-2: Pin definition of PROFIBUS DB9 interface R912009377_Edition 01 Bosch Rexroth AG...

  • Page 506: Profibus Card Led

    ① H11 and H12 are available when the PROFIBUS card is installed ● on the left card slot H21 and H22 are available when the PROFIBUS card is installed ● on the right card slot Bosch Rexroth AG R912009377_Edition 01...

  • Page 507: Canopen Card

    Frequency Converter VFC x615 Series 475/583 Accessories 15.7.3 CANopen Card Interface Introduction Fig. 15-18: Interface data R912009377_Edition 01 Bosch Rexroth AG...

  • Page 508: Cable And Connection

    CANopen slave node. Low impedance ground connection of high frequency screen is very important. This can be achieved by connecting to the ground with a cable clamp or a conductive cable device, such as converter shielding kit. Bosch Rexroth AG R912009377_Edition 01...

  • Page 509: Plug-In Connector For Control Section

    0K40-1P2 FCAF01.1A-A050-E-0010-N-03-NNNN (0010-N-03) 0K75-1P2 1K50-1P2 FCAF01.1A-A050-E-0020-N-03-NNNN (0020-N-03) 2K20-1P2 FCAF01.1A-A050-E-0025-N-03-NNNN (0025-N-03) 0K40-3P4 0K75-3P4 FCAF01.1A-A050-E-0008-A-05-NNNN (0008-A-05) 1K50-3P4 2K20-3P4 3K00-3P4 FCAF01.1A-A050-E-0020-N-05-NNNN (0020-N-05) 4K00-3P4 5K50-3P4 7K50-3P4 FCAF01.1A-A050-E-0036-A-05-NNNN (0036-A-05) 11K0-3P4 15K0-3P4 FCAF01.1A-A050-E-0050-A-05-NNNN (0050-A-05) 18K5-3P4 22K0-3P4 FCAF01.1A-A050-E-0066-A-05-NNNN (0066-A-05) 30K0-3P4 FCAF01.1A-A050-E-0090-A-05-NNNN (0090-A-05) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 510 80 mm above the top and below the bottom of the external mains EMC filter free from mounted parts. For EMC performance with the external mains EMC filter, see ● chapter 6.2.3 "Maximum Length of Motor Cables" on page Bosch Rexroth AG R912009377_Edition 01...

  • Page 511: Technical Data

    Frequency Converter VFC x615 Series 479/583 Accessories 15.9.2 Technical Data Dimensions Fig. 15-21: 0010-N-03 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 512 480/583 Frequency Converter VFC x615 Series Accessories Fig. 15-22: 0020-N-03, 0025-N-03 Bosch Rexroth AG R912009377_Edition 01...
  • Page 513 Frequency Converter VFC x615 Series 481/583 Accessories Fig. 15-23: 0008-A-05 Fig. 15-24: 0020-N-05 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 514 482/583 Frequency Converter VFC x615 Series Accessories Fig. 15-25: 0036-A-05, 0050-A-05 Fig. 15-26: 0066-A-05 Bosch Rexroth AG R912009377_Edition 01...
  • Page 515 Frequency Converter VFC x615 Series 483/583 Accessories Fig. 15-27: 0090-A-05 Fig. 15-28: 0120-A-05 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 516 484/583 Frequency Converter VFC x615 Series Accessories Fig. 15-29: 0250-N-05 Bosch Rexroth AG R912009377_Edition 01...
  • Page 517 Frequency Converter VFC x615 Series 485/583 Accessories Fig. 15-30: 0320-N-05, 0400-N-05 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 518 486/583 Frequency Converter VFC x615 Series Accessories Fig. 15-31: 0600-N-05 Bosch Rexroth AG R912009377_Edition 01...

  • Page 519: Electric Data

    Listing according to UL stand- – – UL 1283 ard (UL) Listing according to CSA stand- – – C22.2 No.8 ard (UL) Mass (weight) 0.42 0.86 0.87 Mains voltage at TN-S, TN-C, TT 200...240 mains R912009377_Edition 01 Bosch Rexroth AG...
  • Page 520 Input frequency (UL) 50...60 Nominal current L_cont Calculation of leakage current < 0.5 < 3.5 < 3.5 leak Required wire size according to IEC 60364-5-52; at I L_cont Tab. 15-6: 1P 200 VAC electric data Bosch Rexroth AG R912009377_Edition 01...
  • Page 521 (UL) Listing according to CSA – – C22.2 No.8 standard (UL) Mass (weight) 4.90 5.00 7.20 7.50 18.5 Mains voltage at TN-S, TN- 380…480 C, TT mains Mains voltage at Corner- Not allowed grounded-Delta mains R912009377_Edition 01 Bosch Rexroth AG...

