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Bosch rexroth VFC 3615 Operating Instructions Manual

Bosch rexroth VFC 3615 Operating Instructions Manual (616 pages)

Frequency Converter

Brand: Bosch | Category: Media Converter | Size: 29.79 MB

Table of Contents

Table of Contents
19
1 Safety Instructions for Electric Drives and Controls

33
2 Important Directions for Use

44
- Appropriate Use
  44
- Inappropriate Use
  44
3 Documentation Information

44
- About this Documentation
  44
- Relevant Software
  45
- Reference
  46
4 Delivery and Storage

46
- Product Identification
  46
- Packing Nameplate
  46
- Product Nameplate
  48
- Visual Inspection
  49
- Scope of Supply
  49
- Transport of the Components
  50
- Storage of the Components
  50
5 Drive System Overview

51
6 Frequency Converter Overview

52
- Product Features
  52
  - Input
    52
- Output
  52
- V/F Control Performance
  53
- SVC Control Performance
  53
- Main Functions
  54
- Communication
  54
- Operating Panel
  55
- Protection
  55
- Conditions
  56
- Technical Data
  57
- Electric Data
  57
- Derating of Electric Data
  60
- Maximum Length of Motor Cables
  67
- Minimum Inductance between Two Motor Terminals
  67
7 Frequency Converter Mounting

67
- Installation Conditions
  67
- Heat Dissipation
  69
- Air Flow of Fans
  71
- Figures and Dimensions
  73
- Standard Models
  73
- Wall-Through Models
  78
8 Frequency Converter Wiring

84
- Wiring Diagram
  84
- Cable Specifications
  86
- Power Cables
  86
- Control Cables
  93
- Terminals
  94
- Power Terminals
  94
- Control Terminals
  102
9 Electromagnetic Compatibility (EMC)

110
10 Operating Panel and Dust Cover

129
- LED Panel
  129
- LED Display
  130
- Dust Cover
  131
- LED Indicator
  132
- Operating Descriptions
  133
- Fast Access to Parameters with Button Combinations
  134
- Digit Shifting Function for Modification of Parameter Values
  135
- LCD Panel
  136
- LCD Panel Introduction
  136
- Operating Example
  137
11 Quick Start

138
- Checklist before Quick Start
  138
- Step 1: Check Application Conditions
  138
- Step 2: Check Mounting Conditions
  138
- Step 3: Check the Wiring
  138
- Quick Start Parameters
  139
- Control the Motor
  140
- Motor Parameters Auto-Tuning
  141
- Possible Errors During Quick Start and Respective Solutions
  142
- Restoring Parameters to Factory Defaults
  142
12 Functions and Parameters

