Page 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide October 2014 Cisco Systems, Inc. www.cisco.com Cisco has more than 200 offices worldwide. Addresses, phone numbers, and fax numbers are listed on the Cisco website at www.cisco.com/go/offices.
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Page 3: Table Of Contents
Cisco ASR 9922 Clearance Requirements 1-32 Cisco ASR 9912 Clearance Requirements 1-34 Temperature and Humidity Guidelines 1-36 Power Connection Guidelines 1-36 AC-Powered Routers 1-36 AC Power Cord Illustrations (Version 1 Power) 1-38 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide OL-17499-12...
Page 4 9912 Router 2-18 Replacing a Version 1 Fan Tray in the Cisco ASR 9010 Router with a Version 2 Fan Tray 2-21 Replacing a Version 1 Fan Tray in the Cisco ASR 9922 Router with a Version 2 Fan Tray...
Page 5 Contents Removing RSP and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router 2-26 Removing RP, FC, and Line Cards from the Cisco ASR 9922 Router and Cisco ASR 9912 Router 2-34...
Page 6 Troubleshooting RSP and RP Cards 4-25 FC Card Front Panel Indicator 4-27 Troubleshooting Line Cards and Modular Port Adapters 4-27 Monitoring Critical, Major, and Minor Alarm Status 4-27 Troubleshooting the Cooling Subsystem 4-28 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide OL-17499-12...
Page 7 Disconnecting DC Power 5-18 Reconnecting DC Power 5-19 Removing an AC or DC Power Tray from a Cisco ASR 9000 Series Router 5-20 Installing an AC or DC Power Tray into a Cisco ASR 9000 Series Router 5-22 Removing and Replacing Cards from the Chassis...
Page 8 Contents Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide viii OL-17499-12...
Page 9: Preface
Preface This guide describes how to install a Cisco ASR 9000 Series Aggregation Services Router and its components. Audience, page 1 • Document Conventions, page 1 • Related Documentation, page 2 • Changes to This Document, page 2 • Obtaining Additional Information and Support, page 3 •...
Page 10: Related Documentation
To see translations of the warnings that appear in this publication, see the Regulatory Compliance and Safety Information document that accompanied this device. Statement 1071 Related Documentation For more information on the Cisco ASR 9000 Series Aggregation Services Router, refer to the addtional documents at: http://www.cisco.com/c/en/us/support/routers/asr-9000-series-aggregation-services-routers/products-i nstallation-guides-list.html...
Page 11: Obtaining Additional Information And Support
Cisco technical documentation: http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html Subscribe to the What’s New in Cisco Product Documentation as a Really Simple Syndication (RSS) feed, and set content to be delivered directly to your desktop using a reader application. The RSS feeds are a free service, and Cisco currently supports RSS Version 2.0.
Page 12 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 13: Chapter 1 Preparing For Installation
Always transport or store the router in its shipping package in the upright position. • Keep the router in the shipping container until you have determined the installation site. • Inspect all items for shipping damage. If an item appears damaged, contact a Cisco customer service representative immediately. Safety Guidelines, page 1-1 •...
Page 14: Compliance And Safety Information
Statement 1051 Energy Hazard The Cisco ASR 9000 Series Routers can be configured for a DC power source. Do not touch terminals while they are live. Observe the following warning to prevent injury.
Page 15 PRO PERL Y INST ALLE D WHE N SCR EWS ARE TIGH TENE D TO10 IN/LB 1 Location of chassis socket for ESD strap on the Cisco ASR 9010 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 16 Safety Guidelines Figure 1-3 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9006 Router Chassis 1 Location of chassis socket for ESD strap on the Cisco ASR 9006 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 17 Safety Guidelines Figure 1-4 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9904 Router Chassis 1 Location of chassis socket for ESD strap on the Cisco ASR 9904 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 18 Safety Guidelines Figure 1-5 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9922 Router Chassis 1 Location of chassis socket for ESD strap on the Cisco ASR 9922 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 19: Lifting Guidelines
1 Location of chassis socket for ESD strap on the Cisco ASR 9912 Router chassis. Lifting Guidelines Fully configured Cisco ASR 9000 Series Routers can weigh as much as 1038 pounds (470.28 kg), and an empty chassis weighs up to 300 pounds (136 kg). These systems are not intended to be moved frequently.
Page 20: Site Requirement Guidelines
To mount the router in a 4-post rack, the usable aperture (the width between the inner edges of the • two mounting flanges) must be at least 17.75 inches (45.09 cm) for the Cisco ASR 9922 Router or Cisco ASR 9912 Router.
Page 21 To avoid noise interference in network interface cables, do not route them directly across or along • power cables. Figure 1-7 shows the top-down view chassis dimensions of the Cisco ASR 9010 Router. Figure 1-8 shows the top-down view chassis dimensions of the Cisco ASR 9006 Router. Figure 1-9 shows the top-down view chassis dimensions of the Cisco ASR 9904 Router.
Page 22 Cisco ASR 9010 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 17.38 in (44.15 cm) 23.21 in 28.93 in (58.95 cm) (73.48 cm) 5.04 in (12.80 cm) 18.92 in (48.06 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-10...
Page 23 Cisco ASR 9006 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 17.38 in (44.15 cm) 28.93 in (73.48 cm) Rack mounting surface 5.73 in (14.55 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-11...
Page 24 25.02 in (63.54 cm) 6.00 in 6.00 in (15.24 cm) (15.24 cm) Rack mounting surface 2.45 in (6.22 cm) 2.282 in (5.79 cm) 18.97 in (48.19 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-12...
Page 25 Cisco ASR 9922 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 30.11 in 22 in (76.48 cm) (55.88 cm) 5.05 in (13.97 cm) 17.60 in (44.70 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-13...
Page 26 Cisco ASR 9912 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 18.97 in (48.18 cm) 29.44 in 22 in (74.78 cm) (55.88 cm) 17.60 in (44.70 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-14...
Page 27: Site Wiring Guidelines
Chassis Air Flow Guidelines Table 1-1 describes how cool air is circulated through the Cisco ASR 9000 Series Routers. Table 1-1 Chassis Air Flow Guidelines Router Type...
Page 28 Air Flow Path through the Cisco ASR 9010 Router—Side View Air exhaust Rear air exhaust plenum RSPs and line cards Fan trays Room air Power modules Front air Power modules intake Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-16...
Page 29 RSPs and line cards Room air Power modules Figure 1-14 Air Flow Path through the Cisco ASR 9904 Router—Front View RSPs and line cards Air exhaust Room air Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-17...
Page 30: Line Cards
Air Flow Path through the Cisco ASR 9922 Router—Side View Power modules Air exhaust Rear Air exhaust plenum Line cards Fan trays RPs and FCs RPs and FCs Fan trays Rear Air exhaust plenum Line cards Air exhaust Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-18...
Page 31 Under extreme conditions, the environmental monitoring system powers off the router to protect the components. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-19...
Page 32: Rack-Mounting And Air Flow Clearance Guidelines
Association (EIA) standard for equipment racks (EIA-310-D). Note The Cisco ASR 9922 Router and Cisco ASR 9912 Router can be mounted only in a 4-post rack. The rack must have at least two posts with mounting flanges to mount the router chassis. The distance between the center lines of the mounting holes on the two mounting posts must be 18.31 inches ±...
Page 33: Telco 2-Post Rack
Two rear mounting brackets are provided for mounting the Cisco ASR 9010 Router in a 2-post rack. The mounting brackets on the Cisco ASR 9006 Router chassis have a pair of holes at the top and bottom Note of each bracket; the remaining openings in the brackets are slots. When mounting the router in a 2-post rack, you must first use the holes to locate and position the brackets on the rack.
Page 34 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-19 Cisco ASR 9006 Router Mounted in a 2-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-22...
Page 35 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-20 Cisco ASR 9904 Router Mounted in a 2-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-23...
Page 36: Open 4-Post Rack
2-8) and Cisco ASR 9912 Router (see Figure 2-12) in a 4-post rack. Rear brackets or are necklaces are not provided for mounting the Cisco ASR 9904 Router in a 4-post • rack. Figure 1-21 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack...
Page 37 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-22 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-25...
Page 38: 4-Post Enclosed Rack With Perforated Sides
4-post enclosed rack with perforated sides and two mounting posts in the front. Do not install the Cisco ASR 9000 Series Router in any type of fully enclosed rack that does not have Caution the required perforated sides or doors; the router requires an unobstructed flow of cooling air to maintain acceptable operating temperatures for its internal components.