  • Page 522: External Brake Resistor

    OT. OT (On Time percentage) Braking ratio Engineering cycle Braking time time in application Fig. 15-33: Braking ratio Bosch Rexroth AG R912009377_Edition 01...

  • Page 523: Brake Resistor Type For Braking Ratio Of

    FCAR01.1W0100-N190R0- 190Ω/ 0K75 11.904 B-03-NNNN 100W 1P 200 FCAR01.1W0200-N095R0- 95Ω/ 1K50 23.808 B-03-NNNN 200W FCAR01.1W0300-N065R0- 65Ω/ 2K20 35.712 B-03-NNNN 300W Tab. 15-9: Brake resistor type for braking ratio of 10 % for 1P 200 VAC R912009377_Edition 01 Bosch Rexroth AG...
  • Page 524 FEAE07.1- 37K0 4,000 A-05-NNNN VA1-NNN 16Ω/ FCAR01.1W4K00-N016R0- FEAE07.1- 45K0 4,000 A-05-NNNN VA1-NNN 10Ω/ FCAR01.1W6K50-N010R0- FEAE07.1- 55K0 6,500 A-05-NNNN VA1-NNN Bosch Rexroth AG R912009377_Edition 01 Tab. 15-10: Brake resistor type for braking ratio of 10 % for 3P 380 VAC (0K40-55K0)
  • Page 525 2112 A-05-NNNN VA2-NNN 8Ω/ FCAR01.1W12K0-N008R0- FEAE07.1- 355K 12,00 2112 A-05-NNNN VA2-NNN 8Ω/ FCAR01.1W12K0-N008R0- FEAE07.1- 400K 12,00 2112 A-05-NNNN VA2-NNN Tab. 15-11: Brake resistor type for braking ratio of 10 % for 3P 380 VAC (75K0-400K) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 526 494/583 Frequency Converter VFC x615 Series Accessories Models 37K0 and up require an external brake chopper module, see documentation R912007235 for details. Bosch Rexroth AG R912009377_Edition 01...

  • Page 527: Brake Resistor Type For Braking Ratio Of

    400 Ω / 0K40 8.64 B-03-NNNN 100 W FCAR01.1W0200-N190R0- 190 Ω / 0K75 17.28 B-03-NNNN 200 W 1P 200 VAC FCAR01.1W0400-N095R0- 95 Ω / 400 1K50 34.56 B-03-NNNN FCAR01.1W0500-N065R0- 65 Ω / 500 2K20 43.20 B-03-NNNN R912009377_Edition 01 Bosch Rexroth AG...
  • Page 528 34 Ω / 18K5 201.60 A-05-NNNN 3,000 W FCAR01.1W10K0-N028R0- 28 Ω / 22K0 672.00 A-05-NNNN 10,000 W FCAR01.1W10K0-N028R0- 28 Ω / 30K0 672.00 A-05-NNNN 10,000 W Tab. 15-12: Brake resistor type for braking ratio of 20 % Bosch Rexroth AG R912009377_Edition 01...

  • Page 529: Brake Resistor Dimensions

    Frequency Converter VFC x615 Series 497/583 Accessories 15.10.4 Brake Resistor Dimensions Fig. 15-34: Brake resistor dimensions_1 Fig. 15-35: Brake resistor dimensions_2 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 530 498/583 Frequency Converter VFC x615 Series Accessories Fig. 15-36: Brake resistor dimensions_3 Fig. 15-37: Brake resistor dimensions_4 Bosch Rexroth AG R912009377_Edition 01...
  • Page 531 Frequency Converter VFC x615 Series 499/583 Accessories Fig. 15-38: Brake resistor dimensions_5 R912009377_Edition 01 Bosch Rexroth AG...

  • Page 532: Installation Of Brake Resistor

    200 mm to neighbouring components / walls and of approx. 300 mm to components above / ceiling) The allowable mounting directions are shown as below: (a) On vertical surfaces, terminals at the bottom (b) On horizontal surfaces Fig. 15-39: Mounting direction of brake resistor Bosch Rexroth AG R912009377_Edition 01...

