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ABB A130-H57 Manuals
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ABB A130-H57 manuals available for free PDF download: Operation Manual
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
Advertisement
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
Advertisement
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Turbocharging
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Table of Contents
3
1 Introduction
6
Operation Manual / A130-H
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
CE Conformity
14
Introduction
14
2 Safety
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Deflagration on Gas Engines
17
Periodic Check of the Pressure Vessels
17
Warning Plates on the Turbocharger
18
Fig. 6: Warning Plate Locations
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
3 Removing and Installing
30
Table 4: Weight of Complete Turbocharger Unit
30
Weight and Transportation of the Turbocharger
30
Fig. 11: Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Fig. 18: Placing the Turbocharger on the Bracket
37
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.6 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Transportation of the Turbocharger
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Weight and Transportation of the Turbocharger
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Fitting Threaded Rods Onto the Bracket
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torque for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Torque-Controlled Tightening of the Pressure Screws
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Noise Emission
61
Operation and Service
61
Fig. 20: Noise Insulation, Bellows
62
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
68
Stopping the Engine
69
Foreword to Maintenance
70
Periodic Maintenance Work
70
Table 11: Maintenance Table
70
Cleaning Components Mechanically
71
Fig. 22: Cleaning the Filter Silencer
72
Fig. 23: Compressor-End, Non-Rotating Parts
74
Fig. 24: Turbine End, Non-Rotating Parts
75
Fig. 25: Soaking the Turbine End
78
Table 12: Value Table for Soaking
78
Eliminating Malfunctions
81
Malfunctions When Starting
81
Table 13: Malfunctions When Starting - Delayed Start-Up
81
Table 14: Malfunctions When Starting - Vibrations
81
Table 15: Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 16: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 17: Malfunctions During Operation - Speed Reduces
82
Table 18: Malfunctions During Operation - Speed Increases
82
Table 19: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 20: Malfunctions During Operation - Charge Air Pressure too Low
83
Table 21: Malfunctions During Operation - Charge Air Pressure too High
84
Table 22: Malfunctions During Operation - Engine Performance Losses
84
Table 23: Malfunction - Turbocharger Pumping
85
Table 24: Malfunction - Sporadic Surge Blows
85
Turbocharger Is Surging
85
Malfunctions When Stopping
86
Table 25: Malfunctions When Stopping - Runout Noises
86
Table 26: Malfunctions When Stopping - Runout Time too Short
86
Speed Measurement System
87
Table 27: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
87
Table 28: Malfunction of the Speed Measurement System - Measured Speed too High
87
Table 29: Malfunction of the Speed Measurement System - Measured Speed too Low
87
Dismantling and Fitting
88
Introduction
88
Fig. 26: Swivel Lifting Eyes
90
Fig. 27: Starpoint Ring Nut VRM
90
Table 30: Swivel Lifting Eyes
90
Weights of Individual Parts
90
Fig. 28: Weights of Assemblies
91
Table 31: Weights of Assemblies
91
Fig. 29: Removing the Air Inlets
92
Removing the Air Inlets
92
Fig. 30: Removing the Gas Outlet Casing
93
Removing the Gas Outlet Casing
93
Removing the Gas Outlet Flange
93
Fig. 31: Dismantling the Gas Outlet Flange
94
Table 32: 3 Press-Off Screws
94
Fig. 32: Removing the Gas Outlet Flange
95
Table 33: 6 Press-Off Screws
95
Fig. 33: Removing the Compressor Casing
96
Removing the Compressor Casing
96
Fig. 34: Dismantling the Wall Insert
97
Fig. 35: Press off the Casing
98
Pressing off the Casing
98
Fig. 36: Oil Orifice
99
Fig. 37: Removing Cartridge Group 1
99
Removing the Cartridge Group
99
Fig. 38: Removing Cartridge Group 2
100
Fig. 39: Removing the Nozzle Ring
101
Removing the Nozzle Ring
101
Fig. 40: Installing the Cartridge Group on the Service Support
102
Installing the Cartridge Group on the Service Support
102
Fig. 41: Measuring Clearance a and B
103
Measuring Clearance a and B
103
Table 34: Permissible Clearances a and B
103
Fig. 42: Nozzle Ring Compression PD
104
Nozzle Ring Compression PD
104
Table 35: Nozzle Ring Compression PD
104
Fig. 43: Installing the Nozzle Ring
105
Installing the Nozzle Ring
105
Fig. 44: Measuring the End Position of the Nozzle Ring
106
Fig. 45: Lifting the Cartridge Group and Rotating It
106
Installing the Cartridge Group
106
Table 36: End Position of the Nozzle Ring, Control Dimension H
106
Fig. 46: Installing the Cartridge Group
107
Table 37: Tightening Torque (51007)
107
Fig. 47: Fitting the Wall Insert and the Diffuser
108
Fig. 48: Installing the Compressor Casing
108
Installing the Compressor Casing
108
Table 38: Tightening Torque (79041)
108
Table 39: Tightening Torque (72011)
109
Fig. 49: Measuring Clearances N and R
110
Measuring Radial Clearances N and R
110
Table 40: Permissible Clearances N and R
110
Fig. 50: Installing the Air Inlets
111
Installing the Air Inlets
111
Table 41: Tightening Torque (72020)
111
Fig. 51: Installing the Gas Outlet Flange
112
Fig. 52: Installing the Gas Outlet Casing
112
Installing the Gas Outlet Casing
112
Installing the Gas Outlet Flange
112
Table 42: Tightening Torque (51009)
112
Fig. 53: Tightening Torques
113
Table 43: Tightening Torques of the Screw Fittings
113
Table of Tightening Torques
113
Possible Emergency Repairs
114
Taking out of Operation at Short Notice
114
Installing the Replacement Cartridge Group
115
Installing the Replacement Turbocharger
115
Mothballing the Turbocharger
116
Taking the Engine out of Operation for up to 12 Months
116
Taking the Engine out of Operation for more than 12 Months
117
Disposing of Turbocharger Components
118
Ordering Spare Parts
119
Required Customer Spare Part Set (97070)
119
Spare Parts
119
Table 44: Customer Spare Part Set 97070
119
Fig. 54: Overview of Part Numbers
120
View of Turbocharger with Part Numbers
120
Table 45: Spare Parts List
121
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.6 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Transportation of the Turbocharger
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Weight and Transportation of the Turbocharger