Page 39 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-23 Cisco ASR 9010 Router Clearance Requirements for an Enclosed 4-Post Rack Installation Rear of chassis 2.87 in 3.15 in (7.28 cm) (8.00 cm) 2.87 in (7.28 cm) ASR 9010 Rack...
Page 40: Cisco Asr 9006 Clearance Requirements
(as viewed from the front). There is no clearance requirement for the left side of the chassis. Figure 1-24 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR 9006 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 41 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-24 Cisco ASR 9006 Router Clearance Requirements for an Enclosed 4-Post Rack Installation Rear of chassis 2.50 in (6.40 cm) No minimum clearance 6.00 in requirement for left (15.20 cm) side of chassis.
Page 42: Cisco Asr 9904 Clearance Requirements
Sides: Minimum of 6.00 inches (152.4 cm) of clearance on each side of the chassis. – Figure 1-25 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR 9904 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 43 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-25 Cisco ASR 9904 Router Clearance Requirements in a 4-Post Rack Installation Rear of chassis 17.57 in 2.45 in (6.22 cm) (44.64 cm) 25.02 in (63.54 cm) 6.00 in 6.00 in (15.24 cm)
Page 44: Cisco Asr 9922 Clearance Requirements
Sides: Minimum of 2.87 inches (7.28 cm) clearance on each side of the chassis. – Figure 1-26 shows the clearance requirements for mounting the Cisco ASR 9922 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 45 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-26 Cisco ASR 9922 Router Clearance Requirements in a 4-Post Rack Installation 10 in (25.40 cm) Rear of chassis 2.87 in 2.87 in (7.28 cm) (7.28 cm) Rack mounting surface 4.50 in (11.43 cm)
Page 46: Cisco Asr 9912 Clearance Requirements
Site Requirement Guidelines Cisco ASR 9912 Clearance Requirements To install the Cisco ASR 9912 Router in a 4-post enclosed cabinet: The front and rear doors of the cabinet must be removed or be perforated with a minimum open area •...
Page 47 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-27 Cisco ASR 9912 Router Clearance Requirements in a 4-Post Rack Installation 10 in (25.40 cm) Rear of chassis 2.87 in 2.87 in (7.28 cm) (7.28 cm) Rack mounting surface 6.30 in...
Page 48: Temperature And Humidity Guidelines
National Electrical Code (NEC) as well as local codes. Each Cisco ASR 9000 Series Router is powered by only one type of input: AC or DC. A hybrid (AC+DC) Caution power configuration is not supported.
Page 49 (NEC) and any local codes. For a list of the nominal and acceptable value ranges for source AC power, Table A-17. Table 1-3 lists the AC input power cord options, specifications, and Cisco product numbers for the AC input version 1 power supply modules. Table 1-4 lists the AC input power cord options, specifications, and Cisco product numbers for the AC input version 2 power supply modules.
Page 50: Ac Power Cord Illustrations (Version 1 Power)
Note that an AC power cord may be used with several power supplies. Figure 1-28 AC Power Cord CAB-7513ACA= Cordset rating: 15 A, 250 V Length: 14 ft 0 in. (4.26 m) Plug: SAA AS 3112 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-38...
Page 51 Connector: IEC 60320-1 C19 Figure 1-31 AC Power Cord CAB-7513ACE= Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) Plug: CEE 7/7 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-39...
Page 52 Connector: IEC 60320 C19 Figure 1-34 AC Power Cord CAB-AC-2500W-INT= Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) Plug: IEC 309 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-40...
Page 53 Connector: IEC 60320 C19 Figure 1-37 AC Power Cord CAB-AC-2500W-US1= Cordset rating: 20 A, 250 V Length: 14 ft 0 in. (4.26 m) Plug: NEMA 6-20 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-41...
Page 54 Connector: IEC 60320 C19 Figure 1-40 AC Power Cord CAB-ACS-16= Cordset rating: 16 A, 250 V Length: 8 ft 2 in. (2.5 m) Plug: SEV 5934-2 Type 23 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-42...
Page 55: Ac Power Cord Illustrations (Version 2 Power)
Length: 13.94 ft. (4.25 m) Plug: CEE 7/7 Connector: IEC-320-C21 Figure 1-43 AC Power Cord PWR-CAB-AC-ISRL= Cordset rating: 16 A, 250 V Plug: SI 32 Length: 13.94 ft. (4.25 m) Connector: IEC-320-C21 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-43...
Page 56 Length: 13.94 ft. (4.25 m) Plug: AU20S3 Connector: IEC-320-C21 Figure 1-46 AC Power Cord PWR-CAB-AC-ITA= Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) Plug: CEI-23-50 Connector: IEC-320-C21 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-44...
Page 57 Length: 13.94 ft. (4.25 m) Plug: SABS 164 Connector: IEC-320-C21 Figure 1-49 AC Power Cord PWR-CAB-AC-UK= Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) Connector: IEC-320-C21 Plug: EN-60309-2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-45...
Page 58: Dc-Powered Router
Power redundancy requirements vary based on the system configuration (number and type of line cards, etc.). DC-powered systems are N+1 protected. A minimum of two power supplies are required for redundant operation. Refer to the Cisco ASR 9000 Power Calculator to determine actual redundancy requirements for any given configuration. See: http://tools.cisco.com/cpc/launch.jsp.
Page 59 Circuit breaker and fuse lockout procedures should follow the rules and regulations in the National Electrical Code (NEC) and any local codes. Figure 1-52 shows the lug type required for DC input cable connections. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-47...
Page 60 DC power source cable connections for a version 2 single DC power module, in this case, a module installed in slot M3 of the power tray. The DC power trays and power modules for the Cisco ASR 9000 Series Routers are identical, so the Note...
Page 61 Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 1 Power System PWR A– –48/60V PWR RTN A+ PWR B– –48/60V RTN –48/60V PWR RTN B+ Ground Feed A, Slot M2 –48/60V RTN Feed B, Slot M2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-49...
Page 62 A separate ground connection is not required for the version 2 power system. For more information see Note “NEBS Supplemental Unit Bonding and Grounding Guidelines” section on page 1-51. Figure 1-55 Typical Plastic Safety Cover over the Power Tray Connection Terminals—Version 2 Power System Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-50...
Page 63: Nebs Supplemental Unit Bonding And Grounding Guidelines
AC or DC power modules. Figure 1-56 NEBS Bonding and Grounding Points on the Cisco ASR 9006 Router Chassis 1 NEBS grounding point on 2 NEBS grounding point on...
Page 64 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-57 NEBS Bonding and Grounding Point on the Cisco ASR 9006 Router Chassis 1 NEBS grounding point on right 2 NEBS grounding point on rear NEBS grounding point on left side of chassis...
Page 65 One grounding wire. Although we recommend at least 2-6 AWG multistrand copper wire, the wire diameter and length depend on your router location and site environment. Note These parts are not available from Cisco, but they are available from commercial vendors. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-53...
Page 66: Rsp And Rp Port Connection Guidelines
The console and auxiliary ports are asynchronous serial ports. Ensure that devices connected to Note these ports are capable of asynchronous transmission. Figure 1-61 RSP Console Port and Auxiliary Ports 1 Console Port 2 Auxiliary (AUX) Port Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-54...
Page 67: Console Port Signals
Signal Input/Output Description — — — Output Data Terminal Ready Output Transmit data — Signal ground — Signal ground Input Receive data Input Data Set Ready — — — Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-55...
Page 68: Auxiliary Port Signals
Management LAN ports. Table 1-7 RSP/RP Management LAN Port Signals MGT LAN Port Pin 100Base-TX Signal 1000Base-T Signal Transmit+ BI_DA+ Transmit– BI_DA– Receive+ BI_DB+ Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-56...
Page 69 100Base-TX Signal 1000Base-T Signal Unused BI_DC+ Unused BI_DC– Receive– BI_DB– Unused BI_DD+ Unused BI_DD– Figure 1-63 RSP Management LAN Ports 1 Management LAN Port 0 2 Management LAN Port 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-57...
Page 70: Management Lan Port Led Indicators
The Management LAN connectors have integral LED indicators (see Figure 1-65). When lit, these LEDs indicate: Green (LINK)—Connection is alive. • Amber (ACT)—Connection is active. • Figure 1-65 RSP/RP Management LAN Port LED Indicators Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-58...
Page 71: Management Lan Rj-45 Cabling
When connecting the RJ-45 port to a router, use the crossover cable pinout shown in Figure 1-67. Figure 1-67 Crossover Cable Pinout Between RSPs/RPs 1 TxD+ 1 TxD+ 2 TxD– 2 TxD– 3 RxD+ 3 RxD+ 6 RxD– 6 RxD– Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-59...
Page 72: Alarm Connection Guidelines
Revision 01, February 1999, you must use a shielded cable when connecting to the external alarm port on the RSP/RP card. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-60...
Page 73: Sync Port Connection Guidelines
When lit, these LEDs indicate for BITS: Green (LINK)—Connection is alive. • Amber (FAULT)—A fault has occurred. • Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-61...