  • Page 533: Shielding Connector

    Step 1: Place holes ① of the connector on the two screw holes inside of sym- bols and tighten two screws. Step 2: Insert the shielded cables through component ② of the connector with the shielding layer reliable contact with the metal. Step 3: Tighten four screws of the accessories. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 534 Step 1: Place holes ① of the connector on the two screw holes inside of sym- bols and tighten two screws. Step 2: Insert the shielded cables through component ② of the connector with the shielding layer reliable contact with the metal. Step 3: Tighten four screws of the accessories. Bosch Rexroth AG R912009377_Edition 01...
  • Page 535 Step 3: Tighten four screws of the accessories. Step 4 (Optional): Insert the STO shielded cable through component ④ of the connector with the shielding layer reliable contact with the metal. Step 5 (Optional): Tighten two screws of the accessories. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 536 Step 3: Tighten four screws of the accessories. Step 4 (Optional): Insert the STO shielded cable through component ④ of the connector with the shielding layer reliable contact with the metal. Step 5 (Optional): Tighten two screws of the accessories. Bosch Rexroth AG R912009377_Edition 01...
  • Page 537 Step 3: Tighten sixteen screws of the accessories. Step 4 (Optional): Insert the STO shielded cable through component ④ of the connector with the shielding layer reliable contact with the metal. Step 5 (Optional): Tighten two screws of the accessories. R912009377_Edition 01 Bosch Rexroth AG...
  • Page 538 Step 4 (Optional): Insert the STO shielded cable through component ④ of the connector with the shielding layer reliable contact with the metal. Step 5 (Optional): Tighten two screws of the accessories. Step 6: Connect the grounding cable to component ⑥. Bosch Rexroth AG R912009377_Edition 01...

  • Page 539: Maintenance

    Frequency converters have been dimensioned in such a way that after the supply voltage was cut off, the voltage value falls below 50 V within a discharging time of a maximum of 10 minutes. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 540: Daily Inspection

    Converter No blockage or contamination Wiring is correct, screw fastening without Terminal, screw loosening Sound, vibration No strange sound, no abnormal vibration Motor Temperature, color No abnormal temperature and discoloration Tab. 16-1: Daily inspection list Bosch Rexroth AG R912009377_Edition 01...

  • Page 541: Periodic Inspection

    Clear foreign matters or re- IGBT module place module Module without discolora- tion, bulge or crack Connection No loose connection Tighten terminal screw Accessories Cable No color change or damage Replace cable Tab. 16-2: Periodic inspection list R912009377_Edition 01 Bosch Rexroth AG...

  • Page 542: Expired Replacement

    Therefore, it is necessary to replace the device in time. Item Replacement criteria Replace the cooling fan that running time exceed thirty thousand hours Tab. 16-3: Device replacement Bosch Rexroth AG R912009377_Edition 01...

  • Page 543: Removable Components Maintenance

    I/O interface adapter Back fan / Fan for heat sink Housing / Frame Back fan cover Internal components Front fan cover Heat sink / Radiator 10 Front fan / Fan for internal components Fig. 16-1: Construction overview R912009377_Edition 01 Bosch Rexroth AG...

  • Page 544: Disassembly Of The Operating Panel

    16.5.2 Disassembly of the Operating Panel Fig. 16-2: Disassembly of operating panel Step 1: Press two buckles as circles indicating in the above figure ● Step 2: Hold component 1 and pull it out horizontally from component 2 ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 545: Disassembly Of Fans

    ● Step 2: Hold component 8 or 9 and lift it up ● Step 3: Pull out component 7 or 10 slowly ● Step 4: Disconnect the cable connector of component 7 or 10 ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 546: Service And Support

    Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● Bosch Rexroth AG R912009377_Edition 01...

  • Page 547: Environmental Protection And Disposal

    97816 Lohr am Main, Germany Packaging Packaging materials consist of cardboard, wood and polystyrene They can be re- cycled anywhere without any problem. For ecological reasons, please refrain from returning the empty packages to us. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 548: Appendix

    FEAE: Accessories, electric ● – Extension card module – I/O module – Communication module – Plug-in connector for control section – Brake chopper module FCAF: External mains EMC filter ● FCAR: External brake resistor ● Bosch Rexroth AG R912009377_Edition 01...
  • Page 549 Frequency Converter VFC x615 Series 517/583 Appendix FEAM: Shielding connector ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 550: Appendix Ii: Type Coding

    518/583 Frequency Converter VFC x615 Series Appendix 19.2 Appendix II: Type Coding 19.2.1 Frequency Converter Type Coding Fig. 19-1: Frequency converter type coding Bosch Rexroth AG R912009377_Edition 01...