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Fitting Threaded Rods Onto the Bracket
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torque for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Torque-Controlled Tightening of the Pressure Screws
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Noise Emission
61
Operation and Service
61
Fig. 20: Noise Insulation, Bellows
62
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
68
Stopping the Engine
69
Foreword to Maintenance
70
Periodic Maintenance Work
70
Table 11: Maintenance Table
70
Cleaning Components Mechanically
71
Fig. 22: Cleaning the Filter Silencer
72
Fig. 23: Compressor-End, Non-Rotating Parts
74
Fig. 24: Turbine End, Non-Rotating Parts
75
Fig. 25: Soaking the Turbine End
78
Table 12: Value Table for Soaking
78
Eliminating Malfunctions
81
Malfunctions When Starting
81
Table 13: Malfunctions When Starting - Delayed Start-Up
81
Table 14: Malfunctions When Starting - Vibrations
81
Table 15: Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 16: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 17: Malfunctions During Operation - Speed Reduces
82
Table 18: Malfunctions During Operation - Speed Increases
82
Table 19: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 20: Malfunctions During Operation - Charge Air Pressure too Low
83
Table 21: Malfunctions During Operation - Charge Air Pressure too High
84
Table 22: Malfunctions During Operation - Engine Performance Losses
84
Table 23: Malfunction - Turbocharger Pumping
85
Table 24: Malfunction - Sporadic Surge Blows
85
Turbocharger Is Surging
85
Malfunctions When Stopping
86
Table 25: Malfunctions When Stopping - Runout Noises
86
Table 26: Malfunctions When Stopping - Runout Time too Short
86
Speed Measurement System
87
Table 27: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
87
Table 28: Malfunction of the Speed Measurement System - Measured Speed too High
87
Table 29: Malfunction of the Speed Measurement System - Measured Speed too Low
87
Dismantling and Fitting
88
Introduction
88
Fig. 26: Swivel Lifting Eyes
90
Fig. 27: Starpoint Ring Nut VRM
90
Table 30: Swivel Lifting Eyes
90
Weights of Individual Parts
90
Fig. 28: Weights of Assemblies
91
Table 31: Weights of Assemblies
91
Fig. 29: Removing the Air Inlets
92
Removing the Air Inlets
92
Fig. 30: Removing the Gas Outlet Casing
93
Removing the Gas Outlet Casing
93
Removing the Gas Outlet Flange
93
Fig. 31: Dismantling the Gas Outlet Flange
94
Table 32: 3 Press-Off Screws
94
Fig. 32: Removing the Gas Outlet Flange
95
Table 33: 6 Press-Off Screws
95
Fig. 33: Removing the Compressor Casing
96
Removing the Compressor Casing
96
Fig. 34: Dismantling the Wall Insert
97
Fig. 35: Press off the Casing
98
Pressing off the Casing
98
Fig. 36: Oil Orifice
99
Fig. 37: Removing Cartridge Group 1
99
Removing the Cartridge Group
99
Fig. 38: Removing Cartridge Group 2
100
Fig. 39: Removing the Nozzle Ring
101
Removing the Nozzle Ring
101
Fig. 40: Installing the Cartridge Group on the Service Support
102
Installing the Cartridge Group on the Service Support
102
Fig. 41: Measuring Clearance a and B
103
Measuring Clearance a and B
103
Table 34: Permissible Clearances a and B
103
Fig. 42: Nozzle Ring Compression PD
104
Nozzle Ring Compression PD
104
Table 35: Nozzle Ring Compression PD
104
Fig. 43: Installing the Nozzle Ring
105
Installing the Nozzle Ring
105
Fig. 44: Measuring the End Position of the Nozzle Ring
106
Fig. 45: Lifting the Cartridge Group and Rotating It
106
Installing the Cartridge Group
106
Table 36: End Position of the Nozzle Ring, Control Dimension H
106
Fig. 46: Installing the Cartridge Group
107
Table 37: Tightening Torque (51007)
107
Fig. 47: Fitting the Wall Insert and the Diffuser
108
Fig. 48: Installing the Compressor Casing
108
Installing the Compressor Casing
108
Table 38: Tightening Torque (79041)
108
Table 39: Tightening Torque (72011)
109
Fig. 49: Measuring Clearances N and R
110
Measuring Radial Clearances N and R
110
Table 40: Permissible Clearances N and R
110
Fig. 50: Installing the Air Inlets
111
Installing the Air Inlets
111
Table 41: Tightening Torque (72020)
111
Fig. 51: Installing the Gas Outlet Flange
112
Fig. 52: Installing the Gas Outlet Casing
112
Installing the Gas Outlet Casing
112
Installing the Gas Outlet Flange
112
Table 42: Tightening Torque (51009)
112
Fig. 53: Tightening Torques
113
Table 43: Tightening Torques of the Screw Fittings
113
Table of Tightening Torques
113
Possible Emergency Repairs
114
Taking out of Operation at Short Notice
114
Installing the Replacement Cartridge Group
115
Installing the Replacement Turbocharger
115
Mothballing the Turbocharger
116
Taking the Engine out of Operation for up to 12 Months
116
Taking the Engine out of Operation for more than 12 Months
117
Disposing of Turbocharger Components
118
Ordering Spare Parts
119
Required Customer Spare Part Set (97070)
119
Spare Parts
119
Table 44: Customer Spare Part Set 97070
119
Fig. 54: Overview of Part Numbers
120
View of Turbocharger with Part Numbers
120
Table 45: Spare Parts List
121
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.6 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Transportation of the Turbocharger
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Weight and Transportation of the Turbocharger
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Fitting Threaded Rods Onto the Bracket
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torque for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Torque-Controlled Tightening of the Pressure Screws
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Noise Emission
61
Operation and Service
61
Fig. 20: Noise Insulation, Bellows
62
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
68
Stopping the Engine
69
Foreword to Maintenance
70
Periodic Maintenance Work
70
Table 11: Maintenance Table
70
Cleaning Components Mechanically
71
Fig. 22: Cleaning the Filter Silencer
72
Fig. 23: Compressor-End, Non-Rotating Parts
74
Fig. 24: Turbine End, Non-Rotating Parts
75
Fig. 25: Soaking the Turbine End
78
Table 12: Value Table for Soaking
78
Eliminating Malfunctions
81
Malfunctions When Starting
81
Table 13: Malfunctions When Starting - Delayed Start-Up
81
Table 14: Malfunctions When Starting - Vibrations
81
Table 15: Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 16: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 17: Malfunctions During Operation - Speed Reduces
82
Table 18: Malfunctions During Operation - Speed Increases
82
Table 19: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 20: Malfunctions During Operation - Charge Air Pressure too Low