Page 74: Rsp Compact Flash Slot
4-6. RP USB Port The Cisco ASR 9922 Router RP card has a single external Universal Serial Bus (USB) port. A USB flash memory device can be inserted to load and transfer software images and files. This memory device can be used to turboboot the system or as the installation source for Package Information Envelopes (PIE) and Software Maintenance Upgrades (SMU).
Page 75: Pre-Installation Considerations And Requirements
1-2. Refer to the Regulatory Compliance and Safety Information for the Cisco ASR 9000 Series Router document for additional safety and compliance information, This router is not designed to be installed as a shelf-mounted or a free-standing router. The router must Caution be installed in a rack that is secured to the building structure.
Page 76: C H A P T E R 2 Unpacking And Installing The Chassis
Installation Overview Installation Overview Figure 2-1 shows how the Cisco ASR 9010 Router is shipped and strapped to a shipping pallet. Figure 2-1 Cisco ASR 9010 Router Packaged on a Shipping Pallet A fully equipped router with six power modules can weigh as much as 375 lbs (170.5 kg); an empty chassis weighs 150 lbs (67.8 kg).
Page 77: Required Tools And Equipment
• 3/4-inch (19-mm) socket and ratchet wrench Unpacking the Router The following instructions describe how to unpack the Cisco ASR 9000 Series Router from its shipping container. Unpacking the Cisco ASR 9010 Router Follow these steps to unpack the Cisco ASR 9010 Router from its shipping container.
Page 78 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-2 Unpacking the Cisco ASR 9010 Router from the Shipping Container and Pallet 1 Foam packaging material- 2 Front hold-down bracket Rear hold-down bracket top cap secured by two screws to the...
Page 79: Unpacking The Cisco Asr 9006 Router
Unpacking and Installing the Chassis Unpacking the Router Unpacking the Cisco ASR 9006 Router Follow these steps to unpack the Cisco ASR 9006 Router from its shipping container (see Figure 2-3). Cut the straps that secure the cardboard shipping container to the pallet.
Page 80 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-3 Unpacking the Cisco ASR 9006 Router from the Shipping Container and Pallet 1 Top cardboard packaging 4 Cardboard packaging Chassis accessories container 2 Three packaged power 5 Cardboard accessory tray...
Page 81: Unpacking The Cisco Asr 9904 Router
Save the packaging materials in case the router needs repackaging or shipping. Step 5 Unpacking the Cisco ASR 9904 Router Follow these steps to unpack the Cisco ASR 9904 Router from its wooden shipping container. Cut the straps that secure the cardboard shipping container to the pallet. Step 1 Remove the corrugated top shipping container.
Page 82 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-4 Unpacking the Cisco ASR 9904 Router from the Shipping Container and Pallet Shipping pallet 4 Foam packaging material Cardboard shipping (top cap) container Top corrugated packaging cap 5 Foam packaging material...
Page 83: Unpacking The Cisco Asr 9922 Router
Unpacking and Installing the Chassis Unpacking the Router Unpacking the Cisco ASR 9922 Router Follow these steps to unpack the Cisco ASR 9922 Router from its wooden shipping container. Remove any strapping on the outside of the crate. Step 1 Remove the crate cap door.
Page 84 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-6 Cross-brace and Attachment Bolts on the Shipping Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-10...
Page 85 Save the rear brackets and screws from the shipping packaging for reuse in rack mounting of the chassis Step 9 (see Figure 2-8). The two guide rails at the bottom of the rack come in the ASR-9922-ACC-KIT accessory kit. Note Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-11...
Page 86 “Removing Components Before Installing the Chassis” section on page 2-18 procedures showing how to remove these components. Save the packaging materials in case the router needs to be repackaged for shipping. Step 11 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-12...
Page 87: Unpacking The Cisco Asr 9912 Router
Unpacking and Installing the Chassis Unpacking the Router Unpacking the Cisco ASR 9912 Router Follow these steps to unpack the Cisco ASR 9912 Router from its wooden shipping container. Remove any strapping on the outside of the crate. Step 1 Remove the crate cap door.
Page 88 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-10 Cross-brace and Attachment Bolts on the Shipping Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-14...
Page 89 Save the rear brackets and screws from the shipping packaging for reuse in rack mounting of the chassis Step 9 (see Figure 2-12). The two guide rails at the bottom of the rack come in the ASR-9912-ACC-KIT accessory kit. Note Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-15...
Page 90 “Removing Components Before Installing the Chassis” section on page 2-18 procedures showing how to remove these components. Save the packaging materials in case the router needs to be repackaged for shipping. Step 11 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-16...
Page 91: Positioning The Router
Positioning the and Cisco ASR 9922 Router and Cisco ASR 9912 Router TheCisco ASR 9922 Router and Cisco ASR 9912 Router and each ship in a carton similar to the CRS-1 16-Slot shipping carton. Each chassis is installed in a shipping rack used only for shipping purposes.
Page 92: Removing Components Before Installing The Chassis
Removing Components Before Installing the Chassis The Cisco ASR 9000 Series Routers are designed to be lifted for mounting into a rack. To reduce the weight of the system, you must remove some of the components before attempting to mount it into the rack.
Page 93 Figure 2-52 for information about the accessory grill. If a fan tray cover is installed on the front of the Cisco ASR 9922 Router, remove the fan tray cover by Note pulling on the cover until it comes loose. See the “Installing Optional Chassis Accessories on the...
Page 94 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-15 Removing or Installing the Fan Tray on the Cisco ASR 9922 Router Chassis Figure 2-16 Removing or Installing the Fan Tray on the Cisco ASR 9912 Router Chassis...
Page 95: Replacing A Version 1 Fan Tray In The Cisco Asr 9010 Router With A Version 2 Fan Tray
Cisco ASR 9010 Router with a mixture of version 1 and version 2 fan trays. Follow these steps to replace version 1 fan trays in the Cisco ASR 9010 Router with version 2 fan trays. Remove the first version 1 fan tray as shown in...
Page 96: Replacing A Version 1 Fan Tray In The Cisco Asr 9922 Router With A Version 2 Fan Tray
Unpacking and Installing the Chassis Removing Components Before Installing the Chassis The fans in the currently installed version 2 fan tray will go to full speed. The Cisco IOS XR software will transmit a syslog message indicating that a fan tray OIR has begun.
Page 97: Removing A Fan Tray From The Cisco Asr 9006 Router
Slide out the fan tray completely from the chassis while supporting it with your other hand. Caution Use two hands when handling the fan tray. Each Cisco ASR 9922 Router version 1 fan tray weighs about 18 pounds (8.16 kg). Each Cisco ASR 9922 Router version 2 fan tray weighs about 27 pounds (12.25 kg).
Page 98 Use two hands when handling the fan tray. The fan tray weighs about 7.6 pounds (3.45 kg). Figure 2-17 Removing or Installing the Fan Tray on the Cisco ASR 9006 Router Chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 99: Removing A Fan Tray From The Cisco Asr 9904 Router
Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Removing a Fan Tray from the Cisco ASR 9904 Router Follow these steps to remove a fan tray from the Cisco ASR 9904 Router (see Figure 2-18). Loosen the three captive installation screws on the front of the fan tray.
Page 100: Removing Cards From The Chassis
Removing RSP and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router This section describes how to remove RSP and line cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router.
Page 101 Unpacking and Installing the Chassis Removing Cards from the Chassis Table 2-1 Router Components and Slot Numbering for the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router Router Model Number Router Components and Slot Numbering Cisco ASR 9010 Router 10 slots.
Page 102 Chapter 2 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-19 Cisco ASR 9010 Router Components and Slot Numbering with Version 1 Power System RSP cards Line cards 0-3 Line cards 4-7 0 1 2 3 4 5 6 7...
Page 103 Chapter 2 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-20 Cisco ASR 9010 Router Components and Slot Numbering with Version 2 Power System RSP cards Line cards 0-3 Line cards 4-7 0 1 2 3 4 5 6 7...
Page 104 Chapter 2 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-22 Cisco ASR 9006 Router Components and Slot Numbering with Version 2 Power System Fan trays Slot 5 Line card 3 Slot 4 Line card 2 Line cards...
Page 105 Slide the card out of the slot and place it directly into an antistatic bag or other ESD-preventive container. Figure 2-24 Removing a Line Card from the Cisco ASR 9010 Router Chassis a Loosen the captive screws. b Pivot the ejector levers to...