  • Page 551: Operating Panel Type Coding

    Frequency Converter VFC x615 Series 519/583 Appendix 19.2.2 Operating Panel Type Coding Fig. 19-2: Operating panel type coding 19.2.3 Panel Mounting Plate Type Coding Fig. 19-3: Panel mounting plate type coding R912009377_Edition 01 Bosch Rexroth AG...

  • Page 552: Communication Cable For Control Cabinet Type Coding

    Frequency Converter VFC x615 Series Appendix 19.2.4 Communication Cable for Control Cabinet Type Coding Fig. 19-4: Communication cable for control cabinet type coding 19.2.5 Extension Accessories Type Coding Fig. 19-5: Extension card module type coding Bosch Rexroth AG R912009377_Edition 01...
  • Page 553 Frequency Converter VFC x615 Series 521/583 Appendix Fig. 19-6: I/O module type coding Fig. 19-7: Communication module type coding R912009377_Edition 01 Bosch Rexroth AG...

  • Page 554: External Emc Filter Type Coding

    522/583 Frequency Converter VFC x615 Series Appendix Fig. 19-8: Plug-in connector for control section type coding 19.2.6 External EMC Filter Type Coding Fig. 19-9: External EMC filter type coding Bosch Rexroth AG R912009377_Edition 01...

  • Page 555: External Brake Resistor Type Coding

    Frequency Converter VFC x615 Series 523/583 Appendix 19.2.7 External Brake Resistor Type Coding Fig. 19-10: External brake resistor type coding R912009377_Edition 01 Bosch Rexroth AG...

  • Page 556: Shielding Connector Type Coding

    524/583 Frequency Converter VFC x615 Series Appendix 19.2.8 Shielding Connector Type Coding Fig. 19-11: Shielding connector type coding Bosch Rexroth AG R912009377_Edition 01...

  • Page 557: Appendix Iii: Parameter List

    – Stop: Parameter setting can only be modified when the converter is in stop status. – Read: Parameter setting is read-only and cannot be modified. DOM: Depends on model ● [bx.xx], [Cx.xx], [Ex.xx], [Hx.xx], [Ux.xx], [dx.xx]: Function / parameter values ● R912009377_Edition 01 Bosch Rexroth AG...

  • Page 558: Group B: System Parameters

    1: Parameter set 2 active b0.20 User password 0...65,535 b0.21 Manufacturer password 0...65,535 0: Low frequency mode b0.22 Device frequency mode – Stop ① 1: High frequency mode : This parameter applies only to 2 KHz model. ① Bosch Rexroth AG R912009377_Edition 01...

  • Page 559: Group C: Power Parameters

    0: Always active Automatic voltage sta- 1: Always inactive C0.10 Stop bilization 2: Inactive only during deceleration 1P 200 VAC: Automatic voltage sta- 180...264 V C0.11 bilization reference Stop 3P 380 VAC: voltage 323...528 V R912009377_Edition 01 Bosch Rexroth AG...
  • Page 560 4: Regain kinetic ener- gy, decelerate no stop Power loss ride- C0.41 0.10...30.00 s 0.50 0.01 Stop through recovery delay 1P 200 VAC: 216...366 V Power loss ride- C0.42 Stop through action voltage 3P 380 VAC: 406...739 V Bosch Rexroth AG R912009377_Edition 01...
  • Page 561 : the parameters are only available with models of 30K0 and below. ② : percentage of frequency converter rated current. ③ Setting range of C0.25: 0: Both disabled 1: Stall overvoltage protection enabled, resistor braking disabled R912009377_Edition 01 Bosch Rexroth AG...
  • Page 562 Setting range of C0.28: 0: Both input and output phase loss protection active 1: Only input phase loss protection active 2: Only output phase loss protection active 3: Both input and output phase loss protection inactive Bosch Rexroth AG R912009377_Edition 01...

  • Page 563: C1: Motor And System Parameters

    0.0…6553.5 N.m Read 0.00...[C1.07] A 0.01 (0.4...45 kW) C1.20 Motor no-load current Stop 0.0...[C1.07] A (55 kW and above) 0.00...50.00 Ω 0.01 (0.4...45 kW) C1.21 Stator resistance Stop 0.000...50.000 Ω 0.001 (55 kW and above) R912009377_Edition 01 Bosch Rexroth AG...
  • Page 564 Stop Matching Resistor Motor temperature protec- C1.78 50...170℃ tion threshold : ONLY for VFC5615 , and motor load must be decoupled before ro- ① tational auto-tuning. : 0.00: Automatically identified; 0.01...0.99: Power factor setting. ② Bosch Rexroth AG R912009377_Edition 01...