83
Table 21: Malfunctions During Operation - Charge Air Pressure too High
84
Table 22: Malfunctions During Operation - Engine Performance Losses
84
Table 23: Malfunction - Turbocharger Pumping
85
Table 24: Malfunction - Sporadic Surge Blows
85
Turbocharger Is Surging
85
Malfunctions When Stopping
86
Table 25: Malfunctions When Stopping - Runout Noises
86
Table 26: Malfunctions When Stopping - Runout Time too Short
86
Speed Measurement System
87
Table 27: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
87
Table 28: Malfunction of the Speed Measurement System - Measured Speed too High
87
Table 29: Malfunction of the Speed Measurement System - Measured Speed too Low
87
Dismantling and Fitting
88
Introduction
88
Fig. 26: Swivel Lifting Eyes
90
Fig. 27: Starpoint Ring Nut VRM
90
Table 30: Swivel Lifting Eyes
90
Weights of Individual Parts
90
Fig. 28: Weights of Assemblies
91
Table 31: Weights of Assemblies
91
Fig. 29: Removing the Air Inlets
92
Removing the Air Inlets
92
Fig. 30: Removing the Gas Outlet Casing
93
Removing the Gas Outlet Casing
93
Removing the Gas Outlet Flange
93
Fig. 31: Dismantling the Gas Outlet Flange
94
Table 32: 3 Press-Off Screws
94
Fig. 32: Removing the Gas Outlet Flange
95
Table 33: 6 Press-Off Screws
95
Fig. 33: Removing the Compressor Casing
96
Removing the Compressor Casing
96
Fig. 34: Dismantling the Wall Insert
97
Fig. 35: Press off the Casing
98
Pressing off the Casing
98
Fig. 36: Oil Orifice
99
Fig. 37: Removing Cartridge Group 1
99
Removing the Cartridge Group
99
Fig. 38: Removing Cartridge Group 2
100
Fig. 39: Removing the Nozzle Ring
101
Removing the Nozzle Ring
101
Fig. 40: Installing the Cartridge Group on the Service Support
102
Installing the Cartridge Group on the Service Support
102
Fig. 41: Measuring Clearance a and B
103
Measuring Clearance a and B
103
Table 34: Permissible Clearances a and B
103
Fig. 42: Nozzle Ring Compression PD
104
Nozzle Ring Compression PD
104
Table 35: Nozzle Ring Compression PD
104
Fig. 43: Installing the Nozzle Ring
105
Installing the Nozzle Ring
105
Fig. 44: Measuring the End Position of the Nozzle Ring
106
Fig. 45: Lifting the Cartridge Group and Rotating It
106
Installing the Cartridge Group
106
Table 36: End Position of the Nozzle Ring, Control Dimension H
106
Fig. 46: Installing the Cartridge Group
107
Table 37: Tightening Torque (51007)
107
Fig. 47: Fitting the Wall Insert and the Diffuser
108
Fig. 48: Installing the Compressor Casing
108
Installing the Compressor Casing
108
Table 38: Tightening Torque (79041)
108
Table 39: Tightening Torque (72011)
109
Fig. 49: Measuring Clearances N and R
110
Measuring Radial Clearances N and R
110
Table 40: Permissible Clearances N and R
110
Fig. 50: Installing the Air Inlets
111
Installing the Air Inlets
111
Table 41: Tightening Torque (72020)
111
Fig. 51: Installing the Gas Outlet Flange
112
Fig. 52: Installing the Gas Outlet Casing
112
Installing the Gas Outlet Casing
112
Installing the Gas Outlet Flange
112
Table 42: Tightening Torque (51009)
112
Fig. 53: Tightening Torques
113
Table 43: Tightening Torques of the Screw Fittings
113
Table of Tightening Torques
113
Possible Emergency Repairs
114
Taking out of Operation at Short Notice
114
Installing the Replacement Cartridge Group
115
Installing the Replacement Turbocharger
115
Mothballing the Turbocharger
116
Taking the Engine out of Operation for up to 12 Months
116
Taking the Engine out of Operation for more than 12 Months
117
Disposing of Turbocharger Components
118
Ordering Spare Parts
119
Required Customer Spare Part Set (97070)
119
Spare Parts
119
Table 44: Customer Spare Part Set 97070
119
Fig. 54: Overview of Part Numbers
120
View of Turbocharger with Part Numbers
120
Table 45: Spare Parts List
121
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.6 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Transportation of the Turbocharger
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Weight and Transportation of the Turbocharger
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Fitting Threaded Rods Onto the Bracket
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torque for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Torque-Controlled Tightening of the Pressure Screws
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Noise Emission
61
Operation and Service
61
Fig. 20: Noise Insulation, Bellows
62
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
68
Stopping the Engine
69
Foreword to Maintenance
70
Periodic Maintenance Work
70
Table 11: Maintenance Table
70
Cleaning Components Mechanically
71
Fig. 22: Cleaning the Filter Silencer
72
Fig. 23: Compressor-End, Non-Rotating Parts
74
Fig. 24: Turbine End, Non-Rotating Parts
75
Fig. 25: Soaking the Turbine End
78
Table 12: Value Table for Soaking
78
Eliminating Malfunctions
81
Malfunctions When Starting
81
Table 13: Malfunctions When Starting - Delayed Start-Up
81
Table 14: Malfunctions When Starting - Vibrations
81
Table 15: Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 16: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 17: Malfunctions During Operation - Speed Reduces
82
Table 18: Malfunctions During Operation - Speed Increases
82
Table 19: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 20: Malfunctions During Operation - Charge Air Pressure too Low
83
Table 21: Malfunctions During Operation - Charge Air Pressure too High
84
Table 22: Malfunctions During Operation - Engine Performance Losses
84
Table 23: Malfunction - Turbocharger Pumping
85
Table 24: Malfunction - Sporadic Surge Blows
85
Turbocharger Is Surging
85
Malfunctions When Stopping
86
Table 25: Malfunctions When Stopping - Runout Noises
86
Table 26: Malfunctions When Stopping - Runout Time too Short
86
Speed Measurement System
87
Table 27: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
87
Table 28: Malfunction of the Speed Measurement System - Measured Speed too High
87
Table 29: Malfunction of the Speed Measurement System - Measured Speed too Low
87
Dismantling and Fitting
88
Introduction
88
Fig. 26: Swivel Lifting Eyes
90
Fig. 27: Starpoint Ring Nut VRM
90
Table 30: Swivel Lifting Eyes
90
Weights of Individual Parts
90
Fig. 28: Weights of Assemblies
91
Table 31: Weights of Assemblies
91
Fig. 29: Removing the Air Inlets
92
Removing the Air Inlets
92
Fig. 30: Removing the Gas Outlet Casing
93
Removing the Gas Outlet Casing
93
Removing the Gas Outlet Flange
93
Fig. 31: Dismantling the Gas Outlet Flange
94
Table 32: 3 Press-Off Screws
94
Fig. 32: Removing the Gas Outlet Flange
95
Table 33: 6 Press-Off Screws
95
Fig. 33: Removing the Compressor Casing