Page 106 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-25 Removing a Line Card from the Cisco ASR 9006 Router Chassis a Loosen the captive screws. b Pivot the ejector levers to c Slide the card out of the unseat the card from the chassis.
Page 107 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-26 Removing a Line Card from the Cisco ASR 9904 Router Chassis a Loosen the captive screws. b Pivot the ejector levers to unseat c Slide the card out of the the card from the backplane chassis.
Page 108: Removing Rp, Fc, And Line Cards From The Cisco Asr 9922 Router And Cisco Asr 9912 Router
Table 2-2 describes the components and slot numbering for each router. Table 2-2 Router Components and Slot Numbering for the Cisco ASR 9922 Router and Cisco ASR 9912 Router Router Model Number Router Components and Slot Numbering Cisco ASR 9922 Router 22 slots.
Page 109 Chapter 2 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-27 Cisco ASR 9922 Router Components and Slot Numbering with Version 2 Power System Power modules Power shelves/trays Line cards Fan trays Fan trays Line cards Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 110 (rear instertion) Line cards Power shelves/trays Power modules Follow these steps to remove FC, RP, and line cards from the Cisco ASR 9922 Router and Cisco ASR 9912 Router chassis. Figure 2-27 Figure 2-28 to identify each card and then write down the card type and slot number Step 1 on a piece of paper.
Page 111 Slide the FC card out of the slot and place it directly into an antistatic bag or other ESD-preventive container. Figure 2-29 Removing a Fabric Card from the Cisco ASR 9922 Router Chassis a Loosen the captive screws. c Pivot the ejector levers outward to unseat the card from the backplane connector.
Page 112 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-30 Removing a Fabric Card from the Cisco ASR 9912 Router Chassis a Loosen the captive screws. c Pivot the ejector levers outward to unseat the card from the backplane connector.
Page 113 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-31 Removing a Line Card from the Cisco ASR 9922 Router Top Card Cage a Loosen the captive screws. b Pivot the ejector levers c Slide the card out of the outward to unseat the card chassis.
Page 114 Unpacking and Installing the Chassis Removing Cards from the Chassis Figure 2-32 Removing a Line Card from the Cisco ASR 9912 Router Top Card Cage 1 Loosen the captive screws. 2 Pivot the ejector levers Slide the card out of the outward to unseat the card chassis.
Page 115: Rack-Mounting The Router Chassis
Cisco ASR 9912 Router. In a front-mounted position, the chassis rack-mounting flanges are secured directly to the rack posts. The Cisco ASR 9922 Router and Cisco ASR 9912 Router are designed to mount in only 4-post racks. Note...
Page 116: Installing The Chassis In A 2-Post Rack
Caution into the equipment rack safely. Figure 2-34 shows the orientation of the Cisco ASR 9010 Router chassis to the rack posts (3” or 6” channel width) of an industry-standard 2-post rack and components used in the installation. Figure 2-34...
Page 117 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis To install the Cisco ASR 9010 Router chassis in a Seismic 2-post rack for optional earthquake Note protection, two side brackets must be mounted to the chassis for attachment to the posts (5”...
Page 118 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-36 shows the orientation of the Cisco ASR 9006 Router chassis to the rack posts and components used in the installation. Figure 2-36 Installing the Cisco ASR 9006 Router Chassis in a Standard 2-Post Rack Four screws per side (minimum) to attach the router chassis to the rack.
Page 119 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-37 shows the orientation of the Cisco ASR 9904 Router chassis to the rack posts and components used in the installation. Figure 2-37 Installing the Cisco ASR 9904 Router Chassis in a Standard 2-Post Rack Six screws per side (minimum) to attach the router chassis to the rack.
Page 120 (see Figure 2-38). Figure 2-38 Correct Lifting Positions Do not grasp the card cage or the air inlet grill when lifting the router chassis (see Figure 2-39). Caution Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-46...
Page 121 (Optional) For optional earthquake protection for the Cisco ASR 9010 Router or Step 5 Cisco ASR 9006 Router, two side brackets must be mounted to the chassis for attachment to the posts (5” channel width) of a GR-63 Zone 4 Seismic 2-post rack (see Figure 2-35).
Page 122: Installing The Chassis In A 4-Post Open Rack
On the rear of the Cisco ASR 9922 Router is an integrated handle that is used to pull the chassis from Step 3 the pallet jack into the rack where the chassis is to be installed.
Page 123 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-40 Installing the Cisco ASR 9010 Router Chassis in a 4-Post Rack 1 Rear mounting bracket 2 Five screws (minimum) to attach Five screws (minimum) to the rear mounting bracket to the...
Page 124 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-41 Installing the Cisco ASR 9006 Router Chassis in a 4-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-50...
Page 125 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-42 Installing the Cisco ASR 9904 Router Chassis in a 4-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-51...
Page 126 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-43 Rack Mount Installation Kit for the Cisco ASR 9922 Router and Cisco ASR 9912 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-52...
Page 127 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-44 Installing the Cisco ASR 9922 Router Chassis in a 4-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-53...
Page 128 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-45 Installing the Cisco ASR 9912 Router Chassis in a 4-Post Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-54...
Page 129: Supplemental Bonding And Grounding Connections
“NEBS Supplemental Unit Bonding and Grounding Guidelines” section on page 1-51. Table 2-3 references the grounding receptacle locations for the Cisco ASR 9000 Series Routers. Table 2-3 Grounding Receptacle Locations Model Number Grounding Receptacle Location...
Page 130 Supplemental Bonding and Grounding Connections Figure 2-46 NEBS Bonding and Grounding for the Cisco ASR 9010 Router Figure 2-47 NEBS Bonding and Grounding for the Cisco ASR 9006 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-56...
Page 131 Chapter 2 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections Figure 2-48 NEBS Bonding and Grounding for the Cisco ASR 9904 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-57...
Page 132 Chapter 2 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections Figure 2-49 NEBS Bonding and Grounding for the Cisco ASR 9922 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-58...
Page 133 Chapter 2 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections Figure 2-50 NEBS Bonding and Grounding for the Cisco ASR 9912 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-59...
Page 134: Installing Chassis Accessories
Installing Chassis Accessories Base Accessories The Cisco ASR 9000 Series Routers ship with a base set of chassis accessories. To install the base chassis accessories, see the appropriate installation procedure below for your router: For the Cisco ASR 9010 Router, see the “Installing Base Chassis Accessories on the...
Page 135: Installing Base Chassis Accessories On The Cisco Asr 9010 Router
Step 1 chassis grill. Tighten the ball studs to a torque of 8 in-lb (0.90 N-m). Figure 2-51 Installing Ball Studs: Version 1 Power Cisco ASR 9010 Router (Base Accessories Installation) Step 2 Attach two plastic strips (one per side) along the chassis front edge. The bottom tab of each strip attaches...
Page 136 2 Two side strips attach to front 3 Accessory grill attaches in front chassis edge chassis edge (one per side). to front chassis edge by threaded holes next to attaching to ball studs. chassis grill Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-62...
Page 137: Installing Optional Chassis Accessories On The Cisco Asr 9010 Router
Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Optional Chassis Accessories on the Cisco ASR 9010 Router The optional chassis accessories for the Cisco ASR 9010 Router include: Six ball studs • Two L-shaped brackets • Two hinge brackets (left and right side) •...
Page 138 Hinge bracket (one per side) L-shaped bracket (one per side) 7 Balls studs (three per side) Four screws for attaching each hinge bracket 8 Front grill (eight screws total) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-64...
Page 139 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-54 Locations for the Six Ball Studs on the Cisco ASR 9010 Router Attach the left and right hinge brackets to the chassis using four screws for each bracket. Tighten the Step 5 screws to a torque of 11 in-lb (1.20 N-m).
Page 140 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-55 Installing the Hinge Brackets and L-Shaped Brackets on the Cisco ASR 9010 Router 2 After the hinge brackets are installed, secure Install each hinge bracket, with an L-shaped bracket attached, using four screws.
Page 141 See the “Installing Fan Trays” section on page 3-4. Figure 2-56 Installing Optional Chassis Accessory Doors on the Cisco ASR 9010 Router Step 9 Install the front grill (item 8 in Figure 2-53) by aligning and engaging it to the bottom two ball studs and pressing it in.