  • Page 565: C2: V/F Control Parameters

    V/f separation stop mode se- C2.12 – 1: Voltage decelerates to zero, lection then frequency decelerates to zero C2.13 V/f separation boost factor 0.00...100.00 0.00 0.01 0: No output C2.20 0 Hz output mode Stop 1: Standard R912009377_Edition 01 Bosch Rexroth AG...
  • Page 566 [C0.27]...250 % Stop ② Current limitation C2.43 0.000...10.000 0.001 Stop proportional gain Current limitation C2.44 0.001...10.000 0.001 Stop integral time : percentage of motor rated voltage [C1.06]. ① : percentage of frequency converter rated current. ② Bosch Rexroth AG R912009377_Edition 01...

  • Page 567: C3: Vector Control Parameters

    10.00 0.01 Stop ence Maximum fieldweakening current C3.30 1...95 % factor for SM Forward frequency limitation at C3.38 0.00...[E0.09] 50.00 0.01 torque control mode Reverse frequency limitation at C3.39 0.00...[E0.09] 50.00 0.01 torque control mode R912009377_Edition 01 Bosch Rexroth AG...
  • Page 568 0.0 %…[C3.43] ① Torque reference maximum val- C3.43 [C3.42]…200.0 % 150.0 ① C3.44 Torque positive limit 0.0…200.0 % 150.0 ① C3.45 Torque negative limit 0.0…200.0 % 150.0 ① C3.46 Digital torque reference setting 0.0...200.0 150.0 Bosch Rexroth AG R912009377_Edition 01...
  • Page 569 C3.51 Initial angle detection mode power on – Stop 2: Detection at every run- ning SVC regulation area lower fre- C3.52 0.00...600.00 Hz 0.01 Stop quency SVC regulation area upper fre- C3.53 0.00...600.00 Hz 0.01 Stop quency R912009377_Edition 01 Bosch Rexroth AG...
  • Page 570 C3.54 0.01 Stop frequency SVC dampfactor enhance coeffi- C3.55 1...20 Stop cient : percentage of motor rated torque. ① : percentage of motor rated current. ② All parameters in Group C3 are ONLY for VFC5615. Bosch Rexroth AG R912009377_Edition 01...

  • Page 571: Group E: Function Control Parameters

    E0.29 S-curve stopping phase factor 0.0...40.0 % 20.0 Stop 0: Start directly 1: DC-braking before start E0.35 Start mode – Stop 2: Start with speed tracing 3: Automatic start / stop ac- cording to setting frequency R912009377_Edition 01 Bosch Rexroth AG...
  • Page 572 0.1...6,000.0 s E0.62 Jog deceleration time 0.1...6,000.0 s E0.70 Skip frequency 1 0.00...[E0.09] Hz 0.00 0.01 Stop E0.71 Skip frequency 2 0.00...[E0.09] Hz 0.00 0.01 Stop E0.72 Skip frequency 3 0.00...[E0.09] Hz 0.00 0.01 Stop Bosch Rexroth AG R912009377_Edition 01...
  • Page 573 0: Not saved when powered off or stopped 1: Not saved when powered off; saved when stopped 2: Saved when powered off; not saved when stopped 3: Saved when powered off or stopped 4: Not saved when powered off; memorized when stopped R912009377_Edition 01 Bosch Rexroth AG...

  • Page 574: E1: Input Terminal Parameters

    E1.68 Analog input curve setting 0...7 – E1.69 Analog input filter time 0.000...2.000 s 0.100 0.001 E1.70 Input curve 1 minimum 0.0 %...[E1.72] E1.71 Input curve 1 minimum frequency 0.00...[E0.09] Hz 0.00 0.01 Bosch Rexroth AG R912009377_Edition 01...
  • Page 575 31: Second run command source activation 32: Error signal N.O. contact input 33: Error signal N.C. contact input 34: Error reset 35: Forward running (FWD) 36: Reverse running (REV) 37: Forward jog 38: Reverse jog R912009377_Edition 01 Bosch Rexroth AG...
  • Page 576 3: AI1: curve2, AI2: curve2, pulse input: curve1 4: AI1: curve1, AI2: curve1, pulse input: curve2 5: AI1: curve2, AI2: curve1, pulse input: curve2 6: AI1: curve1, AI2: curve2, pulse input: curve2 7: AI1: curve2, AI2: curve2, pulse input: curve2 Bosch Rexroth AG R912009377_Edition 01...