143
- B0: Basic System
  143
- Access Authority Setting
  143
- Parameter Initialization
  145
- Parameter Copy
  146
- Parameter Set Switch
  148
- Password Protection
  150
- High Frequency Mode
  151
- C0: Power Control
  152
- Control Mode Selection
  152
- Normal Duty / Heavy Duty Setting
  153
- Carrier Frequency Setting
  154
- PWM Mode
  160
- Automatic Voltage Stabilization
  161
- Brake Chopper Control
  162
- Overvoltage Suppression
  163
- Overvoltage Prevention Mode
  166
- Stall Overvoltage Prevention
  167
- Stall Overcurrent Prevention
  168
- Phase Loss Protection
  170
- Converter Overload Pre-Warning
  171
- Power Loss Ride-Through
  172
- Fan Control and Maintenance
  176
- C1: Motor and System
  178
- Motor Type Selection
  178
- Motor Parameter Tuning
  178
- Motor Name Plate Data
  182
- Motor Internal Data
  185
- Motor Thermal Model
  187
- Motor Overload Pre-Warning
  189
- Motor Thermal Sensor Selection
  191
- C2: V/F Control
  194
- V/F Curve Setting
  194
- Slip Compensation
  200
- Hz Output Mode
  200
- Torque Boost Setting
  201
- Heavy Load Stabilization
  204
- Light Load Oscillation Damping
  204
- Current Limitation
  205
- C3: Vector Control
  206
- Speed Loop Setting
  206
- Speed Observer Mode
  207
- Current Loop Setting
  207
- Torque Limitation
  208
- Speed Monitor
  209
- Fieldweakening Control for PMSM
  210
- Torque Control
  211
- Initial Angle Detection
  216
- SVC Switch Point
  216
- Speed Damping Factor for SVC
  217
- D0: Basic Monitoring
  218
- D1: Enhanced Monitoring
  220
- E0: Set Point and Control
  221
- Frequency Setting Source
  221
- Run Command Source
  226
- Digital Setting Frequency
  227
- Frequency Limitations
  228
- Direction Control
  230
- Acceleration and Deceleration Setting
  232
- Start Mode Configuration
  234
- Power Loss Restart
  239
- Stop Mode Configuration
  240
- Stop DC-Braking
  241
- Overexcitation Braking
  245
- Emergency Stop
  246
- Jog Function
  247
- Skip Frequency
  249
- E1: Input Terminal
  253
- Digital Input Configuration
  253
- 2- and 3-Wire Control
  258
- Digital Input Frequency Change Function
  263
- Pulse Input Configuration
  265
- Analog Input Configuration
  266
- Motor Temperature Sensor Channel
  269
- E2: Output Terminal
  270
- Digital Output Configuration
  270
- Pulse Output Setting
  273
- Relay Output
  276
- Analog Output Configuration
  279
- Frequency Detection Function
  282
- Pulse Counter Function
  284
- E3: Multi-Speed and Simple PLC
  286
- Simple PLC and Multi-Speed Setting
  286
  - Parameters
    286
  - Multi-Speed Setting
    289
  - Simple PLC Setting
    295
  - Stop and Pause Simple PLC Control
    297
  - Indication of Simple PLC Status
    298
- E4: PID Control
  300
- PID Control Setting
  300
  - Parameters
    300
  - Selecting the Reference and Feedback
    302
  - PID Feedback Polarity
    303
  - Control Loop Configuration
    304
  - PID Regulation Mode Setting
    305
  - PID Feedforward Control
    305
  - PID Deactivation by Digital Input
    306
  - PID Status Indication
    306
- E5: Extended Application Functions
  308
- High Resolution Current Display
  308
- Speed Display Scaling
  308
- Pump Dry and Leakage Protection
  309
- Sleep Function
  310
- E8: Standard Communication
  312
- Modbus Protocol
  312
  - Brief Introduction
    312
  - Protocol Description
    312
  - Modbus Interface
    314
  - Modbus Function and Message Format
    314
  - Communication Mapping Register Address Distribution
    322
  - Modbus Communication Example
    331
  - Special Notes
    332
  - Communication Networking
    333
- Communication Selection
  335
- Communication Error Reaction
  336
- Modbus Settings
  338
  - Setting the Data Transmission Rate
    338
  - Setting the Data Format
    338
  - Setting the Local Address
    338
  - Setting Command Signal Type
    339
  - Setting Modbus Transmission Mode
    339
- E9: Error Log and Automatic Error Reset
  340
- Automatic Error Reset
  340
  - Related Parameters
    340
  - Detailed Description
    340
  - List of Errors with Automatic Error Reset Capability
    340
- Error Log
  342
- F0: ASF Basic Settings
  345
- ASF Status
  345
  - ASF Function Description
    345
  - ASF Parameter
    345
  - ASF Management
    346
  - ASF Diagnosis
    347
- ASF Command Values
  349
- H0: Extension Card General Settings
  350
- Status and Control Words
  350
- Extension Card Identification
  355
- H1: PROFIBUS Settings
  356
- PROFIBUS Basic Settings
  356
- PROFIBUS Card LED
  357
- PROFIBUS Output PZD Setting
  358
- Input PZD Setting
  361
- PROFIBUS Protocol
  362
  - Protocol Description
    362
  - PROFIBUS Function
    362
  - Requirements for PROFIBUS Link Cable
    363
  - Relationship between Communication Rate and Cables
    363
  - EMC Measures
    364
  - Periodical Data Communication
    364
  - Communication Parameter Configuration
    372
- H2: Canopen Card Parameters
  374
- General Introduction
  374
- LED Status Introduction
  374
- Converter Configuration
  376
  - Overview
    376
  - COB-Identifiers
    376
  - Object Dictionary
    377
  - Process Data Objects (PDO)
    381
  - Process Data Objects (PDO) Configuration
    383
  - Service Data Objects (SDO)
    387
  - Network Management Objects (NMT)
    388
  - Emergency Service (EMCY)
    390
  - Synchronisation Service (SYNC)
    392
  - Device Profile
    394
  - Related Communication Parameters
    406
  - Canopen Option Card Parameters
    408
- H8: IO&IO Plus Card Parameters
  409
- IO & IO Plus Card Analog Input Configuration
  409
- IO & IO Plus Card Analog Output Configuration
  416
- IO & IO Plus Card Digital Input Configuration
  419
- IO & IO Plus Card Digital Output Configuration
  424
- IO Card Relay Output Configuration
  427
- I/O & I/O Plus Card Diagnosis
  429
- H9: Relay Card Parameters
  430
- Relay Card Output Configuration
  430
- U0: General Panel Parameters
  434
- U1: LED Panel Parameters
  435
- U2: LCD Panel Parameters
  436
13 Diagnosis