Page 142: Installing Base Chassis Accessories On The Cisco Asr 9006 Router
Unpacking and Installing the Chassis Installing Chassis Accessories Installing Base Chassis Accessories on the Cisco ASR 9006 Router The base chassis accessories for the Cisco ASR 9006 Router include: One plastic fan tray door accessory piece • Two metal mounting brackets (left and right) •...
Page 143 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-57 Installing Plastic Fan Tray Door Accessory and Metal Mounting Brackets on the Cisco ASR 9006 Router 1 Plastic fan tray door 2 Metal mounting bracket on 3 Metal mounting bracket on...
Page 144 Attach the left plastic corner piece to the mounting bracket at the front upper left corner of the chassis Step 5 (see Figure 2-59). Attach the right plastic corner piece to the mounting bracket at the front upper right corner of the chassis. Step 6 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-70...
Page 145: Installing Optional Chassis Accessories On The Cisco Asr 9006 Router
Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-59 Installing Plastic Chassis Corners on the Cisco ASR 9006 Router (Base Accessories Installation) 1 Plastic chassis corner piece attaches to 2 Plastic chassis corner piece attaches to metal bracket at upper left corner of...
Page 146 Insert and tighten two screws to secure the assembly to the side bracket. Figure 2-60 Installing Ball Stud Assemblies on the Cisco ASR 9006 Router (Shown with Version 1 Power System) Attach the door to the upper chassis panel (see...
Page 147 Figure 2-61 Installing the Optional Accessory Door on the Cisco ASR 9006 Router Attach the left plastic corner piece to the mounting bracket at the front upper left corner of the chassis...
Page 148: Installing Optional Air Baffles On The Cisco Asr 9006 Router
Installing Optional Air Baffles on the Cisco ASR 9006 Router The Cisco ASR 9006 Router has an optional air baffle accessory kit (800-43858-01) for mounting the router chassis in a 2-post or 4-post 19-inch rack. The accessory kit includes: –...
Page 149 If you ordered the optional air baffle accessory kit, follow these steps to install it: Attach the support bracket (part number: 800-43857-01) to the left side of the Cisco ASR 9006 Router Step 1 using six 12-24 x 0.5 in. pan-head screws (part number: 48-0523-01). See Figure 2-63.
Page 150 Remove the paper liner from the plastic guide strip and install on the right side of the chassis card cage, Step 2 as shown in Figure 2-64 Figure 2-64 Attaching Plastic Glide Strip to Chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-76...
Page 151 If you are installing the chassis in a four-post rack, rotate the rear rack-mounting brackets by 180 • degrees and attach to both sides of the plenum. The rear rack-mounting brackets secure the plenum to the rear rack-posts. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-77...
Page 152 Installing the Plenum in a Two-Post 19-Inch Rack Screw attaching rear-rack mounting bracket to Screws attaching rear-rack mounting bracket plenum (six per bracket) to rack (two per bracket) Rear rack-mounting bracket Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-78...
Page 153 Step 8 rack-mounted plenum. See Figure 2-67. Figure 2-67 Securing the ASR 9006 Router in a Two-Post 19-Inch Rack Screws attaching chassis to rack Screws attaching chassis to plenum Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-79...
Page 154 Cisco ASR 9006 Router” section on page 2-71. Figure 2-68 shows the air baffle accessory kit and Cisco ASR 9006 Router with its optional accessories fully installed in a two-post 19-inch rack. Figure 2-68 Cisco ASR 9006 Router Fully Installed with Air Baffle Accessory Kit and Optional...
Page 155: Installing Optional Air Baffles On The Cisco Asr 9904 Router
Installing Chassis Accessories Installing Optional Air Baffles on the Cisco ASR 9904 Router The Cisco ASR 9904 Router has an optional air baffle accessory kit (ASR-9904-BAFFLE=) for mounting the router chassis in a 2-post 23-inch rack. The accessory kit includes: –...
Page 156 (four per side). Do not tighten these screws. To ensure the correct orientation, “Left Front” and “Right Front” are stamped on each side of the baffle. Figure 2-70 Installing the Air Baffles on the Cisco ASR 9904 Router Chassis Right side air baffle 3 12-24 screws for attaching the baffles (four per side)
Page 157 Step 4 Tighten the screws to a torque of 41 in-lb. Figure 2-71 Attaching the Air Deflectors on the Cisco ASR 9904 Router Chassis —Top View Top air deflector 3 12-24 screws for attaching the air deflectors (two screws per side)
Page 158 Secure the side air baffles to the air deflectors using the supplied 8-32 screws (see Figure 2-72). Do not Step 5 tighten the screws. Figure 2-72 Securing the Cisco ASR 9904 Router Chassis Side Baffles to the Air Deflectors (Rear View) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-84...
Page 159 Use six 12-24 screws to fasten each side of the chassis to the 23-inch rack. Torque each of the six screws Step 6 to 41 in-lbs. (see Figure 2-73). Figure 2-73 Mounting the Cisco ASR 9904 Router Chassis in a 23-Inch Rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-85...
Page 160 2-post 23-inch rack. Figure 2-74 Cisco ASR 9904 Router Chassis with Air Baffle in 2-Post 23-Inch Rack An electrical conducting path must exist between the product chassis and the metal surface of the enclosure or rack in which it is mounted, or to a grounding conductor.
Page 161 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-75 Cisco ASR 9904 Router Baffle Ground Baffle ground location Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-87...
Page 162 (44.6 cm) 20.16 in 20.54 in 25.00 in (51.2 cm) (52.2 cm) (63.5 cm) 9.96 in (25.3 cm) " 23 ADAPTER PLATE 2.57 in 700-44117-01 (6.5 cm) 2.32 in (5.9cm) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-88...
Page 163 Figure 2-77 Cisco ASR 9904 Router Air Baffle Dimensions—Front View 23.00 in (58.4 cm) 22.31 in (56.7 cm) 17.46 in (44.3 cm) 1.75 in (4.4 cm) 0.86 in (2.2 cm) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-89...
Page 164: Installing Optional Chassis Accessories On The Cisco Asr 9922 Router
Remove the two screws that secure the bottom edge of the cable management tray to the chassis. Note Four ball studs are preinstalled on the Cisco ASR 9922 Router chassis. Figure 2-78 Optional Fan Tray Covers for the Cisco ASR 9922 Router...
Page 165 The deflector’s measurements are width 17.48” x height 4.72” x depth 5.21” and deflects the outgoing exhaust air. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-91...
Page 166: Installing Base Chassis Accessories On The Cisco Asr 9912 Router
Chapter 3, “Installing Cards and Modules in the Chassis,” for detailed installation instructions. Installing Base Chassis Accessories on the Cisco ASR 9912 Router The base chassis accessories for the Cisco ASR 9912 Router include (see Figure 2-81): • One honeycomb cosmetic cover •...
Page 167 After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, FC, RP, and line cards. See Chapter 3, “Installing Cards and Modules in the Chassis,” for detailed installation instructions. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-93...
Page 168: Installing Optional Chassis Accessories On The Cisco Asr 9912 Router
(see Figure 2-82). Tighten the screws to a torque of 11 in-lb (1.20 N-m). Figure 2-82 Optional Card Cage Door on the Front of the Cisco ASR 9912 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-94...
Page 169 Figure 2-83 Optional Rear Exhaust Air Deflector on the Cisco ASR 9912 Router After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, FC, RP, and line cards.
Page 170 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-96...
Page 171: Installing Power Modules
This chapter contains the procedures for installing cards and modules into the chassis after the chassis has been installed into a rack. This chapter also describes how to connect cables to RSP, RP, alarm, and line cards. The procedures in this chapter for all Cisco ASR 9000 Series Routers are identical unless otherwise Note noted.
Page 172: Installing Ac Power Modules
AC power modules. Step 2 Step 3 Go to the Installing Fan Trays, page 3-4 to install the fan tray. Figure 3-1 Installing a Version 1 Power- Module Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 173: Chapter 3 Installing Cards And Modules In The Chassis
Installing Cards and Modules in the Chassis Installing Power Modules Figure 3-2 Installing a Version 2 Power Module Figure 3-3 Installing a Version 2 Power Module in the Cisco ASR 9904 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 174: Installing Dc Power Modules
6-inch long number 2 Phillips screwdriver, torque 10 inch-lb. Steps Note If you are installing a fan tray for the Cisco ASR 9010 Router, install the lower fan tray before attaching the accessory grill. The lower fan tray slot is located behind the accessory grill. See the “Installing Chassis Accessories”...
Page 175 Note On the Cisco ASR 9922 Router, the third and fourth fan trays (under the middle cage) are installed upside down compared to the first and second fan trays (above the middle cage). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 176: Installing Cards In The Chassis
RSP/RP cards (RSP0, RSP1, RP0, RP1). FC cards must only be inserted in the FC slots of the Cisco ASR 9922 Router and Cisco ASR 9912 Router. All other slots are for line cards.
Page 177: Installing Rsp Cards In The Chassis