96
Removing the Compressor Casing
96
Fig. 34: Dismantling the Wall Insert
97
Fig. 35: Press off the Casing
98
Pressing off the Casing
98
Fig. 36: Oil Orifice
99
Fig. 37: Removing Cartridge Group 1
99
Removing the Cartridge Group
99
Fig. 38: Removing Cartridge Group 2
100
Fig. 39: Removing the Nozzle Ring
101
Removing the Nozzle Ring
101
Fig. 40: Installing the Cartridge Group on the Service Support
102
Installing the Cartridge Group on the Service Support
102
Fig. 41: Measuring Clearance a and B
103
Measuring Clearance a and B
103
Table 34: Permissible Clearances a and B
103
Fig. 42: Nozzle Ring Compression PD
104
Nozzle Ring Compression PD
104
Table 35: Nozzle Ring Compression PD
104
Fig. 43: Installing the Nozzle Ring
105
Installing the Nozzle Ring
105
Fig. 44: Measuring the End Position of the Nozzle Ring
106
Fig. 45: Lifting the Cartridge Group and Rotating It
106
Installing the Cartridge Group
106
Table 36: End Position of the Nozzle Ring, Control Dimension H
106
Fig. 46: Installing the Cartridge Group
107
Table 37: Tightening Torque (51007)
107
Fig. 47: Fitting the Wall Insert and the Diffuser
108
Fig. 48: Installing the Compressor Casing
108
Installing the Compressor Casing
108
Table 38: Tightening Torque (79041)
108
Table 39: Tightening Torque (72011)
109
Fig. 49: Measuring Clearances N and R
110
Measuring Radial Clearances N and R
110
Table 40: Permissible Clearances N and R
110
Fig. 50: Installing the Air Inlets
111
Installing the Air Inlets
111
Table 41: Tightening Torque (72020)
111
Fig. 51: Installing the Gas Outlet Flange
112
Fig. 52: Installing the Gas Outlet Casing
112
Installing the Gas Outlet Casing
112
Installing the Gas Outlet Flange
112
Table 42: Tightening Torque (51009)
112
Fig. 53: Tightening Torques
113
Table 43: Tightening Torques of the Screw Fittings
113
Table of Tightening Torques
113
Possible Emergency Repairs
114
Taking out of Operation at Short Notice
114
Installing the Replacement Cartridge Group
115
Installing the Replacement Turbocharger
115
Mothballing the Turbocharger
116
Taking the Engine out of Operation for up to 12 Months
116
Taking the Engine out of Operation for more than 12 Months
117
Disposing of Turbocharger Components
118
Ordering Spare Parts
119
Required Customer Spare Part Set (97070)
119
Spare Parts
119
Table 44: Customer Spare Part Set 97070
119
Fig. 54: Overview of Part Numbers
120
View of Turbocharger with Part Numbers
120
Table 45: Spare Parts List
121
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.61 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Transportation of the Turbocharger
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Weight and Transportation of the Turbocharger
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Fitting Threaded Rods Onto the Bracket
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torque for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Torque-Controlled Tightening of the Pressure Screws
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Noise Emission
61
Operation and Service
61
Fig. 20: Noise Insulation, Bellows
62
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
68
Stopping the Engine
69
Foreword to Maintenance
70
Periodic Maintenance Work
70
Table 11: Maintenance Table
70
Cleaning Components Mechanically
71
Fig. 22: Cleaning the Filter Silencer
72
Fig. 23: Compressor-End, Non-Rotating Parts
74
Fig. 24: Turbine End, Non-Rotating Parts
75
Fig. 25: Soaking the Turbine End
78
Table 12: Value Table for Soaking
78
Eliminating Malfunctions
81
Malfunctions When Starting
81
Table 13: Malfunctions When Starting - Delayed Start-Up
81
Table 14: Malfunctions When Starting - Vibrations
81
Table 15: Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 16: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 17: Malfunctions During Operation - Speed Reduces
82
Table 18: Malfunctions During Operation - Speed Increases
82
Table 19: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 20: Malfunctions During Operation - Charge Air Pressure too Low
83
Table 21: Malfunctions During Operation - Charge Air Pressure too High
84
Table 22: Malfunctions During Operation - Engine Performance Losses
84
Table 23: Malfunction - Turbocharger Pumping
85
Table 24: Malfunction - Sporadic Surge Blows
85
Turbocharger Is Surging
85
Malfunctions When Stopping
86
Table 25: Malfunctions When Stopping - Runout Noises
86
Table 26: Malfunctions When Stopping - Runout Time too Short
86
Speed Measurement System
87
Table 27: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
87
Table 28: Malfunction of the Speed Measurement System - Measured Speed too High
87
Table 29: Malfunction of the Speed Measurement System - Measured Speed too Low
87
Dismantling and Fitting
88
Introduction
88
Fig. 26: Swivel Lifting Eyes
90
Fig. 27: Starpoint Ring Nut VRM
90
Table 30: Swivel Lifting Eyes
90
Weights of Individual Parts
90
Fig. 28: Weights of Assemblies
91
Table 31: Weights of Assemblies
91
Fig. 29: Removing the Air Inlets
92
Removing the Air Inlets
92
Fig. 30: Removing the Gas Outlet Casing
93
Removing the Gas Outlet Casing
93
Removing the Gas Outlet Flange
93
Fig. 31: Dismantling the Gas Outlet Flange
94
Table 32: 3 Press-Off Screws
94
Fig. 32: Removing the Gas Outlet Flange
95
Table 33: 6 Press-Off Screws
95
Fig. 33: Removing the Compressor Casing
96
Removing the Compressor Casing
96
Fig. 34: Dismantling the Wall Insert
97
Fig. 35: Press off the Casing
98
Pressing off the Casing
98
Fig. 36: Oil Orifice
99
Fig. 37: Removing Cartridge Group 1
99
Removing the Cartridge Group
99
Fig. 38: Removing Cartridge Group 2
100
Fig. 39: Removing the Nozzle Ring
101
Removing the Nozzle Ring
101
Fig. 40: Installing the Cartridge Group on the Service Support
102
Installing the Cartridge Group on the Service Support
102
Fig. 41: Measuring Clearance a and B
103
Measuring Clearance a and B
103
Table 34: Permissible Clearances a and B
103
Fig. 42: Nozzle Ring Compression PD
104
Nozzle Ring Compression PD
104
Table 35: Nozzle Ring Compression PD
104
Fig. 43: Installing the Nozzle Ring
105
Installing the Nozzle Ring
105
Fig. 44: Measuring the End Position of the Nozzle Ring
106
Fig. 45: Lifting the Cartridge Group and Rotating It
106
Installing the Cartridge Group
106
Table 36: End Position of the Nozzle Ring, Control Dimension H
106
Fig. 46: Installing the Cartridge Group
107
Table 37: Tightening Torque (51007)
107
Fig. 47: Fitting the Wall Insert and the Diffuser
108
Fig. 48: Installing the Compressor Casing
108
Installing the Compressor Casing
108
Table 38: Tightening Torque (79041)
108
Table 39: Tightening Torque (72011)
109
Fig. 49: Measuring Clearances N and R