  • Page 577: E2: Output Terminal Parameters

    E2.26 AO1 output setting – 8: EAI1 analog input 9: EAI2 analog input 11: Motor temperature sensor power supply 12: Parameter setting from com- munication ② 13: Setting torque 14: Output torque E2.27 AO1 gain 0.00...10.00 1.00 0.01 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 578 8: Simple PLC cycle complete 10: Converter undervoltage 11: Converter overload pre-warning 12: Motor overload pre-warning 13: Converter stop by external error 14: Converter error 15: Converter OK 16: Counter target value arrival 17: Counter middle value arrival Bosch Rexroth AG R912009377_Edition 01...
  • Page 579 – For modbus mode, the output is defined by register 0x7F06. The value range of register is 0.00 %...100.00 % (It means per- centage of maximum analog output value). – For other fieldbus mode, the output is defined by parameter E2.28. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 580: E3: Multi-Speed And Simple Plc Parameters

    0.00...[E0.09] Hz 0.00 0.01 E3.48 Multi-speed frequency 9 0.00...[E0.09] Hz 0.00 0.01 E3.49 Multi-speed frequency 10 0.00...[E0.09] Hz 0.00 0.01 E3.50 Multi-speed frequency 11 0.00...[E0.09] Hz 0.00 0.01 E3.51 Multi-speed frequency 12 0.00...[E0.09] Hz 0.00 0.01 Bosch Rexroth AG R912009377_Edition 01...
  • Page 581 E3.69 Stage 4 running time 0.0...6,000.0 s 20.0 Stop E3.71 Stage 5 running time 0.0...6,000.0 s 20.0 Stop E3.73 Stage 6 running time 0.0...6,000.0 s 20.0 Stop E3.75 Stage 7 running time 0.0...6,000.0 s 20.0 Stop R912009377_Edition 01 Bosch Rexroth AG...
  • Page 582 E3.85 Stage 12 running time 0.0...6,000.0 s 20.0 Stop E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 Stop E3.89 Stage 14 running time 0.0...6,000.0 s 20.0 Stop E3.91 Stage 15 running time 0.0...6,000.0 s 20.0 Stop Bosch Rexroth AG R912009377_Edition 01...

  • Page 583: E4: Pid Control Parameters

    E4.33 PID feed forward settings – Stop 1: Active Setting range of E4.00: 0: Inactive 1: Panel potentiometer 2: Panel button 3: AI1 analog input 4: AI2 analog input 5: X5 pulse input 6: EAI1 analog input R912009377_Edition 01 Bosch Rexroth AG...
  • Page 584 9: Speed reference E4.04 10: EAI2 analog input Setting range of E4.31: 0: Stop integral regulation when frequency arrives at upper / lower limit 1: Continue integral regulation when frequency arrives at upper / lower limit Bosch Rexroth AG R912009377_Edition 01...

  • Page 585: E5: Extended Function Parameters

    E5.15 Sleep level 0.00...[E0.09] Hz 0.00 0.01 E5.16 Sleep delay 0.0...3,600.0 s 60.0 E5.17 Sleep boost time 0.0...3,600.0 s E5.18 Sleep boost amplitude 0.0...100.0 % E5.19 Wake up level 0.0...100.0 % E5.20 Wake up delay 0.0...60.0 s R912009377_Edition 01 Bosch Rexroth AG...

  • Page 586: E8: Standard Communication Parameters

    1: E, 8, 1 (1 start bit, 8 data bits, 1 stop bit, even parity) 2: O, 8, 1 (1 start bit, 8 data bits, 1 stop bit, odd parity) 3: N, 8, 2 (1 start bit, 8 data bits, 2 stop bits, no parity) Bosch Rexroth AG R912009377_Edition 01...

  • Page 587: E9: Protection And Error Parameters

    2: OC-2, overcurrent during acceleration 3: OC-3, overcurrent during deceleration 4: OE-1, overvoltage at constant speed 5: OE-2, overvoltage during acceleration 6: OE-3, overvoltage during deceleration 7: OE-4, overvoltage during stop 8: UE-1, undervoltage during run R912009377_Edition 01 Bosch Rexroth AG...
  • Page 588 53: Fdi-, no valid process data 54: PcE-, remote control communication error 55: PbrE, parameter backup / restore error 56: PrEF, parameter restore error after firmware update 60: ASF-, application firmware error 61: APE1, application error 1 Bosch Rexroth AG R912009377_Edition 01...
  • Page 589 422: APF3, ASF customer warning 3 423: APF4, ASF customer warning 4 424: APF5, ASF customer warning 5 430: USdc, UnSupported Device Configuration 440: Sli-, speed limited by maximum Voltage 900: iSt, invalid State Transition 903: FtL, RPDO Telegram Loss R912009377_Edition 01 Bosch Rexroth AG...
  • Page 590 558/583 Frequency Converter VFC x615 Series Appendix 908: Fdi, option card process data invalid Bosch Rexroth AG R912009377_Edition 01...