Even when the RSP card is fully seated with installation screws fully tightened, there may be a slight Note gap between the card and the chassis (item 3 in Figure 3-4). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 178 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 179: Rsp Cable Management Ties
Installing Cards in the Chassis RSP Cable Management Ties The Cisco ASR 9010 Router has cable management ties on the front of the cable management tray assembly. Cables to the RSP cards can be routed as shown in Figure 3-5 to separate them from line card cabling.
Page 180: Installing Rp Cards In The Chassis
Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing RP Cards in the Chassis Follow these steps to reinstall RP cards into the Cisco ASR 9922 Router (see Figure 2-27 for slot numbering) and Cisco ASR 9912 Router (see Figure 2-28 for slot numbering).
Page 181: Installing Fc Cards In The Chassis
Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing FC Cards in the Chassis Follow these steps to reinstall FC cards into the Cisco ASR 9922 Router (see Figure 2-27 for slot numbering) and Cisco ASR 9912 Router (see Figure 2-28 for slot numbering).
Page 182 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-6 Installing a Line Card into the Cisco ASR 9010 Router Chassis IMPO RTAN T - CAR DS ARE PRO PER LY INST ALLE D...
Page 183 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-7 Installing a Line Card into the Cisco ASR 9006 Router Chassis 2 Pivot the ejector levers to Slide the card into the Tighten the captive screws.
Page 184 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-8 Installing a Line Card in the Cisco ASR 9904 Router Chassis 1 Slide the card into the 2 Pivot the ejector levers to Tighten the captive screws.
Page 185 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-9 Installing a Line Card into the Cisco ASR 9922 Router Chassis 1 Slide the card into the 2 Pivot the ejector levers to Tighten the captive screws.
Page 186 Note In the Cisco ASR 9922 Router, up to ten line cards are installed in slots 0 through 9 in the top card cage, and up to ten line cards are installed upside down in slots 10 through 19 in the bottom card cage.
Page 187: Connecting Line Card Network Interface Cables
Each line card has its own cable routing slot in the cable management tray. For example, Figure 3-11 shows cables being routed to line card 3 in slot 3 in a Cisco ASR 9010 Router. Figure 3-11 Routing Interface Cables through the Cable Management Tray...
Page 188 Figure 3-13. • For an example of cable routing in the Cisco ASR 9006 Router, see Figure 3-14. For an example of cable routing in the Cisco ASR 9904 Router, see Figure 3-15.
Page 189 Chapter 3 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Figure 3-13 Interface Cable Routing Using the Line Card Cable Management Bracket Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-19...
Page 190 S Y N C A C T S Y N C A L A O U T B IT S J. 21 1 B IT S J. 21 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-20...
Page 191 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Figure 3-15 Interface Cable Routing Using the Line Card and Chassis Cable Management Bracket on the Cisco ASR 9904 Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-21...
Page 192: Connecting Cables To The Rsp Or Rp
1 Console terminal 3 RJ-45 Ethernet cables Auxiliary (AUX) port 2 Modem 4 Console port Figure 3-17 shows an example of an RP with data terminal and modem connections called out. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-22...
Page 193 Caution SELV circuits should only be connected to other SELV circuits. RSP/RP cables are not available from Cisco, but they are available from any commercial cable vendor. Note To comply with the intra-building lightning surge requirements of Telecordia GR-1089-CORE, Issue II,...
Page 194: Connecting To The Console Port
Ethernet management LAN ports. Note RJ-45 cables are not available from Cisco Systems; they are available from outside commercial cable vendors. Use cables that comply with EIA/TIA-568 standards. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 195: Connecting The Alarm Cable
Ethernet management ports are primarily used as Telnet ports into the Cisco ASR 9000 Series Router, Caution and for booting or accessing Cisco software images over a network to which an Ethernet port is directly connected. We strongly caution you to consider the security implications of enabling routing functions on these ports.
Page 196: Connecting Power To The Router
Because alarm contact cables are entirely dependent on installation site circumstances, alarm connector cables are not available from Cisco. For information about alarm connector wiring requirements and the pinouts for the alarm connector interface, see the “Alarm Connection Guidelines”...
Page 197 Plug the other end of the AC power cord into the AC source receptacle. Step 6 Proceed to the “Powering On the Router” section on page 3-31. Step 7 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-27...
Page 198: Connecting Power To A Dc-Powered Router
The length of the cables depends on the location of your router in relation to the source of DC power. Note These cables and the cable lugs used to attach the cables to the router chassis are not available from Cisco Systems. They are available from any commercial cable vendor. For more information on site power and source DC cable requirements, see the “Power Connection Guidelines”...
Page 199 Feed B, Slot M2 Figure 3-22 DC Power Tray Rear Panel—Version 1 Power System DC output power blades I2C cable from backplane “A” feed connectors Primary ground “B” feed connectors Power switch Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-29...
Page 200 –48/60V RTN PWR B– Feed A, Slot M3 –48/60V PWR RTN B+ –48/60V RTN Feed B, Slot M3 Figure 3-24 Location of DC Power Switch—Version 2 Power System Power switch Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-30...
Page 201: Powering On The Router
Verify that the Power Output LED on each power module in the tray is lit. Step 4 Repeat Step 3 Step 4 for Slots M03 for Feed B. Step 5 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-31...
Page 202 Chapter 3 Installing Cards and Modules in the Chassis Powering On the Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-32...
Page 203: Chapter 4 Troubleshooting The Installation
If you are unable to solve a problem on your own, you can contact a Cisco customer service representative for assistance. Cisco customer service and technical support can be reached at: http://www.cisco.com/en/US/support/tsd_cisco_worldwide_contacts.html...
Page 204: Troubleshooting Using A Subsystem Approach
RP card. Cisco ASR 9922 Router Cisco ASR 9912 Router Up to 20 line cards in the Cisco ASR 9922 Router or 10 line cards in the Cisco ASR 9912 Router. The RP and line cards are equipped with onboard Note processors.
Page 205: Normal Router Startup Sequence
There are two types of image files, -P PIE files, and x86-based -PX PIE files. -P PIE files are for use on Cisco ASR 9000 Series Routers with RSP route switch processors (RSP-4G and RSP-8G). -PX PIE files are for use on the routers with RSP-440 route switch processors and the Cisco ASR 9922 Router route processors.
Page 206 ACTV—RSP role is determined to be active RSP STBY—RSP role is determined to be standby RSP PREP—Preparing disk boot Line Cards Status LED Green: The line card is enabled and ready for use. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 207 INCP—The software or configuration is incompatible with the RSP OOSM—The RSP is in Out of Service, Maintenance mode ACTV—RSP role is determined to be active RSP STBY—RSP role is determined to be standby RSP PREP—Preparing disk boot Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 208 The correct power module voltages are present and no faults have been detected. Fan Trays Fan tray status LED Green LED on: Fan Tray OK. The fan tray fans are operating correctly. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 209: Troubleshooting The Power Subsystem
1 power module, and Figure 4-2 shows the status indicators for the version 2 power module. The indicator definitions follow the two figures. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 210 2 Output power LED ON when the power module output voltage is present BLINKING when the power module is in a power limit or overcurrent condition 3 Fault LED ON to indicate that a power module failure has occurred Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 211 Power cords plugged into the power tray receptacles are secured in place with their retention clips. • Power cords at the power source end are securely plugged into their own AC power outlets. • Source AC circuit breaker is switched on. • Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 212 If your system has more than one power tray (Cisco ASR 9010 Router, – Cisco ASR 9922 Router, and Cisco ASR 9912 Router) with power modules installed for redundancy, you can toggle the power switch at the rear of the first power tray off and then on.
Page 213: Troubleshooting The Dc Input Power Subsystem
Make sure that each power cable is connected to a dedicated DC power source. Verify that each DC power source is operating in the nominal range of –40 to –72 VDC. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-11...
Page 214: Additional Power Subsystem Troubleshooting Information