437
14 Communication

454
- Brief Introduction
  454
- Basic Communication Settings
  454
- Selection of the Communication Protocol
  454
- Setting the Data Transmission Rate
  455
- Setting the Data Format
  456
- Setting the Local Address
  456
- Setting Command Signal Type
  456
- Communication Disruption and Response
  457
- Modbus Protocol
  458
- Protocol Description
  458
  - Brief Introduction
    458
  - Transmission
    459
- Modbus Interface
  460
- Modbus Function and Message Format
  460
- Communication Mapping Register Address Distribution
  468
- Modbus Communication Example
  476
- Special Notes
  477
- Communication Networking
  478
  - Networking
    478
  - Recommendations on Networking
    478
- PROFIBUS Protocol
  479
- Protocol Description
  479
- PROFIBUS Function
  479
- Requirements for PROFIBUS Link
  480
- Relationship between Communication Rate and Cables
  480
- EMC Measures
  481
- Periodical Data Communication
  481
  - PPO Telegram Type
    481
  - PKW Parameter Area
    482
  - PZD Process Data Area
    485
- Communication Parameter Configuration
  489
  - Communication Related Parameter Settings
    489
  - Parameter Configuration of Master
    490
  - GSD File
    491
15 Accessories

491
- Optional Accessories
  491
- Operating Panel
  493
- Panel Mounting Plate
  493
- Function Description
  493
- Recommended Opening Dimensions at Control Cabinet
  493
- Mounting the Plate and the Operating Panel
  494
  - Step 1
    494
  - Step 2
    494
  - Step 3
    494
  - Step 4
    495
- Communication Cable for Control Cabinet
  496
- Extension Card Module
  496
- Dimensions of Extension Card Module
  496
- Extension Card Module Mounting
  496
- Extension Module Mounting
  497
- I/O Module
  500
- I/O Card
  500
  - I/O Card Terminals Label
    500
  - I/O Card Terminals Descriptions
    500
  - I/O Card Terminals Wiring
    501
- Relay Card
  502
  - Relay Card Terminals Label
    502
  - Relay Card Terminals Descriptions
    502
  - Relay Card Terminals Wiring
    502
- I/O Plus Card
  502
  - Terminals Mapping
    502
  - Terminals Description
    502
  - Wiring
    504
- Communication Module
  505
- PROFIBUS Interface
  505
- PROFIBUS Card LED
  506
- Canopen Card
  507
  - Interface Introduction
    507
  - Cable and Connection
    508
- Plug-In Connector for Control Section
  509
- External Mains EMC Filter
  509
- External Mains EMC Filter Type
  509
- Technical Data
  511
  - Dimensions
    511
  - Electric Data
    519
- External Brake Resistor
  522
- Braking Ratio
  522
- Brake Resistor Type for Braking Ratio of
  523
- Brake Resistor Type for Braking Ratio of
  527
- Brake Resistor Dimensions
  529
- Installation of Brake Resistor
  532
- Shielding Connector
  533
16 Maintenance

539
- Safety Instructions
  539
- Daily Inspection
  540
- Periodic Inspection
  541
- Expired Replacement
  542
- Removable Components Maintenance
  543
- Construction Overview
  543
- Disassembly of the Operating Panel
  544
- Disassembly of Fans
  545
  - Service and Support
    546
17 Service and Support

547
- Environmental Protection
  547
- Disposal
  547
18 Environmental Protection and Disposal

547
- Environmental Protection and Disposal
  547
19 Appendix

548
Appendix I: Abbreviations

548
Appendix II: Type Coding

550
Appendix III: Parameter List

557
- Terminology and Abbreviation in Parameter List
  557
- Group B: System Parameters
  558
  - B0: Basic System Parameters
    558
- Group C: Power Parameters
  559
  - C0: Power Control Parameters
    559
  - C1: Motor and System Parameters
    563
  - C2: V/F Control Parameters
    565
  - C3: Vector Control Parameters
    567
- Group E: Function Control Parameters
  571
- Group F0: ASF Parameters
  591
- Group H: Extension Card Parameters
  591
  - H0: Extension Card General Parameters
    591
  - H1: PROFIBUS Card Parameters
    592
  - H2: Canopen Card Parameters
    594
  - H8: I/O Card Parameters
    596
  - H9: Relay Card Parameters
    600
- Group U: Panel Parameters
  603
  - U0: General Panel Parameters
    603
  - U1: LED Panel Parameters
    603
  - U2: LCD Panel Parameters
    604
- Group D0: Monitoring Parameters
  606
- Group D1: Enhanced Monitoring
  607
Appendix IV: Certification

608
- Index
  609

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