  • Page 591: Group F0: Asf Parameters

    Speed limitation at torque H0.16 0.00...655.35 0.00 0.01 control mode from fieldbus H0.18 Opt 1 active interface version – – 0.01 Read H0.19 Opt 2 active interface version – – 0.01 Read R912009377_Edition 01 Bosch Rexroth AG...

  • Page 592: H1: Profibus Card Parameters

    7: 1,500 kbps 8: 3,000 kbps 9: 6,000 kbps 10: 12,000 kbps 1: PPO1 2: PPO2 3: PPO3 4: PPO4 H1.02 Present telegram type – – Read 5: PPO5 6: PPO6 7: PPO7 8: PPO8 Bosch Rexroth AG R912009377_Edition 01...
  • Page 593 H8.23) 19: EAO value in percentage (see parameter H8.28) 20: Relay card output values (see parameter H9.10) 21: V/f separation voltage com- mand in percentage (see parame- ter H0.50) 22: Acceleration time 23: Deceleration time R912009377_Edition 01 Bosch Rexroth AG...

  • Page 594: H2: Canopen Card Parameters

    Drive Profile H2.02 CANopen device profile selection 0...1 Stop 1-> CiA- Drive Profile 0: Disabled CANopen termination resistor H2.98 Stop switch 1: Enabled H2.00 'CANopen address' is used to select the address for CANopen Node. Bosch Rexroth AG R912009377_Edition 01...
  • Page 595 H2.01 'CAN baudrate' is used to set the speed of CANopen communication. H2.02 'CANopen device profile selection' is used to switch between different drive profiles. H2.98 'CANopen termination resistor switch' is used to select the state of the termination resistor. R912009377_Edition 01 Bosch Rexroth AG...

  • Page 596: H8: I/O Card Parameters

    Extended digital output value from H8.23 extension card fieldbus communica- Bit1: EDO2 (IO plus card) – Stop tion Bit8: Erelay (IO card) 0: 0…10 V 1: 0...20 mA H8.25 EAO output mode – 3: 2..10V 4: 4..20mA Bosch Rexroth AG R912009377_Edition 01...
  • Page 597 H8.32 EAI2 filter time 0.000...2.000 s 0.100 0.001 H8.33 EAI2 gain 0.00...10.00 1.00 0.01 H8.34 EAI2 curve minimum -120.0 %...[H8.36] H8.35 EAI2 curve minimum value -[E0.09]…[E0.09] 0.00 0.01 H8.36 EAI2 curve maximum [H8.34]...120.0 % 100.0 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 598 26: Simple PLC stop 27: Simple PLC pause 30: Second frequency setting source activation 31: Second run command source activation 32: Error signal N.O. contact input 33: Error signal N.C. contact input 34: Error reset Bosch Rexroth AG R912009377_Edition 01...
  • Page 599 8: Simple PLC cycle complete 10: Converter undervoltage 11: Converter overload pre-warning 12: Motor overload pre-warning 13: Converter stop by external error 14: Converter error 15: Converter OK 16: Counter target value arrival 17: Counter middle value arrival R912009377_Edition 01 Bosch Rexroth AG...

  • Page 600: H9: Relay Card Parameters

    Min. Attri. H9.00 Extended relay 1 output selection – Stop H9.01 Extended relay 2 output selection – Stop 0...25 H9.02 Extended relay 3 output selection – Stop H9.03 Extended relay 4 output selection – Stop Bosch Rexroth AG R912009377_Edition 01...
  • Page 601 6: Frequency level detection signal (FDT2) 7: Simple PLC stage complete 8: Simple PLC cycle complete 10: Converter undervoltage 11: Converter overload pre-warning 12: Motor overload pre-warning 13: Converter stop by external error 14: Converter error 15: Converter OK R912009377_Edition 01 Bosch Rexroth AG...
  • Page 602 – The output of parameter H9.03 is defined by bit3 of register 0x7F0A. When bit3 is '0', R4b_R4a is opened; when bit3 is '1', R4b_R4a is closed. For other fieldbus mode, the output is defined by parameter ● H9.10. Bosch Rexroth AG R912009377_Edition 01...