If your system has more than one power tray (Cisco ASR 9010 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router) with power modules installed for redundancy, you can toggle the power switch at the rear of the first power tray off and then on.
Page 215: Obtaining Temperature And Environmental Information
10484 host 5.0V 4998 host VP3P3_CAN 3283 host 3.3V 3297 host 2.5V 2496 host 1.8VB 1798 host 1.2VA 1204 host 1.2VB 1204 host 1.05V 1051 host 1.2VD 1206 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-13...
Page 216 1191 host 1.2V_LDO_BRG1 1194 host 1.8VC 1816 host 1.5VB 1508 host 1.5VA 1497 host 1.1V(1.05V_CPU) 1054 host 0.75VA host 0.75VB_0.75VC host 1.1VB 1104 host 1.2V_TCAM0 1205 host 1.2V_TCAM1 1207 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-14...
Page 217 Worst Case Power Used: 1910W Slot Max Watts ---- --------- 0/RSP0/CPU0 0/RSP1/CPU0 (default) 0/0/CPU0 0/1/CPU0 0/FT0/SP (default) 0/FT1/SP (default) Worst Case Power Available: 1090W Supply Protected Capacity Available: Not Protected Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-15...
Page 218: Troubleshooting The Power Distribution System
If a fan tray is still not operating, there could be a problem with the fan tray controller card or cable. • Replace the fan tray. Contact your Cisco representative if replacing a fan tray or both fan trays does not fix the problem. • Troubleshooting the Route Processor Subsystem The router processor subsystem consists of the route processor located on the RSP card.
Page 219: Route Processor Overview
LEDs on the RSP card front panel. Figure 4-4 identifies the ports and LEDs on the RSP-440 card front panel. Figure 4-5 identifies the ports and LEDs on the RP card front panel. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-17...
Page 220 6 Alarm Cutoff (ACO) and Lamp Test push buttons 3 Sync (BITS and J.211) ports 7 Eight discrete LED indicators 4 Alarm Out DB9 Connector 8 LED matrix display Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-18...
Page 221 Console and Auxiliary (AUX) ports ToD port Alarm Cutoff (ACO) and Lamp Test push buttons 10 MHz and 1 PPS connectors Eight discrete LED indicators Alarm Out DB9 connector LED matrix display Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-19...
Page 222 Alarm Cutoff (ACO) and Lamp Test push buttons Inter-chassis nv Sync1 GPS ToD Nine discrete LED indicators 10 MHz and 1 PPS connectors LED matrix display Alarm Out DB9 connector Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-20...
Page 223: Rsp And Rp Front Panel Indicators
External USB is busy/active. External USB is not busy/active. (Default after reset) [RSP-440] Internal USB 2.0 Green Internal USB is busy/active. Internal USB is not busy/active. (Default after reset) [RSP-440] Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-21...
Page 224 FC. This LED will be turned off by the Controller Area Network (CAN) bus controller after it is up and running. All FC cards are booted up and ready. (Default after reset) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-22...
Page 225: Compact Flash And Status Leds
ACT—Indicates which Ethernet port is selected (ETH 0 or ETH 1). • Because both ports are supported on the RSP/RP card, MGT LAN 0 is always on. MGT LAN 0 Note lights when it is selected. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-23...
Page 226: Auxiliary And Console Ports
Flash Memory You can use the flash memory on the RSP card to store multiple Cisco IOS XR software and microcode images that you can use to operate the router. You can download new images to flash memory over the network (or from a local server) to replace an existing image or to add it as an additional image.
Page 227: Troubleshooting Rsp And Rp Cards
PSEQ—CBC detected power sequencer failure DBPO—CBC detected an issue during board power up KPWR—CBC detected an issue during board power up LGNP—CBC detected an issue during board power up Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-25...
Page 228 Turn off power to the router, then turn on the power again to reset the router and start the boot – process. If the router halts again, replace the RSP (see the “Removing and Replacing Cards from the Chassis” section on page 5-24). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-26...
Page 229: Fc Card Front Panel Indicator
(Default after reset) Troubleshooting Line Cards and Modular Port Adapters See the Cisco ASR 9000 Series Aggregation Services Router Ethernet Line Card Installation Guide information about troubleshooting line cards and modular port adapters (MPA). Monitoring Critical, Major, and Minor Alarm Status...
Page 230: Troubleshooting The Cooling Subsystem
Cisco ASR 9904 Router cooling path. In the Cisco ASR 9922 Router, the fan trays draw cooling air from the front of the chassis into the middle card cage and then through each of the two line card cages top and bottom (see Figure 1-15).
Page 231: Power Module Fans
Troubleshooting the Installation Troubleshooting the Cooling Subsystem In the Cisco ASR 9912 Router, the rear-insertion fan trays draw cooling air from the front of the chassis into the card cage and then up through the chassis to exit out the rear (see Figure 1-16).
Page 232: Overtemperature Conditions
If the fan tray still does not function, go to Step 3. Check for –48 VDC power by looking at the LED indicators on each power module: Step 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-30...
Page 233 Replace the fan tray. – If the new fan tray does not function, contact a Cisco customer service representative for assistance. If the Fault indicator is on, the power supply is faulty. Replace the power supply.
Page 234 Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-32...
Page 235: Prerequisites And Preparation
Ensure that you have all the necessary tools and equipment before beginning the procedure. • Have access to the safety and compliance document during the installation, see: Regulatory Compliance and Safety Information for the Cisco ASR 9000 Aggregation Services Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 236: Field Replaceable Units
Replacing Cisco ASR 9000 Series Router Components Prerequisites and Preparation Field Replaceable Units In the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router the following components are field replaceable units (FRU): • All line cards •...
Page 237: Online Insertion And Removal
Prerequisites and Preparation Online Insertion and Removal Most Cisco ASR 9000 Series Routers FRUs can be removed and replaced with the power on and the system operating. This is known as online insertion and removal (OIR). Power modules, fan trays, Route Switch Processor (RSP) cards, Route Processor (RP) cards, Fabric Controller (FC) cards, line cards, shared port adapter (SPA), and SPA interface processor (SIP) cards all support OIR.
Page 238: Powering Off The Router
We recommend that you replace the filter at regular maintenance intervals. The interval may vary between 3 and 12 months depending on the environment. In the Cisco ASR 9922 Router and Cisco ASR 9912 Router, the three air filters (left, center, and right) Note contain foam media which filters the air going into the chassis.
Page 239 5-5). Follow these steps to replace an air filter: If the accessory grill has been installed on the front of the Cisco ASR 9010 Router, remove it from the Step 1 front of the chassis by simply pulling on the grill until it comes loose. See the “Installing Base Chassis...
Page 240 Thumb screw If any fan tray covers have been installed on the front of the chassis, remove them by simply pulling on Step 4 the covers until they come loose. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 241 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter For the Cisco ASR 9922 Router and Cisco ASR 9912 Router, remove the three air filters by pulling Step 5 them off the front of the chassis (see...
Page 242 Cisco ASR 9912 Router Chassis Air Filter Figure 5-6 Removing the Cisco ASR 9922 Router Chassis Center Air Filter Loosen thumb screws Remove foam filter media Rotate and lower inner frame Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 243 Step 6 replacement filter or foam media. For the Cisco ASR 9010 Router, slide the new air filter into the air filter door (honeycomb side up). For Step 7 the Cisco ASR 9006 Router and Cisco ASR 9904 Router, tighten the thumb screw to secure the filter to the chassis.
Page 244: Removing And Replacing The Fan Trays
Replace any missing fan tray within five minutes. Any fan tray replacement should be performed when the chassis is back to room temperature. If the accessory grill has been installed on the front of the Cisco ASR 9010 Router, you must remove it Note before you can remove the lower fan tray.
Page 245: Removing And Replacing Power System Components
Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Use two hands when handling the fan tray. Each Cisco ASR 9010 Router version 1 fan tray weighs about Caution 16 pounds (7.27 kg). Each Cisco ASR 9922 Router fan tray or Cisco ASR 9010 Router version 2 fan tray weighs about 18 pounds (8.18 kg).
Page 246: Changing Between Version 1, Version 2, Ac, And Dc Power Modules
Before making any physical changes, check the software configuration to ensure no ROMMON variable Step 1 CHASSIS_TYPE (such as CHASSIS_TYPE=10_SLOT) is set to override the chassis type. At the Cisco IOS-XR command prompt on the RSP console, run the pwrmod_change command. This Step 2 command displays the current power module and system information.