110
Measuring Radial Clearances N and R
110
Table 40: Permissible Clearances N and R
110
Fig. 50: Installing the Air Inlets
111
Installing the Air Inlets
111
Table 41: Tightening Torque (72020)
111
Fig. 51: Installing the Gas Outlet Flange
112
Fig. 52: Installing the Gas Outlet Casing
112
Installing the Gas Outlet Casing
112
Installing the Gas Outlet Flange
112
Table 42: Tightening Torque (51009)
112
Fig. 53: Tightening Torques
113
Table 43: Tightening Torques of the Screw Fittings
113
Table of Tightening Torques
113
Possible Emergency Repairs
114
Taking out of Operation at Short Notice
114
Installing the Replacement Cartridge Group
115
Installing the Replacement Turbocharger
115
Mothballing the Turbocharger
116
Taking the Engine out of Operation for up to 12 Months
116
Taking the Engine out of Operation for more than 12 Months
117
Disposing of Turbocharger Components
118
Ordering Spare Parts
119
Required Customer Spare Part Set (97070)
119
Spare Parts
119
Table 44: Customer Spare Part Set 97070
119
Fig. 54: Overview of Part Numbers
120
View of Turbocharger with Part Numbers
120
Table 45: Spare Parts List
121
ABB A130-H57 Operation Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 15.07 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Suspension of Complete Turbocharger Unit
38
Removing and Installing
38
Table 2: Weights of Turbochargers A130-H
38
Turbocharger Weight and Transportation
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nuts
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Inserting the Threaded Rods
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torques for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Pressure Screw Tightening Torque
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Noise Emission
61
Operation and Service
61
Fig. 20: Noise Insulation, Bellows
62
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
68
Stopping the Engine
69
Foreword to Maintenance
70
Periodic Maintenance Work
70
Table 11: Maintenance Table
70
Cleaning Components Mechanically
71
Fig. 22: Cleaning the Filter Silencer
72
Fig. 23: Compressor-End, Non-Rotating Parts
74
Fig. 24: Turbine End, Non-Rotating Parts
75
Fig. 25: Soaking the Turbine End
78
Table 12: Value Table for Soaking
78
Eliminating Malfunctions
81
Malfunctions When Starting
81
Table 13: Malfunctions When Starting - Delayed Start-Up
81
Table 14: Malfunctions When Starting - Vibrations
81
Table 15: Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 16: Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 17: Malfunctions During Operation - Speed Reduces
82
Table 18: Malfunctions During Operation - Speed Increases
82
Table 19: Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 20: Malfunctions During Operation - Charge Air Pressure too Low
83
Table 21: Malfunctions During Operation - Charge Air Pressure too High
84
Table 22: Malfunctions During Operation - Engine Performance Losses
84
Table 23: Malfunction - Turbocharger Pumping
85
Table 24: Malfunction - Sporadic Surge Blows
85
Turbocharger Is Surging
85
Malfunctions When Stopping
86
Table 25: Malfunctions When Stopping - Runout Noises
86
Table 26: Malfunctions When Stopping - Runout Time too Short
86
Speed Measurement System
87
Table 27: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
87
Table 28: Malfunction of the Speed Measurement System - Measured Speed too High
87
Table 29: Malfunction of the Speed Measurement System - Measured Speed too Low
87
Dismantling and Fitting
88
Introduction
88
Table 30: Swivel Lifting Eyes
90
Table 31: Ring Nuts to be Used
90
Fig. 26: Weights of Assemblies
91
Table 32: Weights of Assemblies
91
Weights of Individual Parts
91
Fig. 27: Removing Air Inlets
92
Removing Air Inlets
92
Fig. 28: Removing the Gas Outlet Casing
93
Removing the Gas Outlet Casing
93
Removing the Gas Outlet Flange
94
Table 33: 3 Press-Off Screws
94
Fig. 29: Removing the Gas Outlet Flange
95
Table 34: 6 Press-Off Screws - Gas Outlet Flange
95
Fig. 30: Removing the Compressor Casing
96
Removing the Compressor Casing
96
Fig. 31: Dismantling the Wall Insert
97
Fig. 32: Press off the Casing
98
Pressing off the Casing
98
Fig. 33: Removing Insulation Sheets
99
Fig. 34: Oil Orifice
99
Removing the Cartridge Group
99
Fig. 35: Removing Cartridge Group 1
100
Fig. 36: Removing Cartridge Group 2
100
Fig. 37: Removing the Nozzle Ring
101
Removing the Nozzle Ring
101
Fig. 38: Installing the Cartridge Group on the Service Support
102
Installing the Cartridge Group on the Service Support
102
Axial Clearance a and Radial Clearance B
103
Fig. 39: Measuring Clearance a and B
103
Table 35: Permissible Clearances a and B
103
Fig. 40: Nozzle Ring Compression PD
104
Nozzle Ring Compression PD
104
Table 36: Permitted Nozzle Ring Compression PD
104
Fig. 41: Installing the Nozzle Ring
105
Installing Nozzle Ring
105
Fig. 42: Measuring the End Position of the Nozzle Ring
106
Fig. 43: Lifting the Cartridge Group and Rotating It
106
Installing the Cartridge Group
106
Table 37: End Position of the Nozzle Ring, Control Dimension H
106
Fig. 44: Installing the Cartridge Group
107
Table 38: Tightening Torque (51007)
107
Fig. 45: Fitting the Wall Insert and the Diffuser
108
Installing the Compressor Casing
108
Table 39: Tightening Torque (79041)
108
Fig. 46: Installing the Compressor Casing
109
Table 40: Tightening Torque (72011)
109
Fig. 47: Measuring Clearances N and R
110
Radial Clearances N and R
110
Table 41: Permissible Clearances N and R
110
Fig. 48: Installing the Air Inlets
111
Installing Air Inlets
111
Table 42: Tightening Torque (72020)
111
Fig. 49: Installing the Gas Outlet Flange
112
Fig. 50: Installing the Gas Outlet Casing
112
Installing the Gas Outlet Casing
112
Installing the Gas Outlet Flange
112
Table 43: Tightening Torque (51009)
112
Fig. 51: Tightening Torques
113
Table 44: Tightening Torques of the Screw Fittings
113
Table of Tightening Torques
113
Possible Emergency Repairs
114
Taking out of Operation at Short Notice
114
Installing the Replacement Cartridge Group
115
Installing the Replacement Turbocharger
115
Mothballing the Turbocharger
116
Taking the Engine out of Operation for up to 12 Months
116
Taking the Engine out of Operation for more than 12 Months
117
Disposing of Turbocharger Components
118
Ordering Spare Parts
119
Required Customer Spare Part Set (97070)
119
Spare Parts
119
Table 45: Customer Spare Part Set 97070
119
Fig. 52: Overview of Part Numbers
120
View of Turbocharger with Part Numbers
120
Table 46: Spare Parts List
121
ABB A130-H57 Operation Manual (122 pages)
Brand:
ABB
| Category:
Battery Charger