  • Page 603: Group U: Panel Parameters

    60: Relay output; 62: I/O card relay output 63: Relay card output; 70: PID reference engineering value 71: PID feedback engineering value; 80: ASF Display00 81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 R912009377_Edition 01 Bosch Rexroth AG...

  • Page 604: U2: Lcd Panel Parameters

    U2.23 Stop monitoring items 4 – U2.24 Stop monitoring items 5 – U2.25 Stop monitoring items 6 – Setting range of U2.09...U2.25: 0: Actual output frequency; 1: Actual speed 2: Setting frequency; 3: Setting speed Bosch Rexroth AG R912009377_Edition 01...
  • Page 605 81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 85: ASF Display05; 86: ASF Display06 87: ASF Display07; 88: ASF Display08 89: ASF Display09; 98: High resolution output current 99: Firmware version; 100: Inactive R912009377_Edition 01 Bosch Rexroth AG...

  • Page 606: Group D0: Monitoring Parameters

    – d0.43 I/O card digital input – d0.45 DO1 output – d0.47 I/O card EDO1 output – d0.48 I/O card EDO2 output – d0.50 Pulse input frequency 0.01 kHz d0.55 Pulse output frequency 0.1 kHz Bosch Rexroth AG R912009377_Edition 01...

  • Page 607: Group D1: Enhanced Monitoring

    Current Iq filtered Display 0.01A Read d1.10 Signed rotor frequency 0.1Hz Read d1.11 Rotor speed 1rpm Read d1.12 Signed encoder frequency 0.1Hz Read d1.15 High resolution output power 0.01kW Read d1.20 Encoder angle 0.01° Read R912009377_Edition 01 Bosch Rexroth AG...

  • Page 608: Appendix Iv: Certification

    EMC Directive 2014/30/EU EN 61800-3 (IEC 61800-3: 2004+A1: 2012) Tab. 19-1: EU directives and standards CE label Fig. 19-12: CE label High-voltage test According to standard EN 61800-5-1, VFC x615 (0K40~400K) components are tested with high voltage. Bosch Rexroth AG R912009377_Edition 01...

  • Page 609: Index

    Cable Routing of the Interfer- Control Circuit Terminals....70 ence-free Lines to the Mains Control Circuit Terminals Descrip- Connection........91 tion..........71 Cable Specifications..... 54 Control Terminals......70 CANopen Card Parameters..562 Control Terminals Description..71 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 610 External Mains EMC Filter... 477 External Mains EMC Filter Type..........477 Electric Data......... 25 External Power Supply....72 Electric drive system....... 1 Electrical Data......25 Electromagnetic Compatibility..78 EMC..........78 Fault status register.... 295, 441 Bosch Rexroth AG R912009377_Edition 01...
  • Page 611 Main Circuit Cables...... 54 H8: I/O Card Parameters.... 564 Main Circuit Terminals....62 H9: Relay Card Parameters..568 Main Circuit Terminals Descrip- Hazardous substances....515 tion..........63 Heat Dissipation......37 Main Functions......22 Helpdesk........514 High-voltage Test......576 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 612 Operating Panel....97, 461 PROFIBUS Function.... 330, 447 Operating Panel Functions... 23 PROFIBUS Interface....473 Operating Panel Type Coding..519 PROFIBUS Protocol....447 Optional Accessories....459 PROFIBUS-DP communication pa- Output.......... 20 rameters......341, 458 Output Terminal Parameters..545 Bosch Rexroth AG R912009377_Edition 01...
  • Page 613 Routing the Motor Power Ca- Torque FWD limitation regis- bles and Mains Connection ter........298, 442 Lines..........94 Torque REV limitation register... 298, Routing the Motor Power Ca- bles and Motor Encoder Cables..94 Torque setting register..298, 442 R912009377_Edition 01 Bosch Rexroth AG...
  • Page 614 522 Type of PROFIBUS cable..331, 448 Typecode........518 V/f control parameters....533 V/f Control Performance....21 Vector control parameters..535 Visual Checking......17 Visual Inspection......17 Warning Code......407 Wiring........... 52 Wiring Diagram......52 Bosch Rexroth AG R912009377_Edition 01...
  • Page 615 Frequency Converter VFC x615 Series 583/583 Notes...
  • Page 616 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R912009377* R912009377 DOK-RCON04-VFC-X615***-IT01-EN-P...

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