Page 247: Removing A Version 1 Ac Or Dc Power Module
Slide the power module out of its bay while supporting it with your other hand. Step 3 Use two hands to remove the power module. The power supply weighs about 6.5 pounds (2.95 kg). Caution Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-13...
Page 248: Removing A Version 2 Ac Or Dc Power Module
Follow these steps to remove a version 2 AC or DC power module from the chassis (see Figure 5-9). The Cisco ASR 9904 Router chassis only has one power tray as shown in Figure 5-10. Unscrew the screw that secures the power module using a 7/16 hex socket and torque wrench with the Note torque set to 50 in-lb.
Page 249: Installing A Version 1 Ac Or Dc Power Module
Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Figure 5-10 Removing or Installing a Version 2 AC or DC Power Module from the Cisco ASR 9904 Router Installing a Version 1 AC or DC Power Module...
Page 250: Disconnecting Ac Power
Step 2 Close and tighten the retainer bracket holding the AC power cord to the power tray receptacle. Step 3 Power on the AC power source circuit breaker. Step 4 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-16...
Page 251 Power on the AC power source circuit breaker. Step 5 Set the power switch at the rear of the AC power tray to the ON (1) position. Step 6 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-17...
Page 252: Disconnecting Dc Power
OFF (0) position until you are ready to turn it on. Remove the clear plastic safety covers that fit over the DC power connection terminal studs. Step 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-18...
Page 253: Reconnecting Dc Power
Replace the clear plastic safety covers over the DC power connection terminal studs and tighten the Step 4 screws. Step 5 Set the DC power source circuit breaker to ON (1). Step 6 Set the power tray switch to ON (1). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-19...
Page 254: Removing An Ac Or Dc Power Tray From A Cisco Asr 9000 Series Router
Step 4 For the Cisco ASR 9922 Router, the front power tray bezel is a standard item that comes with ball studs already installed. Simply install it by snapping it onto the chassis, or remove it by pulling it away from...
Page 255 Step 5 For the Cisco ASR 9912 Router, the vented power tray bezel is a base chassis accessory that snaps onto the front of the power system. comes with ball studs already installed. Remove it by pulling it away from...
Page 256: Installing An Ac Or Dc Power Tray Into A Cisco Asr 9000 Series Router
Slide the power tray out of the bay of the chassis. Step 9 Installing an AC or DC Power Tray into a Cisco ASR 9000 Series Router Follow these steps to install an AC or DC power tray into the chassis: Slide the power tray into the bay until it engages its mating connector on the chassis.
Page 257 2 Ejector lever captive screw Power tray mounting ear tray frame for ejector lever captive screw Figure 5-16 Rotating the Ejector Levers Inward to Seat the Version 2 Power Tray Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-23...
Page 258: Removing And Replacing Cards From The Chassis
SIP and SPA cards. • For a information about the router components and slot numbering for the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router, see the “Removing RSP and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router”...
Page 259: Removing Cards From The Chassis
Carefully remove the cables from the horizontal cable management tray at the top of the chassis or side cable management brackets (Cisco ASR 9006 Router) and carefully place the cable bundle out of the way.
Page 260: Removing A Chassis From The Equipment Rack
Carefully lift the chassis out of the rack and set it aside. Use the rear handle on the Cisco ASR 9922 Router to push the chassis out of the rack and onto an adjacent pallet jack for transport.
Page 261: Installing A Replacement Chassis In The Equipment Rack
Use the packaging that came with the replacement chassis to repack and ship the chassis being replaced. Before shipping the chassis being replaced, pack the chassis back into the shipping rack. Refer to the “Unpacking the Router” section on page 2-3. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-27...
Page 262 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Packing a Chassis for Shipment Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-28...
Page 263: Appendix
A P P E N D I X Technical Specifications This appendix lists specifications for the Cisco ASR 9000 Series Aggregation Services Routers. Table A-1, Cisco ASR 9010 Router Physical Specifications • Table A-2, Cisco ASR 9006 Router Physical Specifications •...
Page 264 Chassis: fully configured 230 pounds (104.33 kg) • using all card slots and three power modules 1. Chassis only does not include cards, power modules, fan trays, filter or chassis accessories. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 265 Chassis: fully configured using all card slots 1038 pounds (470.28 kg) • and four power trays 1. Chassis only does not include any cards, power modules, fan trays, or chassis accessories. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 266 1. Chassis only does not include any cards, power modules, fan trays, or chassis accessories. Table A-6 lists the environmental specifications for the Cisco ASR 9000 Series Routers. Table A-6 Cisco ASR 9000 Series Environmental Specifications...
Page 267 Ethernet line cards using GLC-GE-100FX SFP transceiver modules are installed in the router. This is due to the lower temperature specifications of the SFP module. Please contact a Cisco representative for more information. 2. Short term operating temperature specifications for the router will differ from those listed in this table when the 16-port 10-Gigabit Ethernet line card is installed in the router because of the lower temperature specifications of the SFP+ modules that are used in this line card.
Page 268 1. For each AC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 269 1. For each AC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. Both the AC-powered and DC-powered versions of the Cisco ASR 9904 Router support only version 2 power systems.
Page 270 1. For each AC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. Both the AC-powered and DC-powered versions of the Cisco ASR 9922 Router support only version 2 power systems.
Page 271 2). 1. For each DC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. Table A-13 lists the DC electrical specifications for the Cisco ASR 9006 Router.
Page 272 (version 1 and version 2). 1. For each DC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. Table A-14 lists the DC electrical specifications for the Cisco ASR 9904 Router.
Page 273 1. For each DC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. Both the AC-powered and DC-powered versions of the Cisco ASR 9922 Router support only version 2 power systems.
Page 274 12,600 W (Cisco ASR 9010 Router only) trays) Maximum (three 2100 W power modules in a single tray) 6300 W (Cisco ASR 9006 Router only) 1. Maximum output power the power system is capable of supporting (not system power consumption).
Page 275 Dual-speed (100M/1000M) RJ-45 Sync ports (0, 1) Can be configured as one of the following: BITS (Building Integrated Timing System) port • • J.211 or UTI (Universal Timing Interface) port Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-13...
Page 276 4-Port 10-Gigabit Ethernet Line Card ° ° Power consumption 310 W at 77 F (25 ° ° 320 W at 104 F (40 ° ° 350 W at 131 F (55 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-14...
Page 277 80 Gigabyte Modular Line Card ° ° Power consumption 350 W at 77 F (25 ° ° 400 W at 104 F (40 ° ° 420 W at 131 F (55 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-15...
Page 278 Fan Tray (ASR 9912) ° ° Power consumption 290 W at 77 F (25 ° ° 900 W at 104 F (40 ° ° 1800 W at 131 F (55 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-16...
Page 279: Appendix
The following page shows a sample site log format. You can make copies of the sample or design your own site log page to meet the needs of your site and equipment. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...
Page 280 Appendix B Site Log Date Description of Action Performed or Symptoms Observed Initials Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide...

Cisco ASR 9000 Series Installation Manual

Preface

Chapter 1 Preparing for Installation

CHAPTER 2 Unpacking and Installing the Chassis

Installing Cards and Modules in the Chassis

Installing Power Modules

Chapter 3 Installing Cards and Modules in the Chassis

Installing Fan Trays

Installing Cards in the Chassis

Connecting Line Card Network Interface Cables

Connecting Cables to the RSP or RP

Connecting the Alarm Cable

Connecting Power to the Router

Powering on the Router

Chapter 4 Troubleshooting the Installation

CHAPTER 5 Replacing Cisco ASR 9000 Series Router Components5-1

Prerequisites and Preparation

Replacing the Chassis Air Filter

Removing and Replacing the Fan Trays

Removing and Replacing Power System Components

Removing and Replacing Cards from the Chassis

Removing a Chassis from the Equipment Rack

Appendix

Technical Specifications

Appendix

Site Log

Quick Links

Troubleshooting

Related Manuals for Cisco ASR 9000 Series

Summary of Contents for Cisco ASR 9000 Series

Table of Contents