| Size: 15.76 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Copyright 2017 ABB. All Rights Reserved. HZTL4022_EN Revision E May
26
Product Description
31
1 Introduction
33
Essential Information
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Contact Information
33
Layout and Function of the Turbocharger
34
Fig. 1: Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Warning Plates on the Turbocharger
36
Fig. 3: Warning Plate Locations
36
Locations of the Rating Plates
37
Fig. 4: Locations of the Rating Plates
37
2 Removing and Installing
38
Turbocharger Weight and Transportation
38
Fig. 5: Suspension of Complete Turbocharger Unit
38
Table 2: Weights of Turbochargers A130-H
38
Removing the Turbocharger
39
Fig. 6: Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Installing the Turbocharger
43
Fig. 9: Inserting Gaskets into the Bracket
43
Fig. 10: Inserting the Threaded Rods
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torques for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Pressure Screw Tightening Torque
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
3 Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
4 Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Turbocharger Speed
58
Fig. 18: Layout and Overview of Speed Measurement System
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
5 Operation and Service
61
Noise Emission
61
Fig. 20: Noise Insulation, Bellows
61
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
67
Stopping the Engine
68
6 Periodic Maintenance Work
69
Foreword to Maintenance
69
Cleaning Components Mechanically
69
Fig. 22: Cleaning the Filter Silencer
70
Fig. 23: Compressor-End, Non-Rotating Parts
72
Fig. 24: Turbine End, Non-Rotating Parts
73
Fig. 25: Soaking the Turbine End
76
Table 11: Value Table for Soaking
76
7 Eliminating Malfunctions
79
Malfunctions When Starting
79
Table 12: Malfunctions When Starting - Delayed Start-Up
79
Table 13: Malfunctions When Starting - Vibrations
79
Table 14: Malfunctions When Starting - Rubbing of Rotating Parts
79
Malfunctions During Operation
80
Table 15: Malfunctions During Operation - Lubricating Oil Pressure too Low
80
Table 16: Malfunctions During Operation - Speed Reduces
80
Table 17: Malfunctions During Operation - Speed Increases
80
Table 18: Malfunctions During Operation - Exhaust Gas Temperature too High
81
Table 19: Malfunctions During Operation - Charge Air Pressure too Low
81
Table 20: Malfunctions During Operation - Charge Air Pressure too High
82
Table 21: Malfunctions During Operation - Engine Performance Losses
82
Turbocharger Is Surging
83
Table 22: Malfunction - Turbocharger Pumping
83
Table 23: Malfunction - Sporadic Surge Blows
83
Malfunctions When Stopping
84
Table 24: Malfunctions When Stopping - Runout Noises
84
Table 25: Malfunctions When Stopping - Runout Time too Short
84
Speed Measurement System
85
Table 26: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
85
Table 27: Malfunction of the Speed Measurement System - Measured Speed too High
85
Table 28: Malfunction of the Speed Measurement System - Measured Speed too Low
85
8 Dismantling and Fitting
86
Introduction
86
Table 29: Swivel Lifting Eyes
88
Table 30: Ring Nuts to be Used
88
Weights of Individual Parts
89
Fig. 26: Weights of Assemblies
89
Table 31: Weights of Assemblies
89
Removing Air Inlets
90
Fig. 27: Removing Air Inlets
90
Removing the Gas Outlet Casing
91
Fig. 28: Removing the Gas Outlet Casing
91
Removing the Gas Outlet Flange
92
Table 32: 3 Press-Off Screws
92
Fig. 29: Removing the Gas Outlet Flange
93
Table 33: 6 Press-Off Screws - Gas Outlet Flange
93
Removing the Compressor Casing
94
Fig. 30: Removing the Compressor Casing
94
Fig. 31: Dismantling the Wall Insert
95
Pressing off the Casing
96
Fig. 32: Press off the Casing
96
Removing the Cartridge Group
97
Fig. 33: Removing Insulation Sheets
97
Fig. 34: Oil Orifice
97
Fig. 35: Removing Cartridge Group 1
98
Fig. 36: Removing Cartridge Group 2
98
Removing the Nozzle Ring
99
Fig. 37: Removing the Nozzle Ring
99
Installing the Cartridge Group on the Service Support
100
Fig. 38: Installing the Cartridge Group on the Service Support
100
Axial Clearance a and Radial Clearance B
101
Fig. 39: Measuring Clearance a and B
101
Table 34: Permissible Clearances a and B
101
Nozzle Ring Compression PD
102
Fig. 40: Nozzle Ring Compression PD
102
Table 35: Permitted Nozzle Ring Compression PD
102
Installing Nozzle Ring
103
Fig. 41: Installing the Nozzle Ring
103
Installing the Cartridge Group
104
Fig. 42: Measuring the End Position of the Nozzle Ring
104
Fig. 43: Lifting the Cartridge Group and Rotating It
104
Table 36: End Position of the Nozzle Ring, Control Dimension H
104
Fig. 44: Installing the Cartridge Group
105
Table 37: Tightening Torque (51007)
105
Installing the Compressor Casing
106
Fig. 45: Fitting the Wall Insert and the Diffuser
106
Table 38: Tightening Torque (79041)
106
Fig. 46: Installing the Compressor Casing
107
Table 39: Tightening Torque (72011)
107
Radial Clearances N and R
108
Fig. 47: Measuring Clearances N and R
108
Table 40: Permissible Clearances N and R
108
Installing Air Inlets
109
Fig. 48: Installing the Air Inlets
109
Table 41: Tightening Torque (72020)
109
Installing the Gas Outlet Flange
110
Installing the Gas Outlet Casing
110
Fig. 49: Installing the Gas Outlet Flange
110
Fig. 50: Installing the Gas Outlet Casing
110
Table 42: Tightening Torque (51009)
110
Table of Tightening Torques
111
Fig. 51: Tightening Torques
111
Table 43: Tightening Torques of the Screw Fittings
111
9 Taking out of Operation at Short Notice
112
Possible Emergency Repairs
112
Installing a Replacement Turbocharger
113
Installing a Replacement Cartridge Group
113
10 Mothballing the Turbocharger
114
Taking the Engine out of Operation for up to 12 Months
114
Taking the Engine out of Operation for more than 12 Months
115
11 Disposing of Turbocharger Components
116
12 Spare Parts
117
Ordering Spare Parts
117
Required Customer Spare Part Set (97070)
117
Table 44: Customer Spare Part Set 97070
117
View of Turbocharger with Part Numbers
118
Fig. 52: Overview of Part Numbers
118
Table 45: Spare Parts List
119
ABB A130-H57 Operation Manual (122 pages)
Brand:
ABB
| Category:
Battery Charger
| Size: 15.76 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Copyright 2017 ABB. All Rights Reserved. HZTL4022_EN Revision E May
26
Product Description
31
1 Introduction
33
Essential Information
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Contact Information
33
Layout and Function of the Turbocharger
34
Fig. 1: Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Warning Plates on the Turbocharger
36
Fig. 3: Warning Plate Locations
36
Locations of the Rating Plates
37
Fig. 4: Locations of the Rating Plates
37
2 Removing and Installing
38
Turbocharger Weight and Transportation
38
Fig. 5: Suspension of Complete Turbocharger Unit
38
Table 2: Weights of Turbochargers A130-H
38
Removing the Turbocharger
39
Fig. 6: Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Installing the Turbocharger
43
Fig. 9: Inserting Gaskets into the Bracket
43
Fig. 10: Inserting the Threaded Rods
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torques for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Pressure Screw Tightening Torque
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
3 Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
4 Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Turbocharger Speed
58
Fig. 18: Layout and Overview of Speed Measurement System
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
5 Operation and Service
61
Noise Emission
61
Fig. 20: Noise Insulation, Bellows
61
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
67
Stopping the Engine
68
6 Periodic Maintenance Work
69
Foreword to Maintenance
69
Cleaning Components Mechanically
69
Fig. 22: Cleaning the Filter Silencer
70
Fig. 23: Compressor-End, Non-Rotating Parts
72
Fig. 24: Turbine End, Non-Rotating Parts
73
Fig. 25: Soaking the Turbine End
76
Table 11: Value Table for Soaking
76
7 Eliminating Malfunctions
79
Malfunctions When Starting
79
Table 12: Malfunctions When Starting - Delayed Start-Up
79
Table 13: Malfunctions When Starting - Vibrations
79
Table 14: Malfunctions When Starting - Rubbing of Rotating Parts
79
Malfunctions During Operation
80
Table 15: Malfunctions During Operation - Lubricating Oil Pressure too Low
80
Table 16: Malfunctions During Operation - Speed Reduces
80
Table 17: Malfunctions During Operation - Speed Increases
80
Table 18: Malfunctions During Operation - Exhaust Gas Temperature too High
81
Table 19: Malfunctions During Operation - Charge Air Pressure too Low
81
Table 20: Malfunctions During Operation - Charge Air Pressure too High
82
Table 21: Malfunctions During Operation - Engine Performance Losses
82
Turbocharger Is Surging
83
Table 22: Malfunction - Turbocharger Pumping
83
Table 23: Malfunction - Sporadic Surge Blows
83
Malfunctions When Stopping
84
Table 24: Malfunctions When Stopping - Runout Noises
84
Table 25: Malfunctions When Stopping - Runout Time too Short
84
Speed Measurement System
85
Table 26: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
85
Table 27: Malfunction of the Speed Measurement System - Measured Speed too High
85
Table 28: Malfunction of the Speed Measurement System - Measured Speed too Low
85
8 Dismantling and Fitting
86
Introduction
86
Table 29: Swivel Lifting Eyes
88
Table 30: Ring Nuts to be Used
88
Weights of Individual Parts
89
Fig. 26: Weights of Assemblies
89
Table 31: Weights of Assemblies
89
Removing Air Inlets
90
Fig. 27: Removing Air Inlets
90
Removing the Gas Outlet Casing
91
Fig. 28: Removing the Gas Outlet Casing
91
Removing the Gas Outlet Flange
92
Table 32: 3 Press-Off Screws
92
Fig. 29: Removing the Gas Outlet Flange
93
Table 33: 6 Press-Off Screws - Gas Outlet Flange
93
Removing the Compressor Casing
94
Fig. 30: Removing the Compressor Casing
94
Fig. 31: Dismantling the Wall Insert
95
Pressing off the Casing
96
Fig. 32: Press off the Casing
96
Removing the Cartridge Group
97
Fig. 33: Removing Insulation Sheets
97
Fig. 34: Oil Orifice
97
Fig. 35: Removing Cartridge Group 1
98
Fig. 36: Removing Cartridge Group 2
98
Removing the Nozzle Ring
99
Fig. 37: Removing the Nozzle Ring
99
Installing the Cartridge Group on the Service Support
100
Fig. 38: Installing the Cartridge Group on the Service Support
100
Axial Clearance a and Radial Clearance B
101
Fig. 39: Measuring Clearance a and B
101
Table 34: Permissible Clearances a and B
101
Nozzle Ring Compression PD
102
Fig. 40: Nozzle Ring Compression PD
102
Table 35: Permitted Nozzle Ring Compression PD
102
Installing Nozzle Ring
103
Fig. 41: Installing the Nozzle Ring
103
Installing the Cartridge Group
104
Fig. 42: Measuring the End Position of the Nozzle Ring
104
Fig. 43: Lifting the Cartridge Group and Rotating It
104
Table 36: End Position of the Nozzle Ring, Control Dimension H
104
Fig. 44: Installing the Cartridge Group
105
Table 37: Tightening Torque (51007)
105
Installing the Compressor Casing
106
Fig. 45: Fitting the Wall Insert and the Diffuser
106
Table 38: Tightening Torque (79041)
106
Fig. 46: Installing the Compressor Casing
107
Table 39: Tightening Torque (72011)
107
Radial Clearances N and R
108
Fig. 47: Measuring Clearances N and R
108
Table 40: Permissible Clearances N and R
108
Installing Air Inlets
109
Fig. 48: Installing the Air Inlets
109
Table 41: Tightening Torque (72020)
109
Installing the Gas Outlet Flange
110
Installing the Gas Outlet Casing
110
Fig. 49: Installing the Gas Outlet Flange
110
Fig. 50: Installing the Gas Outlet Casing
110
Table 42: Tightening Torque (51009)
110
Table of Tightening Torques
111
Fig. 51: Tightening Torques
111
Table 43: Tightening Torques of the Screw Fittings
111
9 Taking out of Operation at Short Notice
112
Possible Emergency Repairs
112
Installing a Replacement Turbocharger
113
Installing a Replacement Cartridge Group
113
10 Mothballing the Turbocharger
114
Taking the Engine out of Operation for up to 12 Months
114
Taking the Engine out of Operation for more than 12 Months
115
11 Disposing of Turbocharger Components
116
12 Spare Parts
117
Ordering Spare Parts
117
Required Customer Spare Part Set (97070)
117
Table 44: Customer Spare Part Set 97070
117
View of Turbocharger with Part Numbers
118
Fig. 52: Overview of Part Numbers
118
Table 45: Spare Parts List
119
ABB A130-H57 Operation Manual (124 pages)
Turbocharger
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.6 MB
Table of Contents
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
12
Introduction
12
CE Conformity
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Introduction
33
Essential Information
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Layout and Function of the Turbocharger
34
Fig. 1: Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Warning Plates on the Turbocharger
36
Fig. 3: Warning Plate Locations
36
Locations of the Rating Plates
37
Fig. 4: Locations of the Rating Plates
37
Removing and Installing
38
Weight and Transportation of the Turbocharger
38
Fig. 5: Transportation of the Turbocharger
38
Table 2: Weight of Complete Turbocharger Unit
38
Removing the Turbocharger
39
Fig. 6: Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Installing the Turbocharger
43
Fig. 9: Inserting Gaskets into the Bracket
43
Fig. 10: Fitting Threaded Rods Onto the Bracket
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torque for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
ABB A130-H57 Operation Manual (122 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 15.76 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Suspension of Complete Turbocharger Unit
38
Removing and Installing
38
Table 2: Weights of Turbochargers A130-H
38
Turbocharger Weight and Transportation
38
Fig. 6: Removing the Turbocharger
39
Removing the Turbocharger
39
Fig. 7: Loosening the Clamping Nut
41
Fig. 8: Putting down the Turbocharger
42
Fig. 9: Inserting Gaskets into the Bracket
43
Installing the Turbocharger
43
Fig. 10: Inserting the Threaded Rods
44
Fig. 11: Requirements for Threaded Rods
44
Table 3: Requirements for Threaded Rods
44
Fig. 12: Placing the Turbocharger on the Bracket
45
Table 4: Tightening Torques for Standard Nuts
46
Fig. 13: Preparing the Clamping Nut for the Tightening Procedure
47
Fig. 14: Tightening Pressure Screws
48
Table 5: Pressure Screw Tightening Torque
48
Fig. 15: Connecting the Compressor Cooling Air Intake
49
Fig. 16: Attaching the Support
49
Commissioning
50
Oil Supply
50
Fig. 17: Oil Orifice
51
Inspection Procedures
52
Commissioning after Taking out of Operation
54
Monitoring Operation
55
Oil Pressure, Oil Temperature
55
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
55
Table 7: Lubricating Oil Temperature at the Inlet
56
Table 8: Lubricating Oil Temperature at the Outlet
56
Exhaust Gas Temperature before Turbine
57
Fig. 18: Layout and Overview of Speed Measurement System
58
Turbocharger Speed
58
Fig. 19: Replacing the Speed Sensor
60
Table 9: Tightening Torque (86505)
60
Fig. 20: Noise Insulation, Bellows
61
Noise Emission
61
Operation and Service
61
Service Work
63
Fig. 21: Replacing the Protective Grid
65
Expected Replacement Intervals
67
Table 10: Expected Replacement Intervals
67
Stopping the Engine
68
Cleaning Components Mechanically
69
Foreword to Maintenance
69
Periodic Maintenance Work
69
Fig. 22: Cleaning the Filter Silencer
70
Fig. 23: Compressor-End, Non-Rotating Parts
72
Fig. 24: Turbine End, Non-Rotating Parts
73
Fig. 25: Soaking the Turbine End
76
Table 11: Value Table for Soaking
76
Eliminating Malfunctions
79
Malfunctions When Starting
79
Table 12: Malfunctions When Starting - Delayed Start-Up
79
Table 13: Malfunctions When Starting - Vibrations
79
Table 14: Malfunctions When Starting - Rubbing of Rotating Parts
79
Malfunctions During Operation
80
Table 15: Malfunctions During Operation - Lubricating Oil Pressure too Low
80
Table 16: Malfunctions During Operation - Speed Reduces
80
Table 17: Malfunctions During Operation - Speed Increases
80
Table 18: Malfunctions During Operation - Exhaust Gas Temperature too High
81
Table 19: Malfunctions During Operation - Charge Air Pressure too Low
81
Table 20: Malfunctions During Operation - Charge Air Pressure too High
82
Table 21: Malfunctions During Operation - Engine Performance Losses
82
Table 22: Malfunction - Turbocharger Pumping
83
Table 23: Malfunction - Sporadic Surge Blows
83
Turbocharger Is Surging
83
Malfunctions When Stopping
84
Table 24: Malfunctions When Stopping - Runout Noises
84
Table 25: Malfunctions When Stopping - Runout Time too Short
84
Speed Measurement System
85
Table 26: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
85
Table 27: Malfunction of the Speed Measurement System - Measured Speed too High
85
Table 28: Malfunction of the Speed Measurement System - Measured Speed too Low
85
Dismantling and Fitting
86
Introduction
86
Table 29: Swivel Lifting Eyes
88
Table 30: Ring Nuts to be Used
88
Fig. 26: Weights of Assemblies
89
Table 31: Weights of Assemblies
89
Weights of Individual Parts
89
Fig. 27: Removing Air Inlets
90
Removing Air Inlets
90
Fig. 28: Removing the Gas Outlet Casing
91
Removing the Gas Outlet Casing
91
Removing the Gas Outlet Flange
92
Table 32: 3 Press-Off Screws
92
Fig. 29: Removing the Gas Outlet Flange
93
Table 33: 6 Press-Off Screws - Gas Outlet Flange
93
Fig. 30: Removing the Compressor Casing
94
Removing the Compressor Casing
94
Fig. 31: Dismantling the Wall Insert
95
Fig. 32: Press off the Casing
96
Pressing off the Casing
96
Fig. 33: Removing Insulation Sheets
97
Fig. 34: Oil Orifice
97
Removing the Cartridge Group
97
Fig. 35: Removing Cartridge Group 1
98
Fig. 36: Removing Cartridge Group 2
98
Fig. 37: Removing the Nozzle Ring
99
Removing the Nozzle Ring
99
Fig. 38: Installing the Cartridge Group on the Service Support
100
Installing the Cartridge Group on the Service Support
100
Axial Clearance a and Radial Clearance B
101
Fig. 39: Measuring Clearance a and B
101
Table 34: Permissible Clearances a and B
101
Fig. 40: Nozzle Ring Compression PD
102
Nozzle Ring Compression PD
102
Table 35: Permitted Nozzle Ring Compression PD
102
Fig. 41: Installing the Nozzle Ring
103
Installing Nozzle Ring
103
Fig. 42: Measuring the End Position of the Nozzle Ring
104
Fig. 43: Lifting the Cartridge Group and Rotating It
104
Installing the Cartridge Group
104
Table 36: End Position of the Nozzle Ring, Control Dimension H
104
Fig. 44: Installing the Cartridge Group
105
Table 37: Tightening Torque (51007)
105
Fig. 45: Fitting the Wall Insert and the Diffuser
106
Installing the Compressor Casing
106
Table 38: Tightening Torque (79041)
106
Fig. 46: Installing the Compressor Casing
107
Table 39: Tightening Torque (72011)
107
Fig. 47: Measuring Clearances N and R
108
Radial Clearances N and R
108
Table 40: Permissible Clearances N and R
108
Fig. 48: Installing the Air Inlets
109
Installing Air Inlets
109
Table 41: Tightening Torque (72020)
109
Fig. 49: Installing the Gas Outlet Flange
110
Fig. 50: Installing the Gas Outlet Casing
110
Installing the Gas Outlet Casing
110
Installing the Gas Outlet Flange
110
Table 42: Tightening Torque (51009)
110
Fig. 51: Tightening Torques
111
Table 43: Tightening Torques of the Screw Fittings
111
Table of Tightening Torques
111
Possible Emergency Repairs
112
Taking out of Operation at Short Notice
112
Installing a Replacement Cartridge Group
113
Installing a Replacement Turbocharger
113
Mothballing the Turbocharger
114
Taking the Engine out of Operation for up to 12 Months
114
Taking the Engine out of Operation for more than 12 Months
115
Disposing of Turbocharger Components
116
Ordering Spare Parts
117
Required Customer Spare Part Set (97070)
117
Spare Parts
117
Table 44: Customer Spare Part Set 97070
117
Fig. 52: Overview of Part Numbers
118
View of Turbocharger with Part Numbers
118
Table 45: Spare Parts List
119
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